Grand Hall 5009xb Owner's Manual
Portable Gas Barbecue
Operating and Assembly Instructions
FOR YOUR SAFETY.
IF YOU SMELL GAS:
1. Shut off gas to the
appliance, if possible.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues,
immediately call your gas
supplier or fire department.
FOR YOUR SAFETY.
1. Do not store or use
petrol or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.
2. A gas cylinder not
connected for use must not
be stored in the vicinity of
this or any other appliance.
These instructions are a
guide to assembling and
using the 5009XBHN
barbecue.
Please read carefully, and
retain for future reference.
Only to be used outdoors.
Illustration may vary from barbecue
contained in carton.
2
GENERAL
2
FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN A
FIRE OR EXPLOSION WHICH COULD
CAUSE SERIOUS BODILY INJURY,
DEATH OR PROPERTY DAMAGE.
TABLE OF CONTENTS
General 2
Safety 3
Outdoor Areas 4
Pre-Assembly 5
Assembly 6-11
Inspection 12-13
Accessory Assembly 13
Operation 14-16
Fault Finding 17
Maintenance 18-20
Parts Diagram / List 22-23
FOR CUSTOMER REFERENCE
(Record and file in a safe place)
GAS INSTALLATION CODES
Barbecues must be used in accordance with the installation
requirements of your local gas supply authority, and the appropriate
installation standard AS5601/AG601.
Barbecues for use with bottled gas are labelled
Barbecues for use with natural gas are labelled
must be installed by a qualified person. Check the gas type sticker
attached to the barbecue. Check that the label matches the gas type
to be used.
‘Universal LPG’.
‘Natural Gas’ and
DIMENSIONS AND CLEARANCES
Height – hood closed 1235 mm, hood open 1605 mm
Width – 1840 mm
Depth – hood closed 660 mm, hood open 785 mm
Openings at the rear and sides of the appliance provide air for
combustion, and must not be obstructed.
Minimum clearances from combustible materials must be
maintained: top – 1000 mm, rear – 450 mm, sides – 250 mm.
HOSE CONNECTIONS
5
/8"-18 UNF (3/8" SAE FLARE).
Purchased from
Date purchased
Serial No.
NOTE:
Sales docket must be kept as proof of purchase date.
ACCESSIBLE PARTS MAY BE VERY HOT.
KEEP YOUNG CHILDREN AWAY.
ANY MODIFICATION OF THIS
APPLIANCE MAY BE DANGEROUS.
DO NOT MOVE THIS APPLIANCE
DURING USE.
TURN OFF THE GAS SUPPLY AT THE
GAS CYLINDER AFTER USE.
READ THE INSTRUCTIONS BEFORE
USING THE APPLIANCE.
PARTS SEALED BY THE
MANUFACTURER MUST NOT BE MANIPULATED.
THIS BARBECUE IS ONLY TO BE USED
OUTDOORS.
NEVER OPERATE THIS BARBECUE
WITHOUT A REGULATOR.
HOSE AND REGULATOR SAFETY
The regulator and hose assembly supplied with the barbecue is suitable
for use with bottled gas – POL connection.
A gas regulator adjusted to have an outlet pressure of 2.75 kPa
is supplied for connection to the gas cylinder. The regulator and hose
assembly supplied with the appliance must be used. Replacement
regulator and hose assemblies must be those specified by the appliance
manufacturer.
When connecting the hose and regulator assembly to the gas
cylinder, take care to avoid unnecessary twisting of the flexible hose.
After the assembly has been secured, turn on the gas and check for
leaks by brushing a soap and water solution over all visible and
accessible gas line connections. The presence of bubbles will indicate
a gas escape.
OPEN FLAME.
turn off the gas and contact your place of purchase immediately.
materials and the gas cylinder clear of any heat source.
make sure this procedure is carried out in a flame free atmosphere.
year whichever is more frequent. If the hose is cracked, cut, abraded
or damaged in any way, the appliance must not be operated. The
hose must be replaced if damaged or when statutory conditions
require it. Contact your place of purchase if uncertain.
from the gas cylinder valve when the outdoor appliance is not in use.
