Grand Hall 8009xbhn Owner's Manual

Portable Gas Barbecue

Operating and Assembly Instructions

FOR YOUR SAFETY.

IF YOU SMELL GAS:

1. Shut off gas to the
appliance, if possible.

2. Extinguish any open flame.

3. Open hood.

4. If odour continues,
immediately call your gas
supplier or fire department.

FOR YOUR SAFETY.

1. Do not store or use
petrol or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.

2. A gas cylinder not
connected for use must not
be stored in the vicinity of
this or any other appliance.

These instructions are a
guide to assembling and
using the Premium 6X
barbecue.

Please read carefully, and
retain for future reference.

Only to be used outdoors.
Illustration may vary from barbecue
contained in carton.

2

GENERAL INFORMATION

2

TABLE OF CONTENTS

General Information 2
Safety 3-4
Outdoor Areas 5
Pre-Assembly 6
Assembly 7-11
Inspection 12-13
Assembly – General 14
Operation 15-17
Fault Finding 18
Maintenance 19-21
Parts Diagram / List 22-23

FOR CUSTOMER REFERENCE

(Record and file in a safe place).

Purchased from

Date purchased

Serial No.

Sales docket must be kept as proof of purchase date.

NOTE:

Jackeroo barbecues for use with bottled gas are labelled ‘Universal LPG’
or ‘Propane’. Barbecues for use with natural gas are labelled ‘Natural
Gas’ and must be installed by an authorised person. Check the gas type
sticker attached to the barbecue. Check that the label matches the gas
type to be used.

Your barbecue is preset at the factory to operate on bottled gas

only, unless specified otherwise.

• FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN A
FIRE OR EXPLOSION WHICH COULD
CAUSE SERIOUS BODILY INJURY,
DEATH OR PROPERTY DAMAGE

• ACCESSIBLE PARTS MAY BE
VERY HOT

• KEEP YOUNG CHILDREN AWAY

• ANY MODIFICATION OF THIS
APPLIANCE MAY BE DANGEROUS

• DO NOT MOVE THIS APPLIANCE
DURING USE

• TURN OFF THE GAS SUPPLY AT THE
GAS CYLINDER AFTER USE

• READ THE INSTRUCTIONS BEFORE
USING THE APPLIANCE

• PARTS SEALED BY THE
MANUFACTURER MUST NOT BE
ALTERED IN ANY WAY

• THIS BARBECUE IS ONLY TO BE
USED OUTDOORS.

GAS INSTALLATION CODES

This appliance is certified to AS 4557 by the Australian Gas Association.
Refer data label on the barbecue for certificate number.

Barbecues must be used in accordance with the installation
requirements of your local gas supply authority, and the appropriate
installation standard AS5601.

HOSE CONNECTIONS

5

/8"-18 UNF (3/8" SAE FLARE).

CLEARANCES

The following minimum clearances from combustible materials must be
maintained when barbecue is in use:
top – 1000 mm, rear – 450 mm, sides – 250 mm.

Openings at the rear and sides of the appliance provide air for
combustion and must not be obstructed.

HOSE AND REGULATOR SAFETY

NEVER OPERATE THIS BARBECUE
WITHOUT A REGULATOR.

The regulator and hose assembly supplied with the barbecue are suitable
for use with bottled gas – POL connection.

This regulator is adjusted to have an outlet pressure of 2.75 kPa for
connection to a gas cylinder only. The regulator and hose assembly supplied
with the appliance must be used. Replacement regulator and hose
assemblies must be those specified by the appliance manufacturer.

When connecting the hose and regulator assembly to the gas cylinder,
take care to avoid unnecessary twisting of the flexible hose. Also, take
care to avoid a loose connection with the gas cylinder. After the assembly
has been secured, turn on the gas and check for leaks by brushing a
soap and water solution over all visible and accessible gas line connections.
Include checking those connections which were made by your supplier.
The presence of bubbles will indicate a gas escape. DO NOT TEST FOR
GAS ESCAPES WITH AN OPEN FLAME. If you are unable to correct
the leak by tightening the connections, turn off the gas and contact your
place of purchase immediately.

