Gravely 988119, 988311, 988115, 988103, 988100 User Manual
...
Gear Pro Series
Parts Manual
Models
988100 - Recoil
988101 - Recoil
988102 - Recoil
988103 - Recoil
988104 - Electric
988110 - Recoil
988112 - Recoil
988114 - Recoil
988115 - Recoil
988118 - Recoil
988119 - Recoil
988311 - Recoil
988313 - Recoil
Supercedes 04941400, A-B
04941400C 3/04
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Gravely.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubrican ts m anuf actur ed with the sam e preci sion
and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than a
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
TABLE OF CONTENTS
Domestic
Model 988100
13 HP Kawasaki, Recoil
36” Fixed Mower Deck
Serial No. 000101 and up
Model 988101
15 HP Kawasaki, Recoil
36” Fixed Mower Deck
Serial No. 000101 and up
Model 988102
15 HP Kawasaki, Recoil
48” Fixed Mower Deck
Serial No. 000101 and up
Model 988103
15 HP Kawasaki, Recoil
48” Float Mower Deck
Serial No. 000101 and up
Model 988104
17 HP Kawasaki, Electric
48” Float Mower Deck
Serial No. 000101 and up
Model 988110
13 HP Kawasaki, Recoil
32” Fixed Mower Deck
Serial No. 000101 and up
Model 988112
15 HP Kawasaki, Recoil
44” Fixed Mower Deck
Serial No. 000101 and up
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME
Frame and Handlebars . . . . . . . . . . . . . . . . . . . . . . . 6
Hand Controls - Pistol Grips. . . . . . . . . . . . . . . . . . . . 8
Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ENGINE & DRIVE
Engine, Fuel and Exhaust System. . . . . . . . . . . . . . 10
Traction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Gear Selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ELECTRICAL
Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 24
DECKS
48” Floating Deck Rollers. . . . . . . . . . . . . . . . . . . . . 25
32”, 36”, 44” and 48” Fixed Deck and
Mower Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
48” Floating Deck and Mower Frame. . . . . . . . . . . . 28
32” and 36” Discharge Chute and Baffles . . . . . . . . 30
44” and 48” Discharge Chute and Baffles . . . . . . . . 31
44” and 48” Belts, Idlers and Blades . . . . . . . . . . . . 32
32” and 36” Belts, Idlers and Blades . . . . . . . . . . . . 34
Model 988114
13 HP Kawasaki, Recoil, Pro Steer
36” Fixed Mower Deck
Serial No. 000101 and up
Model 988115
15 HP Kawasaki, Recoil, Pro Steer
48” Fixed Mower Deck
Serial No. 000101 and up
Model 988118
13 HP Kawasaki, Recoil, Pro Steer
32” Fixed Mower Deck
Serial No. 000101 and up
Model 988119
15 HP Kawasaki, Recoil, Pro Steer
44” Fixed Mower Deck
Serial No. 000101 and up
International
Model 988311
13 HP Kawasaki, Recoil, CE
32” Fixed Mower Deck
Serial No. 000101 and up
Model 988313
13 HP Kawasaki, Recoil, Pro Steer , CE
32” Fixed Mower Deck
Serial No. 000101 and up
3
© Copyright 2004 Ariens Company
DECALS - 32”, 36” 44” AND 48” FIXED DECKS
Model 988100, 101, 102, 110, 112, 114, 115, 118, 119, 311, 313
R
05237000
8
N12345
11
10
4
05356700
12
Before shifting, disengage drive
belt by using steering levers.
Avant de changer de vitesse, désenclencher
la courroie d'entraînement en utilisant les
leviers de direction.
DANGER/PELIGRO
7
1
3
Antes de cambiar, desactivar la correa
de la transmisión usando las palancas
de la dirección.
Stay clear of rotating parts.
Rester à lécart des pièces
en rotation.
Mantenerse alejado de las
piezas giratorias.
05236900A
5
(38) 1.5
R
(64) 2.5
(90) 3.5
Inches (mm)
05236500
DANGER/ PELIGRO
Do not operate mower
unless guards are in
operating position or
07742300B
bagger is attached.
