Belden, Belden Sending All The Right Signals, and the Belden logo are trademarks or
registered trademarks of Belden Inc. or its affiliated companies in the United States and
other jurisdictions. Grass Valley, CopperHead 3404 Transceiver System are trademarks or
registered trademarks of Grass Valley. Belden Inc., Grass Valley, and other parties may also
have trademark rights in other terms used herein.
Terms and Conditions
Please read the following terms and conditions carefully. By using CopperHead 3404
documentation, you agree to the following terms and conditions.
Grass Valley, a Belden Brand (“Grass Valley”) hereby grants permission and license to owners
of CopperHead 3404 to use their product manuals for their own internal business use.
Manuals for Grass Valley products may not be reproduced or transmitted in any form or by
any means, electronic or mechanical, including photocopying and recording, for any
purpose unless specifically authorized in writing by Grass Valley.
A Grass Valley manual may have been revised to reflect changes made to the product
during its manufacturing life. Thus, different versions of a manual may exist for any given
product. Care should be taken to ensure that one obtains the proper manual version for a
specific product serial number.
Information in this document is subject to change without notice and does not represent a
commitment on the part of Grass Valley.
Warranty information is available in the Support section of the Grass Valley Web site
The CopperHead 3404 Transceiver System is a camera video, audio, and data multiplexing
system that isinstalled between a portable video camera and its power source.It is
connected via a single fiber optic cable to a Base Station in a truck, studio, or other video
production setup. All video, audio, and data usually carried on Triax or multi-core cable is
sent, bi-directionally, over a single lightweight fiber over distances as long as 5 km or more.
The CopperHead 3404 is specifically designed to support the use of 4K, 3D, or Dual-Link
camera setups.
The Camera Unit fits between the battery or optional power supply and the camera. The
CopperHead Camera Unit is configured at time of purchase with special interface plates to
accommodate the appropriate camera battery type.
The camera Battery or optional power source attaches to the Camera Unit, which in turn,
attaches to the video camera. Batteries accommodated are Sony V-Mount, Anton-Bauer,
and PAG.
The CopperHead 3404 Transceiver System consists of two main components:
• The CopperHead 3404 Camera Unit has two options:
• the battery physical interface system
• the fiber connector
• The CopperHead 3404 Base Station has three options
• the power configuration
• the fiber connector
• the intercom module
Typically options are determined at the time of product order and the units are delivered
pre-configured, although some options can be field-changed by qualified personnel.
Notes on Power Supply Usage
When using your CopperHead 3404 Transceiver System, please ensure that the power
supply in use meets the power requirements of your camera. The amount of power
available to be sent to the camera through a hybrid Fiber Optic cable depends on the Grass
Valley power supply used.
• The available Grass Valley Power Wafer unit provides up to 95 Watts of continuous
power.
• The available Grass Valley PowerPlus unit provides 100 Watts continuous power and
150 Watts peak power.
About this User Guide
This CopperHead 3404 Fiber Optic Transceiver System can be delivered in a number of
configurations depending on the Power and Battery Mount options selected. This User
Guide is designed to cover all of the various options, so not every page in this Guide will
apply to your specific system.
2
Optical Fiber Safety
Never look directly into the end of the optic fiber while either end of the system is
operating.
This CopperHead 3404 contains CDRH Class 1 laser devices. Always avoid looking directly
at, or staring into, the laser light located on an optical connector or on the end of a fiber. Eye
damage can result.
Infrared radiation is produced at the ST fiber connection and at the end of any unterminated optical fibers that are attached to this connection. Avoid any direct exposure to
the light that comes from these sources.
Do not power up the unit when no fiber is attached to the fiber port.
There are no user adjustments inside the CopperHead 3404. Do not attempt any type of
service to this instrument other than any as instructed this manual. Refer all servicing to
Grass Valley, a Belden Brand.
Always keep the Fiber Optical connectors protected. when not connected. Use protective
caps if available. This protects the connector from damage and the unlikely event of
exposure to an operating optical link. Keeping the connectors protected when the
connectors are not in use will prevent dirt and dust from entering the connector and
degrading the performance of the optical link.
CopperHead 3404
User Guide
Power Fuses
The CopperHead 3404 Base Station with internal power is equipped with Dual Cartridge
fuses located next to the AC Power receptacle at the left rear of the unit. Refer to
Wiring Suggestions on page 98 for specific location information.
NEVER operate the CopperHead 3404 Base Station without properly installed and rated
fuses. Severe electrical and heat damage could result as well as personal injury or death.
The fuses supplied are standard 4 Ampere fuses – 5 x 20mm. Both fuses are in operation at
all times – both the AC Line Hot and the AC Line Neutral are fused.
Multi-Pin
3
About CopperHead 3404
Unpacking the CopperHead 3404 Transceiver System
Unpacking the CopperHead 3404 Transceiver System
The following table lists the various items shipped with a system depending on the
particular configuration.
CopperHead System Type
Hybrid Fiber -
Tactical Fiber (local
DescriptionPart Code
CopperHead Camera UnitCHG3-CAM
CopperHead Base StationCHG3-BS
AC-to-DC Power Supply ADAP-ACNoNo
Panel-Mountable Fiber
Extension
Camera Remote cableCHCR
Camera Signal cableCH3CS
Base Station Remote cableCHBR
Power Wafer w/jumper cable CHG3-PWNoNo
Eternal Power Wafer SupplyCH3-MPSNoNo
PowerPlusPWRPLSNoNo
HDX Power SupplyHDXNoNo
Fiber jumper(s)variousNoNo
Reel or coil of Tactical FiberCANoNo
Reel or coil of Hybrid FiberCANo
CH3BFCNo
power at camera)
Standard Power
(Power Wafer)
Hybrid Fiber High Power
(PowerPlus)
Operations ManualCA
Standard
Optional
Individual items shipped with a CopperHead 3404 system depend on the particular
configuration.
Please consult your packing slip and purchase order to ensure that you have received all of
the expected components. Inspect all components for scratches and other mechanical
damage, and inspect the electrical connectors for bent or damaged pins and latches.
Report any missing or damaged components to Grass Valley. See
Product Returns on
page 5.
You must use your own video and audio cables to make connections for Video, Tally, Black
Burst/Genlock, Base Station monitor, intercom, and other ancillary signals and equipment.
Suggestions for these cables are discussed later in this User Guide.
Leave the protective caps on the optical connectors whenever the fiber is disconnected.
4
Product Returns
In the unlikely event of damage to your CopperHead 3404 Transceiver System during
shipping or delivery please note the damage with the delivery or shipping service and
document the packaging and product where you see damage. If any component does not
work correctly out of the box, please contact Grass Valley (see
If the problem cannot be remedied through a service telephone call, you will receive an
RMA number (Return of Merchandise Authorization). Please note this RMA number inside
and outside of all shipping boxes and on all documentation provided with the items to be
returned.
CopperHead 3404
User Guide
Contact Us on page 79).
5
About CopperHead 3404
Product Returns
6
System Overview
This chapter provides a system overview about the Fiber Cables and the Transceiver
System.
Fiber Optics and Fiber Optic Cable are the core technologies at the heart of the
CopperHead 3404 Transceiver System. The ability to multiplex and de-multiplex a variety
of video, audio and data signals so that they can be carried over a thin strand of Fiber Optic
cable for long distances enables the CopperHead System. The theory and operation of
Fiber Optics is beyond the scope of this document: this document explains the different
types of Fiber Optic Cable and Fiber Optic Cable Connectors.
Tactical Fiber cable is heavy duty, Kevlar protected, and capable of carrying CopperHead
signals extended distances. The cable can generally withstand a variety of environmental
hazards such as being crushed or run-over. Tactical Fiber can be used in the field mounted
on Portable Fiber Reels in lengths up to 2000 feet.
Fig. 2-2: Hybrid Fiber Optic Cable Cross-section
Hybrid Fiber Cable has the same Fiber Optic characteristics with the addition of copper
cables. This allows the transmission of power through the cable. This increases weight and
reduces operating distance. Hybrid Fiber Cable also includes a pair of Sense/Signal wires
that allow systems to determine if there is an open or shorted cable. Hybrid Fiber Cable is
also larger in diameter then Tactical Fiber Cable.
8
Fiber Optic Connector Types
Depending on the type of Fiber Optic Cable used, different Connector types can be
configured. The following table summarizes the various types of connectors typically used
in a CopperHead 3404 Transceiver System configuration and the allowed Fiber Optic Cable
usage. Each connector type is illustrated below.
CopperHead 3404
User Guide
Tactical
Connector Type
Fiber Use
ST Fiber Connectors Ye sNot
Hybrid
Fiber Use
Typically
Camera
Unit Use
Base
Station Use
Notes
NoYe sLess Expensive - not as durable
as OpticalCON, SMPTE 304M or
MX
ST Fiber Connectors
with Molex Power
NoNot
Typically
NoYe sUsed with separate Fiber and
Power cables
Plug
LC ConnectorsNoNoNoNoInfrastructure and Internal
Equipment Use
SMPTE 304MNoYe sYesYes
OpticalCON Cable
Connector (Neutrik)
OpticalCON Panel
Ye sYes
YesYes
(up to 95V)
Ye sYesNoNoInfrastructure Use Only
Connector (Neutrik)
MX Expanded Beam
Ye sNoYe sYe s
Connector
ST Cable
Connectors
LC ConnectorsSMPTE 304M
ST Panel
Connectors
Cable
ST Panel w/
Molex
SMPTE 304M
Panel
OpticalCON
Cable
MX Expanded
Beam Cable
OpticalCON
Panel
MX Expanded
Beam Panel
9
System Overview
Signal paths in the CopperHead 3404 Transceiver System
Signal paths in the CopperHead 3404 Transceiver System
The CopperHead 3404 Transceiver System utilizes an optical fiber link between the Base
Station and the Camera Unit to carry all of the required signals necessary for operation of
the camera and associated production equipment. The Camera Unit multiplexes electrical
signals from the camera and other remote sources and converts them to an optical signal
for transmission over the fiber. Simultaneously, an optical return signal is received at the
Camera Unit from the Base Station; this signal is then converted to electrical analog
information for use by the camera, camera operator, and auxiliary equipment at the camera
location.
When the hybrid fiber cable option is used, the link also provides power to the Camera Unit
and the camera itself. Only the single fiber link or hybrid fiber link is required between the
Base Station and the Camera Unit.
10
Fig. 2-3: Base Station to Camera Unit Connection
CopperHead 3404 Transceiver System Block Diagrams
Low Power Version
CopperHead 3404
User Guide
Fig. 2-4: CopperHead System Model 3404 Low Power Version Block Diagram
11
System Overview
High Power Version
High Power Version
12
Fig. 2-5: CopperHead System Model 3404 High Power Version Block Diagram
CopperHead 3404 Transceiver System
Components
The chapter describes the CopperHead 3404 components.
Camera Unit Back Side
(attached to the battery/power
supply)
CopperHead 3404 Camera Unit Overview
CopperHead 3404 Camera Unit Overview
Fig. 3-1: CopperHead 3404 Camera Unit, Front and Back Sides
The actual appearance of your CopperHead 3404 Camera Unit will vary depending on the
battery mount and fiber cable connection options specified at the time of purchase.
