Grasshopper 727T6 Operator's manual

OPERATOR’S

MANUAL & PARTS LIST

Price $7.00

RIDING MOWER

MODELS

6

723T & 727T

THE GRASSHOPPER COMPANY

Moundridge, Kansas 67107 U.S.A.

Phone (620) 345-8621

Fax (620) 345-2301

Form 172217-090508

Printed in U.S.A.

INTRODUCTION

Congratulations on your selection of Grasshopper equipment. We believe you have exercised excellent judgment in the purchase of Grasshopper equipment. We are most appreciative of your patronage.

We recommend that you carefully read this entire manual before operating the unit. Time spent becoming fully acquainted with its performance features, adjustments and maintenance will add a longer and more satisfactory life to your Grasshopper.

The Grasshopper equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products it will require cleaning and upkeep. Lubricate it as specified in the manual. Observe all safety information in this manual and all safety decals on the tractor and attachments.

The illustrations and data used in this manual were current at the time of printing, but due to possible in-line production changes your machine may vary slightly in detail. The manufacturer reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.

ATTENTION:

• Read the instructions and warnings carefully before using this machine.

• Read your Grasshopper warranty enclosed with the tractor manual. To validate warranty, fill in the required information and return the warranty form within 10 days of purchase to:

THE GRASSHOPPER CO. P.O. Box 637 Moundridge, Kansas 67107

Use only genuine Grasshopper service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model and serial number of your mower.

MODEL:

SERIAL NUMBER:

(Serial tag is located under seat on tractor frame by throttle.)

Provide this information to your dealer to obtain correct repair parts.

As with all lawn and grounds equipment, if handled carelessly this machine is a dangerous piece of equipment. If used incorrectly this machine can cause severe injury. You, the operator, are responsible when operating it. Therefore, safety is of the utmost importance.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

2

TABLE OF CONTENTS

PAGE

SPECIFICATIONS 5

SAFETY SYMBOLS 6

SAFETY DECALS 7

SAFETY INFORMATION

Training .................................................................................................................................... 8

Preparation ................................................................................................................................. 8

Fuel Handling Safety ................................................................................................................ 8-9

Operational Safety ................................................................................................................. 9-10

Maintenance Safety .................................................................................................................. 10

Storing Safely ........................................................................................................................... 10

GENERAL INFORMATION

General Information .................................................................................................................. 11

Measurement Conversion ......................................................................................................... 12

Bolt Size and Tightening Recommendations ............................................................................... 12

OPERATION

Controls and Switches .............................................................................................................. 13

Pre-start Check List ............................................................................................................ 13-14

Mounting and Dismounting the Tractor - with Mower Deck ....................................................... 14

Mounting and Dismounting the Tractor - with All Other Attachments .......................................... 14

Starting the Engine .................................................................................................................... 15

Cold Weather Starting Tips ....................................................................................................... 15

Uneven Terrain .................................................................................................................... 15-16

Stopping Engine ........................................................................................................................ 16

Moving Unit Without Power ..................................................................................................... 16

Steering Lever Operation ..................................................................................................... 17-18

LUBRICATION AND MAINTENANCE

Lubrication ............................................................................................................................... 19

Capacities ................................................................................................................................ 19

Tire Air Pressure ...................................................................................................................... 19

Drive System ............................................................................................................................ 19

Crankcase Oil and Air Filter ..................................................................................................... 19

Cooling System ........................................................................................................................ 19

Battery Maintenance ................................................................................................................. 20

Checking Drive System Fluid Level ........................................................................................... 20

Changing Drive System Fluid and Filters .................................................................................... 20

ADJUSTMENTS AND TROUBLESHOOTING

Loss of Power in the Drive System ............................................................................................ 21

No Positive Neutral Position ..................................................................................................... 21

Neutral Adjustment ................................................................................................................... 21

Rev. 10-08

3

(continued)

TABLE OF CONTENTS - (CONTINUED)

Parking Brake Adjustment ........................................................................................................ 21

Clutch Removal / Replacement ............................................................................................. 21-22

Clutch / Brake Burnishing .......................................................................................................... 22

Engine Troubleshooting ............................................................................................................. 22

Wiring Circuit Board Removal .................................................................................................. 22

Steering Lever Adjustment ........................................................................................................ 23

Foot Rest Block Installation ...................................................................................................... 23

TRACTION KIT INSTALLATION

Adjusting Traction Spring Tension ............................................................................................. 24

Removing Mower Deck From Traction Kit Equipped Tractor ................................................... 24

Rear Weight Requirements ........................................................................................................ 24

PARTS LIST AND ILLUSTRATION

Tractor Assembly 723T ....................................................................................................... 26-27

Tractor Assembly 727T6...................................................................................................... 28-29

Drive Assembly ................................................................................................................... 30-31

Brake Assembly .................................................................................................................. 32-33

ROPS & Seat Assembly ...................................................................................................... 34-35

PTO Shaft & Clutch Assembly ................................................................................................. 36

Steering Assembly .................................................................................................................... 37

Wiring Diagram ................................................................................................................... 38-39

Tail Wheel Options .............................................................................................................. 40-41

Traction Kit .............................................................................................................................. 42

Counterweight Mount Kit ......................................................................................................... 43

Limited Universal Harness (all Non-Hydraulic Lift Models) ........................................................ 44

Hydraulic Lift Wiring Assembly ................................................................................................. 45

Hydraulic Lift Assembly ....................................................................................................... 46-47

Standard Universal Harness (all Hydraulic Lift Models) ............................................................. 48

4

Rev. 01-08

SPECIFICATIONS

723T 727T

6

Engine Kohler Command, two cylinder, Kohler Command, two cylinder,

4 cycle, air cooled 4 cycle, air cooled Model No. CH23 CH740 Horsepower (G.I.H.P.) 23 (17.2 kw) 27 (20.2 kw) Displacement 41 cu. in. (674 cc) 44 cu. in. (725cc) No-load r.p.m. 3600 3600 Charging System 12VDC 15 amp. negative ground 12VDC 15 amp. negative ground Starter Electric Electric Electrical System Safety interlocked Safety interlocked

PTO 3100 r.p.m. (max) 3100 r.p.m. (max)

Electric clutch Electric clutch

Drive System Tandem hydrostatic T

6

hydrostatic transmission

transmission direct drive direct drive

Steering Dual levers independently control speed and direction of travel.

Zero turning radius (center of machine is pivot point)

Speed

Forward (variable) 0 to 9 mph (14.5 km/h) 0 to 10 mph (16.1 km/h) Reverse (variable) 0 to 6 mph (9.6 km/h) 0 to 6 mph (9.6 km/h)

Fuel Tank Capacity 4.3 U.S. gal. (16.3 l) 8.0 U.S. gal. (30.2 l)

Tire Sizes

Front Drive Wheels Standard 22 x 11 x 10 - 4 ply rated Optional 22 x 10 x 10 - 4 ply rated Tail Wheel 13 x 6.50 x 6 rib - 4 ply rated

Dimensions of Tractor

Seat Back Height 46" (1.17 m) Seat Cushion Height 30.5" (.78 m) Tractor Width 50" (1.26 m) Tractor Length 79.5" (2.02 m) Wheel Base 51.5" (1.31 m)

Weight - Uncrated 850 lbs (385.6 kg) 875 lbs (396.9 kg) Weight - Crated 1020 lbs (462.7 kg) 1060 lbs (480.8 kg)

Hour Meter Standard

Rev. 01-08

5

SAFETY SYMBOLS

This Safety Alert Symbol means ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!

Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety Alert Symbol [a triangle with an exclamation mark] to indicate the degree of hazard for items of personal safety.

CAUTION

Is used for general reminders of good safety practices or to direct attention to unsafe practices.

WARNING

Denotes a specific potential hazard.

DANGER

Denotes the most serious specific potential hazard.

6

SAFETY DECALS

Replace Immediately If Damaged

CAUTION

TO AVOID SERIOUS INJURY,

READ MANUAL BEFORE OPERATING & FOLLOW ALL

*

SAFETY AND OPERATING INSTRUCTIONS. KEEP FEET FORWARD ON FOOT REST TO AVOID

*

HEEL PINCHING. BEFORE DISMOUNTING, STOP ENGINE & REMOVE KEY.

*

ALLOW NO RIDERS.

*

AVOID OPERATING NEAR DROP-OFFS, EMBANKMENTS,

*

AND HOLES.

Part No. 165024

WARNING

THE ENGINE EXHAUST FROM THIS

PRODUCT CONTAINS CHEMICALS KNOWN

TO THE STATE OF CALIFORNIA TO

CAUSE CANCER, BIRTH DEFECTS OR

OTHER REPROCUCTIVE HARM

Part No. 165300

WARNING

ROPS AND SEATBELT

WERE SUPPLIED WITH THIS

MACHINE &

MUST BE

INSTALLED

BEFORE

OPERATION.

165090

165300

165024

CAUTION

FAN BLADE

KEEP HANDS CLEAR

FAN CAN CAUSE PERSONAL INJURY

Part No. 165345

165345

WARNING

TO AVOID SERIOUS INJURY OR DEATH

DO NOT OPERATE ON STEEP SLOPES:

•

SEE OPERATOR'S MANUAL FOR DETAILS.

•

NEVER OPERATE WITHOUT ROPS DEPLOYED. WEAR SEATBELT WHEN ROPS IS DEPLOYED.

•

OPERATE CONTROLS SMOOTHLY AND

•

SLOWLY, ESPECIALLY ON SLOPES. MACHINE MAY ROLL ON SLOPES WHEN

•

NOT UNDER POWER. ALWAYS SET PARK BRAKE. DO NOT OPERATE WHEN ATTACHMENT

•

IS REMOVED.

Part No. 165661

DO NOT ALTER ELECTRICAL SYSTEM.

WRONG WIRING CONNECTIONS WILL DAMAGE

ELECTRICAL COMPONENTS AND MAY MAKE

THE SAFETY SWITCHES INOPERATIVE.

WARNING

Part No. 165340

165661

165340

Part No. 165090

WARNING

ROTATING SCREEN AND SHAFT. DO NOT CLEAN OR SERVICE WHILE ENGINE IS RUNNING.

