GRASS ZPM Operating Instructions Manual

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Grass

ZPM

OPERATING INSTRUCTIONS

TECHNICAL DATA

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Dimensions:

achine’s width for standard model 1600 mm Machine’s total height @ 1800 mm Machine’s depth @ 1000 mm

Other Specifications:

Insertion force of each side with 0.6 MPa (6 bar) @ 650 KP

Maximum total width for standard model 1000 mm (Maximum floor width 936 mm) Maximum front height for standard model 700 mm Maximum back wall height for standard model 350 mm Maximum lateral front overhang on the standard model 20 mm Maximum lower front overhang on the standard model 100 mm

Zargen slides which can be used: 6035, 6036, 6136, 6236, 6436 Zargen lengths which can be used: 270, 350, 400, 440, 470, 510, 550

Weights:

Total weight of the basic equipment 185.00 kg

Weight of the change-over insert, length = 270 3.79 kg Weight of the change-over insert, length = 350 3.97 kg Weight of the change-over insert, length = 400 4.13 kg Weight of the change-over insert, length = 440 4.31 kg Weight of the change-over insert, length = 470 4.43 kg Weight of the change-over insert, length = 510 4.61 kg Weight of the change-over insert, length = 550 4.79 kg

Pneumatic Connections:

Dust-, water- and oil free air pressure at least 5.5 bar Maximum allowable setting of pressure reducer 6.5 bar Maximum pressure in supply line 10 bar Pneumatic air used per stroke with 6 bar 1.2 l Pneumatic air used per stroke, suction capacity for compressor 7.2 l

TABLE OF CONTENTS

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Page

. General 5-6

1-001 List of illustrations 5 1-002 Manufacturer information 6 1

-003 Copyright information 6

1-004 Terms of the guarantee 6

2. Safety Information 7-9

2-001 Safety information 7 2-002 Usage, according to regulations 7 2-003 Other risks, according to EN 292-2 8 2-004 Safety devices 8 2-005 Description of stickers 9 2-006 Danger- and safety measures 9

3. Description of Products 10-11

3-001 Usage 11 3-002 Identification of products 11 3-003 Basic equipment 11 3-004 Standard accessories 10-11 3-005 Special accessories 11

4. Description of Machine Components 12-17

4-001 Overview of numbered individual parts 12-13 4-002 Description of individual assembly parts 14-15 4-003 Description of operating elements 16 4-004 Functions of the ZPM - Producing drawers with the ZPM 16-17

5. Shipping and Installation of Machines, Service Personnel 18-19

5-001 Shipping and storage requirements, Center of gravity 18 5-002 Space and environment requirements 19 5-003 Assembly at the final installation site 19 5-004 Requirements of operating personnel 19

6. Start-Up 20-21

6-001 Pneumatic connection 20 6-002 Pneumatic diagram 20-21

TABLE OF CONTENTS

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7. Changing Over and Adjusting the ZPM 22-23

-001 Checking the wood parts 22-23 7-002 Mounting the index stops 24-25 7-003 Setting the drawer width 24-25 7-004 Changing to another drawer width 26-27 7

-005 Changing to another Zarge slide height 26-27 7-006 Changing to another Zarge slide length 26-27 7-007 Setting the back wall height stops 26-27 7-008 Setting the front height stops 28-29 7-009 Setting the front side stops 28-29 7-010 Setting the back wall thickness 30-31 7-011 Setting the bottom thickness 30-31 7-012 Setting the angles between the drawer front and drawer bottom 32-33

8. Trouble Shooting and Problem Solving 34-35

8-001 Gap between the drawer front and Zargen slide 34 8-002 Gap between the drawer bottom and bottom support with Zargen slide 34 8-003 Gap between the drawer bottom and drawer back wall 34 8-004 Gap between the Zargen slide and back wall inside the drawer 34 8-005 Gap between the Zargen slide and bottom inside the drawer 35 8-006 Correcting the angle between the drawer bottom and drawer front 35 8-007 Back wall dowel not inserted properly / Gap between the back wall and Zargen slide 35 8-008 Drawer cannot be removed easily from the Zargen press ZPM 35

9. Maintenance and Care 36

9-001 Maintenance plan 36 9-002 Care information 36

10. Miscellaneous 37-51

10-001 Guarantee certificate 37-38 10-002 Disposal form 39-40 10-003 Resale form 41-42 10-004 Questionnaire 1 43-44 10-005 Questionnaire 2 45-46 10-006 List of Grass distributors 47

LIST OF ILLUSTRATIONS

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1-001 List of Illustrations

Illustration Description page

3-006 Miscellaneous standard accessories 10

4-001-01 General overview of the ZPM 12 4-002-01 Sectional view of the ZPM 14 4-002-02 Sectional view of the ZPM 14

4-004-01/.../06 Producing a drawer 16

5-001-01 Center of gravity of the Zargen slide press ZPM 18

6-002-01 Pneumatic diagram 21

7-001-01 Control dimensions for the drawer fronts for 6035 22 7-001-02 Control dimensions for the drawer fronts for

6036 / 6136 / 6236 / 6436 22 7-001-03 Control dimensions for the drawer bottoms for 6035 22 7-001-04 Control dimensions for the drawer bottoms for

6036 / 6136 / 6236 / 6436 22 7-001-05 Control dimensions for the drawer back walls for 6035 22 7-001-06 Control dimensions for the drawer back walls for

6036 / 6136 / 6236 / 6436 22

7-002-01 Mounting the index stops 24 7-003-01 Setting the drawer width 25 7-006-01 Changing to another Zargen slide length 27 7-007-01 Setting the back wall height stops 27 7-008-01 Setting the front height stops 29 7-009-01 Setting the front side stops 29 7-010-01 Setting the back wall thickness 31 7-011-01 Setting the bottom thickness 31 7-012-01 Setting the angles between the drawer front and the drawer bottom 33

1. GENERAL INFORMATION

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1-002 Manufacturer information

rass GmbH Tel. +43/(0)5578/ 701-0 Grass Platz 1 Fax. +43/(0)5578/ 701-59 6973 Höchst Internet: www.grass.at Austria E-Mail: info@grass.at

1-003 Copyright information

The manufacturer has exclusive copyrights of these documents. Any means of copying is permitted only with the permission of the manufacturer, unless the operating instructions are copied specifically for the purpose of utilizing the machine.

1-004 Terms of the Guarantee

The delivered ZPM comes with a guarantee that is within the scope of the „General Terms of Guarantees in the Association of the Machinery and Steel Construction Industry.“ Misuse of the product, repairs by unauthorized or untrained personnel, use of unauthorized replacement parts or accessories without written approval from the manufacturer invalidate any guarantee claims.

We reserve the right to make technical modifications for whatever reason. When the machine is shipped from the manufacturing plant, it meets the latest regulations and technical standards.

The manufacturer is under no obligation to modify machines free of charge because of changed specifications.

To make a guarantee claim, please contact an authorized Grass representative or an authorized Grass distributor and give them the machine model and number. Lists of representatives and distributors can be found in Section 10-006. Guarantee claims will only be honored if the guarantee certificate was filled out completely and sent to the manufacturer. The guarantee form is in Section 10-001. The guarantee and warranty include exclusively the replacement or repair of defective parts. Not included in the guarantee are:

- shipping damages (These damage claims should be filed with the postal service, the railway company or the shipping company.),

- natural wear and tear of parts,

- drill bits,

- damages resulting from negligence of safety regulations,

- damages resulting from inappropriate handling or misuse of the ZPM,

- damages to or from the work material,

- reimbursement of down time,

- loss of earnings or wages because of a defective ZPM,

- installation time, driving time or travel expenses.

