Grand Hall 6306lp Owner's Manual

Liquid Propane Gas (LPG) Grill

Model 6306LP

Natural Gas (NG) Grill

Model 6306NG

OPERATOR'S MANUAL

Grill Information Center:

Call us first if you have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box. Please call before returning to the store.

1-877-934-7455

8am-4:30pm CST, Monday through Friday

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference. RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of grill)

! !

Failure to comply with these instructions could

result in a fire or explosion that could cause serious bodily injury, death or property damage.

Whether this grill was assembled by you or

someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or

catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY. Combustion byproducts produced when using

this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Manual # P80157005A - Date:2006/02/27

Table of Contents

Primary Safety Warnings.....................................1-3

Pre-Assembly Instructions.......................................3

Part Diagrams and Lists...................................4-9

Assembly Instructions..........................................10-16

Rotisserie Assembly Instruction......................17-18

Use & Care Instructions:

• Gas Safety and Leak Tests....................19-22

• Lighting Instructions.....................................23-24

• Troubleshooting...................................................24

• Cleaning and Maintenance........................25-26

• Cooking Guide..............................................A1-A4

• Frequently Asked Questions.....................A5-A6

Warranty Terms........................................Back Cover

! !

Do not store spare LP cylinder

WARNING

within 10 feet (3m) of this appliance. Do not store or use gasoline or

2. other flammable liquids and vapors within 25 feet (8m) of this appliance. When cooking with oil/grease, do

3. not allow the oil/grease to get

hotter 350°F (177°C). Do not leave oil/grease unattended.4.

! !

DANGER

If you smell gas:

Shut off gas to the appliance.

1. Extinguish any open flame.

Open lid.

3. If odor continues, keep away from

4. the appliance and immediately call

your gas supplier or your fire department.

Leaking gas may cause a fire or explosion which could result in property damage, personal injury or death.

! !

Do not store or use gasoline or other

WARNING

flammable liquids or vapors in the vicinity of this or any other appliances.

An LP cylinder not connected for use

shall not be stored in the vicinity of this or any other appliance.

•

WARNING

LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill housing.

Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call:1-877-934-7455 for an authorized replace-

ment hose.

! !

WARNING

The Grease Draining Tray and Grease Receptacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to comply

with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGAB149.1, Natural Gas and Propane Installation Code.

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may result in injury.

Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.

CAUTION

To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use.

Also do this at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.

Remove the screws from the rear of each Main

Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from the

Gas Valve Orifice. Check and clean Burner/Venturi Tubes for insects

and insect nests. A clogged tube can lead to a fire beneath the grill.

Refer to the figure below and perform one of

these 3 cleaning methods:

METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.

! !

For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.

Gas Valve Assembly

To expedite the assembly process follow these general guidelines:

WARNING

Orifice Burner Tube

Tools Required for Assembly include:

protective work gloves

•

protective eyewear

•

Phillips Head Screwdriver

•

While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

TO CLEAN BURNER TUBE, INSERT HOOK HERE

Burner

METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.

METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.

Grill Information Center 1-877-934-7455

8am-4:30pm CST, Monday through Friday

Foot

Hardware Pack Parts List for Models 6306LP & 6306NG

PART#PART DESCRIPTIONQTYPURPOSE OF PART

P06020005AHardware Pack 1For use in assembly (For LPG & NG model) S112G04081Phillips Head Screw 1/4"x1/2"8

S142G03061

S112G04081Phillips Head Screw 1/4"x1/2" 16Install Cart Bottom Shelf and Casters S112G03061Phillips Head Screw 3/16"x3/8" 4 S313G03061Flange Nut 3/16" 6

S142G03061

S112G03041Phillips Head Screw 3/16"x1/4" 4 P00201001CDoor Handle2 S112G03061Phillips Head Screw 3/16"x3/8" 4 S313G03061Flange Nut 3/16" 4 S112G03061Phillips Head Screw 3/16"x3/8" 4 S172M04101Self Tapping Screw M4x10mm 1 S112G04191Phillips Head Screw 1/4"x1-3/16" 4 S313G03061Flange Nut 3/16" 4 P05507031ELighting Stick1 S112G04081Phillips Head Screw 1/4"x1/2" 8Install Side Shelf Brackets

Countersink Flat Head Screw 3/16"x3/8"

Install Caster Seats

Install Cart Rear Panel, Door Stop Plate and Door

Handles

Install Right and Left Door

Install Door Bracket, Grill Bowl and Lighting Stick

S112G04081Phillips Head Screw 1/4"x1/2" 8 S313G04081Flange Nut 1/4" 8 S313G04081Flange Nut 1/4" 2Install Tool Holder and Tool Hooks S112G03061Phillips Head Screw 3/16"x3/8" 2 S313G03061Flange Nut 3/16" 2 P05536001PHose Holder 1 S112G03061Phillips Head Screw 3/16"x3/8" 2 S313G03061Flange Nut 3/16" 2 P05536001PHose Holder 1

