How it Works
Gravely
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988122 - GR1334FXP
User Manual
42 pgs2.28 Mb0

Gravely 988100 - GR1336FX, 988114 - GR1336FXP, 988121 - GR1334FX, 988122 - GR1334FXP, 988102 - GR1548FX User Manual

Gear Pro Series
Parts Manual
Models
988100 - GR1336FX 988102 - GR1548FX 988114 - GR1336FXP 988121 - GR1334FX 988122 - GR1334FXP
00496500 10/05
Printed in USA
ADDENDUM TO PARTS MANUAL 00496500 P/N 00456900
The following changes were made too late to include them in the printed manual. Please replace the information in your printed manual with the information below.
Page 7 item 9
Change part number 03606600 Switch, Double Pole to part number 08828100 Switch, Interlock.
Page 15 item 20
Change Gravely part number 034640 Switch-Neutral Start, N.C. to part number 02913100 Switch, Neutral Start, N.O.
Page 18 item 5
Change part number 03606600 Switch, Double Pole to part number 08828100 Switch, Interlock.
Page 18 item 8
Change part number 04923700 Wire Harness, Gear Recoil to part number 04949300 Harness, Pro Gear Wire.
Page 18 item 9
Change part number 01545600 Switch, Clutch with Retainer to 04940800 Switch, PTO N.M.I.R.
Page 18 item 10
Remove part number 08885700 Module, Interlock Recoil from the parts list.
Page 20 Wiring Diagram – Recoil Start – Pistol Grips Models 988100, 102, 121
Replace the wiring diagram with the illustration below.
BAIL
SWITCH
4
3
P
U
R
P
L
E
1
WHITE / BLACK
HOUR
METER
1
+
-
PTO SWITCH
B
2
PLE R
PU
2
BLACK
C
C
C
o
R
E
D
/V
om
m
IO
LE
T
TRANSMISSION
B
N
C
21
SWITCH
ENGINE
66
22
55
44
11
33
A
FUSE
25 AMP
B
R
BLACK
WHITE / BLACK
E
D
B
G
S1
SWITCH
A
M
S2
KEY
.O
.
N
.O
.
BLACK
P
U W
R
P
H
IT
BLACK
PTO CLUTCH
LE
/
1
E
PTO
DIODE
2
BLACK
Page 22 Continuity Diagram
Replace the continuity diagram with the illustration below.
Interlock Switch
(08828100)
43
(02913100)
1432
21
00456900 8/06 Page 2 of 2
NOTE: Momentary position not used in this application.
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubrican ts m anufa ctured with the sam e preci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
TABLE OF CONTENTS
Domestic Model 988100
13hp Kawasaki, Re coil 36” Fixed Mower Deck Serial No. 003000 and up
Model 988102
15hp Kawasaki, Re coil 48” Fixed Mower Deck Serial No. 003000 and up
Model 988114
13hp Kawasaki, Recoil, Pro Steer 36” Fixed Mower Deck Serial No. 003000 and up
Model 988121
13hp Kawasaki, Re coil 34” Fixed Mower Deck Serial No. 000101 and up
Model 988122
13hp Kawasaki, Recoil, Pro Steer 34” Fixed Mower Deck Serial No. 000101 and up
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME
Frame and Handlebars . . . . . . . . . . . . . . . . . . . . . . . 6
Hand Controls - Pistol Grips. . . . . . . . . . . . . . . . . . . . 8
Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ENGINE & DRIVE