DO NOT TEST FOR GAS ESCAPES WITH AN
If you are unable to correct the leak by tightening the connection,
Always ensure the appliance is kept away from flammable
When changing over from an empty gas cylinder to a full one,
Inspect the gas hose when replacing the gas cylinder or once a
The POL fitting of the hose and regulator should be disconnected
NATURAL GAS INSTALLATION
SPECIFICATIONS
Appliance specifications can be found on the data label attached to
the rear panel of the barbecue body.
This barbecue is also certified for use on natural gas. It must be converted and installed by a qualified person if not provided in the correct
condition for use on natural gas. Contact your place of purchase for
advice in relation to using your barbecue on natural gas if not already
provided in natural gas specification.
3
SAFETY
3
READ CAREFULLY BEFORE
ASSEMBLING AND OPERATING
YOUR BARBECUE.
LOCATION OF YOUR BARBECUE
DO NOT use your barbecue in garages, porches,
breezeways, sheds or other enclosed areas. Your
barbecue is to be used OUTDOORS ONLY. Refer to
page 5. The barbecue is not intended to be installed in
or on recreational vehicles and/or boats and should not
be placed under any surface that will burn. Do not
obstruct the flow of combustion and ventilation air
around the barbecue while in use.
FOR YOUR SAFETY:
DO NOT STORE OR USE PETROL OR
OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
DO NOT STORE EMPTY OR FULL SPARE
GAS CYLINDERS IN STORAGE
COMPARTMENT OR NEAR THIS OR ANY
OTHER APPLIANCE.
KEEP THE GAS HOSE AWAY FROM HOT
SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF
HOSE. VISUALLY INSPECT HOSE PRIOR
TO EACH USE FOR CUTS, CRACKS,
EXCESSIVE WEAR OR OTHER DAMAGE.
REPLACE HOSE, IF NECESSARY.
NEVER TEST FOR GAS LEAKS WITH A
LIT MATCH OR OPEN FLAME.
NEVER LIGHT BARBECUE WITH HOOD
CLOSED.
NEVER LEAN OVER COOKING SURFACE
WHILE LIGHTING BARBECUE.
USE GOOD QUALITY INSULATED OVEN
MITTS WHEN OPERATING BARBECUE.
NEVER ALTER OR MODIFY THE
REGULATOR OR GAS SUPPLY ASSEMBLY.
THIS BARBECUE MUST NOT BE USED
INDOORS.
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE
AT ITS SOURCE, IF POSSIBLE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN HOOD.
4. PERFORM GAS LEAK CHECK
PROCEDURE.
5. IF ODOUR CONTINUES,
IMMEDIATELY CALL YOUR GAS
SUPPLIER OR FIRE DEPARTMENT.
PROTECT CHILDREN
Keep children away from barbecue during use and until barbecue has
cooled after you are finished. Do not allow children to operate barbecue,
or to swing on handle.
CHECKING FOR GAS LEAKS
NEVER TEST FOR LEAKS WITH AN OPEN FLAME.
Prior to first use, and at the beginning of each new season (or, if
using bottled gas, whenever gas cylinder is changed)
check for gas leaks.
Follow these steps:
1. Make soap solution by mixing one part liquid detergent and one
part water.
2. Turn burner control(s) to ‘OFF’, then turn on gas at source.
3. Apply the soap solution to all visible and accessible gas
connections. Bubbles will appear in the soap solution if
connections are not properly sealed. Tighten or rectify as
necessary.
4. If you have a gas leak you cannot rectify, turn off the gas at the
source, disconnect hose from barbecue and immediately
contact your place of purchase for assistance. Refer to page
back cover.
, you must
GAS CYLINDER USE AND SAFETY
This is a low pressure barbecue and must only be used with the hose
and regulator supplied.
Your barbecue is designed for use with a 9 kg gas cylinder.