Part No. 165629

Fig. 1

165629

07068

CAUTION

SHUT OFF ENGINE BEFORE REFUELING. NEVER FILL FUEL TANK INDOORS OR WHEN ENGINE IS HOT. WIPE UP ALL SPILLED GASOLINE BEFORE STARTING ENGINE. DO NOT SMOKE WHILE REFUELING.

165720

Part No. 165679

Part No. 165720

7

WORK SAFELY - FOLLOW THESE RULES

CAUTION

The designed and tested safety of this equipment depends on it being operated within the limitations as explained in this manual. Read manual before operating.

TRAINING

• Safety instructions are important! READ

THIS MANUAL AND ALL SAFETY RULES.

• Know your equipment’s controls and how to

stop tractor, engine and attachments quickly in an emergency.

• To avoid accident or injury, do not allow anyone to operate this equipment without proper instruction. Any person who operates this equipment MUST be instructed in and capable of the safe operation of the unit, its attachments and all controls.

• Do not allow children or unqualified individuals to operate equipment.

PREPARATION

• Ensure either the discharge shield, restriction

plate, or complete vacuum attachment is installed.

• Ensure all safety decals are installed and in good condition.

• Use correct counterweights when certain attachments are installed (see specific accessory installation instructions).

• Inspect area to be cut removing stones, branches and other debris that might be thrown causing injury or damage.

• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job.

• Low-hanging branches and similar obstacles can injure the operator or interfere with mowing operation. Before mowing, identify potential obstacles such as low-hanging branches, and trim or remove those obstacles.

• Never permit any person, other than the operator, to ride or board the tractor or implements at any time.

• Operate only in daylight or good artificial light.

• Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough soled work shoes. Never operate tractor or implements in bare feet, sandals or sneakers.

• This machine produces sound levels in excess of 85 dBA at the operator ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine.

• Ensure attachments are properly mounted, adjusted and in good operating condition.

• Make sure driveline spring-activated locking collar slides freely and is seated firmly in the tractor PTO groove.

• Check brake action before you operate. Adjust or service brakes as necessary.

• Ensure all safety switches function properly. See Operation section for details.

• Remove accumulated debris from attachment and tractor to avoid fire hazard.

• Ensure all safety shielding is in good condition and properly installed.

FUEL HANDLING SAFETY

• In certain conditions, gasoline, ethanol, diesel

and other types of fuel are extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.

• Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.

• Do not remove the fuel cap if the engine or fuel tank is hot. Allow several minutes to cool.

• Remove the fuel cap slowly to release any pressure from the fuel tank.

• Do not fill the fuel tank completely full. Add fuel to the tank until the level is 6 mm to 13 mm below the bottom of the filler neck. This empty space in the tank allows fuel to expand.

• Never smoke when handling fuel, and stay away from an open flame or where fuel fumes may be ignited by a spark.

• Store fuel in an approved container and keep it

8

Rev. 10-08

out of the reach of children. Never buy more than a 30-day supply of fuel.

• Always place fuel containers on the ground away from your vehicle before filling.

• Do not fill fuel containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.

• When practical, remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground.

• If this is not possible, then refuel such equipment on a truck or trailer from a portable container, rather than from a fuel dispenser nozzle.

• If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

• Never use cellular phones or other portable electronic devices when handling fuel.

OPERATIONAL SAFETY

• Read “Operation” section of this manual be-

fore attempting to operate this unit.

• Do not operate without ROPS deployed.

• Fenders serve as shields. Do not operate without them.

• Keep bystanders away from equipment while it is in operation.

• Keep children and pets a safe distance away. Never direct discharge toward anyone.

• Start engine from operator’s seat after disengaging tractor power takeoff and placing steering levers into the neutral swing-out position.

• Keep hands and feet away from underneath mower while engine is running. Stay clear of all moving parts on tractor and attachments.

• Wear suitable hearing protection when operating this machine.

• Never allow anyone behind tractor or in front of implements when operating.

• Do not operate in reverse unless absolutely necessary and then only after careful observation of the entire area behind you.

• If operator must dismount to make adjustments the engine must not be running.

• If machine is equipped with a fixed ROPS, al-

ways wear seatbelt.

• If machine is equipped with a foldable ROPS, always wear seatbelt when ROPS is deployed.

• When foldable ROPS must be down (i.e. loading or unloading on an enclosed trailer), DO NOT use seatbelt and drive with extra care.

• Do not move steering levers from forward to reverse or reverse to forward position rapidly. The sudden change could cause loss of control and/or damage to equipment.

• Do not operate on steep slopes.

• Do not stop, start or change directions sud-

denly on slopes.

• Use extreme care and maintain minimum ground speed when traveling or operating on a hillside, over rough ground, or when operating close to ditches and fences.

• Reduce speed on slopes and sharp turns to minimize tipping and avoid loss of control. Be careful when changing directions on slopes.

• Stay alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from drop-offs.

• Stop mower or other attachment and tractor immediately upon striking an obstruction. Turn engine off, inspect attachment and tractor. Repair any damage before resuming operation.

• Disengage power to attachment, stop engine, remove key and wait for all movement to stop before dismounting, making adjustments, cleaning, or unclogging the machine.

• Never transport attachments with PTO running.

• Watch for traffic when operating near or

crossing roadways.

• This unit is not equipped for highway use, especially when safety lighting and marking is required. It is not a recreational vehicle.

• This unit is not equipped with a drawbar. Do not pull loads.

• Take all possible precautions when leaving tractor unattended: disengage PTO, lower attachment, place controls in neutral, set parking brake, stop engine and remove key from ignition.

• Move very slowly when attachment is removed. Never carry passengers.

9Rev. 10-08

• Do not run engine in an enclosed area without

adequate ventilation. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

MAINTENANCE SAFETY

• Always perform maintenance with the machine

parked on a hard level surface; with the engine stopped and the PTO disengaged; with the park brake set; and with the key removed from the ignition.

• Always remove the grounded (-) clamp from the battery when performing maintenance on the engine, clutch, or any other electrical system.

• Never work under the machine without jack stands or other equivalent safety blocks. Do NOT rely solely on mechanical or hydraulic jacks or lifts for support. Always use adequate wheel chocks on tires remaining on the ground.

• Hydraulic hoses can fail due to physical damage, kinks, age, and exposure. Check hoses regularly. Replace damaged hoses.

• Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

• Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

• If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If an exhaust pipe extension is not available, work near open doors and get outside air into the area.

• Waste products such as used oil, fuel, coolant, and batteries can harm the environment and people. Dispose of waste products properly.

• Never attempt to disconnect or alter any part of the safety interlock systems.

• Keep engine free of grass, leaves, or excess grease to reduce fire hazard and minimize engine overheating.

• Do not change engine governor settings.

• Keep tractor and attachments in good oper-

ating condition and all safety devices in place.

• Periodically tighten all bolts, nuts and screws. Check that all cotter pins are properly installed to ensure equipment is in a safe condition.

• Check brake operation frequently. Adjust and service as required.

STORING SAFELY

• Never store equipment with fuel in the tank

inside a building where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas appliance. Allow engine to cool before storing in an enclosure.

• If engine is to be unused for 30 days or more, add a fuel stabilizer to the fuel system. Fuel stabilizer (such as STA.BIL®) is an acceptable additive in minimizing the formation of fuel gum deposits during storage. Add stabilizer to fuel in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor or injectors.

• If draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

• Always provide adequate ventilation when running engine indoors. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

• Remove attachments from tractor. Remove all accumulated debris from attachments and tractor.

• Sand areas where paint is chipped and repaint to prevent rust. Lubricate all locations to prevent moisture damage during storage.

10 Rev. 10-08

GENERAL INFORMATION

The purpose of this manual is to assist the operator in maintaining and operating GRASSHOPPER tractors. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance.

These operating and maintenance instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions you should be able to develop operating procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing, but due to possible in-line production changes your machine may vary slightly in detail. GRASSHOPPER reserves the right to redesign and change the machine as necessary without notification.

LEFT RIGHT

07068

WARNING

Some illustrations in this manual show the equipment with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

Fig. 2

Throughout this manual, references are made to right and left directions. These are determined by standing at the rear of the equipment and facing the direction of forward travel.

Mower blade rotation is clockwise as viewed from the top of mower.

11

MEASUREMENT CONVERSION

Measurements expressed in this manual are decimal values. Use the chart below if you are unsure of a measurement to obtain the fractional equivalent.

Conversion Table - Inches

Decimal

0.062

0.125

0.187

0.250

0.312

0.375

0.437

0.500

Fraction

1/16

1/8

3/16

1/4

5/16

3/8

7/16

1/2

BOLT SIZE AND TIGHTENING RECOMMENDATIONS

The chart below lists the correct tightening torque for bolts used on Grasshopper equipment. When bolts are to be tightened or replaced refer to this chart to determine the grade of bolt and proper torque (except when specific torque values are assigned in the manual text).

Decimal Fraction

0.562

0.625

0.687

0.750

0.812

0.875

0.937

1.000

9/16

5/8

11/16

3/4

13/16

7/8

15/16

1

Bolt Head Markings

SAE Grade 2

(no dashes)

Recommended Torque in Foot Pounds

Bolt Diameter in Inches

FractionDecimal SAE Grade 2 SAE Grade 5 SAE Grade 8

0.250

0.312

0.375

0.437

0.500

0.562

0.625

0.750

0.875

1.000

1/4

5/16

3/8

7/16

1/2

9/16

5/8 3/4 7/8

1

SAE Grade 5

(3 radial dashes)

6 13 23

37 57 82

111 200 280 350

SAE Grade 8

(6 radial dashes)

11

21 38 55 85

125 175 300 450 680

14 25 55

80 120 180 230 440 720

1035

12

OPERATION

The safe operation of this machine is the responsibility of the operator. The operator should be familiar with the tractor and all attachments that will be used before starting operation. Read all safety information on pages 6 through 10.

CONTROLS AND SWITCHES

Know your controls and how to stop tractor, engine and attachments quickly in an emergency.

CAUTION

Never attempt to check oil while engine is running.

• Clean rotating air intake screen. When mow-

ing in dusty conditions, dry grass or long grass it may be necessary to frequently clean rotating air intake screen to prevent engine overheating.

• Stop tractor by moving steering levers to neutral position (refer to section on steering lever operation, page 17-18).

• Stop engine by turning key to “OFF” position.

