Grandhall XI08ALP, XI08ANG Operator's Manual

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference.
RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of grill)

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IMPORTANT:

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Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property dam­age.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal in­jury or death.

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WARNING

! !

Operator's Manual

Liquid Propane Gas (LPG) Grill

Model XI08ALP

Natural Gas (NG) Grill

Model XI08ANG

FREE HELP

FROM THE GRILL EXPERTS

Ÿ

Manual # P80134004A - Date:2009/02/27

At Grand Hall we're the experts on this
product and trained to help you with:

visit www.grandhall.com or call:
1-877-934-7455

Monday - Friday 8:00am-4:30pm CST

Assembly Questions
Grill Operation
Replacement of Damaged or Missing parts

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XI08ALP

XI08ANG

2

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists..........................4-7

Assembly Instructions...............................8-12

Use & Care Instructions:

• Gas Safety and Leak Tests...........13-16

• Natural Gas Connection.........................16

• Use & Care Instructions - LCD......17-18

• Lighting Instructions.................................19

• Troubleshooting..........................................20

• Rotisserie Instruction...........................21-23

Cleaning and Maintenance..........................24

Cooking Guide........................................A1-A5

Frequently Asked Questions................A6-A7

Warranty Terms............................Back Cover

WARNING

! !

This appliance, when installed, must be electri­cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.

•

•

Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appli­ances.
An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.

1.

2.

WARNING

! !

Always keep the Grease/Water Tray 1/2 filled
with water during operation. Failure to fol­low this could result in a grease fire that could
cause serious bodily injury or property dam­age.

1.

2.

WARNING

! !

Handle this Grease/Water tray with a flame
retardant BBQ mitt.

WARNING

! !

•

LPG models must be used with Liquid Propane
Gas and the regulator assembly supplied. Natu­ral Gas models must be used with Natural Gas
only. Any attempt to convert the grill from one fuel
type to another is extremely hazardous and will
void the warranty.

Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary
twisting of hose. Visually inspect hose prior to
each use for cuts, cracks, excessive wear or other
damage. If the hose appears damaged do not use
the gas grill. Call 1-877-934-7455 for a certified
replacement hose.

California Proposition 65

Combustion byproducts produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.

Brass components on the grill, such as hose fit­tings, propane cylinder valves (sold separately) and
burner valve stems, contain lead which is known to
the State of California to cause cancer, birth defects,
or other reproductive harm.

Never use charcoal or lighter fluid in this gas grill.
Failure to comply with these instructions could re­sult in a grease fire or explosion that could cause
serious bodily injury, death or property damage.

The Grease Tray must be visually inspected before
each grill use. Remove any grease and wash Grease
Tray with a mild soap and warm water solution.

Failure to comply with these instructions could
result in a grease fire or explosion that could
cause serious bodily injury, death or property
damage.

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DANGER

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!

1.

2.

3.

4.

If you smell gas:

Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.

Patents held by Grand Hall include the following:

Grand Hall and design®, DS Grill and design®,
Crossray™ Lateral Infrared Burner Technology, Com­mand Flame®, Smooth Start® Electronic Ignition System,
Ceramic Savor Plates®, Sear-zzler®, Stainless Clad
Therma-Core® Cooking Grids, Grand Café and design®,
Grand Mark and design®, Grand Chef and design®,
Grand Royale and design®, Globe Café and design®,

Urban Café and design®, Smokeless Grill and design®.

Registered and unregistered Trademarks held by
Grand Hall include the following:

©2008 Grand Hall. All Rights Reserved.

The Crossray Burner System by Grand Hall is covered
by Australian Patent No. 2006100635, Chinese Patent
No. 960361, European Patent Pending, French Patent
0607231, German Patent No. 20 2006 012 212.5, U.K
Patent GB2440714, and U.S. Patent 7,475,632.

3

Pre-Assembly Instructions For Your Safety

To begin your “restaurant quality” grilling, become familiar
with all of the cooking elements of your Grand Hall Grill
lighting and operating instructions.

IMPORTANT NOTE: Your infrared Grand Hall Grill is
equipped with an innovative Grease/Water Tray that is de­signed to trap excess grease drippings but also to moistur­ize your food. It is important to keep this tray half-filled with
water while grilling in order to get the best possible results.