2. SAFETY INFORMATION

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2-001 Safety Information

It is the responsibility of the owners of the machines to make sure that only properly trained personnel operate the machine.

- The pneumatic connection lines are to be installed correctly and are to be protected from damaging effects.

(For example, in cable channels, conduits, or something similar).

The safety devices, which are included in the shipment, must always be utilized according to Point 2-004 and must not be by-passed or rendered inoperable.

- During service or maintenance work, the air pressure supply lines must be separated from the machine

(by quick coupling, for example).

- Before operating the machine again, check all safety devices thoroughly to make certain that they are

functioning properly. Replace damaged parts only with authorized parts.

- Keep the workplace and surrounding area clean. Messy and disorganized work places increase the risk

of injury.

- The work area must be completely dry. Do not use the machine outside and, especially, do not leave

the machine out in the rain.

- Keep unauthorized people away from the machine.

- Only one person shall operate the machine at a time.

2-002 Recommended Usage

- The Grass Zargen press, model ZPM, is to be used expressly for the insertion of the Grass Zargen System

6000 on a wooden bottom, wooden back wall and a wooden front. Solid wood and other wood derived materials can be used. Other uses are not specified or allowed; thus, the manufacturer is not liable for resulting damages. The user alone assumes all risks.

- The user must conform to the operating instructions when determining the appropriate usages.

- The machine shall only be operated, serviced and maintained by trained and authorized persons.

- The original set-up may not be modified without the express consent of Grass, Inc.

2. SAFETY INFORMATION

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2-003 Risks according to EN 292-2

he Zargen press, model ZPM, is manufactured in accordance with the present state of technology and current safety and technical directives. Still, there remain risks to the life and health of the operators or of third parties, and damages to the machine and other material assets. Other risks consists of:

operation of the machine by unqualified personnel,

- operation of the machine without the required and recommended safety devices,

- additional people being in the work area of the operating machine,

- handling a machine that has not been properly secured and turned off,

- not maintaining the procedural instructions which are described in Section 7-0, which concerns

operating the ZPM,

- the malfunction of control elements. These risks can be reduced if the operators and owners comply with Section 2-0 and Section 7-0.

2-004 Safety Devices

Safety devices and danger notices, etc. serve to ensure safety and may NOT, in any case, be removed or be made inoperable.

- The pneumatic-filter-reducing regulator prevents the machine from overloading.

- The 2-handed pneumatic valve prevents an unintentional stroke disengagement or release.

Pneumatic diagram, Section 4-006.

2. SAFETY INFORMATION

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2-005 Description of Stickers

This sticker indicates conformity with the E

uropean Community agreement.

Prohibitive sign: Only one person shall operate the machine at a time.

Warning sign: Danger of crushing. Keep hands or other objects clear.

Operating instructions: Read information thoroughly.

2-006 Dangers and Safety Measures

Dangers Safety Measures

Forward feed mechanism no automatic forwarding feed movement

Risk of impact This is not applicable because the stroke motion is slow.

Tool unit The forward feed for the stroke motion is activated

by non self-locking buttons with collar. This meets the safety guidelines EN 294 with regard to the risks.

Control system non self-locking button with collar unexpected stroke disengagement 2-handed safety control

Control system defect Use only authorized replacement parts

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3. DESCRIPTION OF PRODUCTS

Change-over inserts

Index stop

Front height stop

3. DESCRIPTION OF PRODUCTS

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3-001 Usage

he Zargen press ZPM is designed exclusively for pressing and inserting the Grass Zargen slide with a wood back wall, a wood bottom and a wood front. Solid wood, other materials derived from wood, such as particle board, MDF-boards, glued and bonded woods, etc. can be used. The manufacturer guarantees smooth and problem free operation for these usages with the machine. Violations or misuse may result in injuries to t

he machine operators or to damages to the machine or work pieces.

3-002 Identification of Products

All machines are provided with an identification plate on which the manufactured year, the machine number and model, as well as the required pneumatic pressure, are listed. There is also a sticker label on the machine frame that has the machine identification.

3-003 Basic Equipment

The Zargen press ZPM , completely installed, consists of:

- a stabile durable machine frame,

- a rigid insertion unit, left,

- over the index stops, there is a movable insertion unit, right,

- complete pneumatic control system with 2-handed safety control system,

- complete operating instructions,

- tool kit, consisting of 13 mm and 17 mm open-ended fork wrench, an adjustment gauge for front stops and

one of each of these size Allen key wrenches: 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm.

3-004 Standard Accessories

Description Article Number

Front height stop ( back wall height stop) 88918 Index stop for drawer width 90651 Change-over insert for Zargen slide length 270 88910 Change-over insert for Zargen slide length 350 88911 Change-over insert for Zargen slide length 400 88912 Change-over insert for Zargen slide length 440 88913 Change-over insert for Zargen slide length 470 88914 Change-over insert for Zargen slide length 510 88915 Change-over insert for Zargen slide length 550 88916

3-005 Special Accessories

Various special accessories are available upon request. For example: a fence for the Zargen press for the backside to prevent reaching into the ZPM.

Special index stops Special front side stops

4. DESCRIPTION OF MACHINE COMPONENTS

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Illustration 4-001-01

4. DESCRIPTION OF MACHINE COMPONENTS

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4-001 Overview of numbered individual parts Illustration 4-001-01

. Machine frame

2. Left hand lever

. Right hand lever

4. Left insertion cylinder

5. Right insertion cylinder

6. Compressed air regulator

7. Left starting valve

8. Right starting valve

9. 2-handed safety control system

10. Pneumatic operating valve

11. Left unit carrier

12. Right unit carrier

13. Left carriage

14. Right carriage

15. Left compression slide

16. Right compression slide

17. Back wall dowel - compression die fence, left

18. Back wall dowel - compression die fence, right

19. Left change-over insert

20. Right change-over insert

4. DESCRIPTION OF MACHINE COMPONENTS

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Illustration 4-002-01

Illustration 4-002-02

4. DESCRIPTION OF MACHINE COMPONENTS

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4-002 Description of individual assembly parts Illustration 4-002-01 and 4-002-02

. Insertion cylinder, diameter 120 stroke 60 mm

2. 2-handed control valve

3. 5/2 port directional control valve

4. Machine frame

. Holding device for upper guiding roller

6. Star screw M8 X 20 - fastener back wall compression die fence

7. Back wall compression die fence

8. Set screw - setting the insertion depth of the back wall dowel

9. Last back wall height stop on change-over insert

10. Bumper bar - back wall support - change-over insert

11. Back wall height stop with retractable stop pin

12. Spacer profile - change-over insert

13. Clamp screw

14. Adjusting screw for bottom thickness

15. Front side stop

16. Compression die fence for front dowel

17. Toggle bar with starting valve

18. Press on rail

19. Unit carrier

20. Set collar Change-over from 6035 to 6036, 6136, 6236, 6436

21. Stop pin for front height stop - retractable

22. Front height stop

23. Stop bar for front height stops

24. Flap screws to adjust the front height stops

25. Adjusting screws for front angle

26. Carriage

27. Front support

28. Front side stop

29. Press on disk to set the bottom length

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4. DESCRIPTION OF MACHINE COMPONENTS

Illustration 4-004-01 Illustration 4-004-02 Illustration 4-004-03

Illustration 4-004-04 Illustration 4-004-05 Illustration 4-004-06

4. DESCRIPTION OF MACHINE COMPONENTS

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4-003 Description of Operating Elements

oggle lever, left and right

The toggle lever is used to close and open the Zargen press. Place all the individual parts in the Zargen press, which is in the open position. Press all the individual parts, which comprise the complete drawer in the Zargen press, which is in the c

losed position. Take the finished drawer out of the Zargen press, which is in the open position.

