Gravely 985311, 985307, 985312, 08499200B, 985309 User Manual

...
Professional 2-Wheel Tractor
Parts Manual
Models
985114 985117 985119 985307 985309 985311 985312 985313
08499200B 4/03
Supercedes 08499200,A
Printed in USA
HE
T
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
ERVICE
S
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
M
ANUAL
Decimals to Fractions
AND
EPLACEMENT
R
P
ARTS
RODUCT
P
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration card to Gravely.
OUR
Y
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
2. Contact Your Dealer.
S
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
EGISTRATION
R
ATISFACTION
S
MPORTANT
I
I
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
ODELS
M
Model 985114
16 HP Briggs & Stratton, Electric Start, 4 Speed, Steering Brakes Serial No. 000101 and up
Model 985115
8.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up
Model 985117
13.5 HP Robin, Electric Start, 4 Speed, Steering Brakes Serial No. 000101 and up
Model 985119
12.0 HP Kohler, Electric Start, 4 Speed, Steering Brakes Serial No. 000101 and up
Model 985307
8.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up
Model 985309
13.5 HP Robin, Electric Start, 4 Speed, Steering Brakes Serial No. 000101 and up
Model 985311
13.5 HP Robin, Electric Start, 4 Speed, Differential Lock Serial No. 000101 and up
Model 985312
13.5 HP Robin, Electric Start, 4 Speed Serial No. 000101 and up
Model 985313
No Engine, 2 Speed, Differential Lock Serial No. 000101 and up
ABLE
T
D
ECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AIN
M
F
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Optional Wheel Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PERATOR
O
Gear Shift Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PTO Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Direction Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Steering Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Handlebars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P
OWER
Range/Differential Lock Control - 4 Speed. . . . . . . . 15
Swiftamatic Differential - 4 Speed . . . . . . . . . . . . . . 16
Locking Differential - 2 Speed . . . . . . . . . . . . . . . . . 18
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
UEL
F
8.5 HP Robin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13.5 HP Robin & 12.0 HP Kohler. . . . . . . . . . . . . . . 26
16 HP Briggs & Stratton. . . . . . . . . . . . . . . . . . . . . . 28
E
Electrical System - Electric Start . . . . . . . . . . . . . . . 30
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
AND
LECTRICAL
O
RAME
C
P
LANT
E
F
ONTENTS
C
ONTROLS
XHAUST
S
YSTEM
S
YSTEM
3
© Copyright 2003, Ariens Company
Model 985114
D
ECALS
7
1
TWO-WHEEL TRACTOR MAINTENANCE INSTRUCTIONS
SEE OPERATOR'S MANUAL FOR FULL INSTRUCTIONS
ENGINE: CHECK OIL DAILY.
CHANGE OIL AND FILTER EVERY 100 HOURS WITH SAE 10W30 CD. REPLACE FUEL FILTER EVERY 300 HOURS. KEEP ENGINE AND COOLING FINS CLEAN
AIR CLEANER: CHECK AND/OR CLEAN DAILY.
REPLACE ELEMENT WHEN CLOGGED OR EVERY 300 HOURS.
TRANSMISSION: CHECK OIL LEVEL DAILY OR
AT ANY SIGN OF LEAKAGE. CHECK BELTS EVERY 25 HOURS. ADJUST TENSION OR REPLACE AS NEEDED.
4
3
1
2
REF. LUBRICATION QTY. DESCRIPTION-LOCATION INTERVAL
1 GREASE 2-3 MOWER SPINDLE
2 GREASE 1 PIVOT PIN
3 GREASE 2 CASTER PIVOT
4 GREASE 2 WHEEL BEARING
OIL ALL PIVOT POINTS,AND
PIN CONNECTIONS
IMPORTANT: USE LITHIUM BASE GREASE
PIVOTING ATTACHMENTS
TIRE PRESSURE: 18 PSI (124 kN/m2)
6
PROFESSIONALPROFESSIONAL
16
16
2 WHEEL
TRACTOR
Daily 25 Hrs.
TWICE
077407
3
8
DO NOT PARK ON SLOPE UNLESS WHEELS ARE CHOCKED.
