Models B3816 ANG , B3 816BN G, B AI 16AN G & BAI 16 BNG
B3816ALP/NGBAI16ALP/NG
B3816BLP/NGBAI16BLP/NG
GrillInformationCenter:
FREE HELP
FROM THE GRILL EXPERTS
Barbeques Galore is the expert on this
product and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-800-474-5587
Monday - Friday 8:00am-4:30pm PST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL #
Ÿ
__________________
(see silver CSA label on main body of grill)
!!
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY.
Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
This appliance, when installed, must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
•
Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.
WARNING
!
!!
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the
vicinity of this or any other
appliances.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity
of this or any other appliance.
!!
LPG models must be used with Liquid Propane
•
Gas and the regulator assembly supplied. Natural
Gas models must be used with Natural Gas only.
Any attempt to convert the grill from one fuel type
to another is extremely hazardous and will void the
warranty.
Keep gas regulator hose away from hot grill sur-
•
faces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use
for cuts, cracks, excessive wear or other damage.
If the hose appears damaged do not use the gas
grill. Call 1-800-474-5587 for a certified replacement hose.
WARNING
!
DANGER
If you smell gas:
Shut off gas to the appliance.
1.
Extinguish any open flame.
2.
Open lid.
3.
If odor continues, keep away from
4.
the appliance and immediately call
your gas supplier or your fire
department.
CSA label located on
the Rotisserie Burner
Wind Shield.
California Proposition 65
•
!
Combustion byproducts produced when using this
product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Brass components on the grill, such as hose fittings,
propane cylinder valves (sold separately) and burner
valve stems, contain lead which is known to the State
of California to cause cancer, birth defects, or other
reproductive harm.
Never use charcoal or lighter fluid in this gas grill.
•
Failure to comply with these instructions could result
in a grease fire or explosion that could cause serious
bodily injury, death or property damage.
Before each use of your grill: Inspect the Grease Tray,
•
Grease Tray Heat Shield and inside of the Grill Bowl to
be sure there is no excessive grease and debris
buildup. Clean the Grease Tray, Grease Tray Heat
Shield and inside of the Grill Bowl frequently to eliminate grease/debris build-up and to prevent grease
fires. Failure to comply with these instructions could
result in a grease fire and even a subsequent explosion that could cause serious bodily injury, death or
property damage.
!!
Never cover or wrap the Cooking Grids, bottom
of the Grill Bowl, Grease Tray with aluminum foil
or any other material that will absorb grease.
2
WARNING
Pre-Assembly Instructions For Your Safety
!!
Failure to comply with these instructions may result
in a hazardous situation which, if not avoided, may
result in injury.
Spiders and small insects can spin webs and nest
in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction
resulting in a fire in and around the Burner Tubes.
This type of "FLASHBACK FIRE" can cause serious
grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE
you must clean the Burner Tubes as follows
before initial use. Also do this at least once a
month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.
CAUTION
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:
Tools Required for Assembly:
protective work gloves
•
protective eyewear
•
Phillips Head Screwdriver
•
You will need assistance from another person to handle
the grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of
cardboard and packing materials. Lay cardboard sheet
on floor and use as a work surface to protect floor and
grill parts from scratches.
You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed inside,
making it easier to lift.
Remove the screws from the rear of each Main Burner
1.
using a Phillips Head Screwdriver or wrench.
Carefully lift each Burner up and away from the Gas
2.
Valve Orifice.
Check and clean Burner/Venturi Tubes for insects
3.
and insect nests. A clogged tube can lead to a fire
beneath the grill.
Refer to the figure below and perform one of these
4.
3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger
into a small hook as shown and run the hook
through the Burner Tube and inside the Burner
several times to remove debris.
TO CLEAN BURNER TUBE,
INSERT HOOK
HERE
9
METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
METHOD 3: Use an air hose to force air through
each Burner Tube. The forced air should pass
debris or obstructions through the Burner and out
the Ports.
For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using
your grill. (See figure). If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Burner Port
Burner Tube
Foot
Use the Hardware and Part Diagrams to ensure all items
are included and free of damage.
Do not throw away the bags of hardware that are included with boxed parts. These are required for assembly.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when
you unpack the shipping box or you have questions during the assembly process call 1-800-474-5587 M-F 8AM4:30PM PST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
WARNING: Grease can get very hot. Always handle the Grease
Tray with a flame retardant BBQ mitt. Before removing the
Tray, always be sure that the grill has properly cooled. Be
aware that the Tray does contain grease and be extremely
careful when removing the Tray to prevent spillage. Failure to
follow these instructions could cause serious bodily injury or
property damage.
!
When using electrical appliances, basic safety
precautions should always be used.
CAUTION
WARNING
!