Index pin

The index pin positions the machine for preset drawer widths.

Right and left start buttons

Operating both buttons, left and right, at the same time (within 0.5 second) begins the compression operating process.

4-004 Functions of the ZPM - Producing Drawers with the ZPM Illustrations 4-004-01, 02, 03, 04, 05, 06

All machines manufactured since 1995 are equipped with a pneumatic 2-handed safety control system. The compression cycle first begins when both start buttons are operated simultaneously (within 0.5 second). After one of the start buttons is released, both compression slides return to their starting positions. The start buttons may only be activated when the toggle lever is completely closed.

Sequence of the operating cycle:

- Pull the index pins. Move the right unit carrier to the drawer width’s corresponding index stop. Release

the index pins. (These must engage in the index stops).

- Open both toggle levers.

- Push the stop pin of the corresponding front height stop „1“ up.

- Push the stop pin of the corresponding back wall height stop „2“ (Illustration 4-004-01) up.

- Load the drawer front with the dowel bore holes up and the front lower edge towards the machine operator.

- Place the drawer bottom with the bottom groove towards the machine operator.

- Place the drawer back wall with the dowel bore holes up and the back wall lower edge

towards the machine operator (Illustration 4-004-02).

- Load both Zargen slides (Illustration 4-004-03).

- Close both toggle levers.

- Press both start buttons on the toggle levers (simultaneously within 0.5 seconds - 2-handed control system).

- Now the compression process begins.

Both compression slides move diagonally towards the bottom and the bottom grip devices are pressed into the bottom groove. After the bottom grip devices are pressed in, both compression slides move downward; the back wall dowel - compression die fence presses on the back wall dowel; the front compression die fence presses on both front dowels; the Zargen slide is pushed underneath in the bottom groove, until all the dowels are completely pressed in. (Illustration 4-004-04).

- The compression process has ended. Release both start buttons.

- Wail until both compression slides have reached the highest position (Illustration 4-004-05).

- Open both toggle levers (Illustration 4-004-06).

- Remove the completely assembled drawer.

Note:

If the drawers to be pressed together are using the Grass Railing System 6100, we recommend mounting the corresponding railing fasteners to the front and back wall before the front and back wall are placed in the Zargen Press ZPM.

5. SHIPPING AND INSTALLATION OF MACHINES

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5-001 Shipping and Storage Requirements

he Zargen press ZPM is shipped unpacked. The machine is completely assembled. Protect the unpacked machine during the shipping process and storage from moisture and humidity. The machine can be transported by both transverse bars about 10 cm above the floor in the center of a low lift platform truck. The storage temperature range is -20 degrees Celsius to +50 degrees Celsius.

Warning:

This machine’s center of gravity is quite high (see Illustration 5-001-01). During shipping there is the risk that the machine may fall over.

This machine must be secured against falling during shipping.

Whenever lifting or shipping the ZPM (with a low lift platform truck or a fork lift truck), extra care and caution must be used.

about 950

aboutt

300

aboutt

540

= =

Center of gravity

5. SHIPPING AND INSTALLATION OF MACHINES

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5-002 Space and Environment Requirements

he necessary space requirements depend on the quantity of the available individual assembly components and the quantity of the stored finished drawers. The minimum depth dimensions required are about 200 cm. The minimum width dimensions required are about 200 cm. T

he machine must be kept in a dry room away from humidity and moisture. The surrounding temperature of the operating machine should be between +10 degrees Celsius and +40 degrees Celsius. The relative humidity should in the range of 10% to 80% and should be non condensing. The machine may malfunction or become damaged with large deviations in extreme environmental conditions.

5-003 Assembly at the Final Installation Site

The Zarge press is shipped to its final installation site with a low lift platform truck or a fork lift truck. Once there, the dual sided shipping security wood beams are dismantled. The machine is placed on the floor. Please make sure the machine is on a level surface. If need be, the machine frame can be leveled out under one of the 4 corners. We strongly recommend bolting or screwing the machine to the floor. Now both security bands (used for shipping safety), which hold the unit carriers to the machine frame, can be removed. Once the machine is installed at the final location, the pilot run operation can be initiated, according to Section 6.

Note:

In order toa void the dangerous position behind the Zargen press, please comply with the following measures: Recommended: a) Place the Zargen press as closely to a wall as possible, or b) Attach a closure on the side and behind the Zargen press. This is available as a special accessory from

Grass Inc.

Safely securing the ZPM is the responsibility of the Zargen press owner.

5-004 Requirements of Operating Personnel

This machine may only be operated by trained personnel that are familiar with operation of the machine. This training may come from on-the-job training by a specialist or by thoroughly studying the operating instructions.

The operators must be mentally and physically capable of operating this machine. It is the machine owner’s responsibility to ensure that the machine operators are capable and knowledgeable about using this machine.

The machine operators must be responsible and not allow other persons near the machine when it is being operated.

The machine owner is responsible for making sure compliance of these requirements are met.

6. START-UP

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6-001 Pneumatic connection

he Zargen press ZPM has a 2 meter long air hose that has a diameter of 6/3. A Euro-Quick coupler plug is installed corresponding to the voltage in the destination country. See Section 6-002 on page 22 for the wiring diagram.

onnection:

Caution: If the machine is hooked up to pressure, both compression slides can move upward.

a) Lift the adjusting knob of the maintenance unit and turn counterclockwise. b) Make the air pressure connection by means of a quick coupling or a shut-off valve with an exhaust. It

has to be connected so that the machine operator can disconnect the machine from the air pressure system at anytime with a distance of maximum 3 meters.

c) Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates about 5.5 - 6 bar

(0.55 - 0.6 MPa). Press the adjusting knob. Caution: the compression slide can move up.