• Disengage power to attachments by moving PTO switch to “OFF” (down) position.

Operating this unit is not difficult once you master the use of the controls. We recommend you equip the tractor with the attachment you will be using and practice in a flat open area at a medium throttle setting until you are comfortable with the controls.

WARNING

Before operating this machine be sure the operator-presence safety system works. Do not run the engine without an operator in the seat if the PTO switch is “ON” or either steering lever is in the run position.

Several safety switches are incorporated in the unit’s design to prevent it from being started out of neutral or with the PTO engaged. All controls must be in the “OFF” or neutral position before the unit can be started. There is a safety switch under the operator’s seat that will cause the engine to stop, should the operator leave the seat with any control engaged.

WARNING

Never attempt to clean rotating air intake screen while engine is running.

• Check for grass wrapped around PTO shaft.

When mowing long grass, turn off key and check for grass wrapped around PTO shaft every 30 minutes of operation.

WARNING

Remove spark plug wire to prevent accidentally starting engine before attempting to remove grass from around PTO shaft.

• Check air cleaner (refer to “Engine

Manual”). When mowing in dusty conditions, dry grass or long grass it may be necessary to frequently clean the air cleaner.

• Check to be sure engine is free of dirt and debris.

• Check fuel level. Refer to “Engine Manual”

for correct fuel for your requirements.

DANGER

Do not fill fuel tank while engine is running. Allow engine to cool two minutes before refueling. If fuel is spilled, do not start engine and avoid creating any source of ignition until the fuel has evaporated.

PRE-START CHECK LIST

• Place tractor on level surface.

• Check crankcase oil level (refer to “Engine

Manual” for proper level and type of oil used).

• Check tire pressure (see page 19). Improper pressure will adversely affect traction, steering and level cutting height.

• Check that cooling fins on the transmissions are clean.

13

Test Safety Interlock System Daily

Action

Try starting engine

Raise off seat

Move left steering

lever in

Move right steering

lever in

Left

Steering

Lever

Out

In

Out

Kill Circuits (with engine running at 1/2 throttle)

Out

In

Out

Right

Steering

Lever

MOUNTING AND DISMOUNTING THE TRACTOR - WITH MOWER DECK

Start Circuits

Out

In

Out

In

Out

PTO

Switch

Off

On

Off

On

Off

Parking

Brake

On

Off

On

Proper

Result

Engines Cranks

Engine will not crank

Engine does not stop

Engine Stops

MOUNTING AND DISMOUNTING THE TRACTOR - WITH ALL OTHER ATTACHMENTS

Always mount and dismount the mower from the left side, with the brake on, the PTO disengaged (down), the engine off, and the steering levers in their swung out (neutral lock) position. Mount the mower by stepping from the ground to the left side of the deck with your left foot, then step over the deck frame to the footrest with your right foot. Anti-skid material is provided on the top of the deck and footrest. Always keep these surfaces clean and dry. Replace anti-skid material when necessary. Wait for all moving parts to stop before dismounting. Dismount the mower by standing up on the footrest, then turn to the left and step from the footrest, over the deck frame, to the left side of the deck with your right foot, and then step to the ground with your left foot. The left steering lever can be used to stabilize your movement; however, it is not strong enough to support all your weight. Never leave the mower unattended with the key in the ignition.

Always mount and dismount the mower from the left side, with the brake on, the PTO disengaged (down), the engine off, and the steering levers in their swung out (neutral lock) position. Mount the mower by stepping from the ground to the footrest with your right foot. Anti-skid material is provided on the top of the footrest. Always keep these surfaces clean and dry. Replace anti-skid material when necessary. Wait for all moving parts to stop before dismounting. Dismount the mower by standing up on the footrest, then turn to the left, and step from the footrest to the ground with your right foot. The left steering lever can be used to stabilize your movement; however, it is not strong enough to support all your weight. Never leave the mower unattended with the key in the ignition.

14

Rev. 01-08

STARTING THE ENGINE

COLD WEATHER STARTING TIPS

DANGER

Never start the engine in confined rooms. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

Do not allow children to approach the machine while the engine is running.

Do not operate the machine around open flames, i.e., trash fires.

Do not operate the engine when an odor of fuel is present or other explosive conditions exist.

• Position yourself on the tractor seat.

• Place both steering levers in swing-out neu-

tral position.

• Place electric clutch switch in “OFF” (down) position.

• Set the throttle at 1/3 open.

• Insert the key into the ignition switch and turn

to “RUN” position.

• Check to see that the oil lamp is on.

• Turn the key to “START” position. Choke as

necessary to start. When engine starts release key immediately. Push choke in gradually until choke is completely in and engine is running smoothly.

• Check to see that the oil lamp is off. If the lamp remains lit a problem exists in that system.

• Warm the engine up at medium speed for several minutes.

You will enhance the starter life by using short starting cycles of several seconds. Engaging starter motor more than 15 seconds per minute can result in damage to starter.

Use proper viscosity oil for temperature expected (see “Engine Manual”).

Set throttle at half open.

A warm battery has better starting capacity than a cold one.

Use fresh winter grade fuel. It is better for winter starting than leftover summer grade fuel.

UNEVEN TERRAIN

WARNING

Be careful when operating machine on uneven ground.

WARNING

Do not operate on steep slopes. Operation on a steep slope could cause loss of control, machine to overturn and personal injury or death.

nn

n Do not operate on steep slopes. This ma-

nn

chine was not specifically designed to operate on steep slopes.

nn

n The operator is responsible for safe opera-

nn

tion on slopes. Only the operator can determine the stability of the machine on a given slope based on existing conditions like: machine speed and direction, slope variation, slipperiness, drop-offs, holes, obstacles, etc.

nn

n To determine stability on a slope, start at

nn

the bottom and try to drive the machine up the slope slowly. If you cannot drive up the slope or if you feel uneasy on it, do not operate on it.

nn

n Always start mowing at the bottom of

nn

slopes. Traveling up slopes, this machine has more traction traveling in reverse than forward. Be careful on slopes to avoid driving into a position where there is not enough traction to enable driving out or

15

stopping.

nn

n Tires may lose traction on slopes even

nn

though the brakes are functioning properly.

nn

n Avoid sudden stops and deceleration when

nn

traveling forward downhill as mower may tip forwards.

nn

n Do not mow slopes when grass is wet be-

nn

cause slippery conditions will reduce traction and braking which in turn affects steering.

nn

n Use caution when making turns. Slow the

nn

mower down before making sharp turns. Unit can spin very rapidly by positioning one lever too much ahead or behind the other.

nn

n Look around you to be sure the area is

nn

clear before turning or backing up.

nn

n Avoid starting or stopping on a slope. If

nn

tires lose traction, disengage the blades and proceed slowly straight down the slope.

nn

n Keep all movement on slopes slow and

nn

gradual. Do not make sudden changes in speed or direction.

nn

n Pass diagonally through sharp dips and

nn

avoid sharp drops.

nn

n Follow manufacturer’s recommendation

nn

for counterweights for added stability when operating on slopes or using front or rear mounted attachments. Remove weights when not required.

nn

n Use extra care with grass catchers or other

nn

attachments. These can change the stability of the machine. Do not use grass catcher on steep slopes.

nn

n Do not operate without ROPS deployed.

nn

n If machine is equipped with a fixed ROPS, al-

nn

ways wear seatbelt.

nn

n If machine is equipped with a foldable ROPS,

nn

always wear seatbelt when ROPS is deployed.

nn

n Be certain that the seatbelt can be released

nn

quickly if the machine is driven or rolls into ponds or water.

nn

n Check carefully for overhead clearances

nn

such as, branches, doorways, or electrical wires, before driving under any objects and do not contact them.

STOPPING THE ENGINE

• Set the throttle at idle. Allow engine to idle

for several minutes.

• Move ignition switch to “OFF” position and remove key.

• Never use the carburetor choke to stop engine.

• Turn engine off at half throttle to prevent "runon" when engine is hot.

CAUTION

Always remove key from ignition switch when leaving unit unattended or when not in use.

MOVING UNIT WITHOUT POWER

The tandem hydro pump is equipped with bypass valves that allow the unit to be moved without power by deactivating the pump. With the bypass valves in normal operating position, the fluid in the pump will make it difficult to move the unit (even with the steering levers in neutral position). The bypass valves are located on the right side of the pump. Activate each bypass valve by rotating one revolution counter-clockwise with a .625 inch socket. When BOTH bypass valves are activated the unit becomes “freewheeling”, allowing it to be moved. Before the hydro pump becomes operational, the bypass valves must be returned to their normal operating position. Do not tighten above

120 in lbs (10 ft lbs) maximum.

06080

RIGHT BYPASS VALVE

LEFT BYPASS VALVE

Fig. 3

16

STEERING LEVER OPERATION

(refer to Fig. 4)

WARNING

Do not move steering levers from forward to reverse or reverse to forward position rapidly. The sudden change could cause loss of control or damage to equipment.

The Grasshopper tractor is very unstable without an attachment. Move very slowly when attachment is removed. Never carry passengers.

Steering levers control speed and direction of movement. Pushing the levers forward will move the tractor forward. Pulling levers to the rear will move tractor in reverse. The further forward or rearward the steering levers are moved, the faster the machine will move.

At half throttle move both steering levers from swing-out neutral inward. Move both steering levers forward. To turn right, advance left lever further forward than right lever. To turn left, advance right lever further forward than left lever. If you leave one steering lever in neutral and advance the other lever, the tractor will turn a complete circle. Move the levers to the rear and practice turning and maneuvering in reverse. Once you learn how the controls operate, practice until you become proficient and are comfortable with the unit before you begin operation with an attachment.

IMPORTANT

If you become confused during operation release both steering levers, they will automatically return to the centered neutral position and the tractor will stop.

17

STEERING LEVER OPERATION

FORWARD

SHARP LEFT

REVERSE

SHARP RIGHT

GENTLE LEFT

GENTLE RIGHT

93052A

Fig. 4

18

LUBRICATION AND MAINTENANCE

CAUTION

Always wear safety glasses and ear protection when performing any maintenance function that could cause injury to eyes or ears.

Read all safety information on pages 6 through 10.