05261500
1 (25)
2 (51)
3 (76)
4 (102)
07731400D
WARNING/AVERTISSEMENT/ADVERTENCIA
Ne jamais utiliser
No operar segadora a
la tondeuse sans
menos que las defensas
protecteur sur le
esten en posicion de
canal d'ejection ou
operacion o el recogedor
sans le bac monte.
este fijo.
Item Part No. Qty . Description
1 07731400 2 Decal, Mower Pan Head Danger
2 05225500 1 Decal- 15" Gravely Logo
3 07742300 1 Decal, Warning
4 05356700 1 Decal, Steer Leve rs (100, 101, 102, 110, 112, 311)
05357900 1 Decal-Steer Levers-Gear-Pro Steer (114, 115, 118, 119, 313)
5 05236500 1 Decal-Height of Cut-Fixed- Right Hand
05236600 1 Decal-Height of Cut-Fixed- Left Hand
6 05236700 1 Decal-Belt Diagram-2 Spindle (100, 101, 110, 114, 118, 311, 313)
05236800 1 Decal-Belt Diagram-3 Spindle (102, 112, 115, 119)
7 05236900 3 Decal-Danger-Belt Rotating
8 05237000 1 Decal-Shift Lev er
9 05237100 1 Decal-Pro 1336G (100, 114)
05237200 1 Decal-Pro 1536G (101)
05237300 1 Decal-Pro 1548G (102, 115)
05356800 1 Decal- Pro 1332G (110, 118, 311, 313)
05357500 1 Decal- Pro 1544G (112, 119)
10 05358500 1 Decal, Control GR13 (100, 110, 311)
05358400 1 Decal, Control GR15 (101, 102, 112)
05357800 1 Decal, Control GR13-Pro Steer (114, 118, 313)
05358000 1 Decal, Control GR15-Pro Steer (115, 119)
1 1 05305100 1 Decal, American Flag
12 05361500 1 Decal, Declutch
DANGER/PELIGRO
Stay clear of rotating parts.
Rester à lécart des pièces
en rotation.
Mantenerse alejado de las
piezas giratorias.
7
2
6
05236900A
05236700
(25) 1
(51) 2
(76) 3
(102) 4
L
Inches (mm)
1.5 (38)
2.5 (64)
3.5 (90)
5
05236600
1
DANGER/ PELIGRO
07731400D
9
PG1590
4
DECALS - 48” FLOATING DECK
0
Model 988103, 104
R
05237000
7
12
Before shifting, disengage drive
belt by using steering levers.
3
N12345
11
Avant de changer de vitesse, désenclencher
la courroie d'entraînement en utilisant les
leviers de direction.
6
4
07742300B
Antes de cambiar, desactivar la correa
de la transmisión usando las palancas
de la dirección.
DANGER/PELIGRO
Stay clear of rotating parts.
Rester à lécart des pièces
en rotation.
Mantenerse alejado de las
piezas giratorias.
Inches
(mm)
05236400
DANGER/ PELIGRO
1
Do not operate mower
unless guards are in
operating position or
bagger is attached.
05261500
05236900A
(25)
1
(38)
1.5
2
(51)
2.5
(64)
3
(76)
3.5
(90)
4
(102)
07731400D
WARNING/AVERTISSEMENT/ADVERTENCIA
Ne jamais utiliser
No operar segadora a
la tondeuse sans
menos que las defensas
protecteur sur le
esten en posicion de
canal d'ejection ou
operacion o el recogedor
sans le bac monte.
este fijo.
DANGER/PELIGRO
Stay clear of rotating parts.
Rester à lécart des pièces
en rotation.
Mantenerse alejado de las
piezas giratorias.
