GRANULDISK GRANULE SMART User Manual

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GRANULE SMART

USER MANUAL.

Art.no EN16350201502

GRANUL

DISK AB retains the right to make technical changes to the products.

No responsibility is taken for any printing errors.

www.granuldisk.com Tel. +46 40 671 50 60

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Page 3

Contents

CE Declaration of Conformity 5

1 General Description and Safety 7

1.1 To the user 7

1.2 Safety regulations 7

1.3 Technical data 8

2 Operating 11

3 Daily cleaning 25

3.1 Collecting and cleaning of PowerGranules 25

3.2 Cleaning inside the tank 26

3.3 Replacement of cleaned items 30

3.4 Over night and at longer stoppages 30

3.5 GD Memo® 30

4 HACCP Hygiene and Operation

Documentation 33

5 Troubleshooting and alarms 35

6 Notes 39

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CE Declaration of Conformity

The Manufacturer: GRANULDISK AB Jägershillgatan 15 SE-213 75 MALMÖ, Sweden

declares that the following machinery:

The GRANULDISK system Granule Smart®.

The Granule Smart®is a Granule pot washing machine – a pot washing machine for commercial kitchens that is designed for washing such wares as pots and pans.

Basic conception

a. the equipment, to which the CE Mark has been affixed, complies with the Machinery

Directive, 2006/42/EU.

b. is besides the provisions under a) manufactured according to the following direc tives: the

EC Low Voltage Directive 2014/35/EU and the EMC Directive 2014/30/EU.

c. is manufactured in conformity with the following harmonised standards: EN 60204-1:2006,

EN 55014-1, EN 60335-2-58, EN 60439-1, EN 55022, EN ISO 13850:2008, EN ISO 13857:2008, EN 61000-6-3 and EN 61000-6-2

d. is manufactured in accordance with EN 1717 and fitted with a type AB back flow protection

device with airgap in accordance with EN 13077:2008.c

Malmö, Sweden 11.02.2012 Signed on behalf of

GRANULDISK AB

GRANULDISK AB Jägershillgatan 13 213 75 MALMÖ Phone: 040 671 50 60 Fax: 040 21 07 21

Peter Schön President

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CE Declaration of Conformity

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1 General Description and Safety

1.1 To the user

Granule Smart®is a Granule pot washing machine – a pot washing machine for commercial kitchens that is designed for washing pots and pans.

This manual is your guide for the correct use of the Granule Smart

pot washing machine.

GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is installed and used correctly and safely.

Ensure that the manual is always available during the whole life of the machine.

GRANULDISK accepts no responsibility for damage to the equipment or other damage or injury caused by not following the directions in this manual.

1.2 Safety regulations

The machine uses hot water. Avoid contact with the skin as there is a risk for scalding!

Do not open the door during a wash cycle! Risk of burn.

The plastic in the Granules is approved for use in conjunction with food.

There is a risk of slipping if Granules are left on the ﬂoor.

Formaldehyde, which is dangerous if inhaled, may be formed if the Granules catch ﬁre.

Regarding the handling of detergent in the manual, please see the manufacturer’s instructions.

It is not allowed to sit or stand on the door.

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1.3 Technical data 1 General Description and Safety

1.3 Technical data

Weight ... ... ... ... ...... ........... .... 381 kg (ﬁlled machine), 257 kg (empty machine)

External dimensions ... ... ...... ..... 2034 (± 25) x 1024 x 1315 mm (H x W x D) open

Tank volume .. ... ... ... ........... .... 108 litres

Granule amount ............ ... ... ... . 8 litres

Wash water temperature .. ...... ..... 60–65 °C

Rinse water temperature ... ... ... ... 85 °C

Wash programs w Granules ...... ... Eco 2 min

Short 3 min (70 sec longer with steam reduction) Normal 5 min (70 sec longer with steam reduction)

Wash programs w/o Granules ... .... Eco 2 min

Short 2 min 30 sec Normal 4 min 30 s

Rinse water volume ... ... ............ Eco programme: 4 litres (According to DIN10512)

Short/Normal programme: 6 litres To achieve 3600 HUE according to NSF/ANSI 3 hygiene

guidelines, 6 litres is necessary.