CAPACITIES

Fuel Tank 723T ................... 4.3 U.S. gal. (16.3 l)

Fuel Tank 727T6................ 8.0 U.S. gal. (30.2 l)

Drive System .......................... 2.7 U.S. qt. (2.6 l)

Drive System Fluid Change

approx ...................... 2.2 U.S. qt. (2.08 l)

Optional Hydraulic Lift Capacity and

Fluid Change ............... 0.9 U.S. qt (.85 l)

WARNING

Lower attachment to ground, shut off tractor engine, remove key and wires to spark plugs before performing any maintenance.

LUBRICATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

The chart gives the frequency of lubrication in operating hours based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

Use an SAE multipurpose type grease for all locations shown. Be sure to clean fitting thoroughly before using grease gun.

For Drive System, use Hydro-Max Fluid, part no. 345050 for 1 quart (.94 l) container or part no. 345055 for 1 gallon (3.76 l) container.

TIRE AIR PRESSURE

Drive Tires

Standard 22 x 11 x 10 ............... 8 psi (55 kPa)

Optional 22 x 10 x 10 ................ 8 psi (55 kPa)

(refer to decal on wheel for correct tire air pressure)

Rear Tires ............... 12 to 15 psi (83 to 103 kPa)

DRIVE SYSTEM

Fluid Change ...................................... 500 hours

Filter Change ...................................... 500 hours

CRANKCASE OIL AND AIR FILTER

Refer to the “Engine Manual” for the time table for changing or service.

COOLING SYSTEM

Inspect the engine cooling fins periodically for buildup of grass and debris. Buildup on the cooling fins will cause the engine to overheat.

Removal of engine cowling may be required to clean the fins, especially if cleaned infrequently.

Lubricate Every Lubricate Every 8 Hours of Usage 80 Hours of Usage

Rear Wheel Bearings Clutch Power Shaft (one fitting) (two fittings)

Universal Half Shaft (one fitting)

Rev. 08-08

CAUTION

Do not use high pressure water or steam to clean the engine or drive compartment. Water and cleaning detergent may damage electrical components and terminals, possibly leading to component and safety circuit failure.

Use a vacuum cleaner or air blower to remove foreign material from the engine and drive compartment.

19

BATTERY MAINTENANCE

Follow the procedure below for battery maintenance.

• Clean battery.

• Inspect cables for loose connection.

• Clean terminals.

• Inspect battery tray and hold-down.

• Inspect battery case for cracks or leaks.

WARNING

Batteries contain sulfuric acid. Avoid contact with skin, eyes, and clothing. Batteries produce a highly explosive hydrogen gas while being charged. Always keep cigarettes, sparks, open flame, and other sources of ignition away from battery. Always shield eyes and face from battery. In the event of accident, flush with water and call a physician immediately. Keep batteries and acid out of the reach of children.

CHECKING DRIVE SYSTEM FLUID LEVEL

Check fluid level with the engine turned off. The expansion tank is located on the right side under the seat. To check the fluid level, place unit on level surface and look through the side of the expansion tank. The fluid level should be equal to the full mark on the reservoir decal (Refer to Fig. 5). If fluid is required, make certain that expansion tank plug and the area around it is clean and free of any foreign matter before adding fluid. Use Hydro-Max Fluid (Grasshopper part number 345050 for 1 quart [.94 l] container).

CHANGING DRIVE SYSTEM FLUID AND FILTER

(Refer to illustration page 31) Change fluid and filter every 500 hours. To drain fluid, remove drain plug from the bottom of tandem hydro pump. Allow fluid to drain completely. Reinstall plug and tighten.

To replace filter (item 3), which is located in the bottom of tandem hydro pump, make certain that the area around filter is clean and free of any foreign matter. Remove the filter and replace with a new filter (Grasshopper part number 130505).

To refill the system with fluid, make certain that the area around the expansion tank adapter (item 70) is clean and free of any foreign matter. Disconnect the hose (item 64) from the adapter and remove adapter from tandem hydro pump. Refill the pump with Hydro-Max Fluid (Grasshopper part number 345050 for 1 quart [.94 l] container). Reinstall adapter in pump and reconnect hose to adapter. Refill expansion tank with Hydro-Max Fluid to the proper level (Refer to Fig. 5). Run engine and check that fluid level in expansion tank is at the proper level.

Note: No air bleeding is necessary since the system is self-bleeding.

Fig. 5

20

ADJUSTMENTS AND TROUBLESHOOTING

CAUTION

Never make adjustments with the engine running.

LOSS OF POWER IN THE DRIVE SYSTEM

a straight line, adjust the steering lever stop on the side that is the fastest i.e.: if machine goes to the left, adjust the right steering stop to slow down the right transmission until travel is straight ahead.

PARKING BRAKE ADJUSTMENT

Check the fluid level and be sure the proper amount of fluid is in the expansion tank. The cooling fins and fan blades should be clean and free of foreign matter.

NO POSITIVE NEUTRAL POSITION

If drive wheels travel forward or backward when the steering lever is in swing-out position (neutral), adjustment is required.

NEUTRAL ADJUSTMENT

(Refer to illustration page 31)

1. Block up under tractor frame so both drive wheels are off the ground.

2. Make sure parking brake is released.

3. Remove linkage rod (item 28 or 29) from transmission control arm (item 17).

4. Place steering levers in the neutral swing-out position and start engine.

5. If either of the drive wheels turn, proceed with the following adjustment.

6. Loosen locking nut (item 20) and rotate pivot bolt (item 18) until neutral is achieved. Tighten locking nut.

(Refer to Fig. 6 and illustration on page 33) Adjust the right and left brake individually. Disconnect the right brake linkage rod (item 25). Adjust the linkage pin (item 27) to the left brake until it takes 14 lbs of pull at the top of the hand lever to apply the parking brake. Adjustment of brake linkage rod (item 22) may also be required. Connect the right brake linkage.

Disconnect the left brake linkage rod and adjust the linkage pin attached to the right brake until it takes 14 lbs of pull at the top of the hand lever to apply the parking brake. Connect the left brake linkage. With both brakes connected it should take 28 lbs of pull at the top of the hand lever to apply the parking brake. Adjust the brake linkage rod (item 22) if necessary.

40 50

102030

0

97069A

NOTE: Pivot bolt roller is mounted off center and works as an eccentric when the bolt is turned.

7. Repeat procedure for other side transmission.

8. Reinstall linkage rod in control arm. If ball stud does not reinstall into control arm without moving the control arm, adjust length of linkage rod until it slides into control arm to assure neutral adjustment will be maintained when linkage is connected.

9. Test drive machine for straight line travel with both levers full forward. If travel is not in

Fig. 6

CLUTCH REMOVAL / REPLACEMENT

(Refer to page 27 or 29)

• Remove two carriage bolts (item 42). Lift out weight cover and rear weights.

(Refer to page 36)

• Remove anti-rotation bracket (item 19).

• Using a 15/16 inch wrench, rotate the idler arm (item 23) with idler pulley (item 30) away from belts and remove drive belts (item 37).

21

• Unplug wires from clutch and remove center bolt (item 18). Slide clutch off engine crankshaft.

• Reverse order to install new clutch.

• Torque clutch bolt to 50 ft lbs. Run clutch 15 minutes, then torque to 50 ft lbs again.

CLUTCH / BRAKE BURNISHING

IMPORTANT

A new clutch, or one that has not been used for three months, will require burnishing to dress drive surfaces. The clutch could fail if you do not accomplish the following procedure.

Place tractor in neutral and start engine. Turn clutch switch on 30 seconds and off 30 seconds, five times at half-throttle and repeat five times at full throttle. The time interval allows the clutch surface to cool.

ing. Make sure the parking brake is released. The steering levers cannot be engaged with the parking brake on. With the key switch “ON” and the seat switch engaged, check for ground at the two yellow wires on the seat switch. If there is ground at one wire but not the other, either the seat switch is defective or it is not being activated properly.

• If there is ground at both yellow wires on the seat switch, check for ground at the yellow wire on the parking brake switch. If there is no ground, the wire between the seat switch and the parking brake switch is broken. If there is ground at the yellow wire, check for ground at the white wire. If there is no ground at the white wire, the parking brake switch is defective and must be replaced.

NOTE: These tests must be performed with an accurate voltmeter. Do not use a test light; the amperage in this circuit is too low to light a test light properly. This circuit is the ground side of relay A.

ENGINE TROUBLESHOOTING

Should you experience trouble in starting the engine, use the following guide to locate possible causes.

Engine will not crank:

• Battery is discharged.

• Blown starter fuse.

• PTO switch is “ON”.

• Steering levers are not out in neutral.

• Steering lever switches are out of adjustment

(listen for the switch “click”).

• A loose wire or connection.

Engine cranks, but will not start:

• Fuel tank is empty.

• Restricted fuel line or fuel filter.

• Blown ignition fuse.

• A loose wire or connection.

If the above points do not locate the problem, contact your authorized Grasshopper dealer for repair.

Engine dies when steering levers are engaged:

• If engine starts and runs but dies when either

steering lever is engaged, check the follow-

WIRING CIRCUIT BOARD REMOVAL

Remove the circuit board from the console by compressing the keeper in each of the three circuit board support spacers with needle nose pliers (refer to Fig. 7). Slide the board past each keeper when it is compressed.

Spacer - Circuit Board Support Part no. 423690

Keeper

Needle Nose

Pliers

Circuit Board

Console Side

22

Fig. 7

95040

Foot Rest Block

Tap Screw

98035

33, 34 or 95 Series Decks

STEERING LEVER ADJUSTMENT

FOOT REST BLOCK INSTALLATION

To adjust steering levers, loosen adjustable nuts that secure the levers to the lever mounts. This allows the levers to be moved forwards or backwards (refer to Fig. 8). Set levers to a comfortable position for the operator. Hold levers in an outward position and tighten adjustable nuts. The levers must line up when in neutral position and maintain one inch of clearance between end of levers. If the levers are allowed to lean toward center when the adjustable nuts are tightened, free play in the mounting holes may allow the levers to hit each other.

1"

Adjustable

Nut

If installing a 33, 34 or 95 series deck on a 700 series tractor, install the foot rest blocks with the wide end of block toward the front (refer to Fig. 9).

Fig. 9

If installing an SL96, SL98 series or 9772 deck on a 700 series tractor, install the foot rest blocks with the narrow end of block toward the front (refer to Fig. 10).