Engine, Fuel and Exhaust System. . . . . . . . . . . . . . 10
Traction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Gear Selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ELECTRICAL
Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 22
DECKS
36” and 48” Fixed Deck and Mower Frame . . . . . . . 25
36” Discharge Chute and Baffles. . . . . . . . . . . . . . . 30
48” Discharge Chute and Baffles. . . . . . . . . . . . . . . 31
48” Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . 32
36” Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . 34
3
© Copyright 2005 Ariens Company
DECALS - 34”, 36” AND 48” FIXED DECKS
+
Model 988100, 102, 114, 121, 122
9
12
11
4
13
8
2
8
5
5
+
05361700
1
3
Inches (mm)
1.00"
1.50"
(25)
(38)
7
1
6
2.50"
2.00"
3.00"
3.50"
4.00"
(64)
(51)
(76)
(89)
(102)
05361600
10
Item Part No. Qty . Description
1 07731400 2 Decal, Mower Pan Head Danger 2 05225500 1 Decal- 15" Gravely Logo 3 07742300 1 Decal, Warning 4 05356700 1 Decal, Steer Leve rs (100, 102, 121)
05357900 1 Decal-Steer Levers-Gear-Pro Steer (114, 122)
5 05236500 1 Decal-Height of Cut-Fixed- Right Hand (100, 102, 114)
05236600 1 Decal-Height of Cut-Fixed- Left Hand (100, 102, 114)
05361700 1 Decal-Height of Cut-Rear-1334 (121, 122) 6 05361600 1 Decal-Height of Cut-Front-1334 (121, 122) 7 05236700 1 Decal-Belt Diagram-2 Spindle (100, 114)
05236800 1 Decal-Belt Diagram-3 Spindle (102)
00166500 1 Decal-Belt Diagram (121, 122) 8 05236900 3 Decal-Danger-Belt Rotating 9 05237000 1 Decal-Shift Lev er
10 05237100 1 Decal-Pro 1336G (100, 114)
05237300 1 Decal-Pro 1548G (102)
00369800 1 Decal-Pro 1334G (121, 122)
11 05358400 1 Decal, Control GR15 (100, 102, 121)
05358000 1 Decal, Control GR15-Pro Steer (114, 122)
12 05305100 1 Decal, American Flag 13 05361500 1 Decal, Declutch
4
PG1590
NOTES
5
Model 988100, 102, 121
4
6
5
30
FRAME AND HANDLEBARS
7
12
39
38
10
40
16
15
14
13
2
8
3
3
11
4
9
33
100, 102
3
3
1
5
4
6
PG1280
Model 988114, 122
22
10
27
18
9
26
21
19
37
23
28
32
17
31
11
41
20
26
29
25
24
2
4
33
114
34 36
35
3
1
5
4
6
PG1631
6
FRAME AND HANDLEBARS
Item Part No. Qty. Description
1 58804200 1 Kit-Frame with Decals (100, 102, 114)
58807500 1 Kit-Frame with Decals - 1334 (121, 122)
2 58805300 1 Kit-Handlebar with Decals GR13 (100)
58805400 1 Kit-Handlebar with Deca ls GR15 (102) 58807000 1 Kit, Handlebar with Decals GR13/15-Pro Steer (114, 122)
58807600 1 Kit, Handlebar with Decals - 1334 (121) 3 05948700 4 Bolt-Hex .38-16 x 1.00 Grade 5 4 06535800 12 Nut-Locking-Nyl on .38-1 6 5 04922300 2 Plate, Support 6 05948700 8 Bolt-Hex .38-16 x 1.00 Grade 5 7 04928800 2 Grip, Handlebar (100, 102, 121) 8 07533300 2 Caplug, Handlebar (100, 102, 121) 9 03606600 1 Switch, Double Pole (100, 102, 121)
03657100 2 Switch, Interlock (114, 122)
10 06116900 2 Screw, Machine 10-24 x .75 Hex Washer Head (100, 102, 121