Ensure gas cylinder conforms to Australian standards.
DO NOT CONNECT YOUR BARBECUE TO A GAS
CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.
NEVER CONNECT AN UNREGULATED
GAS CYLINDER TO YOUR BARBECUE.
The gas cylinder should be filled by a reputable gas dealer, or
exchanged at a reputable cylinder exchange outlet. Gas cylinders
should be visually inspected and requalified periodically.
Always keep gas cylinder in an upright position.
cylinder valve when the barbecue is not in use.
Do not subject gas cylinder to excessive heat.
NEVER STORE YOUR GAS
CYLINDER INDOORS.
FOR STORAGE AND CYLINDER
EXCHANGE, DISCONNECT HOSE AT
THE CYLINDER ONLY – DO NOT
DISCONNECT HOSE FROM
THE APPLIANCE.
If you store your barbecue indoors, ALWAYS disconnect and remove
gas cylinder FIRST, and store gas cylinder safely outside. Gas cylinders
must be stored outdoors in a well ventilated area out of reach of children,
and must not be stored in a building, garage or any other enclosed area.
DANGER – IF YOU SMELL OR HEAR THE
HISS OF ESCAPING GAS FROM THE GAS
CYLINDER:
KEEP CLEAR OF THE GAS CYLINDER.
DO NOT ATTEMPT TO CORRECT THE
PROBLEM YOURSELF.
CALL YOUR FIRE DEPARTMENT
(DO NOT MAKE THE CALL FROM
ANYWHERE NEAR THE GAS CYLINDER –
YOUR TELEPHONE IS AN ELECTRICAL
DEVICE, AND COULD PRODUCE A SPARK).
Always close the
4
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:
• AN ENCLOSURE WITH WALLS
ON ALL SIDES, BUT AT LEAST
ONE PERMANENT OPENING AT
GROUND LEVEL AND NO
OVERHEAD COVER
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND
MORE THAN TWO WALLS, THE
FOLLOWING SHALL APPLY:
OUTDOOR AREAS
(i) AT LEAST 25% OF THE TOTAL
WALL AREA IS COMPLETELY
OPEN: AND
(ii) AT LEAST 30% OF THE
REMAINING WALL AREA IS
OPEN AND UNRESTRICTED
• IN THE CASE OF BALCONIES,
AT LEAST 20% OF THE TOTAL
OF THE SIDE, BACK AND FRONT
WALL AREAS SHALL BE AND
REMAIN OPEN AND
UNRESTRICTED
• DO NOT USE YOUR BARBECUE
IN GARAGES, PORCHES,
BREEZEWAYS, SHEDS OR
OTHER ENCLOSED AREAS.
YOUR BARBECUE IS TO BE
USED OUTDOORS ONLY.
Refer below
• THE BARBECUE IS NOT
INTENDED TO BE INSTALLED IN
OR USED ON RECREATIONAL
VEHICLES AND/OR BOATS AND
SHOULD NOT BE PLACED
ADJACENT TO OR UNDER ANY
SURFACE THAT WILL BURN
• DO NOT OBSTRUCT THE FLOW
OF COMBUSTION AND
VENTILATION AIR AROUND
THE BARBECUE HOUSING
WHILST IN USE.
4
The following diagrams are examples of outdoor areas.
These same principles apply to canopy or shaded cloth areas.
Both ends
open
Open side at
least 25% of total
wall area
30% or more in total of
the remaining wall area
is open and unrestricted
30% or more in total of
the remaining wall area
is open and unrestricted
Open side at
least 25% of total
wall area
5
PRE-ASSEMBLY
5
GENERAL
While it is possible for one person to assemble the barbecue,
we recommend asking for the assistance of another person when
manoeuvring some of the larger or heavier pieces.
ASSEMBLY TIPS
1. Flatten cardboard packaging and use this as a protective
work surface to assemble upon.
2. Some protective coating may need to be removed from
components prior to assembly.