WARNING: Grease and water can get very hot. Always
handle the Grease/Water Tray with a flame retardant BBQ
mitt. Before removing the Tray, always be sure that the grill
has properly cooled. Be aware that the tray does contain
water and grease and be extremely careful when removing
the tray to prevent spillage. Failure to follow these instruc­tions could cause serious bodily injury or property damage.

Congratulations on your selection of one of the finest out­door kitchen appliances available. Your Grill is equipped
with the unique Crossray Infrared Cooking System® by Grand
Hall, which offers restaurant style grilling performance.

Infrared grilling technology cooks the food directly (and not
the air around it) which offers many advantages over con-

MORE FLAVORFUL FOOD as the intense heat sears the
food and locks in the juices while also cooking it faster
which usually means more succulence.

FEWER FLAREUPS as the higher infrared heat vapor­izes more drippings which also adds natural flavoring to
your food.

MORE EFFICIENCY AND CONVENIENCE as the higher
heat means shorter cooking times, more fuel efficiency
and easier year round grilling.

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.

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PRE-ASSEMBLY

Read and perform the following pre-assembly instruc­tions:

1-877-934-7455 M-F 8AM-4:30PM CST for assistance.

Tools Required for Assembly:

protective work gloves
protective eyewear

#2, #3 Phillips head screwdriver
You will need assistance from two people to handle

the grill head and other large, heavy parts.
Open Lid of shipping carton and remove top sheet of

cardboard and packing materials. Lay cardboard
sheet on floor and use as a work surface to protect
floor and grill parts from scratches.

You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed in­side, making it easier to lift.

Use the Hardware and Part Diagrams to ensure all items
are included and free of damage.

Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when you
unpack the shipping box or you have questions during
the assembly process call

Europe Patent Pending
Australia Patent No.: 2006100635
Germany Patent No.: 202006012212.5
France Patent No.: 0607231
UK Patent No.: GB2440714
China Patent No.: 960361

US Patented.: 7,475,632

ventional grilling systems:

Hardware Pack Parts List for Models XI08ALP & XI08ANG

PART #

PART DESCRIPTION

QTY

PURPOSE OF PART

P06030003A

Hardware Pack

1

For use in assembly of Model XI08ALP

P06030007A

Hardware Pack

1

For use in assembly of Model XI08ANG

S125G04092Phillips Head Screw, PT 1/4"x1-5/16" 16

Install Island Side Panel Bracket Assembly

S182G03062

Pan Head Screw 3/16"x3/8"

4

Install Rotisserie Motor

S164G04121Socket Head Cap Screw 1/4"x3/4" 4
P05515006BWrench/M3 1
S355G04001Wing Nut 1/4" 4
S411G05101Plain Washer 5/16" 4
P05515129CWrench 1
S192G03062Pan Head Screw 3/16"x3/8" 4
S165G04092Hex Head Screw, PT 1/4"x2-1/16" 8
S313G04062Flange Nut 1/4" 8

S182G04062Pan Head Screw 1/4"x3/8" 4

Install Partition Panel Bracket to Island Decorative Panel

(For XI08ALP Model)

S182G03062Pan Head Screw 3/16"x3/8" 8

Install Island Decorative Panel

S162G04062Hex Head Screw 1/4"x3/8" 4

Install Partition Panel (For XI08ALP Model)

P05515128YWrench/M5 1 For use in removing/installing the replacement part for Lid

Install Island Side Panel Set

Install Island Side Panel Bracket to Island Side Panel Set

4

* One Battery/AA included in the Hardware Pack.

Back Up Battery Parts List for Models XI08ALP & XI08ANG

Back Up Battery Diagram for Models XI08ALP & XI08ANG

PART # PART DESCRIPTION QTY PURPOSE OF PART

P05301005Q Spare Battery Box 1 Temporary Replacement for the Battery Pack/Rechargeable