06116900 4 Screw-Machine 10-24 x .75 Hex Washer Head (114, 122)
11 06536000 2 Nut-Locking-Nylon 10-24 with Insert (100, 102, 121)
06536000 4 Nut-Locking-Nylon 10-24 with Insert (114, 122)
12 04924100 1 Lever, Right Hand-Operator Presence (100, 102, 121 13 04924000 1 Weldment, Pivot Tube (100, 102, 121 14 04924200 1 Lever, Left Hand-Operator Presence (100, 102, 121 15 07415600 2 Screw-Tapping 8-32 x .50 Hex Washer Head (100, 102, 121 16 08337000 1 Spring-Tension .047 x .438 x 1.45 (100, 102, 121 17 04944351 1 Weldment, Lever-Right Hand Speed Control (114, 122)
04944451 1 Weldment-Lever-Left Hand Speed Control (114, 122)
18 04944100 2 Lever- Operator Presence (114, 122) 19 07534500 2 Grip- Handlebar (114, 122) 20 04944951 1 Weldment- Speed Control Stop (114, 122) 21 05711300 2 Ring-Retaining-External .375 x .010 (114, 122) 22 04950500 2 Rod, Steering (114, 122) 23 04944800 1 Weldment, Control Stop Limiter-Right Hand (114, 122) 24 04938300 1 Weldment, Control Stop Limiter-Left Hand (114, 122) 25 06543100 4 Nut-Locking-Top-Flange .31-18 (114, 122) 26 05957400 4 Bolt-Hex .31-18 x 1.75 Grade 5 (114, 122) 27 04943200 1 Weldment, Speed Control Pivot- Right Hand (114, 122)
04943300 1 Weldment, Speed Control Pivot- Left Hand (114, 122)
28 04944700 1 Lever- Control Stop Lock (114, 122) 29 06223900 1 Bolt-Round Head Square Neck .38-16 x .75 Grade 2 (114, 122) 30 04936900 2 Actuator, Switch (114, 122) 31 05803400 2 Pin-Roll .125 x .75 (114, 122) 32 06514900 2 Nut-Push .312 (114, 122) 33 04926053 2 Plate, Cover (100, 102, 114 34 05959400 4 Bolt-Hex .38-16 x .75 Grade 5 (100, 102, 114 35 06542000 4 Nut-Locking-Flange .375-16 (100, 102, 114 36 06436200 4 Washer-Flat-Steel .406 x .812 x .065 (100, 102, 114 37 07528300 1 Grip, Hand Clutch Lever (114, 122) 38 04928900 1 Bracket, Brake Link (100, 102, 121) 39 05946800 1 Bolt, Hex .25-20 x .75 Grade 5 (100, 102, 121) 40 06531000 1 Nut, Locking Nylon .25-20 (100, 102, 121) 41 038843 1 Washer, Wave (114, 122)
)
)
)
)
)
)
)
)
Model 988100, 102, 114, 121, 122
)
)
7
Model 988100, 102, 121
HAND CONTROLS - PISTOL GRIPS
1
12
4
7
4
14
6
11
9
2
3
5
4
3
8
5
13
2
3
4
10
Item Part No. Qty. Description
1 04905200 1 Lever, Hand Control Left Hand
04922400 1 Lever, Hand Control Right Hand 2 06706900 4 Pin-Cotter .09 x .75 3 06436200 8 Washer-Flat-Steel .406 x .812 x .065 4 020775 8 Washer-Flat-Nylon .375 x .75 x .060 5 06529600 4 Nut-Locking-Center .38-16 6 05921600 2 Bolt-Hex .38-16 x 2.50 Grade 2 7 04922700 1 Latch, Right Hand Thumb
04922600 1 Latch, Left Hand Thumb 8 04947800 2 Rod, Steering Link 9 043193 2 Spring-Compression .045 x .60 x .75
10 018380 2 Clevis, .38-24 Adjustable
11 06441000 2 Washer-Flat-Steel .50 x 1.25 x .083 12 04928700 2 Grip, Thumb Latch 13 08339300 2 Spring-Tension .041 x .50 x 1.75 14 06537200 2 Nut-Locking-Jam-Center .375-16
PG1290
8
WHEELS
Model 988100, 102, 114, 121, 122