CopperHead 3404 Base Station
Fig. 3-2: CopperHead 3404 Base Station Front Panel
Fig. 3-3: CopperHead 3404 Base Station Connector or Back Panel
The actual appearance of your CopperHead 3404 Base Station will vary depending on the
fiber cable connection and power options specified at the time of purchase.
14
CopperHead 3404
User Guide
CopperHead 3404 Transceiver System Additional Components
In addition to the CopperHead 3404 Camera Unit and Base Station the system consists of:
• External Power Supply or Power Cord for the Base Station (depending the unit
configuration)
• Cable Sets as required by your camera and remote controller types to connect the
CopperHead Camera Unit to the camera, and to connect the Base Station to the
optional remote controller
• Hardware kits for rack mounting the Base Station
• Portable fiber reel with fiber per your purchase order
• Optional Power Wafer Camera Adaptor with optional external power supply
• Optional PowerPlus Camera Adaptor and Power Adaptor
• Optional Universal Camera Control Unit
For additional accessories see Available Accessories on page 88.
Note: You must use your own cables to make connections for Tally, Black
Burst/Gen Lock, Base Station monitor, and other ancillary signals and
equipment (see
suggestions).
Multi-Pin Wiring Suggestions on page 98 for
15
CopperHead 3404 Transceiver System Components
CopperHead 3404 Transceiver System Additional Components
16
Feature Detailed Description
This chapter describes in detail each element on the Camera Unit and Base Station of the
CopperHead 3404 Transceiver System. Physical installation of the system and system
connections and practical operation are covered in following chapters.
For an overall view of component location, see the CopperHead 3404 Transceiver System
overall diagrams in
The front side of the Camera Unit has five features:
• A: Connector Panel (see Area A - Connector Panel on page 19)
• B: Camera Mounting Plate (see Area B - Camera Mounting Plate on page 19)
• C: Signal/Data LED Activity Indicators (see Area C - Signal/Data Indicators on page 20)
• D: Digital Status Display & Power Switch (see Area D - Optical Link Signal Strength
Indicator & Power Switch on page 21)
• E: Fan Control Switch and Indicators (see Area E - Fan Control Switch and Indicators on
page 22)
CopperHead 3404
V-Type Camera Mounting PlateAnton Bauer Camera Mounting Plate
User Guide
Area A - Connector Panel
Fig. 4-2: Connector Panel
For additional information about the signals carried on these connectors, see Signal paths
in the CopperHead 3404 Transceiver System on page 10.
• 18: Time Code In (to Base Station) - provides feed of local camera time code or for the
provision of a master synchronization time code for all other cameras (typically from
Camera 1 and only if not master TC generator at base)
• 19: Time Code Out (from Base Station) - for time code synchronization of multi-camera
productions
• 20: VBS Out 2 (from Base Station) - typically used for Genlock/Black Burst from master
synchronizing source
• 21: VBS Out 3 (from Base Station) - typically used for Return Video to camera or for
Prompter feed
Area B - Camera Mounting Plate
Fig. 4-3: Two types of Camera Mounting Plates
19
Feature Detailed Description
CopperHead 3404 Camera Unit Front Side
The CopperHead 3404 Camera Unit is shipped with a variety of Battery Mount to camera
types. The Sony V-mount and the Anton Bauer mount are the most common. PAG and
other battery mount systems are available by special order. Please contact Grass Valley, a
Belden Brand or your authorized dealer.
Area C - Signal/Data Indicators
20
Fig. 4-4: Signal/Data Indicators
The CopperHead 3404 Camera Unit Indicator Panel has a series of LED displays that monitor
the various signal paths between the Camera Unit and the Base Station.
For signals that remain constant, such as time code and video, the LED remains on as a
steady Green. For signals that fluctuate, such as audio, the LED will reflect the varying signal
activity. If the LED is off, either the signal has been lost or it is not in use.
The LED indicators on the left side of the panel indicate signal paths from the Base Station
to the Camera Unit. Right side LEDs indicate signal paths from the Camera Unit to the Base
Station.
Note: The 4K-3G Signal Indicators are located on the reverse side of the
Camera Unit adjacent to the 4K-3G SDI Connectors.
• 1: HD/SD SDI Digital Video Signals - Monitors camera SDI Video to Base Station and
SDI return video to the Camera Unit (these are not the 4K-3G signals).
• 2: VBS 1-3 - Analog Video Signals 1-3 - VBS 1 is used for Camera Monitor video from
the Camera Unit to the Base Station and Return Video to the Base Station from the
Camera Unit:
• VBS 2 is used for Genlock (one way from Base Station to Camera)
CopperHead 3404
User Guide
• VBS 3 (Prompter) is used for Prompter Feed (one way from Base Station to Camera)
• 3: Program Audio Channels 1 & 2 - Monitors program audio from Camera Unit to Base
Station and return audio from Base Station to Camera Unit.
• 4: Data Signal Path Monitors CCU and Data - Data 1 /CCU - Used for Camera Control
Unit or for a serial control device (RS232, 422, 485):
• Data 2 is typically used for auxiliary devices such as a Robotic Pan & Tilt Head
• Data 3 is used for an RS232 serial control device
• 5: TC - Time Code Signal - Monitors Time Code to Base Station and return from Camera.
• 6: Ethernet Signal - Monitors Ethernet to Base Station and return from Camera.
• 7: GPI/ Tally Signals - Monitors GPI/TRIG Signal to Base Station and return from Camera
and/or TALLY 1 or 2 Signal to Camera Unit.
• 8: Tally1 Indicator Light - Indicates the status of the GPI/Tally 1 signal:
• Off when the signal is not present
• Bright Red when the signal is present
Area D - Optical Link Signal Strength Indicator & Power Switch
Fig. 4-5: Optical Link Signal Strength Indicator & Power Switch
• 9: Optical Link Indicator - Indicates the status of the optical connection from base to
camera and camera to base:
• Green when both the Base Station and camera control unit have optical power
within normal range.
• Red when either the Base Station or camera control unit optical power is not within
normal range.
• 10: Rx Optical Display (Digital Status Display) - Four-character display in one of five
modes. See
The CopperHead 3404 Camera Unit Digital Display on page 70 for use of
• 12: Power Indicator LED - Green indicates power is applied to the camera control unit.
Blinking Green indicates a camera control unit error. Refer to DIAG display mode for
details - see
The CopperHead 3404 Camera Unit Digital Display on page 70.
• 13: Power On/Off Switch - Toggle switch to enable or disable camera power.
• When used with the high voltage Base Station this enables or disables camera
power.
• When used with the low voltage Base Station this turns camera power on and off.
Area E - Fan Control Switch and Indicators
Fig. 4-6: Fan Control Switch and Indicators
• 21: Fan Control Switch - Push switch selects between four settings:
• AUTO - Fan Speed increases as unit temperature increases
• LOW - Fan Speed set to low speed
• HIGH - Fan Speed set to high speed
• OFF - Fan is turned off (all LED indicators are off when the fan is turned off)
• 22: AUTO Indicator - Fan is operating in Auto mode and speed increases from ¼ speed
to full speed over a temperature range of 55 degrees centigrade to 70 degrees
centigrade.
• 23: LOW Indicator - Fan is at ¼ full speed
• 24: HIGH Indicator - Fan is at full speed
• Fan Diagnostic Mode: The fan switch allows entry into a LED test mode. Push and
hold the FAN switch for about five seconds and the test will begin. At this point all
of the LEDs will blink indicating that the fan system is functioning.
• High Temperature Warning: If during regular operation (not the diagnostic mode
described above) any of LEDs begin to blink then the CopperHead unit has reached
a temperature of at least 70 degrees centigrade. If this occurs confirm that the fan is
working correctly in the unit. If this high temperature is sustained for any period of
time damage may occur to the system. The unit should be turned off and allowed
to cool before restarting and the unit should be checked for malfunction as soon as
possible.
22
CopperHead 3404 Camera Unit Back Side
For additional information about the signals carried on these connectors, see Signal paths
in the CopperHead 3404 Transceiver System on page 10.
Throughout this document, component Key Numbers are coordinated with the overall
system diagrams (see
System Overview Diagrams on page 102).
CopperHead 3404
User Guide
Fig. 4-7: CopperHead 3404 Camera Unit Back Side
The back side of the Camera Unit has six features:
• A: Connector Panel (see Area A - Connector Panel on page 24)
• B: Audio/Intercom Connector Panel (see Area B - Audio/Intercom Connector Panel on
page 25)
• C: Audio/Intercom Controls (see Area C - Intercom Controls on page 25)
• D:Misc. Connectors (see Area D - Miscellaneous Connectors on page 26)
• E: Fiber Connector (see Area E - Fiber Connector on page 26)
• F: Battery Mount (see Area F - Battery Mount on page 27)
23
Feature Detailed Description
CopperHead 3404 Camera Unit Back Side
Area A - Connector Panel
Fig. 4-8: Connector Panel
• 9: 4K - 3G/HD/SD SDI In - Activity indicators are below each SDI connector (to Base
Station)
• 10: HD/SD-SDI In (to Base Station)
• 11: HD/SD-SDI Digital Video Outputs A & B (from Base Station)
• 12: VBS In (to Base Station) - VBS signal paths typically carry analog video
•13: VBS Out (from Base Station)
• 14: Ethernet (100Mbs)
• 15: Power Wafer Connector
24
CopperHead 3404
User Guide
Area B - Audio/Intercom Connector Panel
Fig. 4-9: Audio/Intercom Connector Panel
For information on the Audio/Intercom Connector Panel operation, see Intercom on
page 62.
• 3: Intercom Head Set Connector
• 4: Audio 1 & 2 Output (from Base Station) - Typically return audio from the Base Station
• 5: Audio 1 Input (Line Level) (to Base Station) - Typically audio program from camera
line outputs
• 6: Audio 2 Input (Line Level) (to Base Station) - Typically audio program from camera
line outputs
Area C - Intercom Controls
Fig. 4-10: Intercom Controls
For information on the Audio/Intercom Connector Panel operation, see Intercom on
page 62.
• 14: Audio Input Level & Intercom Local/Remote Switches (see The CopperHead 3404
Camera Unit Digital Display on page 70 for a description of the use of these switches)
• 15: Intercom Talkback Control
• 16: Side Tone Control
• 17: Intercom & Return Program Output - Mini-phone jack (1/8" headphone jack) with
no microphone functionality
• 18: Intercom 1 Monitor Level Control and Activity Indicator (Channel 7)
25
Feature Detailed Description
CopperHead 3404 Camera Unit Back Side
• 19: Intercom 2 Monitor Level Control and Activity Indicator (Channel 8)
• 20: Return Program Monitor Level Control and Activity Indicator (Channel 5)
Area D - Miscellaneous Connectors
For information regarding available cables and customer furnished cables, see Accessories
on page 89. For wiring information, see Multi-Pin Wiring Suggestions on page 98.