Loading volume ........ ... ... ... ...... 220 litres (Ø 700 mm x H 570 mm)

Design ... ... ...... ........... ... ... ... . Round rotating stainless steel basket

Capacity ... ... ... ...... .............. .. 6 GN 1/1, 65 mm deep or 3 GN 1/1 200 mm and 3 GN

65 mm, or equivalent in other utensils

Possible to load pots up to size Ø 500x400 mm

Voltage** ........... ...... ... ... ... .... 3~ 400 V/50 Hz or 60 Hz + PE

3~ 230 V/50 Hz + PE

3~ 380 V/50 Hz or 60 Hz + PE

3~ 415 V/50 Hz + PE

3~ 440 V/60 Hz + PE

Fuse** ........ ... ... ... ...... .......... 400 V: 25 A hot water connection, 32 A cold water

connection

230 V: 40 A hot water connection

380 V: 25 A hot water connection, 32 A cold water

connection

415 V: 25 A hot water connection, 32 A cold water

connection

440 V: 25 A hot water connection

Frequency ........ ... ... ... ...... ...... 50 Hz or 60 Hz

Maximum power ......... ... ... ... ... . 11,5 kW hot water connection

16,5 kW cold water connection

Wash pump motor .. ... ... ............ 2,2 kW

Rinse pump motor ... .............. ... 0,11 kW

Wash tank element* ..... ... ... ... .... 9 kW hot water connection

14 kW cold water connection

Rinse tank element* . ................. 9 kW hot water connection

14 kW cold water connection

Encapsulation class ... ........... .... IPX5

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1 General Description and Safety 1.3 Technical data

Sound pressure level ........ ... ... .. < 70 dB(A)

Water connection ...... .............. . ½” (DN15), 55-65 °C hot water connection and/or cold

water connection, 3-10 °dH (5–18 °fH, 54–179 ppm) NB! Reverse osmosis water and totally softened water must not be used.

Water pressure/ﬂow . ...... ... ... ... .. 1-6 bar, 15 l/ min hot or cold water

3–6 bar, 15 l/min, cold water for steam reduction (option)

Recommended ventilation capacity . 500 m³/h (without steam reduction)

150 m³/h (with steam reduction)

Outﬂow .............. ... ... ... ...... ... Pipe Ø 32 mm

Drain ..... ... ... ... .................... . Required capacity 50 l/min. The machine should not be

placed directly above the drain.

* Not in use simultaneously ** For speciﬁc data regarding delivered machines, please see machine rating plate

NOTE

The Granule Smart®is supplied with a 2 metres long electric cable to be connected to an approved supply disconnecting device on the wall. The supply disconnecting device is not included in the delivery.

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1.3 Technical data 1 General Description and Safety

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2 Operating

Start up

Empty the Granule Collector with PowerGranules into the left part of the wash tank. Basket wheel and tank grid need to be taken out (Figure 1 Granule ﬁlling).

Figure 1: Granule ﬁlling

Place the tank grid in position (Figure 2

Tank grid).

Figure 2: Tank grid

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2 Operating

Put the basket wheel in place (Figure 3

Basket wheel).

Figure 3: Basket wheel

Close the drain valve on the right hand side of the machine (Figure 4 Drain valve).

Switch on the main electrical switch.

Figure 4: Drain valve

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2 Operating

Filling with water

1. Close the door.

Press the Conﬁrm (1) button in order to ﬁll the wash tank.

Fill wash tank?

3. The machine will now ﬁll with water and

heat up to the correct temperature. On the panel, the diodes for programme selection (3-5) ﬂash out of sequence with the diodes for washing with or without Granules (6-7) during ﬁlling. The following message is displayed:

XX°C XX°C Filling the wash tank

4. Filling and heating take about 20 minutes

(standard; hot water connection, +55 °C). For optional cold water connection (+10 to 12 °C), ﬁlling and heating take about 40 minutes. If the correct temperature has not been attained in the wash tank after ﬁlling, the following message is displayed;

50°C 60°C Heating the wash tank, 65 C

Figure 5: Control panel

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2 Operating

Ready to use when the correct temperature has been attained in the wash tank. A preselected programme is now displayed;

65°C 85°C Eco program with Granules wash time: 2:00

NOTE

Indication lamps

RED LAMP; indicates that the machine is working. Do not open the door!

GREEN LAMP; indicates that the machine is ready for use.

Figure 6: Indication lamps

Preparing utensils

Empty and scrape off all food remains before loading the utensils (see Figure 7

Scrape off food).