9
1
05356700
2
6
(mm)
5
05236800
(25)
1
4
(38)
1.5
2
(51)
2.5
(64)
3
(76)
3.5
(90)
4
(102)
1
07731400D
05236900A
Inches
05236400
DANGER/ PELIGRO
8
Item Part No. Qty . Description
1 07731400 2 Decal, Mower Pan Head Danger
2 05225500 1 Decal- 15” Gravely Logo
3 07742300 1 Decal, Warning
4 05236400 2 Decal-Height of Cut- Floating
5 05236800 1 Decal-Belt Diagram-3 Spindle
6 05236900 3 Decal-Danger-Belt Rotating
7 05237000 1 Decal-Shift Lev er
8 05237300 1 Decal-Pro 1548G (103)
05237400 1 Decal-Pro 1748G (104)
9 05358400 1 Decal, Control GR15 (103)
05356500 1 Decal, Control GE17 (104)
10 05356700 1 Decal, Steer Levers (Gear)
1 1 05305100 1 Decal, American Flag
12 05361500 1 Decal, Declutch
PG1580
5
FRAME AND HANDLEBARS
30
Model 988100, 101, 102, 103, 104, 110, 112, 311
7
12
39
38
10
40
16
15
14
13
2
8
11
4
9
3
34
36
33
35
1
5
4
6
PG1280
Model 988114, 115, 118, 119, 313
18
22
10
26
27
32
31
11
20
21
19
17
41
26
24
9
29
25
4
2
23
34
37
28
33
3
36
35
1
5
4
6
PG1631
6
FRAME AND HANDLEBARS
Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313
Item Part No. Qty. Description
1 58804200 1 Kit-Frame with Decals
2 58805300 1 Kit-Handlebar with Decals GR13 (100, 110, 311)
58805400 1 Kit-Handlebar with Decals GR15 (101, 102, 103, 112)
58805500 1 Kit, Handlebar with Decals GE17 (104)
58807000 1 Kit, Handlebar with Decals GR13/15-Pro Steer (114, 115, 118, 119, 313)
3 05948700 4 Bolt-Hex .38-16 x 1.00 Grade 5
4 06535800 12 Nut-Locking-Nyl on .38-1 6
5 04922300 2 Plate, Support
6 05948700 8 Bolt-Hex .38-16 x 1.00 Grade 5
7 04928800 2 Grip, Handlebar (100 - 104, 110,112, 311)
8 07533300 2 Caplug, Handlebar (100 - 104, 110,112, 311)
9 03606600 1 Switch, Double Pole (100 - 104, 110,112, 311)
03606600 2 Switch, Double Pole (114 - 115 s/n 000101-001999)
03657100 2 Switch, Single Pole (114 - 115 s/n 002000 & up)
10 06116900 2 Screw, Machine 10-24 x .75 Hex Washer Head (100 - 104, 110,112, 311)
06116900 4 Screw-Machine 10-24 x .75 Hex Washer Head (114, 115, 118, 119, 313)
11 06536000 2 Nut-Locking-Nylon 10-24 with Insert (100 - 104, 110, 112, 311)
06536000 4 Nut-Locking-Nylon 10-24 with Insert (114, 115, 118, 119, 313)
12 04924100 1 Lever, Right Hand-Operator Presence
13 04924000 1 Weldment, Pivot Tube
14 04924200 1 Lever, Left Hand-Operator Presence
15 07415600 2 Screw-Tapping 8-32 x .50 Hex Washer Head
16 08337000 1 Spring-Tension .047 x .438 x 1.45
17 04944351 1 Weldment, Lever-Right Hand Speed Control (114, 115, 118, 119, 313)
04944451 1 Weldment-Lever-Left Hand Speed Control (114, 115, 118, 119, 313)
18 04944100 2 Lever- Operator Presence (114, 115, 118, 119, 313)
19 07534500 2 Grip- Handlebar (114, 115, 118, 119, 313)
20 04937951 1 Weldment- Speed Control Stop (114, 115, 118, 119, 313)(Serial # 101-2999)