• 7: Camera Remote Connector (for optional Camera Remote Control unit). This
connector also carries a Data Signal for Serial Communication (RS232/422/485)
• 8: Production DB15HD Connector for Tally, 2nd GPI, Intercom Trigger, and Serial Communication (RS232/422/485)
Fig. 4-11: Miscellaneous Connectors
Area E - Fiber Connector
Fig. 4-12: Fiber Connectors
The CopperHead 3404 Camera Unit is shipped with one of the three Fiber Connectors
shown in
• A: SMPTE 304M (powered)
• B: OpticalCON (powered or unpowered)
• C: MX Expanded Beam (unpowered)
Figure 4-12:
26
Area F - Battery Mount
V-type Battery Mount
Anton-Bauer Type Battery Mount
CopperHead 3404
User Guide
Fig. 4-13: Two types of Battery Mounts
• 1,2: Battery release latch
The CopperHead 3404 Camera Unit is shipped with a variety of Battery Mount to camera
types. The Sony V-mount mount and Anton Bauer are the most common. PAG and other
battery mount systems are available by special order. Please contact Grass Valley, a Belden
Brand or your authorized dealer.
27
Feature Detailed Description
OpticalCONSMPTE 304MST and Molex
Connectors
ST Connectors
CopperHead 3404 Base Station
CopperHead 3404 Base Station
The CopperHead 3404 Base Station is available with a number of options. The unit is
ordered with a specified Power Module, Audio/Intercom Module and Fiber Connector. For
an overall view of component location, see the overall diagrams in
Diagrams on page 102.
CopperHead 3404 Base Station Front Panel
Fig. 4-14: CopperHead 3404 Base Station Front Panel
• A: Optical Connector (see Area A - Front Panel Optical Connector (Optional) on
page 28)
• B: Audio/Data Indicators (see Area B - Audio Indicators on page 29)
• C: Video/Data Indicators (see Area C - Video/Data Indicators on page 29)
• D: Signal Strength Indicators/Setup (see Area D - Signal Strength Indicators/Setup on
page 30)
• E: Status/Power Indicators (see Area E - Status/Power Indicators on page 30)
System Overview
Area A - Front Panel Optical Connector (Optional)
Area A of the CopperHead 3404 Base Station provides for the optional mounting of the
Fiber Optical Connector on the front of the Base Station instead of the rear of the Base
Station. Please consult with Grass Valley support if you are interested in moving the Fiber
Optical Connector.
Three types of Fiber Connectors are available for use with the CopperHead 3404 Base
Station. Typically one of these Fiber Connectors is pre-configured at the time of delivery.
Fig. 4-15: Fiber Connector Types
28
CopperHead 3404
User Guide
Area B - Audio Indicators
Fig. 4-16: Audio Indicators
LED Indicators to the left side of the label indicate signal paths from the Camera Unit to the
Base Station.The right side LEDs indicate signal paths from the Base Station to the Camera
Unit.
• 2: Audio Channel 1 & 2 - Monitors Program audio from Camera Unit to Base Station
and Return audio from Base Station to Camera Unit.
• 3: Intercom Channels 1 & 2 - Monitors Intercom audio from Camera Unit to Base
Station and from Base Station to Camera Unit
• 4: Time Code - Monitors the time code signal generated by the Camera coming to the
Base Station, and monitors the Base or House time code from the Base Station to the
Camera Unit
• 5: Ethernet - Indicates IP Data traffic to and from Camera Unit to and from Base Station
Area C - Video/Data Indicators
Fig. 4-17: Video/Data Indicators
• 6: HD/SD SDI Digital Video Signal - Monitors camera SDI video to Base Station and SDI
return video to the Camera Unit
• 7: VBS Signals 1-3 - The following are suggested uses of the three VBS signal paths.
• VBS - 1 Analog Video Signal - Monitors analog Camera video from the Camera Unit
to the Base Station and Return video to the Camera Unit from the Base Station
• VBS - 2 Genlock - Monitors Genlock signal (from Base Station to Camera)
• VBS 3 - Prompter - Monitors Prompter Feed (one way from Base Station to Camera
• 8: DATA 1/CCU Data - Monitors Camera Control Unit data or other Data to and from
Base Station and Camera Unit
• 9: GPI/Tally 1 & 2 - Monitors GPI and Tally signal activity to the camera. GPI/Tally 1
monitors any camera location originated GPI signals.
29
Feature Detailed Description
CopperHead 3404 Base Station Front Panel
Area D - Signal Strength Indicators/Setup
• 10: Signal Strength Readout in dBm - This display changes between display modes
when selected.
• 11: Readout Function Indicator
• BASE RX - Optical Link signal strength received at Base Station from Camera Unit
• CAM RX - Optical Link signal strength received at Camera from Base Station
• DIAG - Digital display is in Diagnostic mode
• 12: Select Button - Chooses between three modes of operation (for details on how the
setup/Diagnostic functions operate, please
Display on page 66).
• 13: 4X RX - Monitors four 4K-3G Optical Link signal strength levels received at Base
from Camera.
Fig. 4-18: Signal Strength Indicators/Setup
The CopperHead 3404 Base Station Digital
Area E - Status/Power Indicators
Fig. 4-19: Status/Power Indicators
Note: Hybrid Power Indicators are present only on a hybrid power unit.
• 14: Status Indicators
• BASE POWER - indicates the status of all power levels in the Base Station
• Green when all power levels are normal.
• Red when any power level is not normal.
• SYSTEM LOCK - indicates that the Base Station is communicating with the Camera
Unit.
• Green when communicating with Camera Unit
30
CopperHead 3404
User Guide
• Red when it is not communicating with the Camera Unit
• FIBER LINK - indicates the optical power status of the Base Station and camera
• Green when both the Base Station and camera optical power are within a
normal range.
• Red when both the Base Station and camera optical power are not within a
normal range
• Orange when either the Base Station or camera optical power are not within a
normal range
• ALARM - indicates that some error condition exists in either the Base Station or the
camera.
• Red if there is a Base Station error. Refer to the Base Station DIAG for details on
the error.
• Orange if there is a camera error. Refer to CAM DIAG for details for the error.
• Green when high voltage is being supplied to the camera.
• Off when there is no high voltage applied to the camera
• 15: Hybrid Power Indicators
The Hybrid Power indicators are only applicable to units with the internal power supply
(for configurations using the MPS or HDX power supplies - see
MPS External Power
Wafer Power Supply on page 37 and "PowerPlus" Camera Adaptor on page 38).
• CAMERA POWER - indicates that high voltage is applied to power the camera
• Green when the cable is properly connected from the Base Station to the
camera.
• Red when there no cable connected to the camera or the cable is connected
but open.
High voltage will not be applied to the camera until the open condition is
corrected.
• CABLE OPEN - indicates that the high voltage cable is open or there is no high
voltage cable connected.
• CABLE SHORT - indicates that the high voltage cable connected is shorted.
• 16: Power Switch & Power Indicator
Toggle switch to enable or disable Base Station power.
LED turns Green when on/off switch is changed to the ON position. With a hybrid
power system (power supplied by the Base Station) this switch will control power to the
Camera and the Camera Unit
For the hybrid system to be properly powered, the AC Mains switch on the rear of Base
Station must be in the on position.
31
Feature Detailed Description
CopperHead 3404 Base Station Back Panel
CopperHead 3404 Base Station Back Panel
Fig. 4-20: CopperHead 3404 Base Station Back Panel
• A: Power & Fiber Connectors (see Area A - Power & Fiber Connectors (Power Module)
on page 32)
• B: Sync/Data/Control Connectors & Switches (see Area B - Sync/Data/Control
Connectors on page 33)
• C: Video/Ethernet Connectors (see Area C - Video/Ethernet Connectors & Indicators on
page 34)
• D: Audio/Intercom Connectors (see Area D - Audio/Intercom Connectors on page 35)
Area A - Power & Fiber Connectors (Power Module)
The CopperHead 3404 Base Station can be configured with one of five different Power
Module Options.
• The connection and practical use of each of these options is covered in Operation of
CopperHead 3404 Transceiver System on page 59.
• Multi-pin connector wiring suggestions are covered in Multi-Pin Wiring Suggestions on
page 98.
External Power Options
Fig. 4-21: External Power with OpticalCON Connector
• 22: 12V DC External Power Supply input connector (XLR 4 Pin)
• 23: 12V DC Input - terminal block (see Connector Pin Assignments on page 80 for
connection details)
• 2: For Future Use
• 4: OpticalCON Connector - External Power with STs Connector
• 5: ST Fiber Connectors
32
CopperHead 3404
User Guide
Internal Power Options
Fig. 4-22: Internal Power Options
Internal Power with OpticalCON Connector
• 1: AC Power Receptacle and 4AMP Dual Fuse Assembly - 100-240V 50/60 Hz (see
Power Fuses on page 3
• 2: For Future Use
• 3: AC Mains Switch
• 4: OpticalCON Connector - Internal Power with STs and Molex Connectors
• 5: STs Connector with Molex for Camera power - Internal Power with SMPTE 304M
Connector
• 6: SMPTE 304M Connector
Area B - Sync/Data/Control Connectors
Fig. 4-23: Sync/Data/Control Connectors
• 5: Sync/Black Burst input connector & Loop through
• 6: Video Prompter input to Camera
• 7: VBS Switches - For VBS 2 and VBS 3 select between Analog Video (VIDEO) and TriLevel Sync (SYNC)
• 8: Time Code In to Camera
• 9: Time Code Out from Camera
33
Feature Detailed Description
Green LED indicates good
SDI signal strength.
Alternating between Red and Green
LEDs indicates optical link is good
but there is no SDI signal present.
Red LED indicates no
optical link.
CopperHead 3404 Base Station Back Panel
• 10: Camera Remote Control Panel Connector
• 11: Data/GPI Multi-Pin Connector
Area C - Video/Ethernet Connectors & Indicators
• 12: Ethernet connector - 10BaseT/100BaseT
• 13: VBS Output from Camera
• 14: VBS Return Video source Input to Camera
• 15: HD/SDI Program from Camera Unit outputs 1 & 2
• 16: SDI Return Video source Input to Camera
• 17: 4K-3G/HD/SD SDI Video from Camera Q1-Q4 with associated LED indicators
Fig. 4-24: Video/Ethernet Connectors & Indicators
4K Signal Strength LEDs
Each 4K-3G/HD/SD SDI Video connection from the Camera (Q1-Q4) has a signal strength
LED indicator. There are three possible indications.
Fig. 4-25: 4K Signal Strength LEDs
34
CopperHead 3404
Four Wire Intercom
Module
RTS TW Intercom
Module
Clear-Com In tercom
Module
User Guide
Area D - Audio/Intercom Connectors
Fig. 4-26: Audio/Intercom Connectors
The CopperHead 3404 Base Station can be configured with one of three different Intercom
Options. The connection and practical use of each of these options is covered in
of CopperHead 3404 Transceiver System on page 59. Multi-pin connector wiring is covered
in Connector Pin Assignments on page 80 and Multi-Pin Wiring Suggestions on page 98.
Operation
Four Wire Intercom Module
• 18: Audio In Multi-pin connector
• 19: Audio Out Multi-pin connector - Connectors 18 & 19 adhere to the TASCAM
standard for DB25 Audio
• 20: Ch-1 Intercom connector
• 21: Ch-2 Intercom connector
RTS TW Intercom Module
• 22: Intercom Input
• 23: Intercom Loop Through
Clear-Com Intercom Module
• 24: Ch-A Intercom Connector
• 25: Ch-B intercom Connector
35
Feature Detailed Description
The Power Wafer replaces the
battery or local battery mount
AC adaptor. Shown with the
Anton-Bauer Battery Mount
option.