• No soaking or scrubbing is needed.

• No usage of hand-soap or similar (to avoid foaming which could lead to extended problem)

2. Pots and pans containing moist protein-rich food remains may need a splash of water before being loaded into the machine.

Figure 7: Scrape off food

Loading utensils

All utensils must be loaded with the inside facing the spray pipes, thus outwards. It is important that all items are ﬁrmly in place when being washed.

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2 Operating

Loading the basket

Take the basket half way out of the machine (the basket standing partly on the door.)

When the basket is loaded with pots and pans, slide the wash basket into the machine. The basket is designed so that you clearly feel when the basket is placed correctly on the basket wheel.

Check that nothing is sticking out from the basket’s sides or bottom. The basket rotation must not be hindered.

See Figure 8 Loading and unloading.

Figure 8: Loading and unloading

Basket lift

Through the built in basket lift, the basket can smoothly be taken out onto the door (integrated table) for loading and unloading.

Figure 9: Basket lift

Standard wash basket (19999)

Capacity: 6 GN 1/1 65 mm or 3 GN 1/1 up to 200 mm + 3 GN 1/1 up to 65 mm. Equipped with small hooks which enables up to 12 small containers (1/4, 1/6, 1/9) to be loaded directly into the wash basket. See Figure 10 Standard wash basket.

Figure 10: Standard wash basket

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2 Operating

Possible to load 6 x GN 1/3.

Possible to load 12 x small GN containers. Choose among GN 1/4, GN 1/6, GN 1/9. See

Figure 11 Standard wash basket.

Figure 11: Standard wash basket

Insert for trays (19992)

To be placed inside standard wash basket (19999). Holds 2 GN 2/1 or, 6 baking trays 600x400 mm up to 20 mm edge and 2 GN 1/1 sized trays, up to 16 grids, up to 8 chopping boards and GN 1/1 lids.Figure 12 Insert for trays

with GN 2/1.

Figure 12: Insert for trays with GN 2/1

Possible to load grids, chopping boards, baking trays, ﬂat trays and GN 1/1 lids. See Figure 13

Insert for trays.

Figure 13: Insert for trays

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2 Operating

Holder for bowls & pots with integrated ladle holder (13756)

To be placed inside standard wash basket (19999). Capacity: up to 5-6 bowls or pots. Containers from approx 60 mm to 170 mm deep can be washed.

Possible to load ladles, whisks, spatulas and similar in the net basket in the middle of the holder. Height of ladles up to 500 mm.

This accessory is placed in the standard wash basket, small pegs in the bottom of the basket hold it in place. See Figure 14 Holder for pots

nd bowls.

Figure 14: Holder for pots and bowls

Flexible pot holder (13789)

Rubber strap with two hooks. Rubber strap to be placed around pot and hooked on to the basket. Be careful when fastening and releasing the rubber bands as the hooks may cause harm.

See Figure 15 Flexible pot holder.

Figure 15: Flexible pot holder

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2 Operating

Multiﬂex holder for saucepans, small bowls, sieves (20554)

To be placed inside standard wash basket (19999). Capacity: up to 3-4 saucepans or up to 4-5 small bowls, sieves etc. Figure 16 Multiﬂex

holder.

Figure 16: Multiﬂex holder

Pot basket (21423)

Holds 2 large pots (200 mm) or 1 large pot (400 mm) Placed in machine instead of Standard wash basket. See.

Figure 17: Pot basket

When placing one large pot in the Pot basket, use one or two Flexible pot holders to ﬁxate the pot.

Hook the rubber band as shown in the picture (Figure 18 Pot basket). Wrap it around the pot and hook on to the bar on the other side.

Figure 18: Pot basket

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2 Operating

Control Panel

1. Conﬁrm button is used to answer “yes” to a question shown in the display window

The Stop button is used to reset potential alarms.

It is also used to enter sleep mode. After 30 seconds the display light goes out and the machine goes into sleep mode. The Stop button’s red diode stays lit during sleep mode, but all functions in the machine are deactivated.

Push any button to reactivate the machine.

In sleep mode there is no heating of the wash tank or rinse tank.

Start Eco programme

Start Short programme

Start Normal programme

Washing with Granules

Washing without Granules

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2 Operating

Start and Operation

1. Press the Conﬁrm button (1)

• If temperature is lower than 65 °C in wash tank at the time of the ﬁrst start, once the wash tank has been ﬁlled, the machine will continue heating.

• Washing at a too low temperature increases the risk of foaming and the items not being hygienically clean.

• Reprogramming may be carried out by authorised personnel only.

62°C (blinking) 59°C Heating the wash tank, 65°C

Select washing with or without Granules (6) or (7). For slightly soiled pans or speciﬁc items with Granule “traps” (i.e perforated containers), choose programme without Granules. Normal to heailyy soiled pots and pans, choose the right powerful Granule cycles to blast the utensils clean.

Select required wash time (3), (4) or (5)

Eco 2 min (with Granules), 2 min (without Granules)

Short 3 min (with Granules), 2 min, 30 s (without Granules)

Normal 5 min (with Granules), 4 min, 30 s (without Granules)

65°C 85°C Eco program with Granules Time remaining: 1:40

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2 Operating

After 3 seconds a countdown of remaining wash time will appear in the display.

65°C 85°C

1:55

When the wash programme is complete, the word ”END” ﬂashes and the green indication lamp goes on.

65°C 85°C

E N D

6. When the door is opened the display goes back into stand-by mode and shows the latest programme used.

65°C 85°C Eco program with Granules Wash time: 2:00

Keep the door closed if you are not running another wash programme straight away. It saves energy and reduces evaporation from the wash tank.

Figure 19: While a programme is running the red light is shining.

Figure 20: When the programme is ﬁnished the green light goes on.

Stopping the machine while in operation

• Switch to washing with water (7) for about 30 seconds in order to rinse off all Granules. Then

press STOP (2)

• In an emergency: Just press STOP (2)

NOTE

Utensils may have remains of detergent and should be washed again before they are taken out of the machi

ne. Never drain an emergency stopped machine!

(Granules left in the pump without water will jam the pump impeller.)

WARNING

Do not open the door during a wash cycle! Risk of burn.

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2 Operating

Resetting of overheat protection

Reset overheat protection if error codes 104, 105, 106 occur.

1. Empty the wash tank.

2. Clean the level sensor.

3. Unscrew the black cap, Figure 21 Access to

overheat protectors.

4. Reset the overheat protection using a small screwdriver to stick into the protector and push the reset button. If the protection has tripped, a click is heard when it is reset.

5. If the error code recurs in the next few hours, contact a service engineer.

Figure 21: Access to overheat protectors

Inspecting the pots and pans

• Examine the pots and pans after each programme.

• To make sure no Granules are left, turn all washware (baskets, pans etc) upside down, before taking the items out of the machine.

• Remove any Granules that may be stuck in corners, sharp angles and other inaccessible places (see Figure 22 Make sure no

ranules are stuck.).

Figure 22: Make sure no Granules are stuck.

PowerGranules

• Specially designed to work with Granule pot and pan washing machines from GRANULDISK.

• Ensure the best wash result as well as the longest working life both for themselves and the machine.

• The plastic material is approved for use in conjunction with food.

• For spotless clean result, please control the recommended level (8 litres) of Granules every day when collecting the PowerGranules. Top up with PowerGranules if the level goes under the horizontal level mark. (See Figure 24 Check Granule level.)

• Please follow the recommended exchange of PowerGranules communicated by the GDMemo™ (message occurs every 2 500 Granule cycle).

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2 Operating

• Worn out Granules should be handled as non-hazardous industrial waste. Appropriate for sorting as combustible waste. Used Granules should be sealed in a plastic bucket with a lid or in a plastic bag before being disposed of.

Language selection

To change the language settings:

Press the STOP button, release it and wait for 3 seconds.

Press the (4) “short programme” button, ﬁve times.

The display shows the following:

Language English

Select Back

Press the Conﬁrm button for “select”.

Scroll using the buttons for eco (3) or normal (5) programme, to step through the list of languages.

Language < English > OK Cancel

Select a language by pressing the Conﬁrm button (1); OK.

Press STOP button (2) to quit programming mode.

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2 Operating

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3 Daily cleaning

3.1 Collecting and cleaning of PowerGranules

Use the Granule Collector

Place the Granule collector on the tank grid between the door and the drive hub (Figure

3 Granule collector in machine).

Granule Collecting Programme:

First press the STOP button (2)

Press Short programme (4) and Granule programme (6) buttons at the same time for 3 seconds.

65°C 85°C Granule collect program Wash time: 5:10

NOTE

No detergent dosing, no heating of wash or rinse tank will occur during the collecting programme.

Once the Granule collecting programme complete, a message is shown:

• From 2500 to 501 programmes: Check Granule level (after every 10th collection)

• From 500 to 251 programmes: No message (goes back to STOP

mode)

• From 250 to 1 programme: Order Granules (after every collection)

• From 0 programme: C

hange Granules now (after every collection until message is reset)

Top-up with G

ranules when needed. Wash result will suffer if the Granule level is too low.

Figure 23: Granule collector in machine

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3.2 Cleaning inside the tank 3 Daily cleaning

Take the ﬁlled Granule collector out from the machine and rinse the Granules thoroughly. Make sure no food residues are left.

Check that the Granule level reaches up to the horizontal mark in the Granule collector (Figure 24 Check Granule level).

NOTE

Too many or too few Granules will impair wash results. Too many can also cause blocking of the spray nozzles.

NOTE

Do not use disinfectant or other cleaning products when cleaning the Granules. The residue from these products will cause foaming in the machine with poor wash result as a consequence.

Figure 24: Check Granule level

3.2 Cleaning inside the tank

Press STOP button (2) and open drain valve to empty wash tank. See Figure 25

Open drain valve.

Switch off at the main electrical switch.

Figure 25: Open drain valve

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3 Daily cleaning 3.2 Cleaning inside the tank

3. Take the basket wheel out. Figure 26

Basket wheel.

Figure 26: Basket wheel

Lift the tank grid out by the handles. See

Figure 27 Tank grid.

Clean and ﬂush the parts with water.

Flush the inside of the tank with pure water.

Figure 27: Tank grid

Clean and ﬂush Granule damper(A) with water (Figure 28 Granule damper).

Check that the sealing strip (B) for the Granule damper is undamaged (Figure 28

Granule damper).

Figure 28: Granule damper

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3.2 Cleaning inside the tank 3 Daily cleaning

Clean and ﬂush bottom sieve (C) with water. To make cleaning easier, bottom sieve can be unscrewed (Figure 29 Bottom sieve,

level sensor and rollers).

10.

Wipe off level sensor (D) with a clean cloth. See Figure 29 Bottom sieve, level sensor

and rollers.

11.

Check that the rollers (E) supporting basket wheel rotate freely, Figure 29 Bottom sieve,

evel sensor and rollers.

Figure 29: Bottom sieve, level sensor and rollers

12.

Check the operation of the tap on the overﬂow drain. Clean if required. Figure 30

Overﬂow tap.

Figure 30: Overﬂow tap

13.

Flush the lower compartment of the door (door fully opened) and wipe off the upper compartment of the door with a cloth.

Figure 31 Clean underneath.

Figure 31: Clean underne

ath

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3 Daily cleaning 3.2 Cleaning inside the tank

14.

Wipe inside of the lower door and the seal with a damp cloth, Figure 32 Lower door.

Figure 32: Lower door

15.

Wipe the door frame with damp cloth,

Figure 33 Door seal.

NOTE

The outside of the machine should not be washed with high-pressure water.

Figure 33: Door seal

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3.5 GD Memo® 3 Daily cleaning

3.3 Replacement of cleaned items

1. Replace all items

• Put back bottom sieve if it has been unscrewed.

• Put back tank grid.

• Put back basket wheel.

3.4 Over night and at longer stoppages

• Ensure that wash tank is completely empty after cleaning.

• Any water remaining in the bottom should be removed with a sponge or similar absorbent.

• Leave the door open, so that air can circulate in the machine.

• PowerGranules should be stored in Granule collector standing in the machine.

• After a long stoppage; check operation of the machine according to service manual, possibly with the assistance of a service engineer.

3.5 GD Memo®

GD Memo is an integrated function which informs the user of the machine’s most important maintenance requirements. With GD Memo, it is possible to ensure optimum wash results, avoid break downs during peak hours and maintain the lowest possible operating costs. This function is integrated in the control panel and keeps the user informed as follows:

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3 Daily cleaning 3.5 GD Memo®

1. Time to change wash water — to ensure a good washing result. The “Washing without Granules” button (7) ﬂashes and the message “Change water” is shown in the display. This information disappears once the water has been changed or can be reset by pressing Stop (2), releasing it, waiting 3 seconds and then pressing button (7) ﬁve times. OK is shown in the display during 2 secon

ds after the reset. This reminder appears after every 25 wash cycles in preset. The number of washes may be varied between 15 and 40 washes.