077175
CAUTION
4
5
Item Part No. Qty. Description
1 07717500 1 Decal, 2 Wheel Maintenance 2 077247 1 Decal, 2 Wheel Instructions 3 07724300 1 Decal, Instrument Panel-2 Wheel Tractor 4 021090 1 Decal, Forward-Reverse 5 021091 1 Decal, Gear Shift 6 07740700 2 Decal, Gravely Professional 16 7 69201900 1 Decal Set Gravely Logo 17" 8 053168 1 Decal, Caution
!
SAFETY FIRST
READ THE OPERATOR'S MANUAL
BEFORE USING TRACTOR
DISENGAGE ALL CLUTCHES AND
SHIFT INTO NEUTRAL BEFORE
STARTING ENGINE
GASOLINE WITH CARE
SHIELDS, GUARDS AND SAFETY
DEVICES IN PLACE
HANDS AND FEET AWAY FROM
MOVING PARTS • NEVER LET
CHILDREN OPERATE TRACTOR
BE ALERT FOR DANGER TO BY-
STANDERS, PROPERTY AND FOR
TERRAIN HAZARDS
IGNITION KEY BEFORE LEAVING
ENGAGE FWD - REV
TRACTOR
CONTROL AND HI - LO GEAR
CONTROLS WHEN PARKING
HANDLE
KEEP
REMOVE
KEEP
BRAKE
LOCK
2
P
RELEASE
077247
PH0034
4
D
ECALS
Model 985115, 117, 119, 307, 309, 311, 312, 313
4
1
TWO-WHEEL TRACTOR MAINTENANCE INSTRUCTIONS
SEE OPERATOR'S MANUAL FOR FULL INSTRUCTIONS
ENGINE: CHECK OIL DAILY.
CHANGE OIL AND FILTER EVERY 100 HOURS WITH SAE 10W30 CD. REPLACE FUEL FILTER EVERY 300 HOURS. KEEP ENGINE AND COOLING FINS CLEAN
AIR CLEANER: CHECK AND/OR CLEAN DAILY.
REPLACE ELEMENT WHEN CLOGGED OR EVERY 300 HOURS.
TRANSMISSION: CHECK OIL LEVEL DAILY OR
AT ANY SIGN OF LEAKAGE. CHECK BELTS EVERY 25 HOURS. ADJUST TENSION OR REPLACE AS NEEDED.
4
3
1
2
REF. LUBRICATION QTY. DESCRIPTION-LOCATION INTERVAL
1 GREASE 2-3 MOWER SPINDLE
2 GREASE 1 PIVOT PIN
3 GREASE 2 CASTER PIVOT
4 GREASE 2 WHEEL BEARING
OIL ALL PIVOT POINTS,AND
IMPORTANT: USE LITHIUM BASE GREASE
PIVOTING ATTACHMENTS
TIRE PRESSURE: 18 PSI (124 kN/m2)
PIN CONNECTIONS
Daily 25 Hrs.
TWICE
2
2
077175
2
5
2
DANGER
2
Item Part No. Qty. Description
1 07717500 1 Decal, Two Wheel Maintenance 2 68516300 1 Decal Set, 2 Wheel Tractor 3 07748300 1 Decal, Parking Brake (117, 119, 309) 4 07740600 2 Decal, Professional 14 (117, 309, 311, 312)
07740500 2 Decal, Professional 8 (115, 307) 05359500 2 Decal, Professional 12 (119)
5 69201900 1 Decal Set Gravely Logo 17"
3
2
PH0044
5
F
RAME
Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
1
7
15
10
20
17
18
14
3
25
19
14
16
11
23
25
11
9
8
12
26
2
3
4
27
6
5
13
32
5
31
21
17
22
11
24
11
35
36
14
30
34
29
37
28
33
11
40
38
39
PH0391
6
F
RAME
Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