A short jumper cable carries
power from the Camera Unit to
the Power Wafer. The power
comes to the camera on the
power section of the Hybrid Fiber
Cable.
Additional CopperHead 3404 Transceiver System Items
Additional CopperHead 3404 Transceiver System Items
Your CopperHead 3404 Transceiver System may include of one or more of the following
items.
• Portable fiber reel with fiber per your purchase order
• Optional Universal Camera Control Unit (please refer to the User's guide supplied with
this product)
• Optional "Power Wafer" Camera Adaptor (see “Power Wafer" Camera Adaptor on
page 36)
• Optional MPS External Power Wafer Power Supply (see MPS External Power Wafer
Power Supply on page 37)
• Optional "PowerPlus" Camera Adaptor and Power Adaptor (please refer to the User's
guide supplied with this product) - see
• Optional HDX Power Unit (please refer to the User's guide supplied with this product) -
HDX Power Unit on page 39
see
“Power Wafer" Camera Adaptor
"PowerPlus" Camera Adaptor on page 38
The CopperHead 3404 Camera Unit can be powered by the optional "Power Wafer" Camera
Adaptor. The Power Wafer replaces the local camera battery and any local AC power supply
adaptor. The Power Wafer gets its power from the Hybrid fiber cable and the CopperHead
3404 Base Station equipped with the internal power supply or from the MPS external
supply.
36
Fig. 4-27: Power Wafer battery mount
Up to 95 watts of power can be delivered to the camera, Camera Unit and camera powered
accessories. Up to 780 feet (240 meters) of cable can be used when the Camera Unit is
powered directly from the Base Station. Please ensure that the power provided is adequate
for the camera in use with your system.
The use of an external power supply can extend Base Station to Camera range and increase
camera power flexibility. The MPS "Throw Down" device or Wafer Power Adaptor provides
this functionality.
MPS External Power Wafer Power Supply
The CopperHead MPS external power supply provides 95 watts of 12VDC power and fiber
cable signal connectivity from the Base Station to the Camera. From the MPS unit to the
camera can be configured using either a Hybrid OpticalCON connector or a SMPTE 304M
connector. The length available is up to 780 feet or 240 meters.
From the MPS unit to the Base Station can be configured using a non-hybrid OpticalCON
connector or two ST connectors. The length available is up to 5 kilometers (3 miles).
The MPS is powered locally with standard AC power. The unit is free standing.
CopperHead 3404
User Guide
Fig. 4-28: MPS External Power Wafer Power Supply
All MPS Units require the Power Wafer to provide power to the Camera Unit. Four variations
are available with a different set of fiber cable connectors. All MPS units provide 95 watts of
12VDC power.
Fiber Connection to Base
Part NumberFiber Connection to Camera
CH2-MPS-95VD-2ST-NEUOpticalCON2 STs
CH2-MPS-95VD-2ST-304SMPTE 304M2 STs
CH2-MPS-95VD-NEU-NEUOpticalCON (with power)OpticalCON (no power)
CH2-MPS-95VD-NEU-304SMPTE 304 (with power)OpticalCON (no power)
Station
37
Feature Detailed Description
"PowerPlus" Camera Adaptor
"PowerPlus" Camera Adaptor
The CopperHead PowerPlus external power adaptor provides up to 150 watts of 12VDC
power and fiber cable signal connectivity from the Base Station to the Camera. It also
provides an external power feed of 12VDC and optionally 24VDC. The PowerPlus unit
requires the use of the HDX Power Adaptor. Please ensure that the power provided is
adequate for the camera in use with your system.
The PowerPlus unit connection to the camera can be configured using either a Hybrid
OpticalCON connector, SMPTE 304M connector or an MX connector. The PowerPlus unit to
the HDX power supply is configured using Hybrid Fiber Cable with SMPTE 304 connectors.
From the Base Station to the HDX power adaptor requires 2 ST connectors. See the
configuration table below.
The distance between the HDX power adaptor and the camera can be up to 2KM (1.2 miles)
using Hybrid Fiber Cable and the distance between the HDX power adaptor and the Base
Station can be up to 7KM (4.3 miles). The HDX unit is powered locally from regular AC
power.
38
Fig. 4-29: PowerPlus Camera Adaptor
The PowerPlus unit is provided with a permanent connection to the fiber connector on the
CopperHead 3404 Camera Unit.
PowerPlus to Camera Unit PowerPlus to HDX UnitHDX Unit to Base Station
MX ConnectorSMPTE 304M 2 ST Connectors
OpticalCON (Neutrik)SMPTE 304M2 ST Connectors
SMPTE 304MSMPTE 304M2 ST Connectors
HDX Power Unit
The HDX Power Supply Unit is required when using the PowerPlus Camera Adaptor. The
HDX-2ST can be used as a free-standing unit or rack mounted. The HDX-FR-2 for two HDX
units is shown below.
The unit allows PowerPlus to provide a continuous 100 Watts of 12VDC with peak output of
150 Watts of 12VDC.
CopperHead 3404
User Guide
Fig. 4-30: HDX Power Supply Configuration
Fig. 4-31: Two Unit HDX Rack Mount
39
Feature Detailed Description
HDX Power Unit
40
Installing and Connecting the System
This chapter explains how to install the CopperHead 3404 and how to connect the various
components togethre.
Mounting the CopperHead 3404 Camera Unit to the Camera
This example illustrates the mounting of a V-Mount battery system. Your system may differ.
This case illustrates a configuration where the camera is powered locally at the camera
position by a battery. This assumes a tactical fiber connection with no hybrid power on the
cable
Fig. 5-1: Mounting the CopperHead 3404 Camera Unit to the Camera
Mounting the CopperHead 3404 Camera Unit to the Camera
1 Position your camera so that you can easily access the battery mounting plate at the
rear of the camera. Ensure that the camera is well supported and stable. If a battery is
mounted remove it and put it to one side (camera model shown for illustrative
purposes only - your camera may differ).
2 Attach the CopperHead 3404 Camera Unit to the camera battery mounting plate. The
mounting is mechanically identical to attaching a battery.
3 If you are powering the camera and 3404 Camera Unit by battery, mount the battery to
the CopperHead 3404 Camera Unit battery mounting plate exactly as you would
mount the battery to your camera.
42
CopperHead 3404
The Power Wafer to Camera Unit
cable is supplied with the
CopperHead Power Wafer Unit.
Mounting the Power Wafer Unit to the CopperHead 3404 Camera Unit
This example illustrates the use of a camera with a V-Mount battery system. Your system
may differ. This case illustrates a configuration where the camera is powered through the
Power Wafer option. The Power Wafer is powered through a Hybrid fiber cable which is
powered from the CopperHead 3404 Base Station or MPS External Power Supply.
User Guide
Fig. 5-2: Mounting the Power Wafer Unit to the CopperHead 3404 Camera Unit
Mounting the Power Wafer Unit to the CopperHead 3404 Camera Unit
1 The CopperHead 3404 Camera Unit is mounted to the camera as described above on
the previous page.
2 The Power Wafer is attached to the CopperHead 3404 Camera Unit in place of the
battery. It is attached in the same manner as the camera battery.
3 When the Power Wafer is securely mounted to the CopperHead 3404 Camera Unit you
must connect the supplied Power Wafer connector cable (2) between the Power Wafer
(1) and the Power Wafer connector on the Camera Unit (15)
The Power Wafer to Camera Unit cable is supplied with the CopperHead Power Wafer Unit.
43
Installing and Connecting the System
OpticalCON
receptable on swivel
Mounting the PowerPlus Unit to the CopperHead 3404 Camera Unit
Mounting the PowerPlus Unit to the CopperHead 3404 Camera Unit
This example illustrates use of a camera with a V-Mount battery system. Your system may
differ. This case illustrates a configuration where the camera is powered through the
PowerPlus High Power option. The PowerPlus Unit is powered through a Hybrid fiber cable
which is powered from the HDX Power Supply.
Fig. 5-3: Mounting the PowerPlus Unit to the CopperHead 3404 Camera Unit
Mounting the PowerPlus Unit to the CopperHead 3404 Camera Unit
1 The CopperHead 3404 Camera Unit is mounted to the camera (“Power Wafer" Camera
Adaptor on page 36).
2 The PowerPlus Unit is attached to the CopperHead 3404 Camera Unit in place of the
battery. It is attached in the same manner as the camera battery.
3 When the PowerPlus Unit is securely mounted to the CopperHead 3404 Camera Unit
you must connect the supplied attached fiber cable connector between the PowerPlus
(1) and the fiber connector on the Camera Unit (16).
Note: You must use the HDX-2-ST Power Supply in this configuration.
44
Fig. 5-4: Attaching the fiber cable
Connecting the CopperHead 3404 Transceiver System
Prior to connecting your CopperHead 3404 Transceiver System please ensure that each of
the required cables is available for use. This includes standard video, audio and data cables
as well as custom multi-pin cable sets required for your particular installation (see
Accessories on page 88.
Covered in this chapter are the following topics:
• Connections between the CopperHead 3404 Base Station and the Camera Unit (Fiber
Cable)
• Connections between the CopperHead 3404 Base Station and the base video
infrastructure & power components
• Connections between the CopperHead 3404 Camera Unit and the video camera &
power components
• Connections between the CopperHead 3404 Camera Unit and the external field
equipment used at the camera location
Connections between Base Station and Camera Unit
CopperHead 3404
User Guide
Available
The following table summarizes the various Fiber Cable connection options between the
CopperHead 3404 Base Station and the Camera Unit.
Base Station
Cable Type
Tac tical Fi b erInternalLocal Battery or AC
SMPTE Hybrid FiberInternalPower Wafer
SMPTE Hybrid FiberExternal - Wafer
SMPTE Hybrid FiberExternal - HDX
Power
Power Supply
95 Watts1
Power Supply 150 Watts2
Camera Unit
Power
Power
Camera Adaptor
Power Wafer
Camera Adaptor
CopperHead
PowerPlus Camera
Adaptor
Distance Range Between
Camera and Base
Up to 10 KM
(This range can be extended
to greater than 20 KM
through use of the optional
High Power Laser - must be
ordered at time of purchase)
240 meters
5 KM between base and
power supply
240 meters between power
supply and camera
5 KM between base and
power supply
3.2 KM between power
supply and camera
• The external Wafer Power Supply must be equipped with the required Fiber Cable
connectors depending on your system requirements.
• The external HDX Power Supply provides two ST Fiber Connectors for connection
between the HDX and the Base Station and a SMPTE 304M Connector for connection
between the HDX and the Camera Unit.
45
Installing and Connecting the System
Connections between Base Station and Camera Unit
The following fiber connection scenarios do not take into account any customized cable
and connector installations you may have at your facility. For assistance regarding more
complex connection situations please contact Grass Valley, a Belden Brand or your local
authorized dealer.