Spare Battery Box
Qty. 1
Part # P05301005Q

Wrench/M5
Qty. 1
Part # P05515128Y

For use in Removing/Installing
replacement part for Lid Hinge

Hardware Pack Diagram for Models XI08ALP & XI08ANG

Hex Head Screws
1/4"x3/8"
Qty. 4 (LPG Model)
Part # S162G04062

Flange Nut 1/4"
Qty. 8

Part # S313G04062

Phillips Head Screw,
PT 1/4"x1-5/16"
Qty. 16
Part # S125G04092

Wrench/M3
Qty. 1
Part # P05515006B

Wing Nut 1/4"
Qty. 4
Part # S355G04001

Plain Washer 5/16"
Qty. 4
Part # S411G05101

Wrench
Qty. 1
Part # P05515129C

Pan Head Screw
3/16"x3/8"
Qty. 12
Part # S182G03062

Pan Head Screw
1/4"x3/8"
Qty. 4 (LPG Model)
Part # S182G04062

Socket Head Cap
Screw 1/4"x3/4"
Qty. 4
Part # S164G04121

Hex Head Screw,
PT 1/4"x2-1/16"
Qty. 8
Part # S165G04092

Pan Head Screw
3/16"x3/8"
Qty. 4
Part # S192G03062

Parts Diagram for Models XI08ALP & XI08ANG

5

24a

60

15

14

13

6

6

26

58

59

82

80

81

79

78

77

77

76

75

74

73

72

71

70

67

69

68

67

66

65

64

63

61

61

41

40

24b

23

10

57

51

52

53

55

48

45

44

43

25

39

36

34

35

37

32

31

30

29

28

27

7

21

20

9

8

3

5

4

1

2

5

11

12

16

18

17

28

42

33

38

31

29

42

19

22

56

54

78

63

64

30

83

84a

84b

85

86

38a

49

50

8a(optional)

8b(optional)

8b(optional)

14a

14a

1a

1a

47

45a

46

45a

45

7a

7b

41a

41a

87
88

89

90

90

91

92

93

42

42

62

Parts List for Models XI08ALP & XI08ANG

6

KEY

DESCRIPTION

PART#

QTY1Lid Assembly Outer

P0014513A5

11aProtective Pad

P05518018I

22Temperature Gauge

P00601371A

13Lid Handle

P00215034F

14Lid Assembly Inner

P0014514E5

15Lid Hinge

P05547004D

26Lid Bracket

P033031165

27Motor Transmission

P05378002B

17aMotor/DC

P07102002A

17bGear Shaft

P05508201C

18Cooking Rack/Secondary

P015160275

19Cooking Grid

P01615035F

4

10

Gas Fitting

P03907008A

111Bowl Panel, Rear/Upper

P007560265

112Bowl Panel Fixed Shield, Rear/Upper

P0075603E5

113Lid Spring Bracket Set, Left

P055510037

1

14

Lid Spring Bracket Set, Right

P055510047

1

14a

Protective Pad for Spring Bracket

P05518045I

2

15

Spring

P05504113N

2

16

Bowl Frame A Panel, Rear

P007259865

1

17

Bowl Frame A

P0071363S5

1

18

Bowl Frame A Bracket

P013180035

2

19

Regulator with Hose Assembly (LPG)

P03603050A

120Bowl Frame Trim panel, Left

P0072091B5

121Bowl Frame Trim panel, Right

P0072192B5

122Regulator with Hose Assembly (NG)

P03628003A

123Cooking Rack Bracket/Secondary

P01529001A

4

24a

Spit Bracket - Left

P05552001A

1

24b

Spit Bracket - Right

P05552002A

1

25

Control Panel Heat Shield

P0300917EB

126Bowl Frame B

P013180055

127Grease Tray Heat Shield

P069040485

128Grease Shield, Lower

P069021245

229Grease Shield, Upper

P069021255

230Infrared Burner Assembly

P020050235

431Cross Lighting Channel

P02212377A

232Bowl Assembly

P0073957E5

133Thermocouple for Gas Valve

P05305047A

234Thermocouple for Gas Valve

P05305040D

235Thermocouple for LED Light - Long

P05305048A

236Thermocouple for LED Light - Short

P05305049A

237Thermocouple Bracket

P03327058C

238Thermocouple Bracket

P03327059C

2

38a

Thermocouple/Ignition Electrode Cover

P03343015C

439Ignition Electrode

P02614055A

440Grease Tray

P02717575B

141Grease Tray Bracket Assembly

P03327073D

1

41a

Grease Tray Bracket Slide Set

P05516140M

1

Orifice (LPG)

P06539028A

4

Orifice (NG)