Adjustable

Nut

99071

Fig. 8

SL96, SL98 Series or 9772 Decks

Tap Screw

Foot Rest Block

98036

Fig. 10

23

TRACTION KIT INFORMATION

CAUTION

Always wear safety glasses and ear protection when performing any maintenance function that could cause injury to eyes or ears.

Read all safety information on pages 6 through 10.

ADJUSTING TRACTION SPRING TENSION

WARNING

Do not over extend springs. Over extension will cause loss of weight to rear of tractor. This could cause operator to lose control of the machine, particularly while going down hill.

Set deck at a mid-height cutting position. Remove fender. Tighten adjusting bolt (refer to Fig.

11) until a distance of 1.25 inches is between spring bracket and end of spring assembly. This setting applies to all deck models. Tighten locking nut against end of spring and install wheel and fender. Repeat on other side.

1.25"

Locking Nut

Adjusting Bolt

Spring Assembly

07084

Fig. 11

REMOVING MOWER DECK FROM TRACTION KIT EQUIPPED TRACTOR

Refer to mower deck manual and reverse attaching procedure.

REAR WEIGHT REQUIREMENTS

WARNING

Additional weight may be required on the rear of the Grasshopper tractor when certain attachments are used. See Weight Chart below.

Weight kits are available from your Grasshopper dealer.

50 lb. (22.68 kg.) Weight ........ Part No. 503218

Weight Mount Kit................... Part No. 503220

COUNTERWEIGHT REQUIREMENTS - 700 SERIES

COUNTERWEIGHT NOT REQUIRED ON UNITS EQUIPPED WITH COLLECTION SYSTEM

Single Tail Wheel w/o Grasscollector

Mower Deck Model

9544 / SL9644 / 3344

9548 / SL9648 / 3348

9552 / SL9852* / 3452

9561 / SL9861* / 3461

9772 9772 w/ Elect. Height Adj. 9772 w/ Hyd. Deck Lift

AERA-vator 40"

AERA-vator 60" Brooms: Bidirectional Fixed Angle

Snowthrowers, 48" & 60"

* Deck Tilt Assist Kit: Requires an additional 50 lbs. of counterweight, unless unit is already equipped with

150 lbs. of counterweight.

This chart applies to both the standard single tail wheel and the optional dual tail wheel.

50 lbs. (22.68 kg.)

100 lbs. (45.36 kg.) 100 lbs. (45.36 kg.)

100 lbs. (45.36 kg.)

0

0 0

Not recommended

Not recommended Includes Max Trax of 150# counterweight with 72" deck.

50 lbs. (22.68 kg.)

w/ 4 Post Rated ROPS

or Enclosure 50 lbs. (22.68 kg.) 50 lbs. (22.68 kg.) 50 lbs. (22.68 kg.)

100 lbs. (45.36 kg.)

and 50# counterweight. Requires an additional 100# for a total

150 lbs. (68.04 kg.) 150 lbs. (68.04 kg.)

150 lbs. (68.04 kg.)

Other Than Single Tail Wheel w/o Grasscollector

w/ 4 Post Rated ROPS

0 0 0

50 lbs. (22.68 kg.) 100 lbs. (45.36 kg.) 100 lbs. (45.36 kg.)

50 lbs. (22.68 kg.)

100 lbs. (45.36 kg.) 100 lbs. (45.36 kg.)

50 lbs. (22.68 kg.)

100 lbs. (45.36 kg.)

50 lbs. (22.68 kg.)

150 lbs. (68.04 kg.)

or Enclosure

24

PARTS LISTS AND ILLUSTRATIONS

When ordering parts, use the description and

part number as stated in this manual. Also

include the serial number of the tractor or

attachment on which the parts are to be used.

25

TRACTOR ASSEMBLY - 723T

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 603821 Throttle Assembly

11 422150 Handle Grip 12 902280 Spacer

13 422040 Tool Box 14 693210 Fender Rt. 15 693211 Fender Lt. 16 822635 Trim – Fender Edge 17 722062 Cover Panel - Right Fender 18 483942 Wheel & Tire 22 x 11 x 10

19 483943 Wheel & Tire 22 x 11 x 10

20 100156 Engine – 23 HP Kohler

21 100802 Oil Filter 22 100936 Air Filter – Outer Element

23 722975 Shield – Coupler 24 101217 Muffler

25 101001 Fuel Filter 26 605125 Bracket – Shield Mount

27 729270 Bracket – Lower Muffler 28 722309 Inner Panel – Shield 29 722391 Muffler Shield 30 693100 Console 31 721152 Console Fill Panel 32 142233 Mechanical Choke Cable 33 604835 Fuel Tank Assembly

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 644873 Lower Frame 2 644874 Upper Frame 3 253192 Whiz Bolt .312-18 x .75 4 253035 Whiz Nut .312-18 5 780900 Tension Rod 6 253200 Whiz Bolt .375-16 x .75 7 182253 Work Lamp 8 182251 Bezel – Snap Mount 9 253203 Whiz Bolt .375-16 x 1 Lg. Flange

323655 Cable Assembly 722009 Throttle Lever Stop

243335 Bolt .375-16 x 1.25 257040 Washer .375

482483 Tire 22 x 11 x 10 Bar Tread 483420 Wheel 10.00 483946 Wheel & Tire 22 x 10 x 10

482473 Tire 22 x 10 x 10 Turf Tread

900117 Engine Shim (as required)

100937 Air Filter – Inner Element

101041 Exhaust Gasket

DescriptionDescription

Description

DescriptionDescription

(includes cable assembly)

Bar Tread Rt.

Bar Tread Lt.

Turf Tread (optional)

(includes item 73)

ItemItem

Item

ItemItem No.No.

No.

No.No.

34 141142 Gauge – Fuel

35 100210 Cap - Fuel 36 101875 Bushing – Fuel Tube 37 363925 Fuel Tube .25 38 821710 Fuel Line Hose 39 280260 Hose Clamp .25 40 323933 Counterweight – 34 # 41 729514 Weight Cover Plate 42 247325 Bolt .375 x 5.5 Carriage 43 643092 Deck Mount Rt. 44 643093 Deck Mount Lt. 45 247280 Bolt .375-16 x 2.75 Carriage Special 46 282575 Deck Mount Bushing 47 282576 Deck Mount Bushing – Floating (opt.) 48 253460 Nut .375-16 Nylon Insert 49 604346 Foot Rest w/Tread, Bearing, & Blocks 50 420905 Foot Platform Tread 51 422615 Nylon Bushing 52 780673 Threaded Rod – Foot Platform 53 253470 Nut .5-13 Nylon Insert 54 424052 Rubber Bumper 55 603301 Foot Platform Extension 56 420904 Foot Platform Extension Tread 57 247130 Carriage Bolt .312-18 x .75 58 643144 Fuel Tank Mounting Bracket 59 721123 Heat Shield 60 283312 Compression Spring 61 424100 Foot Rest Block 62 243026 Tap Screw .25 x 1 63 253043 Whiz Nut .375-16 64 644099 Battery Box 65 644162 Battery Cover 66 427273 Pad – Battery Tray 67 729001 Battery Clamp 68 257020 Washer .25

69 253175 Whiz Bolt .25-20 x .75 70 253025 Whiz Nut .25-20 71 253173 Whiz Bolt .25-20 x .5 Hex 72 253176 Whiz Bolt .25-20 x .5 Truss 73 254431 Speed Nut .25-20 74 424015 Rubber Bumper 75 422065 Square Plug 1" 76 364518 Nipple .375 x 2.5 77 143610 Valve – Oil Drain 78 363855 Fitting .375 NPT Female .375 Barb 90°

Item not pictured:

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

424275 Grommet – Fuel Gauge

253440 Nut .25-20 Nylon Insert

79 248565 Lug Bolt .5-20 x .875

605333 Decal Set - 723T Tractor

DescriptionDescription

Description

DescriptionDescription

26

02-07060

Rev. 01-08

TRACTOR ASSEMBLY - 723T

13

40

58

42

41

78

33

79

77

36

40

76

37

18

07060

34

39

42

14

38

59

28

71

35

71

24

63

29

25

21

1

31

53

27

71

26

32

73

72

7

52

71

23

11

22

6

30

17

69

8

16

72

11

15

12

3

10

3

2

70

64

51

69

74

67

70

20

4

5

50

4

62

54

69

63

75

49

69

68

72

4

3

48

9

3

4

61

74

51

63

43

7

65

69

66

6

75

9

45

46

47

9

60

61

53

4

62

54

57

16

8

19

44

48

46

47

9

3

56

55

27

TRACTOR ASSEMBLY - 727T

6

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 603821 Throttle Assembly

11 422150 Handle Grip 12 902280 Spacer

13 422040 Tool Box 14 693210 Fender Rt. 15 693211 Fender Lt. 16 822635 Trim – Fender Edge 17 722062 Cover Panel - Right Fender 18 483942 Wheel & Tire 22 x 11 x 10

19 483943 Wheel & Tire 22 x 11 x 10

20 100190 Engine - 27 HP Kohler

21 100802 Oil Filter 22 100936 Air Filter – Outer Element

23 722975 Shield – Coupler 24 101217 Muffler

25 101001 Fuel Filter 26 605125 Bracket – Shield Mount

27 729270 Bracket – Lower Muffler 28 722309 Inner Panel – Shield 29 722391 Muffler Shield 30 693100 Console 31 721152 Console Fill Panel 32 142233 Mechanical Choke Cable 33 604844 Fuel Tank Assembly 34 141144 Gauge – Fuel

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 644873 Lower Frame 2 644874 Upper Frame 3 253192 Whiz Bolt .312-18 x .75 4 253035 Whiz Nut .312-18 5 780900 Tension Rod 6 253200 Whiz Bolt .375-16 x .75 7 182253 Work Lamp 8 182251 Bezel – Snap Mount 9 253203 Whiz Bolt .375-16 x 1 Lg. Flange

323655 Cable Assembly 722009 Throttle Lever Stop

243335 Bolt .375-16 x 1.25 257040 Washer .375

482483 Tire 22 x 11 x 10 Bar Tread 483420 Wheel 10.00 483946 Wheel & Tire 22 x 10 x 10

482473 Tire 22 x 10 x 10 Turf Tread

900117 Engine Shim (as required)

100937 Air Filter – Inner Element

101041 Exhaust Gasket

424275 Grommet – Fuel Gauge

DescriptionDescription

Description

DescriptionDescription

(includes cable assembly)

Bar Tread Rt.