Tactical Fiber between the Base Station and Camera Unit
Fig. 5-5: Tactical Fiber between the Base Station and Camera Unit
Between the Base Station (1) the Camera Unit (2) connect a length of Tactical Fiber Cable
(3). At each end of the fiber cable will be either an OpticalCON or MX Fiber Connector (4)
and (5). The Base Station connector (
Base Station. The camera must be powered by local power, either a Battery or a local AC
Power Supply (6).
4) may be mounted either on the front or back of the
Note: Your configuration may have the OpticalCON or MX Fiber
Connector (4) directly mounted on the Base Station Chassis or it may
have a panel mounted connector leading to two ST connectors.
SMPTE Hybrid Fiber between the Base Station (powered) and Cam era Unit
Fig. 5-6: SMPTE Hybrid Fiber between the Base Station (powered) and Camera Unit
Between the Base Station (1) and the Camera Unit (2) connect a length of SMPTE Hybrid
Fiber Cable (3). At each end of the fiber cable will be either an OpticalCON or SMPTE 304M
Connector (4) and (5). The Base Station connector (4) may be mounted either on the front
or back of the Base Station. The camera will be powered by the CopperHead Power Wafer
Camera Power Supply (6).
46
SMPTE Hybrid Fiber between Base Station and Camera Unit
(Infrastructure)
CopperHead 3404
User Guide
Fig. 5-7: SMPTE Hybrid Fiber between Base Station and Camera Unit (Infrastructure Wiring)
Panel mounted fiber connectors can be used for permanent installations such as
communications closets, truck connector panels and sports facilities or performance
venues.
A panel mounted OpticalCON or SMPTE 304M receptacle (4) is connected to the Base
Station (1) through infrastructure grade wiring. Two LC Fiber Optic connectors and four
soldered AWG18 copper power wires (3) connect to the Base Station through a Molex and
ST receptacle (
2).
Between the panel mounted receptacle and the Camera Unit is standard Hybrid Fiber Optic
cable (5). This cable is matched to the panel mounted receptacle with either an OpticalCON
or SMPTE 304M connector (4) to (6).
47
Installing and Connecting the System
Connections between Base Station and Camera Unit
SMPTE Hybrid Fiber between the MPS Power Unit and Camera Unit
Fig. 5-8: SMPTE Hybrid Fiber between the MPS Power Unit and Camera Unit
Between the Base Station (1) and the External Wafer Power Supply (4) connect a pair of ST
Fiber Cables (5). Power the External Wafer Power Supply locally by connecting to AC Power.
Between the External Wafer Power Supply (4) and the Camera Unit connect a length of
SMPTE Hybrid Fiber Cable (3). At each end of the fiber cable will be either an OpticalCON or
SMPTE 304M Connector (7). The Base Station connector (1) may be mounted either on the
front or back of the Base Station. The camera will be powered by the CopperHead Power
Wafer Camera Power Supply (2).The Base Station will be powered by connection to local AC
power (6).
SMPTE Hybrid Fiber between the HDX Power Unit and Camera Unit
Fig. 5-9: SMPTE Hybrid Fiber between the HDX Power Unit and Camera Unit
Between the Base Station (1) and the HDX Power Supply (4) connect a pair of ST Fiber
Cables (5). Power the External Wafer Power Supply locally by connecting to AC Power.
Between the External Wafer Power Supply (4) and the Camera Unit connect a length of
SMPTE Hybrid Fiber Cable (3). At each end of the fiber cable must be a SMPTE 304M
Connector (7). The Base Station connector (1) may be mounted either on the front or back
of the Base Station. The camera will be powered by the CopperHead PowerPlus Camera
Power Supply (2). The Base Station will be powered by connection to local AC power (6).
48
Connections to the CopperHead 3404 Base Station
CopperHead 3404
User Guide
Fig. 5-10: CopperHead 3404 Base Unit Connections
Multi-Pin Cable Assemblies Used with the CopperHead 3404 Base Station
• A: Camera Remote Control (Remote) Connector
Connect either your camera manufacturers Camera Remote Control or the Grass Valley
Universal Controller - CHRCP-2050A or CHRCP-2050-LCD.
See Available Accessories on page 88 for a list of Grass Valley supplied cables.
• B: Data/GPI Connector
Connect a Remote Pan/Tilt/Zoom Control Unit and connect to one GPI Out and two GPI
inputs. Usage of GPI/Os other than Tally and Intercom control is outside of the scope of
this User Guide.
Serial Control devices using RS232/422/485 can be controlled over this signal path.
See Multi-Pin Signal Cables on page 94 for wiring details.
• C: Audio In Connector
Connect Intercom Program Audio and four Production Audio Channel outputs
See Multi-Pin Signal Cables on page 94 for wiring details.
•D: Audio Out Connector
Carries audio back from the camera location - connect to an audio processing chain or
monitors. See
Multi-Pin Signal Cables on page 94 for wiring details.
49
Installing and Connecting the System
Connectors into and out of the CopperHead 3404 Base Station
Connectors into and out of the CopperHead 3404 Base Station
This information duplicates some of that from above sections. It is presented here to
provide a single list of all Base Station connections. Key numbers refer to the diagram above
and to the Overview Diagram found in
• 1 & 22 - Power In:
Connect a standard 12V DC ADAP power source (4 Pin) or a standard 3 conductor AC
Cable (IEC Plug) 100-240V 50/60 Hz.
• 3 - Power Switch (AC Powered Unit Only):
Turns on system power supply for AC powered base station. Front switch must also be
turned on for unit to be operational.
• 4 - Fiber Connector:
Connect the fiber connector from either the Fiber Cable connected directly to the
camera or from the external power unit designated for your system. The type of Fiber
Connector will vary depending on your system configuration.
•5 - Sync In/Loop:
BNC Connector - standard Genlock/Sync/Tri-Level sync signal. The loop through is selfterminating.
•6 - Prompter In:
BNC Connector - SD Video feed from external prompter system originating at Base
Station location and displaying at Camera location.
• 7 - VBS Switches:
Select between analog video (VIDEO) level (for black burst) or (SYNC) for Tri-level sync
generator signals. Both VBS 2 and VBS 3 can be controlled.
•8 - Time Code In:
BNC Connector - Standard time code signal sent to camera - typically originating from
"house" time code generator feed available to Base Station. On remote productions
the primary camera may be used to originate the system time code feed (signal would
return to base station via connector 8 and then be distributed to other cameras
through the associated Copperhead Base Stations.
•9 - Time Code Out:
BNC Connector - Standard time code signal originating from the camera. This time
code can be used to reference the local camera time code for proper operations and
may also be used as a source for production wide time code distribution.
• 10 - Multi-Pin Connector A:
DB9 - 9 pin serial connector connected to an optional Camera Remote Control Panel.
Power to the Base Unit (and the Camera Unit & Camera) must be turned off when
connecting the Camera Remote Control Panel - connecting with the power on can
seriously damage your equipment.
• 11 - Multi-Pin Connector B:
DB15 - 15 pin serial connector connected to a breakout of Tally and GPI signal
connectors. Typically, this connector connects to the Camera Tally system originating at
the Production Switcher or the Tally Management system in your production
environment. Additional custom GPI - Contact Closures can be configured (see
(Camera Control) Pinout Configurations on page 87 for a sample configuration).
System Overview Diagrams on page 102.
Data 1
50
CopperHead 3404
User Guide
• 12 - Ethernet Connector - 10Bt/100Bt capable:
Designed to carry IP traffic data between the Base Station and the Camera Unit. A
laptop PC or other device such as a Wireless Access Point can be connected to the
Production Environment IP network.
•13 - VBS Out:
BNC Connector -Typically used for SD Monitoring Video return from the Camera.
•14 - VBS In:
BNC Connector - Typically used to send SD return video to the camera - an example is
monitor out from the Production Switcher.
• 15 - SDI Out 1 & 2 (this carries the HD feed (not the 4K-3G feed) from the camera):
BNC Connectors - Two identical video feeds from the camera - typically one may be
used for local HD monitoring and one is fed to the Production Switcher environment.
• 16 - SDI In:
BNC Connector - Typically used to send HD return video to the camera - an example is
program out from the Production Switcher.
• 17 - 4K- 3G/HD/SD SDI Connectors (this carries the four 4K signals from the camera)
BNC Connectors
• 18 - Audio In- Multi-Pin Connector:
DB25 - 25 pin Connector follows the Tascam TDIF standard. The CopperHead 3404
Transceiver System accommodates up to two Audio Channels at Line Level. This
connector handles return audio to the Camera location as well as intercom Program
Audio. Please see
Multi-Pin Wiring Suggestions on page 98 for sample wiring.
• 19 - Audio Out- Multi-Pin Connector:
DB25 - 25 pin Connector follows the Tascam TDIF standard. The CopperHead 3404
Transceiver System accommodates up to two Audio Channels at Line Level. This
connector handles Program audio from the Camera location (see
Multi-Pin Wiring
Suggestions on page 98 for sample wiring).
• 20 & 21 - Intercom Connectors #1 & #2:
XLR 3 pin or 5 pin Connector depending on configuration. One of three options will be
installed (4-wire intercom, RTS, or Clear-Com).
• 23 - 12V Terminal Block:
Terminal Block - bare wire connector. This can be used in place of the ADAP power
connection in installations that have 12V power distributed as part of their
infrastructure. Do not use this at the same time as the ADAP power connection.
• 24 - ST Fiber Connectors (used in place of connector 4):
Two ST Connector receptacles - Used as the Fiber Optic connection typically when
infrastructure wire or with one of the two external power supply option (MPS or HDX
Power Adaptors).
• 25 - Molex Power Connectors (used in place of 4 and only if so configured with ST
Fiber Connectors):
5 Conductor Molex Connector - Used to provide power to the Hybrid Fiber Optic Cable.
Typically installed with infrastructure wiring with cable leading from Molex connector
to a panel mounted OpticalCON receptacle.
51
Installing and Connecting the System
Connections to the CopperHead 3404 Camera Unit
Connections to the CopperHead 3404 Camera Unit
Fig. 5-11: CopperHead 3404 Camera Unit Back Side Connections
This information is presented here to provide a single list of all Camera Unit connections.
Key numbers refer to the diagram above and to the Overview Diagram found in
Overview Diagrams on page 102.
System
Multi-Pin Cable Assemblies Used with the CopperHead 3404 Camera Unit
• A: Camera Remote Control (Remote) Connector
Connect this to the CCU input on your camera. The Grass Valley supplied cable has a
Red sleeve at the end to be connected to the CopperHead 3404 Camera Unit (see
Available Accessories on page 88 for a list of Grass Valley supplied cables).
• B: Data/GPI /Tally Connector
This connector carries a number of control, GPI and Tally signals(see Multi-Pin Signal
Cables on page 94 for wiring details).
• C: Power Wafer Connector
Connect the supplied Power Wafer cable between this connector and the Power Wafer.
52
CopperHead 3404
User Guide
Connectors into and out of the CopperHead 3404 Camera Unit Back Side
•3: Intercom Headset Out
XLR 5 Pin Female Connector - Provides two channels of two-way intercom and the
Intercom Program audio feed.
• 4: Audio 1 & 2 Out
XLR 5 Pin Male Connector - Provides Return Audio Out from camera for Channels 1 & 2.
Typically connected to a local monitor at the camera position.