P06539029A

4

Gas Valve/Manifold Assembly (LPG) Y0060657 1
Gas Valve/Manifold Assembly (NG) Y0060658 1
Control Panel (LPG) P02914208A 1

Control Panel (NG)

P02914208F

145Control Knob Seat with LED Light and Wire - Long

P03401394V

2

45a

Control Knob Seat with LED Light and Wire - Short

P03401414V

246Control Knob

P03401424V

447LCD Heat Insulating Spacer

P05357005D

148LCD Assembly

P05357006B

1

49 Rot. Holding Fork P05508198M 2
50 Rot. Spit P05508199A 1
51 Connection Hose - Long P03720001F 2

43

44

42

Parts List for Models XI08ALP & XI08ANG

7

KEY DESCRIPTION PART# QTY

8a Griddle (optional) P057050035 1
8b Griddle Handle (optional) P055151255 2

Cover (optional) P07007055A 1

Optional Parts to Purchase for Models XI08ALP & XI08ANG

Important: Use only Grand Hall replacement parts. The use of any part that is not a Grand Hall replacement part can be dangerous

and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following
information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

For the repair or replacement parts you need:

Call 1-877-934-7455 M-F 8AM-4:30 PM CST

KEY DESCRIPTION PART# QTY

52

Connection Hose - Short

P03702035F

253Connection Hose

P03715016F

154NG Regulator Bracket (NG)

P033110415

155Electric Wire, 4-Contact

P02627011A

156Electric Wire Set

P02615150A

157Lighting Stick

P05507140M

158Electric Ignitor, 4-Port

P02502364C

159Battery Pack/Rechargeable

P05301008B

160Battery Bracket

P03348001D

161Side Panel, Island

P011060495

262Cord Holder

P055530013

163Bracket/Island

P03334006D

464Connection Bracket/Island

P03331017D

465Panel, Left/Rear/Island

P07702107B

166Panel, Right/Rear/Island

P07702108B

167Door

P04304010B

268Door Trim Panel, Left

P04316002B

169Door Trim Panel, Right

P04316003B

170Basket, Left

P05203009G

171Basket, Right

P05203010G

172Panel, Left/Island

P07617047B

173Panel, Right/Island

P07618048B

174Decorative Panel, Left/Island

P07605034B

175Decorative Panel, Right/Island

P07606036B

176Frame Assembly/Island

P01306027D

177Side Panel Bracket Assembly/Island

P03334007D

278Slide Set

P05516045L

479Bottom Panel, Left/Island

P01001039D

180Bottom Panel, Right/Island

P01001040D

181Tank Tray

P04021010C

182Towel Rack

P05212014A

183Partition Panel (LPG)

P07515021B

1

84a

Partition Panel Bracket, Left (LPG)

P03303126D

1

84b

Partition Panel Bracket, Right (LPG)

P03303127D

185Charger

P05384001B

186Temperature Probe

P05385001B

187End Cap, Leg

P06802008G

1288Level Adjuster A

P05322005B

889Level Adjuster B

P05322006A

490Hose Holder (NG)

P03338003D

291Tank Fastening Strap (LPG)

P05314002V

192Cutting Board

P02401004A

193Grate Handle Hook

P05514135G

1

Hardware Pack (LPG)

P06030003A

1

Hardware Pack (NG)

P06030007A

1

Operator's Manual

P80134004A

1

Assembly Instructions

CAUTION : To assemble this grill, you should obtain assistance from 2 people when handling the larger, heavier pieces.

Phillips Head Screw,
PT 1/4"x1-5/16"
Qty. 16
Part # S125G04092

2

Install Rotisserie Motor

Insert the Gear Shaft into the Rotisserie Motor as shown in diagram below.
Insert the other end of the Gear Shaft with Motor into the hole on the Motor Transmission. Next,
align the 4 holes on the Motor Bracket with the 4 holes on the Left Grill Bowl, then insert 4 Pan

Head Screws 3/16"x3/8" and tighten as shown.