6-002 Pneumatic diagram of the ZPM

Posi. Model Description Function

1 Hoerb. MKL-08H Filter-pressure-reducer 1/4“ Pressure regulator and

including pressure gauge 1/8“ pneumatic draining

2. Festo SV3-M5-B 3/2 directional key valve M5 Starting valve, left

3. Festo SV3-M5-B 3/2 directional key valve M5 Starting valve, right

4. Bosch 0 820 223 501 2-handed control valve M5 Safety valve

5. Hoerb S8-561RF-1/8-2 Pneumatic 5/2 directional valve 1/8“ Operating valve

6. Grass T.1320.005.01 Pneumatic cylinder, Insertion cylinder,

diameter 120, stroke 40 left / right

6. START-UP

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Maximum: 10 bar

Setting: 5,5-6 bar

6. START-UP

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All bore holes diameter 10 / 12 deep

+0,3

-0

+0,3

-0

+0,3

-0

+0,3

-0

min 14

nin 12

min 21

Front support + 9 mm

Bottom wide + 13 mm

Bottom wide +13 mm

ront support

1x45°

min 2,5

min 10

min 4

min 6

-0,5

min 2,5

-0,5

1x45°

37,5

7-001 Checking the Wood Parts Illustrations 7-001-01, 02, 03, 04, 05

- Check the front part, according to Illustration 7-001-01 for Zargen slide 6035

- Check the front part, according to Illustration 7-001-02 for Zargen slide 6036, 6136, 6236, 6436

- Check the bottom part, according to Illustration 7-001-03 for Zargen slide 6035

- Check the bottom part, according to Illustration 7-001-04 for Zargen slide 6036, 6136, 6236, 6436

- Check the back wall, according to Illustration 7-001-05 for Zargen slide 6035

- Check the back wall, according to Illustration 7-001-06 for Zargen slide 6036, 6136, 6236, 6436

Bottom length = total length = back wall thickness

Zargen Length Total length Total length

variation D1 variation E1

270 267 266.5 350 347 346.5 400 398 396.5 440 437 436.5 470 467 466.5 510 507 506.5 550 547 546.5

7. OPERATING THE ZPM

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Illustration 7-002-01

Illustration 7-003-01

7. OPERATING THE ZPM

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7-002 Mounting the Index Stops Illustration 7-002-01

ndex stops are included for 5 drawer widths in the standard equipment of the machine. If more than 5 drawer

widths are necessary, additional index stops may be mounted.

Necessary tools: 6 mm Allen key wrench

mm Allen key wrench

- Loosen both M8 Allen screws „1“ with the 6 mm Allen key wrench.

- Move the bumper bar „2“ towards the right (seen from behind).

- Tighten both M8 Allen screws „1“ with the 6 mm Allen key wrench.

7-003 Setting the Drawer Width Illustration 7-003-01, 02

Setting the drawer width from the most narrow width to the widest width.

Necessary tool: 4 mm Allen key wrench

- Lift up the index pin „4“. Move the right unit carrier „5“ until the index pin „4“ engages in the outermost left in-

dex stop „6“. Release the index pin „4“.

- Loosen the fixing screw „7“ with a 4 mm Allen key wrench at the outermost left index stop.

- Move the complete right unit carrier „5“ , until the distance „A“ corresponds with the approximate bottom

width. „A“ = the distance from the left edge of the left change-over insert to the right edge of the right change-over insert.

- Tighten the fixing screw „7“ with the 4 mm Allen key wrench.

- Open both toggle levers by pressing outwardly.

- Place a drawer bottom on both front supports.

- Place the Zargen slide on the left side ( right Zargen ).

- Place the Zargen slide on the right side ( left side ).

- Close the left unit by moving the toggle lever inward.

- Close the right unit by moving the toggle lever inward until some noticeable resistance is met.

- Loosen the fixing screw „7“ in the index stop „6“.

- Move the toggle lever to the stop.

- Forcefully press the whole unit carrier left against the closed left unit, against the drawer bottom and against

both inserted Zarge slides.

- Tighten the fixing screw „7“ in the index stop „6“.

After the resulting setting, the Zargen slides with the closed units must be able to be moved easily without a lot of effort and should, if at all possible, have no lateral play in the lengthwise direction. Too much play or too little room for the Zargen could lead to a jam and could, thus, result in damages. All other drawer widths are set with the same guidelines; only the index stops are set corresponding to the width desired.

7. OPERATING THE ZPM

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Illustration 7-006-01

Illustration 7-007-01

7. OPERATING THE ZPM

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7-004 Changing to Another Drawer Width Illustration 7-006-01

fter the drawer width is set according to Section 7-003, the drawer width can be changed without tools.

Pull the index pin „1“. Move the unit carrier „2“ to another index stop „3“. Release the index pin „1“ so that it engages in the index stop „3“.

It is beneficial for the machine operators if the drawer widths are written on the machine frame; especially, if there are a lot of index stops on the Zargen press.

7-005 Changing to Another Zargen slide height Illustration 7-006-01

Such a change is possible only with the low Zargen 6035.

- Disconnect the ZPM from the pneumatic air line supply.

- Pull down both compression slides „4“.

- Twist the set collar „5“ on the piston rod „6“ of both insertion cylinders until the Allen screw „7“ points upward.

- Reconnect the pneumatic air line supply.

Warning: Both compression slides will then move upward!

7-006 Changing to another Zargen slide length Illustration 7-006-01

Changing to another Zargen slide length does not require tools.

- Open both toggle levers.

- Take down the left and right change-over inserts by pulling upward.

- Attach the new left and right change-over inserts.

- Screw down the left and right back wall - compression die fence „10“ with a star screw „9“.

- Mount both back wall dowel - compression die fence „10“ on the respective new positions.

7-007 Setting the Back Wall Height Stops Illustration 7-007-01

There are 3 possible various back wall heights for each change-over insert. If more than 3 back wall heights are needed, then additional back wall height stops can be mounted. (Loosen the flap screw „7“ on the back wall height stops „8“. Twist out the bumper bar „2“ counterclockwise. Attach the additional back wall height stops. Twist in the bumper bar „2“ until it is securely fixed.) The stop pins „1“ of the back wall height stops can be moved in a vertical direction. With unnecessary back wall height stops, the stop pins are simply pressed down. When needed, these can be pressed back up without any problem.

- Move the unit carriers to the front of the respective drawer width.

- Open both toggle levers.

- Place a front panel on both front supports ( with the front bore holes up).

- Place a drawer bottom „3“ (with the bottom groove towards the machine operator).

- Place a drawer back wall „4“ on the back wall support „5“ (with the dowel bore holes up).

- Place a straight piece „6“ on the drawer bottom.

- Slide the drawer back wall „4“ against the component piece „6“.

- Loosen the flap screw „7“. Slide the back wall height stop „8“ against the back wall „4“. Tighten the flap screw „7“. Repeat on the second side of the Zargen press.

7. OPERATING THE ZPM

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Illustration 7-008-01 Illustration 7-008-02

Illustration 7-009-01 Illustration 7-009-02

7. OPERATING THE ZPM

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7-008 Setting the Front Height Stops Illustration 7-008-01, 02

he stop pins „1“ of the front height stops „2“ can be moved in a vertical direction. With unnecessary front height stops „2“, the stop pins are simply pressed down. They can be pushed up whenever they are needed without any problem.

fter the following are correctly set;

- drawer width according to Section 7-203

- drawer length according to Section 7-206

- back wall height according to Section 7-207, the front height stops can be set. Start with the lowest drawer front.

- Slide the unit carrier to the front of the respective drawer width.

- Open both toggle levers „8“.

- Place a front panel „3“ on both front supports „4“.

- Place a drawer bottom „8“ (with the bottom groove towards the machine operator).

- Place a drawer back wall „6“ on the back wall support.

- Insert Zargen slides „7“ , left and right

- Close both toggle levers „8“.

- Lift both Zargen slides „7“ so that the Zargen slide dowel is about 30 mm away from the front „3“.

- Hang up the setting gauge „9“ with the respective page ( 6035 = larger distance of Zargen 6035;

6036 = smaller distance for all other Zargen heights) in the drawer bottom’s dowel hole which is closest to the front.

- Press the setting gauge „9“ (Notch) against the drawer bottom „5“ (corner).

- Loosen the flap screw „10“ of the front height stop „2“. Slide the front height stop against the drawer front

„3“. Tighten the flap screw „10“.