•5: Audio 1 In
XLR 3 Pin Female Connector - Line level audio input. Typically fed by short audio
jumper cables from the Camera Audio 1 output (can also take local audio device feeds
from camera position).
•6: Audio 2 In
XLR 3 Pin Female Connector - Line level audio input. Typically fed by short audio
jumper cables from the Camera Audio 2 output (can also take local audio device feeds
from camera position).
• 7: Camera Remote Connector
Multi-Pin Connector A - 10 Pin Hirose Connector. This is normally a Grass Valley, a
Belden Brand supplied cable. It connects the Camera Unit to the Camera CCU in to
allow operation of the Camera Remote Control Panel. Please see
on page 88 for a list of available cables.
Power to the Camera Unit & Camera must be turned off when connecting the Camera
Remote Control Panel Cable- connecting with the power on can seriously damage your
equipment.
• 8: Data Connector
Multi-Pin Connector B - DB15 15 Pin Serial Connector. This carries serial control signals
for lens and remote pan & tilt units as well as GPI, Intercom Trigger (GPI) and Tally
signals. Grass Valley, a Belden Brand supplies a number of pre-configured break out
cables for use with this connector (see
• 9: 4K- 3G/HD/SD SDI Inputs (4)
BNC Connectors - Carries 4K camera video from the Camera to the Camera Unit. This
requires BNC jumper cables between the Camera Unit and the Camera.
•10: HD/SD SDI Input
BNC Connector - Carries camera video from the Camera to the Camera Unit. This
requires a short BNC jumper cable between the Camera Unit and the Camera.
• 11: HD/SD SDI Outputs #1 & #2
BNC Connector - Carries return video from the Base Station to the Camera Unit.
Typically this will feed a camera viewfinder or an HD viewing monitor at the camera
location.
•12: VBS In
BNC Connector - Carries SD Analog video from the Camera to the Camera Unit. This
requires a short BNC jumper cable between the Camera Unit and the Camera. Can be
used to provide technical monitoring from camera as with superimposed camera
menus and other information.
Multi-Pin Wiring Suggestions on page 98).
Available Accessories
53
Installing and Connecting the System
Connectors into and out of the CopperHead 3404 Camera Unit Back Side
•13: VBS Out
BNC Connector - Carries SD Analog video from the Base Station the Camera Unit.
Typically this will feed an analog viewing monitor at the camera location.
• 14: Ethernet Out
RJ45 Connector - Carries IP Data. Typically connects to a Laptop computer or perhaps a
wireless access point at the camera location. Any IP traffic controlled equipment can be
handled through this signal path.
• 15: Power Wafer Connector
Multi-Pin Connector C - Supplies power to the Camera Unit from the Power Wafer (if so
configured). This cable is supplied with the Power Wafer Power Adaptor.
• 16: Fiber Connector
Swivel Mounted Fiber Optic Cable receptacle - specific connector depends on your
configuration.
• 17: Intercom Headset Connector
Mini-phone Jack - Provides listen only Intercom audio.
54
Connectors of the CopperHead 3404 Camera Unit Front Side
CopperHead 3404
User Guide
Fig. 5-12: CopperHead 3404 Camera Unit Front Side Connections
• 18: Time Code In
BNC Connector - Carries Time Code signal from the Camera to the Camera Unit. This is
return time code to the Base Station. This requires a short BNC jumper cable between
the Camera Unit and the Camera. Check to confirm the connector type for your camera
time code output.
• 19: Time Code Out
BNC Connector - Carries Time Code signal from the Camera Unit to the Camera. This is
master time code from the Base Station. This requires a short BNC jumper cable
between the Camera Unit and the Camera. Check to confirm the connector type for
your camera time code output.
•20: VBS Out 2 (Genlock)
BNC Connector - Carries Genlock/Sync from the Camera Unit to the Camera. This
requires a short BNC jumper cable between the Camera Unit and the Camera.
• 21: VBS Out 3 (Prompter)
BNC Connector - Carries a Prompter Feed or additional Base Station return Video from
the Camera Unit to the Camera. This requires a BNC cable between the Camera Unit
and any external equipment.
55
Installing and Connecting the System
Camera Unit Connection Example
Camera Unit Connection Example
Your CopperHead 3404 Camera Unit and your camera will look something like this once
you have connected the various signal paths. Each camera setup will be different
depending on your model.
Fig. 5-13: CopperHead 3404 Camera Unit
See the following sections for an overview of Camera Unit to Camera & Peripheral
Equipment connections.
Camera Unit (Camera Facing Side) to Camera Connections
Fig. 5-14: Camera Unit (Camera Facing Side) to Camera Connections
56
Time Code signals vary depending on camera model. Some cameras have both TC input
and output, while on others there is a single switchable TC connection. Other cameras have
no time code I/O.
CopperHead 3404
User Guide
Camera Unit (Power Adaptor or Battery Facing Side) to Camera Connections
Fig. 5-15: Camera Unit Video Connections
57
Installing and Connecting the System
Camera Unit Audio and Data/Control Connections
Camera Unit Audio and Data/Control Connections
58
Fig. 5-16: Camera Unit Audio and Data/Control Connections
Note: Not all camera models have all available connections to the
CopperHead Camera Unit.
Operation of CopperHead 3404 Transceiver
System
This chapter describes howto operate the CopperHead 3404 Transceiver System.
Please keep in mind that a wide variety of options and variations are available in using this
product, so not every possible operational environment can be described. Variations in
camera type, battery and powering, fiber cable connections and intercom allow for an
enormous number of slightly different operational modes.
Set Up of the CopperHead 3404 Transceiver System for operation . . . . . . . . . . . . . . . . . . . . . 60
Set Up of the CopperHead 3404 Transceiver System for operation
Set Up of the CopperHead 3404 Transceiver System for operation
This section provides an overview of setup of the CopperHead 3404 Transceiver System for
operation. The following sections provide additional detail on each aspect of setup and
operation.
It is important that you do an initial setup and test of your CopperHead 3404 Transceiver
System as soon as you receive it to confirm proper operation and to provide training to you
and your team prior to an actual production.
Use the following list of items as an overall checklist for setup:
1 It is highly recommended that you do not attempt to power up the system until all
connections are made and in particular the Fiber Optic Cable has been connected at
both ends. If you need to power up either the CopperHead 3404 Base Station or
Camera Unit make sure that the Fiber Connectors are securely capped. This will protect
them from damage or dirt and protect you from eye damage.
2 If it is the first time setting up the CopperHead 3404 Base Station, or your setup is not
permanent as it would likely be in a remote truck, stadium control room or similar,
connect all of the required cables according to
on page 41. The order in which you connect the cables makes no difference.
• Make sure to connect the Camera Remote Control cable to the Base Station and
Remote Control Panel when the Base Station power is turned off.
• Keep Fiber Optic cable connectors capped until actually connecting the Fiber
Cable.
3 When setting up the CopperHead 3404 Camera Unit and associated Camera you will
need to do the following:
• Setup the external power supply as required:
• For the MPS power supply used with the CopperHead Power Wafer, see MPS
External Power Wafer Power Supply on page 37.
• For the HDX power supply used with the Copperhead PowerPlus, see
"PowerPlus" Camera Adaptor on page 38.
Make sure all cables running between the CopperHead 3404 Base Station and the
Power Supply and local AC power cords are properly managed and secured.
• Mount the Camera and CopperHead 3404 Camera Unit as shown on Mounting the
CopperHead 3404 Camera Unit to the Camera on page 42.
• Connect all required cables according to Installing and Connecting the System on
page 41. The order in which you connect the cables makes no difference.
• Make sure to connect the Camera Remote Control cable to the Camera Unit and
Camera when the Camera power is turned off.
• Set up the Intercom Talk Back switches and level controls as desired. Please see
Intercom on page 62 for details on Intercom operation with the CopperHead 3404
Camera Unit.
4 Deploy the Fiber Cable- you are now ready to Power Up the system.
Read the Using Fiber Optics Guide for information on how to manage and deploy your
fiber optics cabling, safety precautions, tips & tricks, and recommendations for creating
complex fiber optic networks. You can find a copy of this document on the Support
portal (see
Contact Us on page 79).
Installing and Connecting the System
60
Powering the System
The CopperHead 3404 Base Station and the CopperHead 3404 Camera Unit each have a
power up routine which tests the equipment and performs a system diagnostic.
Powering the CopperHead 3404 Base Station
1 Base Station Main Power: Turn on the Base Station Power Mains Switch located at the
rear left (when facing the back of the Base Station) #3 on the overall diagram. This
switch is only on Base Station units with internal power. The front panel power light will
come on and displaysas Red until the next step.
2 Base Station Power: Turn on the Front Panel Power Switch located at the front right.
#16 on the overall diagram. The power monitor indicator turns from Red to Green.
3 Four-character Display LED Indicator progression: The four-character display
indicates TEST and all front panel LEDs turn, Red, then Green, then Orange, then OFF.
4 REV display: The LED color test is followed by REV and the revision of the display
microcontroller firmware.
5 Scrolling: The REV indication is followed by "www.miranda..com" scrolling across the
four-character display. If there's no scrolling please contact Grass Valley, a Belden Brand
support for assistance (see
6 PAU SE : The scroll is followed by about a 3 second interval used to synchronize all the
microcontrollers in the Base Station.
7 Diagnostics: The front panel will cycle through the diagnostics displays (see The
CopperHead 3404 Base Station Digital Display on page 66).
8 Current Status Displayed: After the 3 second pause, all the front panel displays update
with current status. If the Camera Unit is not powered on the camera related status
lights will displayas Red.
Contact Us on page 79).
CopperHead 3404
User Guide
Powering the CopperHead 3404 Camera Unit
1 Camera Unit power: Turn on the Camera Unit Power Switch.
2 Camera Power: Turn on the Camera Power and also any peripheral equipment
connected to the camera or the CopperHead 3404 Camera Unit such as monitors and
microphones.
3 Four-character Display LED Indicator progression: On power on the four-character
display indicates the current Revision Version (REVA). Your unit will reflect the current
Revision Version. After the revision display the current Fiber Link strength is displayed.
A typical display is -8 to -13. This indicates Fiber link strength of from -8 to -13 dBm.
Both the Camera Unit and the Base Station have a digital display selector button which
allows multiple functions for the digital display. These functions are described below on
Intercom on page 62.
61
Operation of CopperHead 3404 Transceiver System
Intercom
Intercom
The CopperHead 3404 Base Station is delivered pre-configured for compatibility with one
of three standard intercom systems: Clear-Com, RTS, or Four-Wire (matrix). Wiring for each
of these options is described in
your specific intercom system is beyond the scope of this User's Guide ( please see the
documentation provided with your intercom or consult your intercom provider).
Intercom controls and indicators are found on the rear of the CopperHead 3404 Camera
Unit and provide the following functionality:
• Headset volume control for two Intercom channels and Program audio.
• Sidetone adjustment to control the volume of the operator's voice heard on the
intercom headset. It does not affect the mic volume on the intercom channel.
• Control of the Push-To-TALK (PTT) function for each Intercom Channel, either locally or
through a remote PTT switch.
• LEDs show audio activity on the two Intercom and Program audio channels.