Already installed in Tank Hole of Cart Bottom Shelf

S233G05461Wing Bolt 5/16"x4-1/2"1Secures Gas Tank

Install Side Shelf and Side Burner Frame

Install Regulator Assembly (For LPG Model only)

Attaches NG Regulator Assembly to Right Cart Panel (For NG model only)

Hardware Pack for Models 6306LP & 6306NG

Phillips Head Screw 1/4" x 1/2" Qty. 40 Part # S112G04081

Self Tapping Screw M4 x 10mm Qty. 1 Part # S172M04101

Lighting Stick Qty. 1 Part # P05507031E Scale 1:2

Countersink Flat Head Screw 3/16" x3 /8" Qty. 10 Part # S142G03061

Phillips Head Screw 1/4" x 1-3/16" Qty. 4 Part # S112G04191

Phillips Head Screw 3/16" x 3/8" Qty. 14 Part # S112G03061

Flange Nut 3/16" Qty. 16 Part # S313G03061

Phillips Head Screw 3/16" x 1/4" Qty. 4 Part # S112G03041

Flange Nut 1/4" Qty. 10 Part # S313G04081

Hardware already installed in Tank Hole of Cart Bottom Shelf

Wing Bolt 5/16"x4-1/2" Qty. 1 (LPG model) Part # S233G05461 Scale 1:2

Hose Holder Qty. 1 Part # P05536001P Scale 1:2

* Two Batteries/AA included in the Hardware Pack.

Door Handle Qty. 2 Part # P00201001C

(NG Only)

Parts Diagram for Models 6306LP & 6306NG

1 2 3

43 44

37 38

5 6B

12 13

34 35

(NG Only)

60 61

45 84

46 49

(NG Only)

79 80

62 64

76 77

Parts List for Models 6306LP & 6306NG

KEYDESCRIPTIONPART # QTY

1LidP0011920MA 2

Temperature GaugeP00601061A1

Lid HandleP00205068B1

Protective PadP05518011I4

Cooking Rack/Secondary

6ACooking GridP01604030A2

6BCooking GridP01604029A1

7Burner/MainP02008024A6 8Smoker BoxY04600021

9Savor Plates®P01708033B5 10Savor Plates® Bracket, FrontP03328015A6 11Savor Plates® Bracket, RearP03328017A6 12Burner BracketP02211184A1 13Grease Tray Heat Shield,UpperP06904045C1 14Side Shelf, LeftP01106005A1 15Side Shelf Bracket,Left Front/Right RearP01206005F2 16Side Shelf Bracket,Left Rear/Right FrontP01106005F2 17Bowl Panel, LeftP0072067PC1 18Bowl Panel, RightP0072167PC1 19Grease Draining PlateP06902008C2 20Bowl Wind ShieldP06906039C2 21Lid HingeP05501020A2 22Back Burner Wind ShieldP06905037B1 23Back Burner AssemblyY03100251 24Back Burner ElectrodeP02610005B1

Back Burner Orifice(LPG)P06531012A1

Back Burner Orifice(NG)P06531013A1 26Back Burner Extension TubeP03717039B1 27Bowl Panel, RearP0072567BC1 28Bowl Panel, FrontP0073863BC1 29Gas Collector Box with ElectrodeP02609007B6 30Electric Wire SetP02615089A1 31Grease Tray Heat Shield,LowerP06903047B1

Gas Valve/Manifold Assembly(LPG)Y00603531

Gas Valve/Manifold Assembly(NG)Y00603541 33Name PlateP00417005G1 34Control Panel, UpperP02910698S1

Control Panel, Extension(LPG)P02910771A1

Control Panel, Extension(NG)P02910761F1 36Control Panel, LowerP02910751A1 37Control Knob SeatP03415014S7 38Control Knob SpringP05504021A8 39Control Knob for Main Burners P03411383S6 40Control Knob for Back BurnerP03411373S1 41Electric Ignitor, 6-portP02502145C1 42Electric Ignitor, 2- portP02502192C1 43Tool HolderP05209004B1 44Tool HooksP05514131F3 45Side Burner LidP01127004B1 46Side Burner FrameP01108012B1 47Side Burner BodyP01108011B1 48Side Burner Pot SupportP00805010B1 49Side BurnerP02002012A1 50Side Burner ElectrodeP02614007C1 51Control Knob for Side Burner P03401043S1 52Hose Holder P05536001P1