- Repeat the same on the second side of the Zargen press. Front height stops can be set in desired quantities, but there must be a minimum distance of about 15 mm. Smaller distances can lead to problems with the flap screws. In this case, the flap screws can be replaced by Allen screws M6 X 16. Five front height stops are included in the standard equipment. Additional height stops can be obtained as accessories.

7-009 Setting the Front Side Stops Illustration 7-009-01, 02

After the front height stops are set, according to Section 7-208, the front side stops are set.

- Drawer front, bottom, back wall and both Zargen slides are placed in the machine. Close both toggle levers.

- Hang the setting gauge „9“ with the respective side ( 6035 for Zargen 6035, 6036 for all other Zargen

heights ) in the drawer bottom’s dowel hole, which is closest to the front „3“.

- Press the setting gauge „9“ (notch) against the drawer bottom „3“ ( corner ).

- Loosen the flap screw „11“ of the left front side stop „12“. Slide the stops against the drawer front „3“

(between the front and stop, there should be a gap of 0.2 to 0.5 mm). Tighten the flap screw „11“.

- Loosen the flap screw „15“ of the setting collar „13“ on the right spring loaded front side stop. Slide the

setting collar against the guide tube „14“ of the front side stop.

- Tighten the flap screw „15“. ( There should be a gap of 0.5 mm to 1 mm between the setting collar and the

guide tube. The set gap, left and right, serves to balance out the tolerances of the drawer front production).

Front side stops can only be set for a front overhang.

7. OPERATING THE ZPM

The star in your cabinet

Illustration 7-010-01

Illustration 7-011-01

7. OPERATING THE ZPM

The star in your cabinet

7-010 Setting the Back Wall Thickness Illustration 7-010-01

he Zargen press ZPM is normally set at 16 mm for the drawer back walls.

Necessary tool: Open end fork wrench 17 mm

Slide the unit carriers to the front of the respective drawer width.

- Open both toggle levers „1“.

- Place a drawer front „2“ on both front supports „3“.

- Place a drawer bottom „4“ ( with the bottom groove toward the machine operator).

- Place a drawer back wall „5“ on the back wall support „6“.

- Press the drawer back wall down. „5“ the remaining gap „A“ between the drawer front „2“ and the

pressure disk „7“ should be about 0.5 mm. This is necessary so that the drawer can be easily removed from the Zarge press after the compression.

Caution: The set dimension „B“ from the lower edge of the pressure disk „7“ to the upper edge of the back wall support „6“ is extremely important. A wrong setting may result in many possible defects.

„B“ is the bottom length minus the set gap „A“ Bottom length = total length - back wall thickness (see also the section and chart 7-001).

7-011 Setting the Bottom Thickness Illustration 7-011-01

The Zargen press ZPM is normally set for a 16 mm thick drawer bottom.

Necessary tool: 17 mm open-end fork wrench

- Disconnect the Zargen press from the pneumatic compressed air supply.

- Close both toggle levers „1“.

- Pull both compression slides „9“ to the lowest position.

- Measure the distance „A“ between the pressure fence „10“ and the change-over insert „13“. When there

are no drawer components placed in the Zarge press: A1 = bottom thickness + 1.5 mm A2 = bottom thickness + 1.2 mm

- Adjust the distances, if necessary.

Loosen both clamp screws „11“ with the 17 mm open-end fork wrench (@ 1/4 turn). Turn both adjusting screws „12“ clockwise to reduce distance „A“. Turn both adjusting screws counterclockwise to increase distance „A“. (1 turn equals 1.5 mm). Tighten the clamp screws.

- Reconnect the machine to the pneumatic compressed air supply.

Caution: The compression slides then move upward.

7. OPERATING THE ZPM

The star in your cabinet

Illustration 7-012-01

7. OPERATING THE ZPM

The star in your cabinet

7-012 Setting the Angles Between the Drawer Front and the Drawer Bottom Illustration 7-012-01

Produce a complete drawer, according to Section 7-3.

- Check the drawer for various defects, according to Section 8.

- Correct the determined deficiency, according to Section 8.

- Produce another complete drawer, according to Section 7-3.

Check the new drawer for various defects according to Section 8. If no defects occur, then the angle between the drawer front and the drawer bottom can be set.

The angles are set by setting both the left and right front supports.

Necessary tools: Open-end fork wrenches, 13 mm and 17 mm

Allen key wrench, 4 mm

- Loosen the lock nut „1“.

- Screw out the hexagon head screw „2“ about 2 mm.

- Adjust the set screw „3“ in the steel component „4“ with an Allen key wrench.

If the angle is less than 90 degrees, then the set screw must be screwed in. If the angle is more than 90 degrees, then the set screw must be screwed out.

- Tighten the hexagon head screw „2“ manually and then tighten it about 1/4 turn with an open-end fork

wrench.

- Tighten the lock nut „1“.

- Adjust the second side.

- Make another complete drawer, according to Section 7-3.

- Check the new drawer for angle defects.

- If necessary, repeat the angle adjustment until the angles are correct.

7. OPERATING THE ZPM

The star in your cabinet

8-001 Gap Between the Drawer Front and Zargen Slide

ossible Reasons > Solving the Problem

- The front bore holes are not drilled deeply enough. The dowels stand out from the base of the bore hole. > Drill the bore holes deeper.

The front bore holes are not the in correct position. Space the bore holes correctly from one another.

- The front bore holes are not in the correct position. > Set the front stops.

- The drawer bottom is too long > Correct drawer bottom according to Section 7-001.

- The back wall is too thick. > Set the back wall thickness according to Section 7-010.

- The set gap „A“ on Section 7-010 is too large. > Correct according to Section 7-010.

- The drawer bottom is too thick; the compression slides don’t move to the end. > Set the bottom thickness according to Section 7-011.

- The size for the bottom groove 12 mm is too large; the machine doesn’t have enough force to move both Zargen slides lengthwise into the bottom groove. > The specified size should comply with Section 7-001-04 and 7-001-05.

- The depth of the bottom groove is insufficient; the machine can’t move both Zargen slides lengthwise into the bottom groove. > Make the grooves deeper.

8-002 Gap Between the Drawer Bottom and Bottom Support with the Zargen Slide

Possible Reasons > Solving the Problem

- The bottom groove is not deep enough; the machine can press both Zargen slides lengthwise into the drawer bottom. > Make the bottom groove deeper.

- The drawer bottom is too thin. ( The change-over insert is too far away.) > Set the bottom thickness according to Section 7-001. Deviations from the given dimensions may be necessary.

- The size for the bottom groove 12 mm is too large; the machine can’t press both Zarge slides lengthwise into the bottom groove. > The specified size should comply with Point 7-001-04 and 7-001-05.

- The bevels are missing underneath the bottom. > Attach bevel.

8-003 Gap Between the Drawer Bottom and the Drawer Back Wall

Possible Reasons > Solving the Problem

- The drawer bottom is too short. > Comply with the dimensions in Section 7-001.

- The drawer back wall is too thin. > Set according to Section 7-010.

8-004 Gap Between the Zargen Slide and Back Wall Inside the Drawer

Possible Reasons > Solving the Problem

- The back wall bore holes are not in the correct position. > Correct the spacing of the bore holes. Specified size = 12+0.3 mm, Ideal size 12.2 to 12.3 mm

- The insert screws for the back wall dowels are not set correctly. > Back out the screws more.