Bar Tread Lt.

Turf Tread (optional)

(includes item 73)

ItemItem

Item

ItemItem No.No.

No.

No.No.

35 100210 Cap - Fuel 36 101875 Bushing – Fuel Tube 37 363928 Fuel Tube .25 38 821710 Fuel Line Hose 39 280260 Hose Clamp .25 40 323933 Counterweight – 34 # 41 729514 Weight Cover Plate 42 247325 Bolt .375 x 5.5 Carriage 43 643092 Deck Mount Rt. 44 643093 Deck Mount Lt. 45 247280 Bolt .375-16 x 2.75 Carriage Special 46 282575 Deck Mount Bushing 47 282576 Deck Mount Bushing – Floating (opt.) 48 253460 Nut .375-16 Nylon Insert 49 604346 Foot Rest w/Tread, Bearing, & Blocks 50 420905 Foot Platform Tread 51 422615 Nylon Bushing 52 780673 Threaded Rod – Foot Platform 53 253470 Nut .5-13 Nylon Insert 54 424052 Rubber Bumper 55 603301 Foot Platform Extension 56 420904 Foot Platform Extension Tread 57 247130 Carriage Bolt .312-18 x .75 58 644826 Tank Mount - 8 Gallon 59 721181 Heat Shield - 8 Gallon 60 283312 Compression Spring 61 424100 Foot Rest Block 62 243026 Tap Screw .25 x 1 63 253043 Whiz Nut .375-16 64 644099 Battery Box 65 644162 Battery Cover 66 427273 Pad – Battery Tray 67 729001 Battery Clamp 68 257020 Washer .25

69 253175 Whiz Bolt .25-20 x .75 70 253025 Whiz Nut .25-20 71 253173 Whiz Bolt .25-20 x .5 Hex 72 253176 Whiz Bolt .25-20 x .5 Truss 73 254431 Speed Nut .25-20 74 424015 Rubber Bumper 75 422065 Square Plug 1" 76 364518 Nipple .375 x 2.5 77 143610 Valve – Oil Drain 78 363855 Fitting .375 NPT Female .375 Barb 90°

Item not pictured:

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

253440 Nut .25-20 Nylon Insert

79 248565 Lug Bolt .5-20 x .875 80 723339 Tank Shield - 8 Gallon

605335 Decal Set - 727T6 Tractor

DescriptionDescription

Description

DescriptionDescription

28

08004

Rev. 01-08

TRACTOR ASSEMBLY - 727T

6

13

6

58

40

42

78

33

41

80

36

79

77

40

37

18

08004

76

39

14

42

34

59

38

6

28

71

35

71

24

63

25

29

25

23

72

11

71

26

27

21

1

32

31

73

53

7

52

71

22

6

30

17

69

8

16

72

11

15

12

3

10

3

2

70

64

51

69

74

67

70

20

4

5

50

4

62

54

69

63

75

49

69

68

72

4

48

3

9

3

61

74

7

65

69

66

63

6

75

9

43

45

46

47

9

60

51

4

61

53

4

62

54

57

16

8

19

44

48

46

47

9

3

56

55

29

DRIVE ASSEMBLY

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 424385 Hose Assembly .5 x 23 11 424386 Hose Assembly .5 x 25 12 424070 Vibration Isolator – Flange 13 603611 Wheel Motor w/Hub (723T)

14 360063 Adapter Fitting 8MJ-10MB 15 243622 Sq Head Bolt .5-13 x 4 16 902299 Spacer – Wheel Motor 17 644862 Neutral Return Arm 18 603729 Roller Assembly – Eccentric

19 257410 External Star Washer 20 254450 Nut .375-16 21 257019 Washer .25 Hard 22 270832 Flange Bolt M6 x 1 x 40 23 253025 Whiz Nut .25-20 24 783730 Spacer – Neutral Return 25 253186 Whiz Bolt .312-24 x .75 26 265615 Ball Joint .312-24 RH Thread 27 265616 Ball Joint .312-24 LH Thread 28 780154 Rod – Steering Linkage 7.625 29 780156 Rod – Steering Linkage 13.0 30 254441 Nut .312-24 RH Thread 31 254444 Nut .312-24 LH Thread 32 253038 Whiz Nut .312-24 33 422039 Spacer – Return Plastic 34 775123 Spacer – Pump Mount 35 283823 Extension Spring 36 243030 Bolt .25-20 x 1.25 37 729542 Mount - Return 38 729639 Return Arm - Front 39 729398 Return Arm - Rear 40 424073 Vibration Isolator .375-16 41 725522 Front Mount – Tandem 700T 42 253192 Whiz Bolt .312-18 x .75

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 644875 Mount – Drive Train 2 391467 Hydro Pump - Tandem (723T)

391470 Hydro Pump - Tandem (727T6) 3 130505 Filter 4 130431 Fan (723T)

130434 Fan (727T6) 5 130432 Retainer - Fan 6 253461 Nut – Nylon Insert 7 360061 Adapter Fitting 8MB-8MJ 90° 8 360064 Adapter Fitting 8MB-10MJ 9 424384 Hose Assembly .5 x 22

603614 Wheel Motor w/ Hub (727T6)

DescriptionDescription

Description

DescriptionDescription

(includes items 19 & 20)

ItemItem

Item

ItemItem No.No.

No.

No.No.

43 243215 Bolt .312-18 x 1.5 44 257030 Washer .312 45 243570 Bolt .5-13 x 1.5 46 257060 Washer .5 47 253066 Whiz Nut .5-13 48 774175 Washer – DD 49 388577 Coupler Hub – DD Bore 50 424150 Stabilizer - Coupling 51 253043 Whiz Nut .375-16 52 243206 Bolt .312-24 x 1 53 774176 Washer – 1 x 3 54 388560 Coupler Sleeve 55 281580 Sq. Key .25 x .690 56 388578 Coupler Hub 1" 57 774020 Washer - .406 x 1.25 58 243330 Bolt .375-16 x 1 59 253035 Whiz Nut .312-18 60 644094 Bracket – Expansion Tank 61 422033 Expansion Tank 62 365516 Plastic Plug - .375 63 423154 Tie .25 x 15 64 821709 Hydraulic Hose 65 280261 Clamp – Spring .312 66 821723 Vent Hose – Clear 67 722976 Shroud – Fan 68 722975 Shield – Coupler 69 130430 Fan Hub (723T)

70 130510 Expansion Tank Adapter 71 243350 Bolt .375-16 x 2.25 72 257412 Lock Washer .375 73 243045 Bolt .25-20 x 2.25 74 257392 Lock Washer .25 75 822304 Pivot Bearing – Neutral Return 76 257044 Washer – Fender 77 243335 Bolt .375-16 x 1.25 78 253890 Lock Nut .375-16 79 274114 Whiz Nut M6 x 1 80 253203 Whiz Bolt .375-16 x 1 81 243475 Bolt .437-14 x 3 82 253465 Nut .437-14 Nylon Insert 83 902548 Spacer 1 x 2

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

130433 Fan Hub (727T6)

84 424383 Hose Assembly .5 x 19.5 85 257025 Washer .257 86 253179 Whiz Bolt .25-20 x .75 Phil Truss

DescriptionDescription

Description

DescriptionDescription

30

01-07061A

Rev. 01-08

DRIVE ASSEMBLY

14

13

84

16

07061A

16

14

15

16

86

63

64

9

23

15

6

15

60

86

23

5

62

61

66

65

67

44

69

4

81

42

43

59

41

59

23

8

7

2

3

26

42

30

26

22

33

17

70

32

30

20

47

28

48

12

80

19

18

21

29

68

31

49

22

27

RIGHT SIDE

52

57

20

24

25

77

76

59

82

27

75

50

18

31

51

39

79

42

77

59

17

85

74

75

23

76

73

42

39

38

58

37

72

74

57

75

15

40

73

35

36

76

15

16

51

38

23

71

78

35

56

76

14

36

75

34

55

1

10

78

46

11

14

16

45

46

40

LEFT SIDE

13

53

83

54

45

59

51

Rev. 01-08

15

16

31

BRAKE ASSEMBLY

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 776274 Mount – Brake & Traction Kit 11 644588 Mount – Brake Caliper 12 481102 Caliper Brake Assembly – CW*

13 481103 Caliper Brake Assembly – CCW*

14 247130 Carriage Bolt .312-18 x .75 15 253035 Whiz Nut .312-18 16 644539 Brake Pivot Tube 17 732617 Mount – Brake Pivot 18 253200 Whiz Bolt .375-16 x .75

OrderOrder

Order

OrderOrder

No.No.

No.

No.No.

1 603611 Wheel Motor Assembly (723T)

603614 Wheel Motor Assembly (727T6) 2 604442 Hub & Rotor Assembly

775192 Brake Rotor – 8.0

259592 Socket Head Screw 3 254522 Jam Nut 1-20 w/Nylok 4 281860 Woodruff Key .312 x 1 5 248565 Lug Bolt .5-20 x .875 6 902299 Spacer – Wheel Motor 7 243622 Sq Head Bolt .5-13 x 4 8 257432 Lock Washer .5 9 254470 Nut .5-13

603150 Brake Pad Kit

DescriptionDescription

Description

DescriptionDescription

(includes items 2 - 4)

ItemItem

Item

ItemItem No.No.

No.

No.No.

19 253043 Whiz Nut .375-16 20 644035 Brake Lever 21 422150 Handle Grip 22 644036 Arm – Brake Linkage 23 265537 Clevis Yoke .312-24 x 2.5 24 254441 Nut .312-24 25 780158 Linkage Rod – Brake 26 265615 Ball Joint .312-24 RH Thread 27 880926 Linkage Pin – Brake 28 260606 Ring Cotter .047 x .312 29 243030 Bolt .25-20 x 1.25 30 243340 Bolt .375-16 x 1.5 31 257040 Washer .375 32 902280 Spacer 33 183894 Brake Switch 34 261284 Clevis Pin .312-18 x 1 35 257020 Washer .25 36 253038 Whiz Nut .312-24 37 881130 Spacer – Brake Lever 38 257063 Nylon Washer .50 ID 39 257030 Washer .312 40 253025 Whiz Nut .25-20 41 782851 Brake Strap 42 243195 Bolt .312-18 x .75

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

*To determine CW or CCW, hold the brake assembly in hand with the ribs on brake facing toward you and the lever in the disengaged position. The direction of rotation of lever, when engaging brake, determines CW or CCW.