Note: Intercom beltpacks cannot be plugged into the CopperHead 3404
Camera Unit. Only an intercom headset can be plugged into the Camera
Unit.
Connector Pin Assignments on page 80. The operation of
• LISTEN: To set listening level for an intercom channel or the PROGRAM Audio, adjust
the desired LISTEN control knobs at the top of the Audio Interface box (
19, 20). The LISTEN indicator LEDs indicate activity on the Intercom channel(s) and the
Program audio feed, and illuminate even if your LISTEN control knobs are turned down.
• TA LK : The Intercom TALK toggle switch (Figure 6-1, #15) opens the headset
microphone onto Intercom Channel 1, Channel 2 or both channels. This switch does
not control which Intercom audio channel is heard in the headset.
• Momentary Mode: To activate the headset mic, press and hold the TALK toggle
switch (#15) up (for Channel 1) or down (for Channel 2). The corresponding Green
talk LED will remain lit while the TALK switch is held. The microphone is turned off
when the TALK switch is released, and the TALK indicator turns off.
Local Activation of Channel 1 Talk Back:
shows the intercom LEDs with the mic open
and audio activity on channel 1.
Local Activation of Both Intercom Channels:
shows the intercom LEDs with the mic open and
audio activity on channel 1
quickly (do not press and hold) up (for Channel 1) or down (for Channel 2). The mic
will turn on and remain on, as will the corresponding Green TALK LED. To turn the
mic off, push the TALK toggle switch again quickly in the same direction (up or
down). The talk indicator will also turn off.
Intercom Remote Push-To-Talk
CopperHead 3404
User Guide
Fig. 6-2: Remote Activation of Intercom Talk Back
When a Push-To-TALK (PTT) switch is required in a remote location (such as on a tripod
panhandle or a camera boom), a remote PTT switch can be connected to the 15-pin
"Signal/Data" connector. See
Base Station Breakout Data/GPI Cable on page 99 for an
example of a breakout cable with a remote PTT switch.
To activate a Remote PTT switch, switch the INTERCOM LOCAL/REMOTE switch to REM.
Using the TALK toggle switch, select the intercom channel(s) that you wish to talk to. The
CH1 and/or CH2 LED(s) will illuminate to indicate selected channel(s).
When the remote PTT switch is toggled, the TALK indicator will illuminate, indicating the
mic is open on the selected channel(s). The TALK indicator will go out when the remote PTT
switch is toggled again.
The Remote PTT switch will operate in Momentary or Latching modes.
63
Operation of CopperHead 3404 Transceiver System
Camera Unit Intercom Operation
Intercom Sidetone
Fig. 6-3: Setting Intercom sidetone
The SIDETONE control allows adjustment of the headset mic audio level in the headset's
earcups. Use a "Tweaker" type screwdriver to adjust the sidetone level until the operator's
voice is at a comfortable level.
64
CopperHead 3404
A Brief Guide to Measurement of Fiber Optic Signal Strength
The CopperHead 3404 Transceiver System operates within a defined fiber optic link margin,
based on two factors:
• Output (or "launch") power of the optical transmitter at each end of the link: typically 7dBm*
• Sensitivity of the optical detector at each end of the link: typically -22 dBm.
User Guide
Fig. 6-4: CopperHead Fiber Optic Link Margin
The overall link margin (or dynamic range) of the CopperHead 3404 system (the difference
between the transmitter's output power and the receiver's sensitivity) is typically 15dB.
That margin is consumed by two main factors:
• Optical loss over the length of the fiber cable: typically 0.5dB per kilometer
• Optical loss at connection points: typically 1 dB per connector
Therefore, a CopperHead 3404 system can optimally work over 24 kilometers of cable
(spending 12 dB of the link budget), and three connectors (spending 3 dB of the budget).
However, adding additional devices, such as the HDX or MPS power supplies, or the
camera-mounted PowerPlus will add connectors, and contribute additional connector loss.
The CopperHead 3404 Transceiver System provides direct digital readout of the Fiber Optic
Link signal strength for both the Base-to-Camera link and the Camera-to-Base link.
The digital readouts on both the CopperHead 3404 Base Station and Camera Unit provide
direct signal strength measurements in dBm. These readouts also provide a wide range of
diagnostic information. The use of the digital readouts is described below.
*The unit "dBm" is an abbreviation for the optical power measured in decibels referenced to
one milliwatt (mW).
65
Operation of CopperHead 3404 Transceiver System
The CopperHead 3404 Base Station Digital Display
The CopperHead 3404 Base Station Digital Display
The Base Station digital display has three functions selected by the Display Mode Selector
(#12 on the Overview Diagram). These functions are indicated by the Display Mode LEDs.
• BASE RX - Base Station Optical Power or Signal Strength that is being generated at the
Base Station and sent to the Camera Unit. Displayed in units of -dBm.
• CAM RX - Optical Power or Signal Strength generated by the Camera Unit as measured
at the Base Station. Displayed in units of -dBm.
• DIAG - One of four diagnostics sub-modes available to the Base Station:
• TEMP - displays operating temperature in degrees Centigrade of each circuit board
that reports temperature
• POWR - displays power level from monitored circuit boards
• REV - displays microcontroller firmware version from each circuit board with a
microcontroller
• CAM - displays the error status reported by the Camera Unit
To select the different display modes push the Display Mode Selector. To enter the
DIAGnostic mode, push and hold the Selector for five seconds. The transition from one
mode to another may take a moment with the transition into the Diagnostic mode taking
slightly longer. The Selector is cyclical rotating through each of the modes. Once in the
Diagnostic mode, a quick push of the Selector cycles through the various diagnostic submodes described above.
The following table describes the expected readouts in each of the above Base Station
display modes. By following the sequence, you can understand what the various readouts
and four-character abbreviations mean for the system.
Typ ica l
Display Mode
(assumes after initial power up - see Powering the System on page 61 for a description of
the Power Up sequence).
BASE RX (Base Station Receive Signal Strength)
BASE RX LED LIT
BASE RX-9Indicates that the Base Station signal strength is -9 dBm
BASE RXn/AIndicates that there is no active fiber link between the
CAM RX (Camera Unit Receive Signal Strength) CAM RX LED LIT
CAM RX -9Indicates that the Camera signal strength is -9 dBm
CAM RXn/AIndicates that there is no active fiber link between the
Readout
Base Station Digital Display Activity Explanation
(typical power rating - value will reflect actual link
strength at the time.
base station and the camera unit
Push the Display Select button once to advance to CAM
RX
(typical power rating - value will reflect actual link
strength at the time
base station and the camera unit
66
CopperHead 3404
User Guide
Typ ica l
Display Mode
Readout
Base Station Digital Display Activity Explanation
Push and hold the Display Select Button and the system advances to Diagnostics mode DIAG LED is lit. You can view diagnostic display cycle in any sub-mode - the diagnostics
cycle through Temperature, Power, Revision, and Camera Status.
DIAGNOSTIC MODE Temperature (TEMP)
DIAGWhen first entering the Diagnostic mode the DIAG
display mode indicator LED will blink - The first submode is TEMP (Temperature). The Digital Display
Characters will glow Green when the temperature is
normal and Red when outside of normal range.
DIAG/TEMPDISThe Display Power Supply temperature will be displayed
DIAG/TEMPTEMPIndicates the display is in the TEMP sub-mode
DIAG/TEMP39CTemperature display in Centigrade for Power Supply
circuit board (representative temperature - your unit may
vary)
DIAG/TEMPBASEThe Base Station main circuit board temperature will be
displayed
DIAG/TEMPTEMPRepeats that the display is in the TEMP sub-mode
DIAG/TEMP33CTemperature display in Centigrade for Base Station circuit
board
DIAG/TEMPPSThe Power Supply (PS) temperature will be displayed
DIAG/TEMPTEMPRepeats that the display is in the TEMP sub-mode
DIAG/TEMP30CTemperature display in Centigrade for Power Supply
circuit board
This temperature display cycle repeats until the Display
Mode Selector is pushed
DIAGNOSTIC MODE Power Supply Voltage Status (POWER)
DIAG/POWERA quick push of the Display Mode Selector advances to
the Power (POWR) diagnostic sub-mode. Digital Display
Characters are Green when all power levels are normal
and Red when any power level is outside normal level
DIAG/POWERAUDIndicates that the Audio controller board is being
measured
DIAG/POWERPOWRIndicates the display is in the POWER sub-mode
DIAG/POWEROKIndicates that the item is in an OK State
DIAG/POWERVBSIndicates that the VBS (analog Video) controller board is
being measured
DIAG/POWERPOWRIndicates the display is in the POWER sub-mode
DIAG/POWEROKIndicates that the item is in an OK State
DIAG/POWERDISPIndicates that the LED Display controller board is being
measured
67
Operation of CopperHead 3404 Transceiver System
The CopperHead 3404 Base Station Digital Display
Typ ica l
Display Mode
Readout
DIAG/POWERPOWERIndicates the display is in the POWER sub-mode
DIAG/POWEROKIndicates that the item is in an OK State
DIAG/POWERBASEIndicates that the Base Station main controller board is
DIAG/POWERPOWERIndicates the display is in the POWER sub-mode
DIAG/POWEROKIndicates that the item is in an OK State
DIAG/POWERCHARIndicates that the Four-character controller board is
DIAG/POWERPOWRIndicates the display is in the POWER sub-mode
DIAG/POWEROKIndicates that the item is in an OK State
DIAG/POWER Exception
DIAG/POWERERRInstead of OK, the display will show ERR if a power level is
Display ModeReadout Base Station Digital Display Activity Explanation
Base Station Digital Display Activity Explanation
being measured
being measured
outside of normal - ERR is followed by a Hexadecimal
code. Please note the error code and contact support at
Grass Valley, a Belden Brand.
DIAGNOSTIC MODE Microcontroller Board Revision Version (REV)
DIAG/REVA quick push of the Display Mode Selector advances to
the next diagnostic sub-mode. This sub-mode displays
the microcontroller firmware revision of every board in
the Base Station that has a microcontroller.
Note: the REV versions noted here were current as of
December 1, 2013. Your system may have different REV
versions.
DIAG/REVDISPIndicates the Display microcontroller board is revision is
being queried
DIAG/REVREVIndicates that sub-mode is REV
DIAG/REVTSQ2Indicates that the REV for the DISP board isTSQ2
DIAG/REVAUDIndicates the audio microcontroller board is revision is
being queried
DIAG/REVREVIndicates that sub-mode is REV
DIAG/REVREVEIndicates that the REV for the AUD board is REVE
DIAG/REVVBSIndicates the VBS microcontroller board is revision is
being queried
DIAG/REVREVIndicates that sub-mode is REV
DIAG/REVREVHIndicates that the REV for the VBS board is REVH
68
DIAG/REVPSIndicates the power supply microcontroller board is
revision is being queried
DIAG/REVREVIndicates that sub-mode is REV
CopperHead 3404
User Guide
Typ ica l
Display Mode
Readout
Base Station Digital Display Activity Explanation
DIAG/REVREVFIndicates that the REV for the DISP board is REVF
DIAG/REVBASEIndicates the Base Station main microcontroller board is
revision is being queried
DIAG/REVREVIndicates that sub-mode is REV
DIAG/REVREVIIndicates that the REV for the BASE board is REVI
This display cycle repeats until the Display Mode Selector is pushed
DIAGNOSTIC MODE Camera Unit Error Status (CAM)
A quick push of the Display Mode Selector advances to the Camera Unit (CAM) diagnostic
sub-mode. This mode displays the error status of the Camera Unit. The Digital Display
Characters are Green if Camera Unit shows no error and Red if the Camera Unit does have
an error. This is a high-level view of the Camera Unit error status.