8. TROUBLE SHOOTING AND PROBLEM SOLVING

The star in your cabinet

8-005 Gap Between the Zargen Slide and Bottom Inside the Drawer

ossible Reasons > Solving the Problem

- The bottom groove space is too small. > Correct the space. Specified dimension = 12-0.5 mm, Ideal dimension = 11.7 to 11.8 mm

The bevels on the bottom are missing or are too small. > Attach bevels.

8-006 Correcting the Angle Between the Drawer Bottom and the Drawer Front

Possible Reasons > Solving the Problem

Set the angle according to Section 7-012.

8-007 Back Wall Dowel Is Not Inserted Properly / Gap Between the Back Wall and Zargen Slide

Possible Reasons > Solving the Problem

- The screws in the back wall - compression die fence do not press hard enough on the dowels. > Screw the screws further out.

- The bore holes in the back wall are not deep enough. > Drill the bore holes deeper.

- The bore holes in the back wall are not in the proper position. > Correct the bore holes spacing.

- The set dimension „A“ Section 7-010 is too small. > Correct according to Section 7-010.

8-008 Drawer Cannot Be Removed Easily From the Zarge Press ZPM

Possible Reasons > Solving the Problem

- The set dimensions „A“ Section 7-010 is too small. > Correct according to Section 7-010.

8. TROUBLE SHOOTING AND PROBLEM SOLVING

The star in your cabinet

9-001 Maintenance Plan

aintenance work should only be done when the machine has been safely secured (turned off) and the

pneumatic compressed air system has been disconnected.

Daily:

efore operating the machine: check all safety devices to make sure they are working properly, and clean the

dirt, dust and debris off the entire machine.

Weekly, or as necessary:

Drain the filter-pressure reducer; press the yellow plastic component on the filter-pressure reducer up, respectively disconnecting the machine from the pneumatic compressed air system (semi-automatic drain).

Monthly:

Clean the guide bars and lubricate them with commercial grease. Clean the dirt, dust and debris off the sliding rails of the carriage.

Yearly:

The ZPM has proven its stability and reliability in many durability and fatigue tests. In order to keep your ZPM running smoothly for many years, we recommend having the machine serviced by a Grass Maintenance Technician or by a Grass Distributor every 1 to 3 years.

9-002 Care Information

The machine should only be cleaned when the machine has been safely secured, turned off, and the pneumatic compressed air system has been disconnected.

Clean the machine as needed. Clean with a soft dry cloth. Do not use harsh cleaning substances such as acetone, nitro diluted solutions, gasoline or other similar solutions.

Occasionally lubricate the non enameled steel components with a lightly oiled cloth. Use only non-acid and non-corrosive oil.

9. MAINTENANCE AND CARE

The star in your cabinet

10-001 Guarantee Certificate

uyer:

Name:........................................................

treet:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

Distributor or Seller:

Name:........................................................

Street:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #:...........................................................

Date of purchase:.......................................

Machine:

Model :....................................................... ZPM

Machine Number:.......................................

Change-over insert for length 270............. Change-over insert for length 350..............

Change-over insert for length 400............. Change-over insert for length 440..............

Change-over insert for length 470............. Change-over insert for length 510..............

Change-over insert for length 550.............

General information:

The delivered Zargen press ZPM is guaranteed in accordance with the general guarantee terms of the Association of the Machine and Construction Industry. Any warranty claims are voided in cases of misuse, unauthorized repairs, use of unauthorized replacement parts or unauthorized accessories without the written permission of Grass. We reserve the right to make technical modifications for whatever reason. When the machine is shipped from the manufacturing plant, it meets the latest standards of technology.The manufacturer is not obligated to modify for free of charge any machines, which were previously delivered, to meet changed specifications.

You must send the manufacturer a completed guarantee form in order to ensure guarantee claims.

The buyer agrees to store this data in an electronic data processing system.

The warranty is for 6 months from the date of purchase, regardless of when the machine is put into operation.

10. MISCELLANEOUS

The star in your cabinet

To: Grass GmbH

Grass Platz 1 6973 Hoechst Austria

From:

.........................................

10. MISCELLANEOUS

The star in your cabinet

10-002 Disposal Form

uyer:

Name:........................................................

treet:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

Machine:

Model :....................................................... ZPM

Machine Number:.......................................

General Information:

The buyer hereby confirms that the machine has been disposed of properly.

The machine consists of the following materials:

Steel / Iron parts: frame plates and gibs

Non Iron parts: magnets

Aluminum: the entire frame

Various plastics: cover caps, pneumatic hoses, protective guard strips made of PVC

The following parts cannot be categorized with any material group: pneumatic parts, (maintenance unit, foot pedal)

Please return the completed disposal form to the manufacturer after disposing of the machine.

The buyer agrees to store this data in an electronic data processing system

10. MISCELLANEOUS

The star in your cabinet

To: Grass GmbH

Grass Platz 1 6973 Hoechst Austria

From:

.........................................

10. MISCELLANEOUS

The star in your cabinet

1-003 Resale Form

eller:

Name:........................................................

treet:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

Machine:

Model :....................................................... ZPM

Machine Number:.......................................

Reason for selling the machine:

..................................................................................................................................................................

Buyer:

Name:........................................................

Street:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

After reselling the machine, please return the completed resale form to the manufacturer. The buyer agrees to store the data in an electronic data processing system.

10. MISCELLANEOUS

The star in your cabinet

To: Grass GmbH

Grass Platz 1 6973 Hoechst Austria

From:

.........................................

10. MISCELLANEOUS

The star in your cabinet

10-004 Questionnaire 1: Reasons for Buying the Zargen Press ZPM

uyer:

Name:........................................................

treet:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

Size of company: ....................................number of personnel

Machine is being used in the area of *Please check the appropriate answer.

Kitchen cabinet manufacturing General interior design and engineering General furniture manufacturing

Operating use of the machine:

about ............................sets of Zargen slides per month

What were the reasons for choosing the ZPM over the competitors’ machines?

Price Appearance Quality Loyal Grass customer Cost / Performance ratio Grass manufacturer Machine’s durability and reliability

How did you find out about the ZPM?

Magazine advertisement Trade show Distributor showroom Distributor or sale visit

After purchasing the machine, please return the completed questionnaire to the manufacturer. The buyer agrees to store this data in an electronic data processing system.

10. MISCELLANEOUS

The star in your cabinet

To: Grass GmbH

Grass Platz 1 6973 Hoechst Austria

From:

.........................................

10. MISCELLANEOUS

The star in your cabinet

10-004 Questionnaire 1: Satisfaction

uyer:

Name:........................................................

treet:........................................................

City:........................................................... Zip Code:.....................................................

Country:.....................................................

Telephone #:.............................................. Fax #............................................................

Machine:

Model :....................................................... ZPM

Machine Number:.......................................

How do you rate your satisfaction with this machine?*

very good fair good not at all

Would you purchase this machine again?

yes no because the machine does not meet the requirements yes no because there are better machines available yes no because my usage needs have changed yes no because of price yes no because of the economic and business situation

yes no because ..............................................................

* Please check or fill in the appropriate answers.

What would you change about our machine?

.......................................................................................................................................................................................

Several months after purchasing the machine, please return the completed questionnaire to the manufacturer. This will enable us to better meet the customer’s needs.