8

Gear Shaft

1

Install Island Side Panel Bracket Assembly

Lay a piece of cardboard on the ground (refer to Pre-Assembly Instructions). With the help of your assistant,
remove the Grill Head from the box and put it on the cardboard. Reserve the box for next step.
Remove all cooking components from the Grill Head. Raise the Grill Head and put it on top of the box
as shown.
Align the 8 holes on the Left Island Side Panel Bracket Assembly with the 8 holes on the Left Bowl
Panel. Insert 8 Phillips Head Screws, PT 1/4"x1-5/16" and tighten securely.
Repeat previous steps for the Right Island Side Bracket Assembly.
Once the Bracket Assemblies have been securely installed, place the Grill Head with Bracket Assemblies

onto the ground. Carefully remove the box from underneath the Grill Head.

Pan Head Screw 3/16"x3/8"
Qty. 4
Part # S182G03062

3

Install Island Side Panel Sets

Insert 2 Socket Head Cap Screws 1/4"x3/4" into the Bowl Frame Trim Panel/Left. Tighten and secure
using the Wrench/M3 as shown.
With your assistants, lift the Side Panel, Left/Island and slide it towards the Left Island Side Bracket
Assembly. Insert the 2 Electric Wires from the left side of the Control Panel into the holes on the Bowl
Frame Trim Panel/Left and the Side Panel, Left/Island as shown. Align them by making sure the 2 Socket
Head Caps in the Bowl Frame Panel go into the holes in the Island Side Panel Bracket Assembly.
Open the Left Island Door. Find the ends of the 2 Socket Head Cap Screws (they should be where the
Bowl Frame Trim Panel/Left and Side Panel, Left/Island meet). Install 1 Plain Washer 5/16" onto each
Socket Head Cap Screw. Secure by installing 1 Wing Nut 1/4" on top of each washer.
Repeat previous steps for the Side Panel Right/Island.
If the Island Side Panels and the Grill are not level with each other, use the wrench to adjust the level
adjusters on the bottom of the Bracket Assemblies.
Turn the adjusters clockwise to raise the height of the Grill.

Turn the adjusters counterclockwise to lower the height of the Grill.
FOR YOUR SAFETY DO NOT TILT your Grill at any time.

Wing Nut 1/4"
Qty. 4
Part # S355G04001

Socket Head Cap
Screw 1/4"x3/4"
Qty. 4
Part # S164G04121

Wrench/M3
Qty. 1
Part # P05515006B

9

Wrench
Qty. 1
Part # P05515129C

Plain Washer 5/16"
Qty. 4
Part # S411G05101

•

•

•

10

4

Install the Island Side Panel Bracket Assemblies onto the Island Side Panel Sets

Align the 2 holes on the left Island Side Panel Bracket Assembly with the 2 holes on left
Island Side Panel Set, insert 2 Pan Head Screws 3/16"x3/8" and tighten.
Align the 4 holes on the Left Island Side Panel Bracket Assembly with the 4 holes on the Left Island
Side Panel Set. Insert and install 4 Hex Head Screws PT 1/4"x2-1/16" Secure them by installing 4
Flange Nuts 1/4" as shown below.
Repeat steps for the Right Island Side Panel Bracket Assembly.

Flange Nut 1/4"
Qty. 8
Part # S313G04062

Hex Head Screw,
PT 1/4"x2-1/16"
Qty. 8
Part # S165G04092

Pan Head Screw
3/16"x3/8"
Qty. 4
Part # S192G03062

5

Install Partition Panel Bracket (For XI08ALP Model) and Island Decorative Panel

Install the Left Partition Panel Bracket onto the Left Island Decorative Panel using 2 Pan Head Screws
1/4"x3/8" and tighten securely.
Open the Left Island Door and insert the 4 pins on the Left Island Decorative Panel into the 4 holes
on the rear of the Left Island Panel set. Push the Left Island Decorative Panel into position. Make
sure the Decorative Panel is crossed over the Left Side Panel as shown in the diagram below.
Align the 4 holes on the Left Island Decorative Panel with the 4 holes in the front of the Left Island
Panel Set. Insert 4 Pan Head Screws 3/16"x3/8" and tighten securely.
Repeat steps for installing the Right Partition Panel Bracket and the Right Island Decorative Panel.

Pin

Left Island
Decorative
Panel

The Decorative Panel is
crossed over the Side Panel

Pan Head Screw
1/4"x3/8"
Qty. 4 (LPG Model)
Part # S182G04062

Pan Head Screw
3/16"x3/8"
Qty. 8
Part # S182G03062