For further information go to the Camera Unit diagnostic display (see The CopperHead
3404 Base Station Digital Display on page 66).
DIAG/CAMCAMIndicates that the sub-mode is CAM
DIAG/CAMOKIndicates that the Camera Unit is reporting No fault
DIAG/CAMERRIndicates that the Camera Unit is reporting Some fault
This display cycle repeats until the Display Mode Selector is pushed
69
Operation of CopperHead 3404 Transceiver System
The CopperHead 3404 Camera Unit Digital Display
The CopperHead 3404 Camera Unit Digital Display
The Camera Unit Digital Display has seven functions selected by the BASE Rx/DIM Selector
(#11 on the Overview Diagram in
functions are indicated only by the activity in the Digital Display.
• COPT - Camera Unit Optical power being received at the camera coming from the base.
Displayed in units of -dBm.
• BOPT - Optical Power (Remote OPTical) or Signal Strength generated by the Base
Station as measured at the Camera Unit. Displayed in units of -dBm.
• DIAGNOSTICS - One of Five sub-modes
• TEMP - displays operating temperature in degrees Centigrade of each circuit board
that reports temperature
• FA N - displays and allows testing of various fan operating modes
• POWR - displays power level from monitored circuit boards
• REV - displays microcontroller firmware version from each circuit board with a
microcontroller
• LED Brightness - Allows the adjustment of the Camera Unit LED brightness
To select the different display modes push the BASE Rx/DIM Selector. The transition from
one mode to another may take a moment with the transition into the LED Brightness mode
taking slightly longer. The Selector is cyclical rotating through each of the modes.
Camera Unit Indicators and Controls on page 104). These
The following table describes the expected readouts in each of the above Camera Unit
display modes. By following the sequence you can understand what the various readouts
and four-character abbreviations mean for the system.
ReadoutCamera Unit Digital Display Activity Explanation
(assumes after initial power up - see Powering the System on page 61 for a description of
Power Up)
After power up sequence system defaults to Camera Unit Optical Signal Strength - push
the display select button and the system displays Base Station link strength. Push and
hold button to enter diagnostics mode.
COPT (Camera Unit Optical Signal Strength)
-9Indicates that the Camera signal strength is -9 dBm (typical power rating
- value will reflect actual link strength at the time
n/AIndicates that there is no active fiber link between the Base Station and
the Camera Unit
BOPT (Base Station Signal Strength)
A Quick push of the BASE Rx/DIM Selector advances to the BOPT mode
-9Indicates that the Base Station signal strength is -9 dBm (typical power
rating - value will reflect actual link strength at the time
n/AIndicates that there is no active fiber link between the base station and
the camera unit
70
ReadoutCamera Unit Digital Display Activity Explanation
CopperHead 3404
User Guide
ReadoutCamera Unit Digital Display Activity Explanation
DIAGNOSTIC MODE Temperature (TEMP)
A Quick push of the BASE Rx/DIM Selector advances to the TEMP mode
TEMPSequence starts with TEMP to indicate the display mode is temperature
MAINThe main Camera Unit controller board temperature will be displayed
TEMPRepeats that the display is in the TEMP mode
36CTemperature display in Centigrade for Camera Unit main circuit board
DIAGNOSTIC MODE Fan (FAN)
FA NWhen FAN appears and the Select button is held the cooling pan will
cycle through the LO, HI, AUTO and OFF modes. This function duplicates
the Fan Control on the Indicator side of the Camera Unit.
DIAGNOSTIC MODE Power (POWR)
A Quick push of the BASE Rx/DIM Selector advances to the POWR mode
LBUSIndicates that the LBUS controller board is being measured
POWRIndicates the display is in the POWER sub-mode
OKIndicates that the item is in an OK State
UBUSIndicates that the UBUS controller board is being measured
POWRIndicates the display is in the POWER sub-mode
OKIndicates that the item is in an OK State
OBOXIndicates that the Audio Interface Box controller board is being
measured
POWRIndicates the display is in the POWER sub-mode
OKIndicates that the item is in an OK State
MAINIndicates that main Camera Unit controller board is being measured
POWRIndicates the display is in the POWER sub-mode
OKIndicates that the item is in an OK State
DIAGNOSTIC MODE Microcontroller Board Revision Version (REV)
A Quick push of the BASE Rx/DIM Selector advances to the REV mode. This mode displays
the microcontroller firmware revision of every board in the Camera Unit that has a
microcontroller.
Note: the REV versions noted here were current as of December 1, 2013. Your system may
have different REV versions.
REVIndicates that mode is REV
OBOXIndicates the OBOX microcontroller board is revision is being queried
REVYIndicates that the REV for the Audio Interface Box board is REVY
REVIndicates that mode is REV
MAINIndicates the MAIN microcontroller board is revision is being queried
REVIIndicates that the REV for the BASE Camera Unit controller board is REVI
71
Operation of CopperHead 3404 Transceiver System
The CopperHead 3404 Camera Unit Digital Display
ReadoutCamera Unit Digital Display Activity Explanation
REVIndicates that mode is REV
UBUSIndicates the UBUS microcontroller board is revision is being queried
REVHIndicates that the REV for the UBUS board is REVH
The BASE Rx/DIM accesses the Camera Unit dimming function. In order to change the
brightness of the Camera Unit LEDs push and hold the BASE Rx/DIM selector. This may take
a few moments. The dimming is cyclical - it will first change in direction and when it reaches
the limit of that direction it will begin to go in the opposite direction (bright to dim, dim to
bright).
DisplayDescription
<oo>The four-character Digital Display will indicate maximum brightness with
this readout, designating "eyes open”.
<- ->The four-character Digital Display will indicate minimum brightness with
this readout, designating "eyes closed”.
72
Best Practices
When operating the system, keep the following in mind:
• Protect the Fiber Optic Cable and the Fiber Optic Connectors. Always keep these
• Once the system is set up and running, do not ignore the Optical Power Signal Strength
• If introducing new equipment (cameras, switchers, etc.) or new operators be sure to do
• If your production is a Multi-Camera shoot with Time Code synchronized between all
CopperHead 3404
User Guide
connectors capped except when connected.
Readouts at either the Camera or the Base Station. While the Alarm functions of the
system are very good, so is the tolerance for optical Signal Strength reduction. By
monitoring -dBm levels you can take preventative action to stop a signal and possibly
an On-Air or Recording loss. The system is, of course, digital and so the Signal Strength
is either just good enough or usually much better than that. When it is no longer strong
enough the signal stops.
a test run with everything as it will be during the actual production. Reading this User
Guide is a good start but hands-on is the best way to understand how it will and more
importantly what to do to ensure proper operation.
cameras it is a good idea to periodically confirm that proper Time Code is being
returned from the various cameras and that a switch has not been changed in error at a
camera location.
Shutting Down the System
• When shutting down the system, take care when workingwith the Fiber Cable and the
Camera Remote Control Panel Cable.
• Camera Power and Camera Unit Power may be turned off at any time. If your system
utilized Hybrid Power these are one and the same.
• To avoid the possibility of looking directly into an active fiber optic port or cable, turn
both the Camera Unit and the Base Station off before disconnecting the fiber from
either point.
• To avoid the possibility of damaging the Camera or Camera Remote Control Panel, turn
both the Camera Unit and the Base Station off before disconnecting the Control Cable
from the Control Panel, the Base Station, the Camera Unit or the Camera itself.
• Protect all cables from dirt, water entry, and from being dragged across the ground or
other surfaces.
• When re-spooling the cable, avoid cable snags, crimps, or damage to the connectors.
Re-spool evenly across the reel.
• If the Base Station is a permanent or semi-permanent installation, power off and
disconnect and cap the Fiber Cable.
73
Operation of CopperHead 3404 Transceiver System
Troubleshooting
Troubleshooting
Troubleshooting any technical issues with the CopperHead 3404 Transceiver System is
similar to any piece of television production gear with the obvious exception of the core
Fiber Optic technology.
1 Check all your cablesfor any lost connections or bad connectors.
2 Confirm signal type is on the proper signal path
It is possible to physically connect analog signals to digital signal paths on the
CopperHead 3404 Transceiver System signals will not pass through the system unless
they are the correct type. An SDI signal will not pass through the Analog or VBS paths
and an Analog signal will not pass through an SDI path. If the wrong type of signal is
incorrectly connected, the signal monitor indicator may light up because an electrical
voltage is present on the line but no signal will pass through.
3 Check that the Power Supplies are working correctly. and check the fuses.
4 Take advantage of the various diagnostic tools provided in the CopperHead 3404 Base
Station and Camera Unit:
• Is the Fiber Optic Signal Strength within an acceptable range? The product
specification calls for strength of -22 dBm or greater, but the system will often work
at lower strengths, though this is not guaranteed
• Use the Four-character Digital Displays to check signal strength.
• Remember to check at both ends, both local and remote power. It is useful to know
that the Base Station is putting out good power but the Camera Unit is not
receiving it.
• Observe all of the LED warning and alarm lights on the Base Station and take the
appropriate action.
• If signal strength is degraded from the time of system checkout at a particular
location, walk the Fiber Cable and see that it is in intact and has no damage of
severe bends or kinks.
5 If the digital display indicates an error and displays a Hexadecimal error code you
should contact Grass Valley, a Belden Brand support to assist in diagnosing the
problem (see
Take note the exact error code so you can report it to Grass Valley, a Belden Brand
support. The hexadecimal errors indicate problems with the power supplies and the
internal boards.
The Digital Display will indicate ERR and then the actual error code will display. This is a
typical error code: 0002 - this indicates 10 to 16 volt status may be out of range.
Fiber Compatibility ............................................................................................... Single Mode
Optical Connector Options - Camera Unit: Local Power .............. MX or OpticalCON
Remote Power: Short Range Power.......................................................... SMPTE 304M or
OpticalCON Long Range Power ...................................................................... SMPTE 304M
Optical Connector Options - Base Station:
Unpowered (Tac fiber)............................................................................ST or OpticalCON
Remote Power (Hybrid fiber): Standard Power......................................... SMPTE 304M,
..............................................................................................................OpticalCON, or STs & Molex
76
CopperHead 3404
User Guide
Distance Limit
The maximum cable length varies due to optical loss that can depend on cable quality,
dirt/dust/contamination on connectors, and the number of cable connectors. When using
hybrid cable for camera power, the size of the hybrid cable, as well as the power draw of the
camera, lens, viewfinder, and other accessories are also factors
Tactical Fiber (Local Power at Camera):
Standard laser......................................................................... 15db optical loss (≈ 5 km*)
Optional DFB laser...............................................................19db optical loss (≈ 30 km*)
SMPTE 311M Hybrid Fiber: Standard Internal Power Supply w/PowerWafer