The buyer agrees to store this data in an electronic data processing system.

10. MISCELLANEOUS

The star in your cabinet

To: Grass GmbH

Grass Platz 1 6973 Hoechst Austria

From:

.........................................

10. MISCELLANEOUS

The star in your cabinet

REPRESENTATIVES AROUND THE WORLD

Austria

GRASS GmbH G

rass Platz 1, A-6973 Höchst Tel. +43 / 5578 / 701-0 Fax +43 / 5578 / 701-59 e-mail: info@grass.at I

nternet: www.grass.at

China

RASS GmbH Shanghai Represent

ative

Floor Shanghaimart 2299 Yanan Road (West) Shanghai, 2

00336 P.R. China Tel. +86 / 21 / 623 61 141, 623 61 142 Fax +86 / 21 / 623 61 143 e

-mail: grass-cn@online.sh.cn

Germany

Vertrieb durch: GRASS GmbH Grass Platz 1, A-6973 Höchst Tel. +43 / 5578 / 701-0 Fax +43 / 5578 / 701-59 e

-mail: info@grass.at

nternet: www.grass.at

rance

GRASS France S.A.R.L. 429 Av. Roger Salengro F

-92370 Chaville Tel. +33 / 1 / 47 50 82 93 Fax +33 / 1 / 47 50 45 06

reat Britain

GRASS (U.K.) Limited 4

Shaw House, Wychbury Court Brierley Hill,West Midlands DY5 1TA Tel. +44 / 1384 / 48 42 42 Fax +44 / 1384 / 48 57 06 e-mail: grassuk@grassuk.co.uk Internet: www.grassuk.co.uk

taly

DADO TECHNIC Austria K

asernplatz 5, A-6700 Bludenz Tel. +43 / 55 52 / 65 689-16 F

ax +43 / 55 52 / 65 689-19 e-mail: franco.brizzante@iplace.at

DADO TECHNIC Italia Via Amenteressa 4/C I-33080 San Quirino, Pordenone Tel. +39 / 04 34 / 91 86 57 Fax +39 / 04 34 / 91 86 57 e-mail: info@dadotech.it Internet: www.dadotech.it

Canada

GRASS Canada Inc. 7270 Torbram Road Unit 17, Mississauga, Ontario L4T 3Y7 Tel. +1 / 905 / 678 18 82 Fax +1 / 905 / 678 97 93 e-mail: infocanada@grassusa.com Internet: www.grassusa.com

USA

GRASS America Inc. P.O. Box 1019 USA Kernersville, N.C. 27284 Tel. +1 / 336 / 996 40 41 Fax +1 / 336 / 996 51 49 Toll-Free: +1 / 800 / 334 35 12 e-mail: info@grassusa.com Internet: www.grassusa.com

Europe Baltic States

AS Savo D&T Rebase 16 EE-51013 Tartu Tel. +372 / 7 / 366 040 Fax +372 / 7 / 366 041 e-mail: kaimar@savo.ee Internet: www.savo.ee

Belgium

Van Opstal & Co. Boomsesteenweg 34 B-2630 Aartselaar Antwerpen Tel. +32 / 3 / 88 74 048 Fax +32 / 3 / 88 77 606 info@vanopstal.be Internet: www.vanopstal.be

Bosnia and Herzegovina

Dragisic i Karlas O. D. S

imeuna Djaka 3 BIH-51000 Banja Luka Tel. +387 / 51 / 21 32 85 Fax +387 / 51 / 21 32 85 e

-mail: dikod@inecco.net

Bulgaria

AET Ltd.

-9 Srebarna Str. BG-1407 Sofia Tel. +35 / 92 / 962 11 15, 962 11 1

6 Fax +35 / 92 / 962 58 23 e-mail: maet@mail.bg

enmark

Peter Ellemose a/s Drejoevej 7 Postbox 32 DK-9500 Hobro Tel. +45 / 98 52 58 88 Fax +45 / 98 51 01 88 e

-mail: ellemose@ellemose.dk

nternet: www.ellemose.dk

inland

Savo Design & Technic Oy Muuntotie 1 F

IN-01510 Vantaa Tel. +358 / 9 / 87 00 81 0 Fax +358 / 9 / 87 00 81 50 e-mail: savo@savodt.fi I

nternet: www.savodt.fi

reek

D. Gallidis & Co 14th km Old National Road Thessaloniki-Veria GR-57011 Thessaloniki Tel. +30 / 2310 / 72 26 10-1 Fax +30 / 2310/71 00 95 e

-mail: gallidis@otenet.gr

reland

Springhill Woodcrafts Ltd. K

ernanstown Ind. Est. Carlow, Ireland T

el. +353 / 503 / 42 288 Fax +353 / 503 / 43 230 e-mail: Grass@springhill.ie Internet: www.springhill.ie

Iceland

Merkúr Ltd. Baejaflöt 4 IS-112 Reykjavik Tel. +354 / 594 60 00 Fax +354 / 594 60 02 e-mail: merkur@merkur.is Internet: www.merkur.is

Israel

H.G. Trading International Ltd. 84, Itzhak Ben Tzvi Road 68104 Tel Aviv, Israel Tel. +972 / 3 / 681 6289, 681 2164 Fax +972 / 3 / 681 53 08 e-mail: hgisrael@netvision.net.il Internet: www.h-g-trading.co.il

Serbia Montenegro

Radmilovic i Milijanovic O. D. Vojni put 532/I SCG-11080 Beograd / Zemun Tel. +381 / 11 / 10 67 62, 61 91 82 Fax +381 / 11 /31 63 718 e-mail: yugrass@EUnet.yu Internet: www.rami.co.yu

Canary Island

Ferrotea, S.L. C/. Martinez Morales, 10 E-38320 La Cuesta, La Laguna-Tenerife Tel. +34 / 922 / 66 21 18 Fax +34 / 922 / 66 21 19

Croatia

SIGMA PLUS d.o.o. Splitska 38 HR-21300 Makarska Tel. +385 / 21 / 679 246, 679 247 Fax: +385 / 21 / 679 248 e-mail: sigma-plus@st.hinet.hr

Lithuania

JSC Boruna M

etalo 4 LT-2038 Vilnius Tel. +370 / 5 / 23 98 800, 23 98 801 F

ax +370 / 5 / 23 06 532 e-mail: boruna@takas.lt Internet: www.boruna.lt

etherlands

Mac Lean Agencies b.v. Akkerstraat 13a N

L-5126 PJ Gilze Tel. +31 / 161 / 45 22 22 Fax +31 / 161 / 45 22 88 e-mail: eric@macleanagencies.nl I

nternet: www.macleanagencies.nl

Norway

Lundell & Zetterberg Norges Moebel Beslag AS Olaf Ingstadtsvei 3, P. Box 35 N-1351 Rud T

el. +47 / 6717 / 2510

ax +47 / 6717 / 2511

e-mail: opalsson@c2i.net

Poland

Jan Wachowiak u

l. Faustyny 14c / 53 PL 87-100 Torun Tel. + Fax +48 / 56 / 659 08 44 Mobil +48 / 603 / 67 58 44 e