Item Part No. Qty. Description
1 040871 1 Hood 8 HP 2 05957900 2 Bolt-Hex .38-16 x 1.50 Grade 5 3 06436200 4 Washer-Flat-Steel .406 x .812 x .065 4 034738 1 Bushing-Flange .515 x .750 x .745 x 1.00 5 06442800 2 Washer-Flat-Steel .656 x 1.31 x .095 6 05968100 1 Bolt-Hex .625-11 x 2.00 7 06117900 4 Screw-Machine 6-32 x .75 8 018183 4 Bumper
9 06538900 4 Nut-Locking-Nylon 6-32 10 043922 2 Bushing 11 06529600 12 Nut-Locking-Center .375-16 Grade 2 12 034737 1 Ring-Retaining 1.000 x .748 13 044658 1 Plate, Instrument-Briggs Engine
08574100 1 Plate, Instrument-Robin and Kohler Engines 14 05959400 8 Bolt-Hex .38-16 x .75 15 06437300 2 Washer-Flat-Steel .281 x .620 x .065 16 06118100 2 Screw-Machine .25-20 x 1 17 06529700 6 Nut-Locking-Center .25-20 Grade 2 18 06435700 2 Washer-Flat-Steel .38 x .875 x .085 19 041622 2 Bushing, Flange .280 x .750 x .318 20 046387 1 Support, Hood 21 08574400 1 Bracket, Battery Mount 22 106319 4 Bolt-Hex .25-20 x .63 23 046796 1 Support, Handle Bar Right Hand 24 046824 1 Bracket, Tank Support 25 041075 2 Pad, Gas Tank 26 046388 1 Bracket 27 046797 1 Support, Handle Bar Left Hand 28 047190 1 Guard, Engine 29 06442000 1 Washer-Flat-Steel .563 x 1.30 x .109 30 06536300 2 Nut-Locking-Center .50-13 Grade 5 31 047527 1 Weldment, Hitch 32 06536300 1 Nut-Locking-Center .625-11 Grade 2 33 05962000 2 Bolt-Hex .50-13 x 1.50 Grade 5 34 013457 1 Handle, Adjusting 35 06307300 2 Washer-Lock .50 x .125 Reg. 36 05947100 2 Bolt-Hex .50-13 x 1 Grade 5 37 034062 1 Stand, Kick 38 05963300 2 Bolt-Hex .38-16 x 2.00 Grade 5 (114)
05958400 2 Bolt-Hex .38-16 x 2.50 Grade 5 (115, 117, 119, 307, 309, 311-313) 39 06714000 1 Pin-Hair-Internal .15 x 2.937 40 039760 2 Spacer
7
O
PTIONAL
Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
10
7
8
11
9
W
HEEL
1
K
ITS
2
16
4
5
14
15
12
Item Part No. Qty. Description
1 012674 1 Wheel 7.71 x 1.25 2 018762 1 Tire 16 x 5W x 3 3 012673 1 Wheel-Disc 6.75 x 9.219 4 06529400 3 Nut-Hex .38-16 5 06308800 3 Washer-Lock .375 x .094 6 05959400 6 Bolt-Hex .38-16 x .75 Grade 5 7 08742753 1 Hub-Wheel 8 022512 1 Bushing-Sleeve 1.02 x 1.37 x 1.13
9 06439800 2 Washer-Flat-Steel .812 x 2.00 x .148 10 018345 1 Key-Square .249 x 1.25 x .248 11 038230 1 Insert-Hub 12 046987 1 Tire/Wheel Assembly 8.50-8 x 18
07137700 1 Tire/Wheel Assembly 4.80/4.00-8 07137800 1 Tire/Wheel 4.80/4.00-8 R.H.