Always ensure the appliance is kept away from flammable materials
and the gas cylinder clear of any heat source. When changing over from
an empty gas cylinder to a full one, make sure this procedure is carried
out in a flame free atmosphere.

Inspect the gas hose assembly when exchanging the gas cylinder,
or at least once a year, whichever is more frequent. If the ‘O-Ring’ or PVC
hose is cracked, cut, abraded or damaged in any way, the appliance must
not be operated. The complete assembly must be replaced if damaged
and when statutory conditions require it. Contact your place of purchase
if uncertain.

SPECIFICATIONS

Appliance specifications can be found on the data label attached to the
side panel of the barbecue body.

OVERALL DIMENSIONS

Height – hood closed 1235 mm, hood open 1605 mm

Width (including trolley) – 1840 mm

Depth – hood closed 660 mm, hood open 715 mm.

3

SAFETY

3

READ CAREFULLY BEFORE
ASSEMBLING AND OPERATING
YOUR BARBECUE.

FOR YOUR SAFETY:

• DO NOT STORE OR USE PETROL OR
OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE

• DO NOT STORE EMPTY OR FULL SPARE
GAS CYLINDERS UNDER OR NEAR THIS
OR ANY OTHER APPLIANCE

• KEEP THE GAS HOSE AWAY FROM HOT
SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF
HOSE. VISUALLY INSPECT HOSE PRIOR
TO EACH USE FOR CUTS, CRACKS,
EXCESSIVE WEAR OR OTHER DAMAGE.
REPLACE HOSE, IF NECESSARY

• NEVER TEST FOR GAS LEAKS WITH A LIT
MATCH OR OPEN FLAME

• NEVER LIGHT BARBECUE WITH LID ON OR
HOOD CLOSED

• NEVER LEAN OVER COOKING
SURFACE WHILE LIGHTING BARBECUE

• USE GOOD QUALITY INSULATED OVEN
MITTS WHEN OPERATING BARBECUE

• NEVER ALTER OR MODIFY THE
REGULATOR OR GAS SUPPLY ASSEMBLY

• THIS BARBECUE MUST NOT BE USED
INDOORS.

CHECKING FOR GAS LEAKS

NEVER TEST FOR LEAKS WITH A FLAME.

Prior to first use, and at the beginning of each new season (or, if

using bottled gas, whenever gas cylinder is changed), you must check

for gas leaks. Follow these steps:

1. Make soap solution by mixing one part liquid detergent and one
part water.

2. Turn burner control(s) to

3. Apply the soap solution to all visible and accessible gas connections
including the gas cylinder. Bubbles will appear in the soap solution
if connections are not properly sealed. Tighten or rectify as necessary.

Refer to page 4 for further details.

4. If you have a gas leak you cannot rectify, turn off the gas at the
source. Contact the manufacturer for assistance. Refer to back

cover.

‘OFF’, then turn on gas at source.

GAS CYLINDER USE & SAFETY

This is a low pressure barbecue and must only be used with the hose and
regulator supplied.

Your barbecue is designed for use with a 9 kg gas cylinder. Ensure

gas cylinder conforms to Australian Standards and is less than 10 years old.

DO NOT CONNECT YOUR BARBECUE TO A GAS
CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.

NEVER CONNECT AN UNREGULATED
GAS CYLINDER TO YOUR BARBECUE.

LOCATION OF YOUR BARBECUE

DO NOT use your barbecue in garages, porches, breezeways, sheds or
other enclosed areas. Your barbecue is to be used OUTDOORS ONLY.
Refer to page 5. The barbecue is not intended to be installed in or used
on recreational vehicles and/or boats and should not be placed under
any surface that will burn. Do not obstruct the flow of combustion and
ventilation air around the barbecue housing while in use.

SERVICING

ANY OF THE FOLLOWING SIGNS MAY
INDICATE THAT THE APPLIANCE IS NOT
OPERATING PROPERLY AND MAY NEED
SERVICING:

• EXCESSIVE YELLOW FLAME

• IRREGULAR SIZE OF FLAME
ACROSS BURNER

• ‘POPPING’ OF FLAME

• SOOTING

• ABNORMAL NOISE(S)

• HISSING SOUND.

Before requesting service,

NOTE:
please refer to page 20 ‘Fault finding’.

The gas cylinder should be filled by a reputable gas dealer, or exchanged
at a reputable gas cylinder exchange outlet. Gas cylinders should be
visually inspected and re-qualified periodically.

Always keep gas cylinder in an upright position. Always close the

cylinder valve when the barbecue is not in use.

Do not subject the gas cylinder to excessive heat.

• NEVER STORE YOUR
GAS CYLINDER INDOOR.

• FOR STORAGE AND CYLINDER
EXCHANGE, DISCONNECT HOSE AT THE
CYLINDER ONLY –
DO NOT DISCONNECT HOSE FROM
THE APPLIANCE.

If you store your barbecue indoors, ALWAYS disconnect and remove gas
cylinder FIRST, and store gas cylinder safely outside. Gas cylinders
must be stored outdoors in a well ventilated area out of reach of children,
and must not be stored in a building, garage or any other enclosed area.

DANGER – IF YOU SMELL OR HEAR
THE HISS OF ESCAPING GAS FROM
THE GAS CYLINDER:

• KEEP CLEAR OF THE GAS CYLINDER

• TURN ALL CONTROLS ON THE BARBECUE
TO ‘OFF’
EXTINGUISH ANY OPEN FLAME

•
REMOVE LID OR OPEN HOOD

•
IF ODOUR CONTINUES, IMMEDIATELY

•
CALL YOUR GAS SUPPLIER OR FIRE
DEPARTMENT.

4

SAFETY

ALWAYS CHECK FOR GAS LEAKS
EACH TIME YOU USE YOUR BARBECUE.

You should follow this procedure after any of the following:

• Not having used the barbecue for an extended period of time

• Initial assembly of barbecue

• Any disconnection and reconnection of hose assembly

• Changing gas cylinder

• Upon re-connecting gas cylinder after it has been disconnected for storage.

4

CHECKING FOR GAS LEAKS

NEVER CHECK FOR LEAKS WITH
A FLAME.

1. Make liquid detergent solution by mixing one (1) part liquid
detergent and four (4) parts water.

4 parts water

1 part liquid
detergent

2. Turn burner control knob(s) to ‘OFF’, then turn on gas at
source.

Open

3. Apply the liquid detergent solution to all visible and accessible
gas connections, including the connection to the gas cylinder.
Bubbles will appear in the liquid detergent solution if
connections are not properly sealed. Tighten or rectify as
necessary.

IF YOU HAVE A GAS LEAK YOU
CANNOT RECTIFY, TURN OFF THE GAS
AT THE SOURCE. CONTACT THE
MANUFACTURER.

CONNECTIONS

Regulator: 5/8-18UNF (3/8 SAE Flare).

Gas cylinder: POL.

5

THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.

ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:

• AN ENCLOSURE WITH WALLS
ON ALL SIDES, BUT AT LEAST
ONE PERMANENT OPENING AT
GROUND LEVEL AND NO
OVERHEAD COVER

• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS

• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND
MORE THAN TWO WALLS, THE
FOLLOWING SHALL APPLY:

OUTDOOR AREAS

(i) AT LEAST 25% OF THE TOTAL
WALL AREA IS COMPLETELY
OPEN: AND
(ii) AT LEAST 30% OF THE
REMAINING WALL AREA IS
OPEN AND UNRESTRICTED

• IN THE CASE OF BALCONIES,
AT LEAST 20% OF THE TOTAL
OF THE SIDE, BACK AND FRONT
WALL AREAS SHALL BE AND
REMAIN OPEN AND
UNRESTRICTED

• DO NOT USE YOUR BARBECUE
IN GARAGES, PORCHES,
BREEZEWAYS, SHEDS OR
OTHER ENCLOSED AREAS.