Gas Valve Assembly
Orifice
Burner Tube
3
Hardware Parts List for Models B3816ALP/NG & B3816BLP/NG
Already installed in the Rear Panel of the Bowl Frame
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06013026A Hardware Pack1For use in assembly of B3816ALP/NG & B3816BLP/NG Models
S162G04081Hex Head Screw 1/4"x1/2"5
S112G04041Phillips Head Screw 1/4"x1/4"2
S112G04041Phillips Head Screws 1/4"x1/4"2
S411G04011
Plain Washer 1/4"2
S182G03061Pan Head Screw 3/16"x3/8"2Install the LP Regulator Brackets (for B3816BLP Models)
S182G03061Pan Head Screw 3/16"x3/8"3Install the Tank Tray Set (for B38126LP & B3816BLP Models)
S182G04081Pan Head Screw 1/4"x1/2"13 Install Bowl Side Trim Panel (for B3816BLP/NG Models)
Already installed in the Left Cart Side Panel Trim Plate
S112G03081Phillips Head Screw 3/16"x1/2"6
Install Bowl to Cart (for B3816ALP/NG Models)
Install Transformer Bracket to the Left Panel of the Bowl Frame
(for B3816BLP/NG Models)
Install Left Cart Side Panel Trim Plate (for B3816ALP/NG Models)
Hex Head Screw
1/4"x1/2"
Qty. 5
Part # S162G04081
*One Battery/AA included in the Hardware Pack
Phillips Head Screw
1/4"x1/4"
Qty. 4
Part # S112G04041
Pan Head Screw
1/4"x1/2"
Qty. 13
Part # S182G04081
Plain Washer 1/4"
Qty. 2
Part # S411G04011
Already installed in the Left Cart
Side Panel Trim Plate
Phillips Head Screw 3/16"x1/2"
Qty. 6
Part # S112G03081
Pan Head Screw
3/16"x3/8"
Qty. 5
Part # S182G04061
Hardware Parts List for B3816ALP/NG Cart Model
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06030028A Hardware Pack1For use in assembly B3816ALP/NG Cart Models
S182G04081Pan Head Screw 1/4"x1/2"12 Install Side Shelves
S182G04081Pan Head Screw 1/4"x1/2"1Install the Side Burner Lid Chain
Pan Head Screw 1/4"x1/2"
Qty. 12
Part # S112G04081
Already installed in the Rear Panel of the
Bowl Frame
Phillips Head Screw 1/4"x1/2"
Qty. 1
Part # S112G04081
4
Hardware Parts List for Models BAI16ALP/NG & BAI16BLP/NG
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06013027A Hardware Pack1For use in assembly of BAI16ALP/NG & BAI16BLP/NG Models
S162G04081Hex Head Screw 1/4"x1/2"6
S112G04041Phillips Head Screw 1/4"x1/4"2
S112G04041Phillips Head Screws 1/4"x1/4"2
S411G04011
Plain Washer 1/4"2
S182G03061Pan Head Screw 3/16"x3/8"2Install the LP Regulator Brackets (for BAI16BLP Model)
S182G03061Pan Head Screw 3/16"x3/8"3Install the Tank Tray Set (for BAI16ALP & BAI16BLP Model)
S182G04081Pan Head Screw 1/4"x1/2"4Install Rear Trim Panel (for BAI16BLP/NG Models)
Already installed in the Left and Right Cart Side Panel Trim Plates
S112G03081Phillips Head Screw 3/16"x1/2"12
Install Bowl to Cart (for BAI16ALP/NG Models)
Install Transformer Bracket to the Left Panel of the Bowl Frame
(for BAI16BLP/NG Models)
Install Left and Right Cart Side Panel Trim Plates (for
BAI16ALP/NG Models)
Hex Head Screw
1/4"x1/2"
Qty. 6
Part # S162G04081
Pan Head Screw 1/4"x1/2"
Qty. 4
Part # S182G04081
*Two Batteries/AA included in the Hardware Pack
Phillips Head Screw
1/4"x1/4"
Qty. 4
Part # S112G04041
Plain Washer 1/4"
Qty. 2
Part # S411G04011
Already installed in the Left and
Right Cart Side Panel Trim Plates
Phillips Head Screw 3/16"x1/2"
Qty. 12
Part # S112G03081
Pan Head Screw
3/16"x3/8"
Qty. 5
Part # S182G04061
Hardware Parts List for BAI16ALP/NG Cart Model
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06030028A Hardware Pack1For use in assembly B3816ALP/NG Cart Models
S182G04081Pan Head Screw 1/4"x1/2"12 Install Side Shelves
Pan Head Screw 1/4"x1/2"
Qty. 12
Part # S112G04081
5
Parts Diagram for Models B3816ALP/NG & B3816BLP/NG
Gas Valve/Manifold Assembly-NGY0060851Y00608511
32Control Knob Wire AssemblyP05383008BP05383008B1
33Electric Ignitor, 6-PortsP02502305CP02502305C1
34A Control PanelP02916173AP02916173A1
34B Control Panel,UpperP02916183AP02916183A1
35Lighting SwitchP05360004BP05360004B1
36Control Knob Seat with LED LightP03445014AP03445014A7
37Control Knob for Main BurnerP034265621P0342656215
38Grease Tray AssemblyY0270006Y02700061
39Extension Tube P03701011AP03701011A1
40Extension Fitting for Manifold P03907012AP03907012A1
41A Regulator with Hose / LPGP03624010AN/A1
41B Regulator with Hose and Connector (LPG)N/AP03624011A1
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The
following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Barbeques Galore’s replacement parts. The use of any part that is not a Barbeques Galore’s replacement
part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and
for part replacement.
For the repair or replacement parts you need:
Call 1-800-474-5587 M-F 8AM-4:30 PM PST
13
Rotisserie Assembly Parts Diagram for B3816ALP/NG & B3816BLP/NG