P01517004B

Parts List for Models 6306LP & 6306NG

KEYDESCRIPTIONPART # QTY

53Side Burmer Control Knob SeatP03408053S1

Side Burner Gas Valve(LPG)Y00603491

Side Burner Gas Valve(NG)Y00603501 55Side Burner Connection HoseP03705029F1 56Grease Tray HandleP00213007B1 57Grease TrayP02717433C1 58Bowl Support Bracket, LeftP01301006B1 59Bowl Support Bracket, RightP01302006B1 60Rear Wind Shield, UpperP06906040C1 61Rear Wind Shield, LowerP0075202BC1 62Door Hinge Bracket, LeftP03302014A1 63Door Hinge Bracket, RightP03302015A1 64Cart Side Panel, LeftP07602020A1

Cart Side Panel, Right (LPG)P07603021A1

Cart Side Panel, Right (NG)P07603020A1 66Door BracketP01316005B1 67Door MagnetP05523001K4 67Door Stop PlateP05510014U1 68Cart Rear PanelP07701056A1

Cart Bottom Shelf (LPG)P01009038C1

Cart Bottom Shelf (NG)P01009039C1 71Caster Seat, Left FrontP05327027E1 72Caster Seat, Left Rear P05327029E1 73Caster Seat, Right Front P05327028E1 74Caster Seat, Right Rear P05327030E1 75Caster, 2.5 in., with BrakeP05117006E4 76Door HandleP00201001C2 77Door, LeftP04302035A1 78Door, RightP04303035A1 79Regulator with Hose (LPG)P03601032A1 80Lighting StickP05507031E1 81Side Burner Extension Hose (NG only)P03705082F1 82Regulator Assembly (NG)Y00800071 83 Hose, 12ft.(NG)P03704001A 1 84Side Burner Wind ShieldP06908003C1

Rotisserie AssemblyY02501091

Hardware Pack (For LPG & NG model)P06020005A1

Operator's ManualP80157005A1

For the repair or replacement parts you need:

Call our Grill Information Center at 1-877-934-7455

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.

Y0250109 Rotisserie Assembly Parts Diagram

KEY

10.

11.

Y0250109 Rotisserie Assembly Parts List

DESCRIPTION

Rot. Bushing Rot. 3/8"x1/2" Thumbscrew Rot. Collar Rot. Spit Rot. Holding Fork Rot. Handle Rot. Motor Bracket Rot. Motor/AC Rot. #10-24x3/4" UNC Screw Rot. Washer Rot. #10-24 Nut

PART#

P05508092F S196G06084 P05508091F P05508163F P05508090F P05508076E P03307028A P07101010A S112G10124 S411G03084 S362G10124

QTY

1 3 1 1 2 1 1 1 2 2 2

Hardware for Rotisserie

Rot. Thumbscrew 3/8"x1/2" Qty. 3 Part# S196G06084

Rot. Screw#10-24x3/4" UNC Qty. 2 Part# S112G10124

Rot. Washer Qty. 2 Part# S411G03084

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-877-934-7455

Rot. Nut#10-24 Qty. 2 Part# S362G10124

Assembly Instructions

Remove all cart parts, hardware, and Grill Head from shipping boxes. Raise the Grill Lid and remove all packed

components. Use the parts list to check that all necessary parts have been included.

Assemble the gas grill on a protective work surface to avoid scratching grill surfaces. Inspect your grill for damage

as you proceed. Do not assemble or operate your grill if it appears damaged.

Phillips Head Screw 1/4" x 1/2" Qty. 8 Part # S112G04081

Countersink Flat Head Screw 3/16"x3/8" Qty. 8 Part # S142G03061

Place Left Cart Side Panel (parts are labeled L or R) upside down on the cardboard work surface, reverse side of panel facing up. Install the Caster Seats (A,B) to Left Cart Side Panel using 4 Countersink Flat Head Screws 3/16'’ x 3/8'’ and 4 Phillips Head Screws 1/4'’ x 1/2'’ Repeat for Right Cart Side Panel, install the Caster Seats (C,D) using 4 Countersink Flat Head Screws 3/16'’ x 3/8'’ and 4 Phillips Head Screws 1/4'’ x 1/2'’.

Install Cart Bottom Shelf and Casters

Install Caster Seats

Install Cart Bottom Shelf to Left and Right Cart Side Panel with 8 Phillips Head Screws 1/4" x 1/2". (NOTE: Be sure that the tank hole is positioned to the right). Install the 4 Casters onto Caster Seats as shown.

Cart Side Panel, Left

1/4" x 1/2" Phillips Head Screw

3/16" x 3/8" Countersink Flat Head Screw

Phillips Head Screw 1/4" x 1/2" Qty. 16 Part # S112G04081

Cart Side Panel, Left

Cart Side Panel, Right

Cart Bottom Shelf - Tank Hole

+ 22 hidden pages

Grand Hall 6306lp Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual