GRANULDISK GRANULE SMART User Manual

GRANULE
SMART

®

USER MANUAL.

Art.no EN16350201502

GRANUL

DISK AB retains the right to make technical changes to the products.

No responsibility is taken for any printing errors.

www.granuldisk.com Tel. [phone]

Contents

CE Declaration of Conformity 5

1 General Description and Safety 7

1.1 To the user 7

1.2 Safety regulations 7

1.3 Technical data 8

2 Operating 11

3 Daily cleaning 25

3.1 Collecting and cleaning of PowerGranules 25

3.2 Cleaning inside the tank 26

3.3 Replacement of cleaned items 30

3.4 Over night and at longer stoppages 30

3.5 GD Memo® 30

4 HACCP Hygiene and Operation

Documentation 33

5 Troubleshooting and alarms 35

6 Notes 39

3

CE Declaration of Conformity

The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 MALMÖ, Sweden

declares that the following machinery:

The GRANULDISK system Granule Smart®.

The Granule Smart®is a Granule pot washing machine – a pot washing machine for commercial
kitchens that is designed for washing such wares as pots and pans.

Basic conception

a. the equipment, to which the CE Mark has been affixed, complies with the Machinery

Directive, 2006/42/EU.

b. is besides the provisions under a) manufactured according to the following direc tives: the

EC Low Voltage Directive 2014/35/EU and the EMC Directive 2014/30/EU.

c. is manufactured in conformity with the following harmonised standards: EN 60204-1:2006,

EN 55014-1, EN 60335-2-58, EN 60439-1, EN 55022, EN ISO 13850:2008, EN ISO
13857:2008, EN 61000-6-3 and EN 61000-6-2

d. is manufactured in accordance with EN 1717 and fitted with a type AB back flow protection

device with airgap in accordance with EN 13077:2008.c

Malmö, Sweden 11.02.2012
Signed on behalf of

GRANULDISK AB

GRANULDISK AB
Jägershillgatan 13
213 75 MALMÖ
Phone: [phone]
Fax: [phone]

Peter Schön
President

Rev. 2015-02 5

CE Declaration of Conformity

1 General Description and Safety

1.1 To the user

Granule Smart®is a Granule pot washing machine – a pot washing machine for commercial
kitchens that is designed for washing pots and pans.

This manual is your guide for the correct use of the Granule Smart

®

pot washing machine.

GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is
installed and used correctly and safely.

Ensure that the manual is always available during the whole life of the machine.

GRANULDISK accepts no responsibility for damage to the equipment or other damage or injury
caused by not following the directions in this manual.

1.2 Safety regulations

The machine uses hot water. Avoid contact with the skin as there is a risk for scalding!

Do not open the door during a wash cycle! Risk of burn.

The plastic in the Granules is approved for use in conjunction with food.

There is a risk of slipping if Granules are left on the floor.

Formaldehyde, which is dangerous if inhaled, may be formed if the Granules catch fire.

Regarding the handling of detergent in the manual, please see the manufacturer’s instructions.

It is not allowed to sit or stand on the door.

Rev. 2015-02 7

1.3 Technical data 1 General Description and Safety

1.3 Technical data

Weight ... ... ... ... ...... ........... .... 381 kg (filled machine), 257 kg (empty machine)

External dimensions ... ... ...... ..... 2034 (± 25) x 1024 x 1315 mm (H x W x D) open

Tank volume .. ... ... ... ........... .... 108 litres

Granule amount ............ ... ... ... . 8 litres

Wash water temperature .. ...... ..... 60–65 °C

Rinse water temperature ... ... ... ... 85 °C

Wash programs w Granules ...... ... Eco 2 min

Short 3 min (70 sec longer with steam reduction)
Normal 5 min (70 sec longer with steam reduction)

Wash programs w/o Granules ... .... Eco 2 min

Short 2 min 30 sec
Normal 4 min 30 s

Rinse water volume ... ... ............ Eco programme: 4 litres (According to DIN10512)

Short/Normal programme: 6 litres
To achieve 3600 HUE according to NSF/ANSI 3 hygiene

guidelines, 6 litres is necessary.

Loading volume ........ ... ... ... ...... 220 litres (Ø 700 mm x H 570 mm)

Design ... ... ...... ........... ... ... ... . Round rotating stainless steel basket

Capacity ... ... ... ...... .............. .. 6 GN 1/1, 65 mm deep or 3 GN 1/1 200 mm and 3 GN

65 mm, or equivalent in other utensils

Possible to load pots up to size Ø 500x400 mm

Voltage** ........... ...... ... ... ... .... 3~ 400 V/50 Hz or 60 Hz + PE

3~ 230 V/50 Hz + PE

3~ 380 V/50 Hz or 60 Hz + PE

3~ 415 V/50 Hz + PE

3~ 440 V/60 Hz + PE

Fuse** ........ ... ... ... ...... .......... 400 V: 25 A hot water connection, 32 A cold water

connection

230 V: 40 A hot water connection

380 V: 25 A hot water connection, 32 A cold water

connection

415 V: 25 A hot water connection, 32 A cold water

connection

440 V: 25 A hot water connection

Frequency ........ ... ... ... ...... ...... 50 Hz or 60 Hz

Maximum power ......... ... ... ... ... . 11,5 kW hot water connection

16,5 kW cold water connection

Wash pump motor .. ... ... ............ 2,2 kW

Rinse pump motor ... .............. ... 0,11 kW

Wash tank element* ..... ... ... ... .... 9 kW hot water connection

14 kW cold water connection

Rinse tank element* . ................. 9 kW hot water connection

14 kW cold water connection

Encapsulation class ... ........... .... IPX5

8 Rev. 2015-02

1 General Description and Safety 1.3 Technical data

Sound pressure level ........ ... ... .. < 70 dB(A)

Water connection ...... .............. . ½” (DN15), 55-65 °C hot water connection and/or cold

water connection, 3-10 °dH (5–18 °fH, 54–179 ppm)
NB! Reverse osmosis water and totally softened water
must not be used.

Water pressure/flow . ...... ... ... ... .. 1-6 bar, 15 l/ min hot or cold water

3–6 bar, 15 l/min, cold water for steam reduction (option)

Recommended ventilation capacity . 500 m³/h (without steam reduction)

150 m³/h (with steam reduction)

Outflow .............. ... ... ... ...... ... Pipe Ø 32 mm

Drain ..... ... ... ... .................... . Required capacity 50 l/min. The machine should not be

placed directly above the drain.

* Not in use simultaneously
** For specific data regarding delivered machines, please see machine rating plate

NOTE

The Granule Smart®is supplied with a 2 metres long electric cable to be
connected to an approved supply disconnecting device on the wall. The supply
disconnecting device is not included in the delivery.

Rev. 2015-02 9

1.3 Technical data 1 General Description and Safety

2 Operating

Start up

1.

Empty the Granule Collector with
PowerGranules into the left part of the wash
tank. Basket wheel and tank grid need to
be taken out (Figure 1 Granule filling).

Figure 1: Granule filling

2.

Place the tank grid in position (Figure 2

Tank grid).

Figure 2: Tank grid

Rev. 2015-02 11

2 Operating

3.

Put the basket wheel in place (Figure 3

Basket wheel).

Figure 3: Basket wheel

4.

Close the drain valve on the right hand side
of the machine (Figure 4 Drain valve).

5.

Switch on the main electrical switch.

Figure 4: Drain valve

12 Rev. 2015-02