32

01-07062

Rev. 01-08

BRAKE ASSEMBLY

2

9

8

1

4

6

7

6

7

6

1

19

7

6

7

32

31

29

28

39

24

27

24

34

36

4

15

8

9

2

3

5

LEFT

8

9

8

9

14

10

15

42

21

40

38

20

35

28

6

37

38

41

SIDE

14

13

11

19

15

25

24

26

30

24

23

35

7

28

35

22

28

6

7

42

33

36

16

28

15

19

9

8

10

12

41

24

25

07062

9

15

17

18

3

5

RIGHT SIDE

14

11

24

27

24

26

17

18

33

ROPS & SEAT ASSEMBLY

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 253191 Whiz Bolt .312-18 x .625 11 183871 Seat Switch - Twist 12 424095 Seat Isolator 13 644618 Seat Hinge Pin 14 253192 Whiz Bolt .312-18 x .75 15 253035 Whiz Nut .312-18 16 754240 Seat Handle – Dual Latch 17 754226 Reinforcement – Seat Handle 18 730230 Pivot Pin - Seat 19 284408 Torsion Spring 20 260606 Ring Cotter .047 x .312

OrderOrder

Order

OrderOrder

No.No.

No.

No.No.

1 321518 Seat Cushion 2 321519 Back Cushion 3 321523 Arm Rest 4 723386 Side Member – Rt. 5 723387 Side Member – Lt. 6 822630 Seat Edge Trim 7 644816 Seat Bottom 8 253193 Whiz Bolt .312-18 x 1 9 722388 Seat Panel

DescriptionDescription

Description

DescriptionDescription

ItemItem

Item

ItemItem No.No.

No.

No.No.

21 253043 Whiz Nut .375-16 22 253176 Whiz Bolt .25-20 x .5 23 253025 Whiz Nut .25-20 24 324200 Seat Belt – Non Retract 25 243551 Bolt .5-13 x .75 26 257063 Nylon Washer .5 27 257062 Washer .5 SAE 28 253470 Nut .5-13 Nylon Insert 29 324103 ROPS Tube 30 901645 Spacer - ROPS 31 243840 Bolt .625-11 x 3.5 32 424176 Flap – Seat Panel 33 253970 Lock Nut .625-11 34 283516 Spring – Compression 35 422127 Cap – Seat Spring 36 253203 Whiz Bolt .375-16 x 1 37 774046 Bracket – Wiring Mount 38 722776 Clamp – Wiring Mount Bracket 39 253173 Whiz Bolt .25-20 x .5

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

34

07063

29

ROPS & SEAT ASSEMBLY

9

2

1

28

27

3

31

30

31

28

8

11

16

23

35

22

17

8

12

35

34

33

25

36

20

6

34

24

19

22

7

8

27

4

3

26

10

22

8

23

14

8

36

18

32

39

26

22

8

13

38

10

5

25

14

13

15

23

37

10

6

24

12

35

21

33

07063

PTO SHAFT & CLUTCH ASSEMBLY

21

30

32

31

19

20

15

3

40

37

23

27

35

24

37

24

11

29

35

38

10

26

25

2

28

39

36

40

35

29

18

28

39

36

33

17

22

35

16

29

13

35

29

14

1

12

2

28

39

36

9

8

7

9

39

36

35

34

4

5

29

35

07064D

6

29

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 415650 Sheave 11 281588 Gib Key .25 x 1.5 12 388771 Electric Clutch 13 388875 Field Assembly w/Brake 14 388866 Armature & Rotor Assembly 15 902586 Spacer – 1.125 x .720 16 883803 Washer .312 x 11MM x 1.625 17 257422 Lock Washer .437 18 243456 Bolt .437-20 x 1.5 19 732407 Anti-Rotation Bracket

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 393759 Power Shaft 2 122044 Pillowblock Bearing 3 398914 Universal Half Sleeve – QD

4 401019 Splined Yoke - Quick Disconnect

5 121010 Cross & Bearing 6 401017 Yoke with Sleeve 7 263660 External Retainer 8 283525 Compression Spring 9 300014 Steel Ball

DescriptionDescription

Description

DescriptionDescription

(includes items 4 – 6)

(includes items 7-9)

ItemItem

Item

ItemItem No.No.

No.

No.No.

20 422087 Clutch Bracket Cover 21 253192 Whiz Bolt .312-18 x .75 22 253035 Whiz Nut .312-18 23 824471 Idler Arm (includes items 24-26) 24 121756 Flange Bearing - Oilite 25 121651 Bearing Pedestal 26 257319 Washer - Spring 27 243365 Bolt .375-16 x 3 28 257040 Washer .375 29 253043 Whiz Nut .375-16 30 415610 Idler Pulley 31 243805 Bolt .625-11 x 1.75 32 257452 Lock Washer .625 33 644422 Sheave Guard 34 729287 Shield – PTO Shaft 35 253203 Whiz Bolt .375-16 x 1 36 243340 Bolt .375-16 x 1.5 37 381914 Belt 38 284428 Torsion Spring 39 257412 Lock Washer .375

40 774020 Washer .406

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

36

05-07064D

Rev. 10-08

STEERING ASSEMBLY

5

6

1

5

20

21

16

15

20

14

21

22

3

1

3

19

2

23

10

9

18

17

9

8

24

10

4

18

3

15

16

9

11

12

11

13

22

2

23

10

7

4

18

13

9

24

12

11

13

10

18

17

07065A

ItemItem

Item

ItemItem No.No.

No.

No.No.

1 604778 Steering Lever Assembly

2 643926 Steering Lever Mount 3 253195 Whiz Bolt .312-18 x 1.5 Hex 4 253035 Whiz Nut .312-18 5 422179 Handle Grip - Foam 6 422095 Vinyl Cap 7 604832 Pivot w/Stop & Bearings Rt.

8 604833 Pivot w/Stop & Bearings Lt.

9 422559 Sleeve Bearing w/Flange 10 243197 Stop Bolt .312-18 x .75 11 257063 Nylon Washer

07065A

Rev. 08-07

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

(includes items 5 & 6)

(includes items 9, 10, 23 & 24)

ItemItem

Item

ItemItem No.No.

No.

No.No.

12 283324 Compression Spring 13 253470 Nut .5-13 Nylon Insert 14 644601 Steering Pivot 15 253179 Whiz Bolt .25-20 x .75 Truss 16 253025 Whiz Nut .25-20 17 285032 Damper with Ball Socket 18 265680 Ball Stud 19 729404 Support – Steering Rod 20 254438 Nut .312-16 Adjustable Lever 21 257019 Washer .25 Hard 22 253450 Nut .312-18 Nylon Insert

23 422557 Sleeve Bearing 24 422556 Sleeve Bearing w/Flange

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

37

WIRING DIAGRAM

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

604967 Wiring Assembly 161128 Decal - Console

1 183806 Ignition Switch

254498 Nylon Nut - Ignition Switch 2 182326 Brake Indicator Light 3 182327 Oil Indicator Light 4 184179 Light Switch 5 183925 Clutch Switch 6 183860 Safety Switch - Rt. Steering

720160 Rt. Steering Switch Mount 7 183860 Safety Switch - Lt. Steering

720161 Lt. Steering Switch Mount 8 183871 Seat Safety Switch

9 182253 Worklamp Assembly

(includes item 10) 10 182005 Light Bulb 11 182251 Bezel

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

12 181735 Fuse Holder

181470 Fuse 30 Amp. Auto 13 184271 Relay w/Mount 14 180315 Battery Cable 16"

425219 Battery Terminal Boot 15 180276 Ground Cable 16" 16 180125 Battery - 12V 17 181722 Fuse Block

184458 1 Wire Clip

184460 2 Wire Clip

184472 Double Clip 18 181470 Fuse 30 Amp. Auto

181462 Fuse 10 Amp. Auto

181460 Fuse 7.5 Amp. Auto 19 141551 Hour Meter 20 183894 Brake Switch 21 423690 Spacer - PC Board Support

1

2

BRAKE

P

OFF

IGNITION

3

OIL

RUN

START

FAST SLOW

PTO CLUTCH

THROTTLE

PULL OUT TO ENGAGE

5

LIGHTS

4

OFFON

CHOKE

19

HOURS

93046A

38

93046A / 03066D

WIRING DIAGRAM

YELLOW

RED W/WHITE

L

S

M

G

B

1

BLACK

7

LT

STRG

GREEN/YELLOW

BLUE

BLACK W/WHITE

BLACK

18

17

BLACK

11

21

11

BROWN

19

0

4

6

RT

STRG

BLACK

GREEN

BROWN

10

9

YELLOW

BROWN

5

BROWN

YELLOW W/BROWN

BROWN

13

10

9

BLACK

GREEN

BLACK

YELLOW

2

BRAKE

WHITE

21

BLACK

WHITE

3

OIL

0

17

NO

NC

GREEN/YELLOW

20

LIGHT/AUX FUSE

GREEN

WHITE

YELLOW

7.5 AMP.

PTO FUSE

10 AMP.

START FUSE

7.5 AMP.

BLUE

RED W/WHITE

BLACK

YELLOW

REGULATOR FUSE

30 AMP.

17

21

YELLOW/BROWN

GREEN

30 AMP.

BLUE

13

BLUE

12

YELLOW

GREEN

SEAT

BLACK

GREEN

STARTER

YELLOW

8

RED

PURPLE

16

15

-

+

14

MAG.

OIL

SOLENOID

CLUTCH

GROUND

TO

ENGINE

REG.