07138700 1 Tire/Wheel 4.80/4.00-8 L.H. 13 05962000 4 Bolt-Hex .50-13 x 1.50 Grade 5 14 06536300 4 Nut-Locking-Center .50-13 Grade 5 15 022551 1 Hub-7" Wheel 16 58501600 AR Kit, Heavy Duty Hub (Contains Items 7, 9-11)
3
6
13
PH0193
8
1
G
EAR
S
C
HIFT
Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
3
ONTROL
4
16
17
2
2
Item Part No. Qty. Description
1 06529600 1 Nut-Locking-Center .38-16 2 06535900 4 Nut-Jam .38-16 3 041614 1 Pivot-Hand Lever Left Hand 4 044139 1 Grip-Handle 5 041616 1 Handle-Control Right Hand 6 041615 1 Handle-Control Left Hand 7 106319 1 Bolt-Hex .25-20 x .62 8 06529700 2 Nut-Locking-Center .250-20 Grade 2
9 041594 1 Bushing Flange .751 x 1.13 x 1.07 10 06441900 1 Washer-Flat-Steel .531 x 1.062 x .095 11 047566 1 Bolt-Hex .38-16 x 3.75 12 041244 1 Bushing-Flange .257 x .38 x 1.080 13 05952500 1 Bolt-Hex .25-20 x 1.50 Grade 5 14 06437300 1 Washer-Flat-Steel .281 x .620 x .065 15 045575 1 Rod-Control Hi-Lo 16 06529400 2 Nut-Hex .375-16 Grade 2 17 045577 1 Rod-Extension
8
14
7
15
5
6
9
8
10
11
12
13
PH0380
9

PTO CONTROL

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
20
6
7
19
4
12
7
6
8
18
21
9
5
11
17
5
8
5
10
14
5
13
16
5
1
2
3
14
5
15
5
Item Part No. Qty. Description
1 010683 1 Handle-Rubber Shifter
2 046798 1 Rod-Shifter
3 041042 1 Spring-Tension .041 x 1.25 x .50
4 06529600 1 Nut-Locking-Center .375-16 Grade 2
5 06436200 8 Washer-Flat-Steel .406 x .812 x .065
6 06529700 4 Nut-Locking-Center .250-20 Grade 2
7 06437300 4 Washer-Flat-Steel .281 x .620 x .065
8 040637 2 Cam-Shifter
9 05947700 2 Bolt-Hex .25-20 x 1.00 Grade 5 10 040599 1 Spring-Compression .081 x .720 x 2.75 11 05952500 2 Bolt-Hex .25-20 x 1.50 Grade 5 12 032353 2 Block-Shift Lever 13 046784 1 Link-Shifter Stop 14 039078 2 Spring Washer 15 06707300 2 Pin-Cotter .12 x .75 16 040849 1 Weldment, PTO Bellcrank 17 08573000 1 Rod-PTO 18 120369 1 Nut-Hex .375-24 Grade 2 19 02917100 1 Ball Joint 20 06538800 1 Nut-Locking Nylon .375-24 with Insert 21 021462 1 Shim-Mower Height Adjuster Bracket
PH0051
10

DIRECTION CONTROL

Model 985114, 115, 117, 119, 307, 309, 311, 312, 313
19
23
19
11
1
2
10
7
12
27
9
6
3
13
26
14
25
4
24
20
21
5
1
7
22
3
6
7
8
16
17
18
15
PH0150
Item Part No. Qty. Description
1 05952500 2 Bolt-Hex .25-20 x 1.50 Grade 5
2 06117900 1 Screw-Machine 6-32 x .75
3 041252 2 Knob-Handle Control
4 040601 1 Handle-Control Right Hand
5 040600 1 Handle-Control Left Hand
6 06437300 2 Washer-Flat-Steel .281 x .620 x .065
7 06529700 3 Nut-Locking-Center .250-20 Grade 2
8 06538900 1 Nut-Locking-Nylon 6-32
9 106319 1 Bolt-Hex .25-20 x .63 10 05957900 1 Bolt-Hex .38-16 x 1.50 Grade 5 11 047566 1 Bolt-Hex .38-16 x 3.5 12 06441900 1 Washer-Flat-Steel .531 x 1.062 x .095 13 041593 1 Sleeve-Handle Stop 14 041594 1 Bushing Flange .751 x 1.13 x 1.07 15 06529600 2 Nut-Locking-Center .38-16 16 012586 1 Spring-Compression .038 x .281 x .88 17 274301 1 Ball .312 Guard 2000 18 042170 1 Bracket-Handle Pivot 19 06535900 4 Nut-Jam .375-16 20 044361 1 Bushing-Flange .320 x .750 x 1.280 21 042169 1 Bushing-Flange .515 x .746 x 1.290 x 1.000 22 044362 1 Plate-Neutral 23 021506 1 Spring-Compression .072 x .561 x 2.50 24 041244 1 Bushing-Flange .257 x .38 x 1.080 25 045576 1 Rod-Control Forward Reverse 26 06529400 2 Nut-Hex .375-16 Grade 2 27 045577 1 Rod-Extension
11
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