-mail: grass@grass-pl.com

Internet: www.grass-pl.com

umania

MDT Concret S.R.L. Strada Politehnicii Nr. 4, Bloc 1, Scara 3, Etaj 2, Apartament 36, Sector 6 RO-70000 Bucharest Tel. +40 / 1 / 413 90 88, 413 90 83 F

ax +40 / 1 / 413 90 89 e-mail: office@mdt.ro I

nternet: www.mdt.ro

ussia

CentroKomplect + Ltd. 2

/10, Bolshoy Cherkassky Per. 103012 Moscow, Russia Tel. +7 / 095 / 921 3811 Fax +7 / 095 / 921 2437 e-mail: ckplus@online.ru Internet: www.ckplus.ru

Sweden

AB Lundell & Zetterberg Lindetorpsvagen 25 P.O. Box 5053 S-121 16 Johanneshov/Stockholm Tel. +46 / 8 / 449 06 30 Fax +46 / 8 / 722 03 15 e-mail: lz@lundell-zetterberg.se Internet: www.lundell-zetterberg.se

Switzerland

Internationale Agentur für Industrieprodukte Tscherner H. Georg Rebhügl 7, A-6911 Lochau Tel. +43 / 5574 / 58 138-0 Fax +43 / 5574 / 58 138-4 Mobil +41 / 79 / 77 82 335 e-mail: agentur@tscherner.ch Internet: www.tscherner.ch

Spain

Exclusivas J V F José Mª Vilajoana Font Sardenya, 466-468 1°-2° E-08025 Barcelona Tel. +34 / 93 / 450 23 84 Fax +34 / 93 / 450 23 91 e-mail: exjvf@telefonica.net

Turkey

Ulpasan Uluslararasi Mobilya Aks. Paz. San. ve Tic. Ltd. Sti. Ortabahçe Cad. No. 22/35-36 80690 Besiktas-Istanbul Tel. +90 / 212 / 227 8220 Fax +90 / 212 / 261 0095 e-mail: ulpasan@ulpasan.com Internet: www.ulpasan.com

Ukraine

“Mebel-bud” Ltd. U

l. Alma - atinskaja 2/1 02092 Kiev Tel.: +380 / 44 / 573 44 96 Fax: +380 / 44 / 573 44 96 e

-mail: mebelbud@ukr.net

Cyprus

etoussis Bros. Ltd. 2

5, Pafos Str. P.O.BOX 53564 3303 Limassol, Cyprus T

el. +357 / 25 / 572 777 Fax +357 / 25 / 577 723 e-mail: info@petoussis.com

ustralia and New Zealand

Australia

Tekform Marketing Pty Ltd. Unit 4, 110 Bonds Rd., North Punchbowl, NSW 2196 Tel. +61 / 2 / 958 42 844 Fax +61 / 2 / 953 41 937 e

-mail: sales@tekform.com.au

Western Australia

iemel Enterprises Pty Ltd. Unit 5, 2 Wittenberg Drive P.O.Box 1126, Canning Vale, WA 6

155 Tel. +61 / 9 / 455 21 22 Fax +61 / 9 / 455 36 80 e-mail: erwin@biemels.com.au

New Zealand

cott Panel & Hardware Ltd. 24-26 O’Rorke Road Penrose / Auckland / New Zealand Tel. +64 / 9 / 571 4444 Fax +64 / 9 / 571 4490 e-mail: contact@scottpanel.co.nz Internet: www.scottpanel.co.nz

sia Arabic Gulf Countries

ands Trading LLC Al Ghaith Building, Showroom No. 2 A

bu Dhabi Road, P.O. Box 11873 Dubai/U.A.E. Tel. +971 / 4 / 338 87 35 Fax +971 / 4 / 338 87 63 e-mail: hands@emirates.net.ae

Hong Kong

Ming Tat Hong Hardware Supplier Co., Ltd. Room 03, 6/F., Kinglet Industrial Building 21-23 Shing Wan Road, Tai Wai, Shatin New Territories, Hong Kong Tel. +852 / 2392 / 0602, 2387 Fax +852 / 2789 / 0752 e-mail: mth@hkstar.com

India

Mark Joint Venture Impex Pvt.Ltd. 18, Nutan Jaybharat, K.G. Marg, Near Silver Apartments Prabhadevi, Mumbai 400 050 Tel. +91 / 22 / 648 8553, 646 0100 Fax +91 / 22 / 605 2099 e-mail: jvimpx@bom5.vsnl.net.in

Iranian

Noor-saqeb Investment & Commercial Co. 3rd floor No. 14, Ershad Bldg., Farhad Alley, Khoramshahr Ave., Thran - Iran Tel. : +98 / 21 / 8500372, 8500373, 8500373 Fax : +98 / 21 / 876 98 79 e-mail: nicc@yanoor.com

Japan

Häfele Japan K. K. 14-17 Kami-Shinano Totsuka-ku, Yokohama 244-0806 Tel.: +81 / 45 / 828 31-11 Fax: +81 / 45 / 828 31-10 e-mail: info@hafele.co.jp

Korea

Yurim Trading Co., Ltd. #

214-30, 3GA Taepyong-Ro Jung-Ku, Taegu Korea 700-113 Tel. +82 / 53 / 252 33 45 F

ax +82 / 53 / 252 16 23 e-mail: yurim@chollian.net Internet: www.yu-rim.com

ebanon

Allied Trading Est. Joseph Doumit R

iad El Solh Beirut 1107 2070 P. O. Box: 11-1189 Beirut, Lebanon Tel. +961 / 1 / 987 086, 983 394 M

obil: +961 / 3 / 668 575 Fax: +961 / 1 / 983 882, 987 086 e-mail: doumajn@cyberia.net.lb

Malaysia, Singapur

Inter-Oriental (Thomas Lai) Asia Parcific Pte. Ltd. 1

0 Admiralty Street

06-1 North Link Building Singnapore 757695 T

el. +65 / 6752 8488 Fax +65 / 6752 8478 e-mail: info@iotl.com.sg

Philippines

Haefele Philippines Inc. 103 Central Business Park A

. Rodriguez Avenue Managgahan, Pasig City T

el. +632 / 681 / 53 15 Fax +632 / 681 / 12 14 e-mail: info@haefele.ph Internet: www.haefele.co.ph

Syria

M. RIAD KANNOUS M

anakhlia Str. P.O.Box 36587, Damascus T

el. +963 / 11 / 224 6393

Fax +963 / 11 / 211 3112

Taiwan

ong Shiang Enterprise Co., Ltd. No. 275 Section 3 Huan Her South Rd. Taipei Taiwan Tel. +886 / 2 / 230 183 93 Fax +886 / 2/ 230 183 92 e-mail: lanshih@ms3.hinet.net

Thailand

UFAM Decorations Co., Ltd. 129 Prachanarumit Road Bangsue, Bangkok 10800 Tel. +66 / 2 / 911 28 01 Fax +66 / 2 / 911 47 86 e-mail: info@haefele.co.th Internet: www.haefele.co.th

Africa South Africa

Stücke Design & Technique CC P.O.Box 9059, Edleen 84 Loper Street, Spartan Ext. 2, Aeroport Guateng / South Africa Tel. +27 / 11 / 392 53 06, 392 53 07 Fax +27 / 11 / 392 53 08 e-mail: grass@global.co.za

Grass GmbH

Furniture Fittings

A-6973 Höchst

Grass Platz 1

Austria

Tel. +43 / 5578 / 701-0

Fax +43 / 5578 / 701- 59

www.grass.at, info@grass.at

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All e rro rs an d omi ssi on s e xc ept ed.

The star in your cabinet

GRASS ZPM Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual