Grant LTC2 User Manual

Low temperature circulator
LTC2
Operating Manual
Standards Compliance and Quality
Grants’ brand and reputation are based around quality, reliability and accuracy. We ensure our products stringently meet all necessary international safety standards. We pay particular attention to the safety testing of products and remain at the forefront of the product safety standard for laboratory equipment IEC 61010-1. The company is committed to operating its safety test laboratory in accordance with the requirements of ISO 17025.
Grant operates a Quality Management System that complies with the requirements of BS EN ISO 9001:2008.
Beyond compliance to the standard, Grant is committed to continually improving in everything we do; with particular emphasis on understanding what matters to our customers and suppliers, and designing our systems and work to meet their needs.
If you have any feedback on Grants products or services we would like to hear from you. Please send all feedback to:
Quality Manager Grant Instruments (Cambridge) Ltd Shepreth Cambridgeshire SG8 6GB UK
Tel: +44 (0) 1763 260 811 Fax: +44 (0) 1763 262 410 E-mail: feedback@grantinstruments.com
Contents
Contents 2
1.0 Use of products 4
2.0 How to use this operating manual 4
3.0 Safety information 4
3.1 Safety compliance 4
3.2 Safety symbols 4
3.3 Safety warnings 5
4.0 Operating instructions 6
4.1 Unpacking instructions 6
4.2 Recommended liquids 6
4.3 Installation 7
4.4 Electrical supply 7
5.0 Operating procedures 8
5.1 Operation 8
5.1.1 Liquid level 8
5.1.2 Operation above 60°C 8
5.1.3 Using the pump 8
5.1.4 Emptying the LTC2 9
5.1.5 Setting up and switching on 9
5.2 Using the LTC2 10
5.2.1 Product description, control unit 10
5.2.2 Control unit product indicators 10
5.2.3 Product description, refrigeration unit front panel (grille removed) 11
5.2.4 Product description, refrigeration unit rear panel 12
5.2.5 Setting the control temperature 12
5.2.6 Selecting liquid type 12
5.2.7 Setting the over-temperature thermostat 13
5.2.8 Configuring a preset 13
5.2.9 Running a bath preset 14
5.2.10 Completing a calibration 14
5.2.11 Restoring factory calibration settings 15
5.2.12 Adjusting display brightness 15
5.2.13 Setting a countdown timer 15
5.2.14 Cancelling the timer 16
5.2.15 Setting a high temperature warning alarm 16
6.0 Technical specifications 17
6.1 Operating conditions 17
6.2 Electrical details 17
6.3 Performance 17
7.0 Technical Tips 18
7.1 Which water should you use in your bath? 18
7.2 How to prevent rust in water baths 18
7.3 How to prevent algae and bacteria? 19
8.0 Warranty information 19
9.0 Maintenance and service 19
9.1 Routine maintenance 19
9.2 Cleaning 19
9.3 Fuses 20
9.5 Routine safety tests 20
9.6 Service 21
10.0 Optional accessories 21
10.1 Alternative pump 21
11.0 Troubleshooting 22
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12.0 Contact Grant Instruments 24
13.0 Compliance 24 Notes 25
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1.0 Use of products
Caution: Surfaces and heat transfer liquid can be hot during and after use.
Read this manual before using the bath.
Important safety warning.
The following products are covered by this operating manual:
LTC2 & LTC2L
The products listed above are low temperature circulators designed for indoor laboratory use by a professional user.
The LTC2 consists of a TC120 immersion thermostat combined with an R2 refrigeration unit, with insulated hoses and clips to allow circulation of temperature control fluids to external equipment.
2.0 How to use this operating manual
This operating manual will allow you to unpack, set-up and operate this low temperature bath/circulator correctly and safely. Important safety information, symbols and warnings are listed below and should be read carefully. Section 4 gives information about how to unpack and install the product correctly. Section 5 gives operating information for the LTC2. Product technical specifications and tips are provided in sections 6 and 7. The warranty for this product is for FOUR YEARS and is detailed in section 8 and should be registered by completing the on-line registration form at www.grantinstruments.com.
If there is a technical matter that this operating manual does not address, or any other question concerning this product, please contact Grant Instruments or your local distributor, who will be able to provide any additional information.
3.0 Safety information
3.1 Safety compliance
The LTC2 meets the requirements of international safety standard IEC 61010: Safety requirements for electrical equipment for measurement, control, and laboratory use.
3.2 Safety symbols
The symbols below are marked on the equipment and throughout this manual to indicate:
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3.3 Safety warnings
Read the whole of these instructions. Safety may be impaired if they are not followed.
For the LTC2, only use liquids specified in these operating instructions, within the specified temperature range. If the alarm lamp is illuminated the liquid temperature may be above its recommended maximum. Do not inhale the vapours given off as they may be toxic. Liquids should be safely discarded and replaced.
Do not use the LTC2 with flammable heat transfer liquids.
Do not use the LTC2 to heat any sample material that could cause a fire or any other kind of hazard.
Do not use the equipment in an area where there are aggressive or explosive chemical mixtures.
If a potentially hazardous liquid is spilt onto or inside the equipment, disconnect it from the power supply and have it checked by a competent person.
Before moving, disconnect from the mains power supply
It is the users responsibility to carry out appropriate decontamination if hazardous material is spilt on the equipment.
If the alarm lamp is illuminated do not touch the liquid or the heater, they may be very hot. Refill carefully, a hot heater can cause a spattering of very hot water droplets and scalding steam.
Do not touch surfaces which become hot during high temperature operation.
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4.0 Operating instructions
The LTC2 weighs 25kg. Take necessary precautions when lifting.
To ensure protection the overtemperature cut-out must be set appropriately for the heat transfer liquid selected (see table below).
If using non-recommended heat transfer liquids it is important to set the over­temperature cut-out to a value no higher than 25°C below the fire point of the liquid.
Use fume extraction when using silicone fluids at elevated temperatures
Temp range
Recommended liquid
Comments
-30°C to 30°C
50% water, 50% antifreeze (inhibited ethylene glycol)
WARNING: Ethylene glycol is toxic – follow the manufacturer’s instructions. For safe disposal consult the local regulations. Use a lid to reduce the dilution of the mixture caused by condensing water vapour from the air, and to maintain the cool down rate.
0°C to 30°C
80% water, 20% antifreeze (inhibited ethylene glycol)
5°C to 99.9°C
Water*
Water can be used but care should be taken above 60°C as hot vapour can be dangerous. Use a lid or polypropylene spheres above 60°C to ensure good performance & reduce evaporation. At temperatures approaching 99°C the temperature performance will be affected due to localised boiling. The units should not be used to boil water.
70°C to 120°C
Silicone fluid Viscosity ~20cs
Flash point ≥230°C Fire Point ≥280°C
Dow Corning DC200/20 silicone fluid is a suitable liquid – follow the manufacturer’s instructions. For safe disposal consult the local regulations.
4.1 Unpacking instructions
Standard equipment includes:
LTC2 low temperature circulator  Pump connector kit  4 x Jubilee clips  6m of insulated hose  Mains cord
Remove packing materials carefully and retain them for future shipment or storage of the equipment.
4.2 Recommended liquids
The following table lists the recommended liquids for different temperature ranges. Always ensure the liquid used is safe and suitable for your working temperature. If using non-recommended heat transfer liquids, it is the responsibility of the user to conduct an assessment to ensure the intended fluid is compatible with the LTC2. If in doubt please contact the Grant technical support team.
* See section 7.1 for further details
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4.3 Installation
Place the LTC2 on a level, non-combustible surface. Ensure that the mains plug and the switch at the rear of the unit are easily accessible.
If the equipment has been transported or stored in cold or humid conditions, condensation may form inside it. If that could have happened, allow time (at least 2 hours at room temperature) for the condensation to evaporate before using the equipment.
Do not block or restrict ventilation slots.
Do not connect to a power supply or switch on before filling the tank.
Drain before moving the bath. Before draining allow the liquid to cool below 50˚C.
Do not touch the condenser fins, they are sharp and may cause injury.
Connect the LTC2 to a grounded (earthed) electrical power supply with voltage and frequency within the range specified on the serial number plate.
The LTC2 must only be connected to the mains using the mains cord supplied or one with an identical rating (see section 9.4)
Ensure the mains switch and isolating device (power supply connector) are easily accessible during use.
After transportation, let the unit stand in its intended working position for six hours. This is to allow the oil to drain to the bottom of the compressor. This is normal procedure for refrigeration compressors. Allow at least 100mm clearance from obstructions on all sides so that there is free air flow through the unit, from the front to the back (this also has the advantage that air is not blowing directly out of the sides onto instruments next to the LTC2).
4.4 Electrical supply
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5.0 Operating procedures
Take care when lifting and removing the lid as it may be hot. Steam and hot vapours can cause scalding.
Always use pump connectors and hoses that are suitable for the operating temperature and liquid used. Check the pipe connections are secure.
Never disconnect any pipes or hoses while they contain very hot or very cold liquids or while the LTC2 is pumping.
B
A
5.1 Operation
5.1.1 Liquid level
Fill the tank to an appropriate level with a liquid suitable for your working temperature; see section 4.2 for liquid options. Allow for thermal expansion and contraction of the liquid during operation and for any liquid in external circulation paths. If using liquids that can evaporate then periodic checking and refilling should be completed. The low level float switch will alarm if the liquid level drops below the minimum required level and the unit will switch off the heater and stop temperature control.
5.1.2 Operation above 60°C
A lid or polypropylene spheres must be used above 60°C to maintain temperature control and to ensure that the bath fluid temperature reaches the set point. They will save energy by preventing excessive evaporation and reduce the frequency that the bath needs to be refilled.
5.1.3 Using the pump
The LTC2 allows liquid to be pumped around a closed external system (not open to the atmosphere). It cannot be used for circulation through an external open tank. The pump is fitted with a blanking plate as standard. Fit a pump connector plate as shown below. Ensure o-rings are located in the grooves, use silicone grease to hold the o-rings in place. Note: the blanking/connector plates have a locating hole (see A below) to assist correct alignment onto the pump moulding. It is important to verify the hole is aligned with the corresponding locating pin (see B below) on the pump moulding. Failure to do so will result in a leaking connection. Retain the blanking plate for refitting when the pump is no longer required.
The LTC2 is supplied with insulated hose which is designed to operate at temperatures between -40˚C to 80˚C. We recommend that suitable high temperature hose is used for
temperatures above 80˚C.
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