3. Do not tighten screws and nuts until trolley is fully assembled.
4. Pre-screwing of connection points for securing the side
shelves will assist in securing shelves smoothly.
CHECK BARBECUE FOR ANY DAMAGE
Before attempting to assemble your barbecue, check that all the
necessary parts have been included using the parts list opposite.
Inspect barbecue and trolley parts as you proceed.
Contact your place of purchase for assistance regarding
replacement of any damaged or missing parts. Supplier contact
details are on the back cover of the instruction manual.
Do not assemble or operate a barbecue that appears damaged.
Check that the barbecue supplied is correct for the gas type
being used. There is a label on the side panel of the barbecue
above the gas connection. Barbecues for use with gas cylinders
are labelled
‘Universal LPG’. Barbecues for use with natural gas
are labelled ‘Natural Gas’.
CARTON CONTENTS
Description Qty
Trolley side panel – right 1
Trolley side panel – left 1
Bottom shelf 1
Castor seat 4
Castors 4
Trolley bracket – front 1
Gas cylinder housing 1
Door hinge bracket – top left 1
Door hinge bracket – top right 1
Doors 2
Door guide 1
Door support bracket – upper 1
Barbecue body assembly 1
Side shelf – left 1
Side burner assembly – right 1
Shelf brackets – A: LF/RR 2
Shelf brackets – B: RF/LR 2
Hardware pack 1
Hot plate 1
Grill plate 4
Flame tamer
4
TOOLS YOU WILL NEED
Standard Phillips-head screwdriver.
Adjustable spanner (open end shifter).
• PARTS AND COMPONENTS MUST
NOT BE MODIFIED OR ALTERED IN
ANY WAY. THIS COULD LEAD TO A
HAZARDOUS SITUATION
• MODIFYING OR ALTERING ANY PARTS
OR COMPONENTS WILL VOID THE
WARRANTY.
6
Attach castor seats to side panels.
1
NOTE:
Castor seats are labelled for
correct location
A
Phillips-head screw 1/4" x 1/2"
Qty: 8
ASSEMBLY
A
6
B
Countersunk flat-head screw 3/16" x 3/8"
Qty: 8
Attach side panels to bottom shelf.
2
Phillips-head screw 1/4" x 1/2"
Qty: 8
B
LR
LF / RR
LF
Door magnets
to front
Screw castor wheels into castor seat.
3
Attach door guide.
Phillips-head screw 3/16" x 3/8"
Qty: 2
Castor wheel spanner Qty: 1
Door guide
7
ASSEMBLY
7
Attach the trolley bracket front
4
and rear panel.
Phillips-head screw 3/16" x 3/8"
Qty: 8
Flange nut 3/16"
Qty: 8
Attach body support brackets and gas cylinder
5
housing.
Position wing bolt to rear.
Trolley bracket front
Rear panel
Gas cylinder
housing
Phillips-head screw
3
/16" x 3/8" Qty: 3
Attach top right and left door hinges.
6
Flange nut 3/16"
Qty: 3
Wing bolt
Qty: 1
Insert the bottom door hinge pin into the lower door hinge
bracket holes. Depress the spring loaded top door hinge
pin and line up with the top hinge bracket holes, and release
the pin.
A
Countersunk flat-head screw
3
/16" x 3/8"
Qty: 4
B
A
B
Door hinge bracket –
top left
Door hinge bracket –
top right
Phillips-head screw
3
/16" x 1/4"
Qty: 4
8
Attach barbecue body to trolley.
7
NOTE:
barbecue head to release the gas regulator
before assembling onto trolley.
Cut cable tie from underneath the
ASSEMBLY
8
Phillips-head screw 1/4" x 13/16"
Qty: 4
Washer 1/4"
Qty: 4
Slide tool hook onto the tool holder and attach
8
to the side shelf.
Flange nut 1/4"
Qty: 2
NOTE:
located in the right (side burner) shelf, both
in the end and under the front edge.
Tool holder mounting holes are also
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