04944951 1 Weldment- Speed Control Stop (114, 115, 118, 119, 313)(Serial # 3000 and up)
21 05711300 2 Ring-Retaining-External .375 x .010 (114, 115, 118, 119, 313)
22 04938100 2 Rod, Steering (114, 115, 118, 119, 313)
23 04938000 1 Weldment, Control Stop Limiter-Right Hand (114, 115, 118, 119, 313)(Serial # 101-2999)
04944800 1 Weldment, Control Stop Limiter-Right Hand (114, 115, 118, 119, 313)(Serial # 3000 and up)
24 04938300 1 Weldment, Control Stop Limiter-Left Hand (114, 115, 118, 119, 313)
25 06543100 4 Nut-Locking-Top-Flange .31-18 (114, 115, 118, 119, 313)
26 05957400 4 Bolt-Hex .31-18 x 1.75 Grade 5 (114, 115, 118, 119, 313)
27 04943200 1 Weldment, Speed Control Pivot- Right Hand (114, 115, 118, 119, 313)
04943300 1 Weldment, Speed Control Pivot- Left Hand (114, 115, 118, 119, 313)
28 04938600 1 Lever- Control Stop Lock (114, 115, 118, 119, 313)(Serial # 101-2999)
04944700 1 Lever- Control Stop Lock (114, 115, 118, 119, 313)(Serial # 3000 and up)
29 06214100 1 Bolt-Round Head Square Neck .31-18 x .75 Grade 5 (114, 115, 118, 119, 313) (Serial # 101-2999)
06223900 1 Bolt-Round Head Square Neck .38-16 x .75 Grade 2 (114, 115, 118, 119, 313) (Serial # 3000 and up)
30 04936900 2 Actuator, Switch (114, 115, 118, 119, 313)
31 05803400 2 Pin-Roll .125 x .75 (114, 11 5, 118, 119, 313)
32 06514900 2 Nut-Push .312 (114, 115, 118, 119, 313)
33 04926053 2 Plate, Cover
34 05959400 4 Bolt-Hex .38-16 x .75 Grade 5
35 06542000 4 Nut-Locking-Flange .375-16
36 06436200 4 Washer-Flat-Steel .406 x .812 x .065
37 07528300 1 Grip, Hand Clutch Lever (114, 115, 118, 119, 313)
38 04928900 1 Bracket, Brake Link (100, 101, 102, 103, 104, 110, 112, 311)
39 05946800 1 Bolt, Hex .25-20 x .75 Grade 5 (100, 101, 102, 103, 104, 110, 1 12, 311)
40 06531000 1 Nut, Locking Nylon .25-20 (100, 101, 102, 103, 104, 110, 112, 311)
41 038843 1 Washer, Wave (114, 115, 118, 119, 313)
7
HAND CONTROLS - PISTOL GRIPS
Model 988100, 101, 102, 103, 104, 110, 112, 311
1
12
4
7
4
14
6
11
9
2
3
5
4
3
8
5
13
2
3
4
10
Item Part No. Qty. Description
1 04905200 1 Lever, Hand Control Left Hand
04922400 1 Lever, Hand Control Right Hand
2 06706900 4 Pin-Cotter .09 x .75
3 06436200 8 Washer-Flat-Steel .406 x .812 x .065
4 020775 8 Washer-Flat-Nylon .375 x .75 x .060
5 06529600 4 Nut-Locking-Center .38-16
6 05921600 2 Bolt-Hex .38-16 x 2.50 Grade 2
7 04922700 1 Latch, Right Hand Thumb
04922600 1 Latch, Left Hand Thumb
8 04922500 2 Rod, Steering Link
9 043193 2 Spring-Compression .045 x .60 x .75
10 018380 2 Clevis, .38-24 Adjustable
11 06441000 2 Washer-Flat-Steel .50 x 1.25 x .083
12 04928700 2 Grip, Thumb Latch
13 08339300 2 Spring-Tension .041 x .50 x 1.75
14 06537200 2 Nut-Locking-Jam-Center .375-16
PG1290
8
WHEELS
Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313
1
4
2
Item Part No. Qty. Description