YOUR BARBECUE IS TO BE
USED OUTDOORS ONLY.
Refer below

• THE BARBECUE IS NOT
INTENDED TO BE INSTALLED IN
OR USED ON RECREATIONAL
VEHICLES AND/OR BOATS AND
SHOULD NOT BE PLACED
ADJACENT TO OR UNDER ANY
SURFACE THAT WILL BURN

• DO NOT OBSTRUCT THE FLOW
OF COMBUSTION AND
VENTILATION AIR AROUND
THE BARBECUE HOUSING
WHILST IN USE.

5

The following diagrams are examples of outdoor areas.

These same principles apply to canopy or shaded cloth areas.

Both ends
open

Open side at
least 25% of total
wall area

30% or more in total of
the remaining wall area
is open and unrestricted

30% or more in total of
the remaining wall area
is open and unrestricted

Open side at
least 25% of total
wall area

6

PRE-ASSEMBLY

6

GENERAL

While it is possible for one person to assemble the barbecue,
we recommend asking for the assistance of another person when
manoeuvring some of the larger or heavier pieces.

ASSEMBLY TIPS

1. Flatten cardboard packaging and use this as a protective
work surface to assemble upon.

2. Some protective coating may need to be removed from
components prior to assembly.

3. Do not tighten screws and nuts until trolley is fully assembled.

4. Pre-screwing of connection points for securing the side
shelves will assist in securing shelves smoothly.

CHECK BARBECUE FOR ANY DAMAGE

Before attempting to assemble your barbecue, check that all the
necessary parts have been included using the parts list opposite.
Inspect barbecue and trolley parts as you proceed.

Contact your place of purchase for assistance regarding

replacement of any damaged or missing parts. Supplier contact
details are on the back cover of the instruction manual.

Do not assemble or operate a barbecue that appears damaged.

Check that the barbecue supplied is correct for the gas type

being used. There is a label on the side panel of the barbecue
above the gas connection. Barbecues for use with gas cylinders
are labelled
with natural gas are labelled ‘Natural Gas’.

‘Propane’ or ‘Universal LPG’. Barbecues for use

CARTON CONTENTS

Description Qty

Side panel – right 1

Side panel – left 1

Bottom shelf 1

Castor seat 4

Castors 4

Trolley bracket – front 1

Gas cylinder housing 1

Door hinge bracket – top left 1

Door hinge bracket – top right 1

Doors 2

Barbecue body assembly 1

Side shelf – right 1

Side burner assembly – left 1

Tool holder 1

Tool hooks 3

Hardware pack 1

Hot plate 2

Grill plate 2

Flame tamer 2

TOOLS YOU WILL NEED

Standard Phillips-head screwdriver.
Adjustable spanner

(open end shifter).

7

Attach castor seats to side panels.

1

NOTE:

Castor seats are labelled for

correct location

A

Phillips-head screw 1/4" x 1/2"
Qty: 8

ASSEMBLY

A

7

B

Countersunk flat-head screw 3/16" x 3/8"
Qty: 8

Attach side panels to bottom shelf.

2

Phillips-head screw 1/4" x 1/2"
Qty: 8

B

LR

LF / RR

LF

Door magnets

to front

Screw castor wheels into castor seat.

3

Attach door guide

Phillips-head screw 3/16" x 3/8"
Qty: 2

Castor wheel spanner Qty: 1

Door guide

8

ASSEMBLY

8

Attach the trolley bracket front

4

and rear panel.

Phillips-head screw 3/16" x 3/8"
Qty: 8

Flange nut 3/16"
Qty: 8

Attach body support brackets and gas cylinder housing,

5

facing wing bolt to rear.

Trolley bracket front

Rear panel

Gas cylinder

housing

Phillips-head screw

3

/16" x 3/8" Qty: 3

Attach top right and left door hinges. Insert the bottom door

6

hinge pin into the lower door hinge bracket holes. Depress

Flange nut 3/16"
Qty: 3

Wing bolt
Qty: 1

the spring loaded top door hinge pin and line up with the top
hinge bracket holes, and release the pin.

A

Countersunk flat-head screw

3

/16" x 3/8"

Qty: 4

B

A

B

Door hinge bracket –

top left

Door hinge bracket –

top right

Phillips-head screw

3

/16" x 1/4"

Qty: 4