2. Time to change Granules — to maintain the wash power in the machine. The “Washing with Granules” button (6) ﬂashes and the message “Change Granules” is shown in the display. After changing the Granules, reset the reminder by pressing the STOP button (2), wait for 3

seconds, then press the Granule button (6) 5 times. OK is shown in the display during 2 seconds after the reset. A Granule change reminder appears after every 2500 wash cycles.

3. Time for periodical service — to avoid expensive repairs and unnecessary breakdowns. The STOP button (2) ﬂashes and a message is shown in the display. Either “Time for service 1” or “Time for service 2” depending on which service is required

. Phone number for Service company or GRANULDISK is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed. OK is shown in the display during 2 seconds after the reset. Service message appear

s every 8000 programmes or once a year, whichever occurs ﬁrst.

4. Alarm priority If the reminders ”Change water”, ”Change Granules now” or ”Time for service” occurs at the same time, the me

ssages are prioritised as follows:

• “Change wash water” will always have ﬁrst priority

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3.5 GD Memo® 3 Daily cleaning

• Once the water has been changed and the message reset, the next message can be shown

• Second priority “Change Granules now”, “Time for service” are alternately displayed, if issued at the same time.

• The reminders ﬂash until messages are reset.

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4 HACCP Hygiene and Operation

Documentation

GRANULDISK Documentation Tool, GDTdirect™, is an integrated function for the documentation of the warewashing machine’s operating parameters and critical hygiene control points, HACCP.

• Operating data for the last 200 wash programmes run is viewed directly in the control panel window.

• Download of operating data for the last 200 wash programmes is available from USB Port.

Reading the data through the control panel

Press STOP button (2), release it and wait 3 seconds.

Press “short programme” (4), ﬁve times.

use button “eco programme” (3) or button “normal programme (5) until you see “read operating data” in the display. Conﬁrm your choice by pressing Conﬁrm button (1).

Operating data for the last programme run is shown in the display;

090121 15:19 SG 65/85 OK

The information is deﬁned as follows;

• Date; 090121 2009, January, 21st

• Time; 15.19 3.19 p.m

• Programme type; E, S, N equivalent to Eco, short and Normal programmes

• Washing with Granules; indicated by means of a “G”, otherwise this box is left blank.

• 65; indicates the average temperature in the wash tank during washing.

• 85; indicates the minimum temperature in the rinse tank during rinsing.

• OK; indicates that the rinse water volume is correct in accordance with factory values; if the set values have been changed, NA (not applicable) is displayed.

NOTE

If the wash programme has been cancelled due to an operating error or technical error, the temperature indication is not included and “error” plus an error code appears in its place.

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4 HACCP Hygiene and Operation

Documentation

090121 15:19 SG Error 103

To view information on programme run previously, scroll backwards and forwards in the list using button “eco programme” (3) or button “normal programme” (5).

To end scrolling and leave the list, press Conﬁrm button (1).

Press the STOP button (2) to return to operating mode.

Download of operation data from USB Port

Press STOP.

Insert a USB stick.

Hold ECO and Normal program buttons in for 2 seconds.

After 10 seconds, function button lights up in green.

When green light goes out, the USB stick is ready to take out.

Figure 34: The USB port is found under the black cap placed on the right hand side of the machine.

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5 Troubleshooting and alarms

The meaning of the error codes can be read out from the table below.

• Error code 109, 116, 118, 120, 132 are user related and can also be found on the wall instruction.

• When an error code is displayed, the program is always interrupted.

• After checking and taking care of the problem, the alarm can be reset by pressing the STOP button.

Error code

Meaning Cause Remedy

001 Program interrupted by

operator.

This error code is displayed only when operating data is read.

103 Motor circuit breaker

for rinse pump tripped

The motor is overloaded, program is interrupted.

Contact a service engineer!

104 Overheating

protector for rinse tank tripped, program interrupted.

The rinse tank heater has overheated.

Clean level sensor. Reset overheat protection. If error code recurs in the next few hours, call a service engineer.

105 Overheating

protector for wash tank tripped, program interrupted.

The wash tank heater has overheated.

Clean level sensor in the wash tank. Reset overheat protection. If error code recurs in the next few hours, call a service engineer.

107 Temperature not

reached in wash tank

Temperature in wash tank not reached. Heating interrupted.

Reset the alarm by pressing the STOP button. If the alarm recurs, contact a service engineer!

108 Temperature not

reached in rinse tank

Temperature in rinse tank not reached, ongoing process interrupted.

Reset the alarm by pressing the STOP button. If the alarm recurs, contact a service engineer!

109 Door switch The the door has accidently

been opened during operation.

Close the door and reset the alarm by pressing the STOP button.

110 Temp sensor rinse

tank not working.

The temperature sensor in the rinse tank is broken.

Contact a service engineer!

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5 Troubleshooting and alarms

Error code

Meaning Cause Remedy

111 Temp sensor wash

tank not working.

The temperature sensor in the rinse tank is broken.

Contact a service engineer!

112 Water level too low

in rinse tank.

The level in the rinse tank has fallen incorrectly.

Contact a service engineer!

113 Water level too low

in wash tank.

The level in the wash tank has fallen incorrectly.

Contact a service engineer!

114 Long wash tank

ﬁlling time

Wash tank ﬁlling has exceeded its time limit.

Check the water supply to the machine, as well as the rinse pump. Clean the rinse nozzles. Reset the alarm by pressing the STOP button. If the alarm recurs, contact a service engineer!

115 Long rinse tank

ﬁlling time

Rinse tank ﬁlling has exceeded its time limit.

Check the water supply to the machine, as well as the solenoid valve for rinse tank ﬁlling. Reset the alarm by pressing the STOP button. If the alarm recurs, contact a service engineer!

116 Low water level,

problem with foam

Foam forming in the machine. Avoid using detergent designed

for washing up by hand. Change the wash water. Contact the detergent supplier if the problems with foam formation still persist. Reset the alarm by pressing the STOP button.

117 Long rinse time Too long rinse time. Correct

water volume has not been reached in time.

Clean the rinse nozzles. Reset the alarm by pressing the STOP button. If the alarm recurs, contact a service engineer!

118 Drain valve not

closed

The drain valve has opened during an active process in the machine.

Close the drain valve and reset the alarm by pressing the STOP button.

119 Motor protector,

wash pump tripped

The motor is overloaded, program is interrupted.

Contact a service engineer!

120 Basket drive device

blocked.

Something is preventing the rotation of the basket.

Check that nothing is stuck between the basket and the basket wheel . Reset the alarm by pressing the STOP button.

36 Rev. 2015-02

Page 37

5 Troubleshooting and alarms

Error code

Meaning Cause Remedy

130 IO board not tested

at manufacture.

IO circuit board not tested at manufacture.

Contact a service engineer!

132 Clean level

sensor ?

Level sensor is probably dirty or water is not exchanged after longer shut down period.

Lower the level and clean the level sensor in the wash tank. Reﬁll the tank. If sensor is already cleaned, reset the error and set the machine in heating mode for continued heating.

133 Short rinse time Rinse water was pumped out

too fast, causing insufﬁcient heating and rinsing of the pots and pans.

Contact a service engineer!

134 Level detection

function in the rinse tank is out of order.

False level signal from one of level sensors in the rinse tank.

Turn the machine OFF! Continued operation can cause damage to other components. Contact a service engineer!

143 Operators panel is

broken

Fault in electronics of the operators panel

Contact a service engineer!

144 Wrong incoming

voltage to IO circuit board.

Wrong incoming voltage to IO circuit board.

Continued operation can cause damage to the machine. Contact service engineer!

Rev. 2015-02 37

Page 38

5 Troubleshooting and alarms

Page 39

6 Notes

Rev. 2015-02 39

Page 40

GRANULE

SMART

OPERATION / OPÉRATION / START UND BETRIEB / FUNZIONAMENTO

GRANULDISK, Jägershillgatan 15, SE-213 75 Malmö, SWEDEN

Tel: +4640 671 50 60 | Fax: +4640 21 07 21 | [email protected] | www.granuldisk.com

Art.nr: 22555 Rev.Date: 2014-0806 BA

xxx?

3 sec.

DAILY CLEANING.

NETTOYAGE QUOTIDIEN / TÄGLICHE REINIGUNG / PULIZIA GIORNALIERA

END