1 07157300 2 Assembly, Wheel and Tire 16 x 6.50 (Includes 2 - 5)
2 07157700 1 Tire, 16 x 650-8 4Ply
3 07157600 1 Rim Assembly
4 011191 1 Valve Stem Assembly
5 05436500 2 Bearing, 1" Sealed
3
5
PG0590
9
ENGINE, FUEL AND EXHAUST SYSTEM
Model 988100, 101, 102, 103, 104, 110, 112, 114, 11 5, 118, 119, 311, 313
17
18
19
16
13
15
12
14
2
41
34
33
26
20
24
25
1
37
4
30
31
3
6
22
21
22
29
4
28
23
3
35
7
8
2
38
40
36
32
27
5
42
39
9
10
11
Item Part No. Qty. Description
1 08266900 1 Engine, 17 HP Kawasaki (104)
08266800 1 Engine, 15 HP Kawasaki (101, 102, 103, 112, 115, 119)
08266700 1 Engine, 13 HP Kawasaki (100, 110, 114, 118, 311, 313)
2 05957400 4 Bolt-Hex .31-18 x 1.75 Grade 5
3 06308600 4 Washer-Locking .31 x .078 Regular
4 06529200 4 Nut-Hex .31-18
5 04923551 1 Bracket, Clutch
6 04923600 1 Valve, Oil Drain
7 06603400 1 Key-Square .25 x 1.25 x 25 SAE 8630 OR SAE 1035
8 04915400 1 Clutch, Electric
9 06443600 1 Washer-Flat-Steel .469 x 2.00 x .25
10 06309300 1 Washer-Locking .44 x .109 Regular
11 05965700 1 Bolt-Hex .44-20 x 3.00 Grade 5
12 00273700 1 Cap, Fuel
13 04914000 1 Tank, Fuel
14 06939100 2 Clamp-Hose Wire .49/.51 x .116
15 021134 1 Gas Line-Bulk .25 I.D.
16 09112300 1 Fitting, T ank
17 050246 1 Bushing
PG1351
10
ENGINE, FUEL AND EXHAUST SYSTEM
Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313
Item Part No. Qty. Description
18 05959400 4 Bolt-Hex .38-16 x .75 Grade 5
19 06308800 4 Washer-Locking .38 x .094 Regular
20 06949800 1 Cable, Throttle-with Liner (100 - 104, 110, 112, 311)
06949100 1 Cable- Throttle-with Liner (114, 115, 118, 119, 313)
21 05947000 1 Bolt-Hex .31-18 x .75 Grade 5
22 044715 2 J-Clamp
23 06530200 1 Nut-Locking-Nylon .312-18
24 06116900 2 Screw-Machine 10-24 x .75 Hex Washer Head
25 06536000 2 Nut-Locking-Nylon 10-24 with Insert
26 035137 1 Control, Choke (101, 102, 103, 104, 112, 115, 119)
27 06534700 1 Nut-Jam .375-24 (104)
28 05947000 1 Bolt-Hex .31-18 x .75 Grade 5 (311, 313)
29 04935951 1 Bracket, Muffler Guard (311, 313)
30 04935651 1 Guard, Muffler (311, 313)
31 06529800 1 Nut-Locking-Center .31-18 (311, 313)
32 01590900 1 Tube, Oil Drain
33 21538000 AR Filter, Air Paper (100, 101, 102, 103, 110, 112, 114, 115, 118, 119, 311, 313)
21538200 AR Filter, Air Paper (104)
34 21538100 AR Filter, Air Foam (100, 101, 102, 103, 110, 112, 114, 115, 118, 119, 311, 313)
21538300 AR Filter, Air Foam (104)
35 21533600 AR S park Plug
36 21535800 AR Filter, Oil
37 21538400 AR Fuel Filter- Kawasaki
38 06529800 1 Nut-Locking-Center .31-18 (311, 313)
39 05959400 1 Bolt-Hex .38-16 x .75 Grade 5 (311, 313)
40 06529600 1 Nut-Locking-Center .38-16 (311, 313)
41 06439100 1 Washer-Flat-Steel .38 x .87 x .179 (311, 313)
42 07517300 1 Cable Tie
11
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