ACCESSORY FUSES

03066D

GREEN

39

TAIL WHEEL OPTIONS

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 604366 Dual Fork With Nut 2 243922 Bolt .625-11 x 14 3 253970 Lock Nut .625-11 4 902425 Axle Spacer 5 604595 Pivot Housing - Rear Dual Fork

6 125855 Seal 7 122522 Tapered Bearing 8 123522 Bearing Cup

9 122523 Bearing Taper 10 123521 Bearing Cup 11 257320 Washer - Spring 12 254505 Jam Nut .75-16 Nylon Toplock 13 604596 Pivot Housing - Rear Fork

14 481434 Dust Cap 15 253243 Whiz Bolt .5-13 x 1 16 257061 Washer .5 x 2.25 17 833275 Oilite Bearing Reamed 18 243334 Bolt .375-16 x 1.25 Grade 8 19 824508 Axle Beam W/Bushing - Dual 20 830420 Spacer .375 x 1.156

DescriptionDescription

Description

DescriptionDescription

(includes items 18 & 32)

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

21 483865 Wheel & Tire Assembly

482355 Tire 13 x 6.50 x 6

483306 Wheel without Tire 6 x 4.5 22 902475 Bearing Spacer 23 120050 Wheel Bearing 24 247725 Bolt .625 x 7 Carriage 25 604365 Rear Fork With Nut 26 282615 Spacer .375 x 1.031 27 125855 Seal 28 604597 Rear Axle Pivot

29 824510 Axle Beam W/Bushing 30 902427 Axle Spacer 31 723008 Bolt Lock 32 257412 Lock Washer .375 33 481432 Dust Cap

11

7

8

32

DescriptionDescription

Description

DescriptionDescription

13 x 6.5 x 6 w/Bearing & Spacer

(includes items 18 & 32)

14

12

40

18

32

18

27

4

23

21

13

8

7

3

22

23

01089A / 01090A / 01091A / 01092A

26

25

24

4

01089A

TAIL WHEEL OPTIONS

14

12

29

28

32

18

11

16

17

11

7 8

8

7

27

01091A

18

11

33

12

11

7

8

32

15

26

25

3

4

23

18

32

10

5

20

21

9

6

3

24

22

23

4

30

4

14

1

01090A

2

31

21

12

15

16

17

19

17

18

32

28

10

11

7

8

20

21

9

6

3

4

30

1

01092A

2

31

41

TRACTION KIT

8

9

7

9

19

3

2

18

23

12

22

5

6

7

4

1

3

9

8

12

9

18

23

10

19

22

20

NOTE: Item 13 is not used with 33, 34, 96, 97 & 98 series decks; use with all other decks and attachments requiring traction kit or hydraulic lift. Not included with tractor assembly.

18

21

11

19

14

15

23

13

07066

17

16

17

21

14

20

15

19

18

11

04061

23

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 253192 Whiz Bolt .312-18 x .75 11 820320 Lift Chain (5 links)

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 603699 Rocker w/Bearing Rt.

121764 Oilite Bearing

2 603700 Rocker w/Bearing Lt.

121764 Oilite Bearing 3 644635 Pin 4 604803 Spring Assembly - Offset 5 243395 Bolt .375-16 x 4.5 Full Thread 6 254450 Nut .375-16 7 247254 Carriage Bolt .375 x 1.375 Special 8 253890 Lock Nut .375-16 9 732410 Lift Strap

DescriptionDescription

Description

DescriptionDescription

ItemItem

Item

ItemItem No.No.

No.

No.No.

12 253035 Whiz Nut .312-18 13 604708 Rocker Arm Extension Kit (opt.)

14 260523 Hair Pin .094 x 2 15 257040 Washer .375 16 261362 Clevis Pin .375 x 1.75 17 262950 Push-on Retainer 18 261339 Clevis Pin .375 x .875 Sq. Shank 19 260648 Cotter Pin .125 x .5 20 644706 Extension - Rocker Arm 21 253203 Whiz Bolt .375-16 x 1 22 253043 Whiz Nut .375-16

23 820317 Lift Chain (3 Links)

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

(includes 2 each of items 11 & 18-22)

42

04061 / 07066

COUNTERWEIGHT MOUNT KIT

5

2

5

4

3

4

6 *

3

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

95043

4

ItemItem

Item

ItemItem No.No.

No.

No.No.

1

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

5

DescriptionDescription

Description

DescriptionDescription

503220 Counterweight Mount Kit 1 643915 Weight Mount 2 729691 Weight Cover 3 240151 Hook Bolt .375-16 x 6

95043

4 253203 Whiz Bolt .375-16 x 1 5 253043 Whiz Nut .375-16 Lg Flange *6 503218 Counterweight - 50#

* Not Included in Kit

43

LIMITED UNIVERSAL HARNESS

(OPTIONAL ON ALL NON-HYDRAULIC LIFT MODELS)

BLACK

6 WAY WEATHER-PACK

CONNECTOR

MALE TERMINALS

GROUND

TO

ENGINE

GREEN/YELLOW

RED/WHITE

40

1

THIS CONNECTOR

STAYS WITH TRACTOR

A

B

DF

CE

THIS CONNECTOR COMES

WITH THE

ACCESSORY HARNESS

6 WAY

F

E

B

CD

A

WEATHER-PACK

CONNECTOR

FEMALE TERMINALS

BROWN

2

GREEN/YELLOW

RELAY MOUNTS IN LEFT REAR CORNER OF FRAME

BROWN

TO PTO CLUTCH SWITCH

EXISTING CONNECTOR

FROM WIRING HARNESS

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

605957 Limited Universal Harness 1 181475 Fuse Auto - 40 Amp. 2 184271 Relay

GREEN

BROWN

GREEN

CLUTCH

EXISTING PTO CLUTCH CONNECTOR

05066

44

HYDRAULIC LIFT WIRING ASSEMBLY

6

2

RED

BLACK

YELLOW

1

YELLOW/BROWN

CAB

FUSE BLOCK

4

PURPLE

3

CBA

GREEN

GROUND TO ENGINE

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

1 144950 Hydraulic Solenoid 2 183710 Tilt Switch 3 183940 Push Button Switch 4 184973 Weather Pack Connector 5 181460 Accessory Fuse - 7.5 amp Auto 6 722747 Mount - Tilt Switch

BLACK

5

BLACK

45

HYDRAULIC LIFT ASSEMBLY

ItemItem

Item

ItemItem No.No.

No.

No.No.

10 100728 Dipstick 11 603330 Fitting with Strainer 12 363826 Fitting - Barb 13 821724 Hose – Vent 14 360062 Adapter Adj. Stem 90° 15 360080 Adapter Fitting 16 360053 Adapter 17 363846 Fitting Stem Swivel 90° 18 360082 Adapter Adj. Stem 90° 19 360048 Adapter O-Ring 90° 20 360005 Adapter Tee NPT/Flare 21 360045 Adapter M NPT/F O-Ring 22 780507 Flow Restrictor 23 424301 Hose Assembly .25 x 13 MB 24 821783 Hose – Hydraulic .375 x 13.5 25 821776 Hose – Hydraulic .375 x 11 26 821797 Hose – Hydraulic .5 x 10

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

1 290074 Pump – Hydraulic CCW w/Solenoid

144950 Solenoid Valve 2 281540 Square Key .125 x 1 3 775049 Spacer 4 725504 Mount – Hydraulic Pump 5 831436 Sheave 6 381886 Belt 7 902546 Spacer 1 x 1.25 8 831443 Sheave 9 644845 Oil Tank – Aux.

DescriptionDescription

Description

DescriptionDescription

ItemItem

Item

ItemItem No.No.

No.

No.No.

27 280264 Hose Clamp – Spring .375 TOC 28 280266 Hose Clamp – Spring .5 TOC 29 290021 Cylinder – Hydraulic

30 360052 Adapter M O-Ring/M Flare 31 424310 Hose Assembly .25 x 32.5 32 424550 Hose Assembly .25 x 27 33 887119 Pin – Cylinder Mount 34 257062 Washer .5 SAE 35 253066 Whiz Nut .5-13 36 263500 Retainer – External .5 x .042 37 261339 Clevis Pin .375 x .875 Sq. Shank 38 260648 Cotter Pin .125 x .5 39 253193 Whiz Bolt .312-18 x 1 40 253035 Whiz Nut .312-18 41 643915 Mount – Weight 42 323951 Counterweight 43 729691 Weight Cover 44 240151 Hook Bolt .375-16 x 6 45 253043 Whiz Nut .375-16 46 253203 Whiz Bolt .375-16 x 1 47 604779 Steering Lever Assembly w/Switch

48 422095 Vinyl Cap 49 422179 Handle Grip 50 604799 Switch/Mount Assembly

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

290096 Cylinder Seal Kit

DescriptionDescription

Description

DescriptionDescription

(includes items 48-50)

46

07067A

HYDRAULIC LIFT ASSEMBLY

45

44

43

46

45

RIGHT SIDE

36

41

6

45

47

50

42

49

46

7

39

5

39

4

35

34

33

39

29

45

30

44

46

17

8

32

16

40

3

2

37

40

38

19

16

17

LEFT SIDE

1

18

27

25

23

22

27

24

17

28

35

34

15

26

21

33

14

20

40

28

39

40

36

9

10

48

29

38

30

37

31

12

13

11

07067A

47

STANDARD UNIVERSAL HARNESS

(ALL HYDRAULIC LIFT MODELS)

BLACK

6 WAY WEATHER-PACK CONNECTOR MALE TERMINALS

GROUND

GREEN/YELLOW

TO

ENGINE

RED/WHITE

40

1

THIS CONNECTOR STAYS

WITH TRACTOR

THIS CONNECTOR COMES

WITH THE

ACCESSORY HARNESS

A

CE

B

FD

F

DE

B

C

A

6 WAY WEATHER-PACK

CONNECTOR

FEMALE TERMINALS

BROWN

PURPLE

EXISTING WIRE

BROWN

TO DECK LIFT SWITCH

2

GREEN/YELLOW

RELAY MOUNTS IN LEFT REAR CORNER OF FRAME

BROWN

TO PTO CLUTCH SWITCH

EXISTING CONNECTOR FROM WIRING HARNESS

ItemItem

Item

ItemItem No.No.

No.

No.No.

OrderOrder

Order

OrderOrder No.No.

No.

No.No.

DescriptionDescription

Description

DescriptionDescription

605959 Universal Harness 1 181475 Fuse Auto - 40 Amp. 2 184271 Relay

GREEN

HYDRAULIC DECK

LIFT SOLENOID

BROWN

GREEN

CLUTCH

EXISTING PTO CLUTCH CONNECTOR

05065

48

Grasshopper 727T6 Operator's manual

Specifications and Main Features

Frequently Asked Questions

User Manual