1
4
2
Item Part No. Qty. Description
1 07157300 2 Assembly, Wheel and Tire 16 x 6.50 (Includes 2 - 5) (100, 102, 114)
07160700 2 Assembly, Wheel and Tire 13 x 6.50-6 4Ply (includes 2 - 5) (121, 122)
2 07157700 1 Tire, 16 x 650-8 4Ply (100, 102, 114)
07160900 1 Tire, 13 x 6.50-6 4Ply (121, 122)
3 07157600 1 Rim Assembly (100, 102, 114)
07160800 1 Assembly, Wheel 13 x 6.50-6 (121, 122) 4 011191 1 Valve Stem Assembly 5 05436500 2 Bearing, 1" Sealed
3
5
PG0590
9
988100, 102, 1 14, 121, 122
16
15
17
14
12
ENGINE, FUEL AND EXHAUST SYSTEM
1
29
32
4
28
26
20
24
25
22
3
6
37
18
19
13
2
30
7
4
3
31
34
8
5
33
27
2
36
9
10
11
35
Item Part No. Qty. Description
1 08266800 1 Engine, 15 HP Kawasaki (102)
08266700 1 Engine, 13 HP Kawasaki (100, 114, 121, 122) 2 05957400 4 Bolt-Hex .31-18 x 1.75 Grade 5 3 06308600 4 Washer-Locking .31 x .078 Regular 4 06529200 4 Nut-Hex .31-18 5 04923551 1 Bracket, Clutch 6 04923600 1 Valve, Oil Drain 7 06603400 1 Key-Square .25 x 1.25 x 25 SAE 8630 OR SAE 1035 (100, 102, 114)
06602200 1 Key-Square .25 x 1.00 x .25 SAE 8630 (121, 122) 8 04915400 1 Clutch, Electric 9 06443600 1 Washer-Flat-Steel .469 x 2.00 x .25
10 06309300 1 Washer-Locking .44 x .109 Regular
11 05965700 1 Bolt-Hex .44-20 x 3.00 Grade 5 (100, 102, 114)
05964600 1 Bolt-Hex .44-20 x 2.50 Grade 5 (121, 122)
12 00273700 1 Cap, Fuel (100, 102, 114)
07533400 1 Cap, Fuel (121, 122)
13 04914000 1 Tank, Fuel (100, 102, 114)
04949100 1 Tank, Fuel (121, 122)
14 06939100 2 Clamp-Hose Wire .49/.51 x .116 15 021134 1 Gas Line-Bulk .25 I.D. 16 09112300 1 Fitting, Tank 17 050246 1 Bushing (Black in color. Does not replace or interchange with orange colored grommet.)
00387300 1 Grommet (Orange in color. Does not replace or interchange with black colored bushing.)
21
22
23
PG1351
10
ENGINE, FUEL AND EXHAUST SYSTEM
Model 988100, 102, 114, 121, 122
Item Part No. Qty. Description
18 05959400 4 Bolt-Hex .38-16 x .75 Grade 5 (100, 102, 114) 19 06308800 4 Washer-Locking .38 x .094 Regular (100, 102, 114) 20 06949800 1 Cable, Throttle-with Liner (100, 102, 121)
06949100 1 Cable- Throttle-with Liner (114, 122)
21 05947000 1 Bolt-Hex .31-18 x .75 Grade 5 22 044715 2 J-Clamp 23 06530200 1 Nut-Locking-Nylon .312-18 24 06116900 2 Screw-Machine 10-24 x .75 Hex Washer Head 25 06536000 2 Nut-Locking-Nylon 10-24 with Insert 26 035137 1 Control, Choke 27 01590900 1 Tube, Oil Drain 28 21538000 AR Filter, Air Paper 29 21538100 AR Filter, Air Foam 30 21533600 AR Spark Plug 31 21535800 AR Filter, Oil 32 21538400 AR Fuel Filter- Kawasaki 33 07517300 1 Cable Tie 34 09112100 2 Tank Strap (121, 122) 35 06219900 4 Bolt, Round Head Square Neck .25-20 x .75 Grade 5 (121, 122) 36 06531000 4 Nut, Locking Nylon .25-20 (121, 122) 37 06436200 4 Washer, Flat Steel .409 x .812 x .065
11
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