Grainger 1TDJ2-1TDJ6, GP 1TDJ2, GP 1TDJ6 Operation Manual

OPERATION MANUAL FOR
GP-SERIES
(GRAINGER ITEM #1TDJ2-1TDJ6)
COLD WATER
DIRECT DRIVEN
MANUFACTURED FOR W.W. GRAINGER INC.
FOR CUSTOMER SERVICE CALL
1-800-648-8478
READ MANUAL BEFORE OPERATING!
This manual is an important part of the
pressure washer and must remain with this unit!
©
GP-SERIES Operators Manual  1
Copyright 2005 Mi-T-M Corporation®     Form #37-0996-E/S-101607 
CAUTION
RISK OF INJURY!
TABLE OF CONTENTS
INTRODUCTION .............................................................................................................................3
IMPORTANT SAFETY WARNINGS.............................................................................................4-7
RISK OF EXPLOSION OR FIRE .....................................................................................................4
RISK OF ASPHYXIATION ...............................................................................................................5
RISK OF INJECTION OR SEVERE CUTTING INJURY .................................................................5
RISK OF ELECTROCUTION OR ELECTRICAL SHOCK ............................................................... 5
RISK OF BURNS .............................................................................................................................6
RISK OF BURSTING .......................................................................................................................6
RISK FROM MOVING PARTS ........................................................................................................6
RISK OF BODILY INJURY ..............................................................................................................7
FEATURES ...............................................................................................................................8, 10
SAFETY DECALS .....................................................................................................................9, 11
INSTALLATION & PREPARATION .........................................................................................12-15
ATTIRE ..........................................................................................................................................12
SET-UP ..........................................................................................................................................12
ENGINE FUEL TANK ....................................................................................................................12
NOZZLE REVIEW .........................................................................................................................13
NOZZLE CONNECTION ...............................................................................................................13
WATER SUPPLY ........................................................................................................................... 14
UNLOADER ...................................................................................................................................14
THERMAL RELIEF VALVE ............................................................................................................14
PRE-START INSPECTION PROCEDURES ................................................................................. 15
OPERATING INSTRUCTIONS ................................................................................................16-17
PRIMING THE PUMP ....................................................................................................................16
START-UP .....................................................................................................................................16
CLEANING WITH DETERGENTS ................................................................................................17
SHUTDOWN .................................................................................................................................17
STORAGE & MAINTENANCE .................................................................................................18-19
SPECIFIC MAINTENANCE  ..........................................................................................................18
WINTERIZING ...............................................................................................................................19
TROUBLESHOOTING .................................................................................................................. 20
STATEMENT OF WARRANTY .....................................................................................................21
2  GP-SERIES Operator’s Manual
INTRODUCTION
Congratulations on the purchase of your new GP-Series cold water pressure washer!  You can be assured your pressure  washer was constructed with the highest level of precision and accuracy.  Each component has been rigorously tested  by technicians to ensure the quality, endurance and performance of this unit.
This operator’s manual was compiled for your benet. By reading and following the simple safety, installation, operation,
maintenance and troubleshooting steps described in this manual, you will receive years of trouble free operation from  your new pressure washer.  The contents of this manual are based on the latest product information available at the  time of publication.  Mi-T-M® reserves the right to make changes in price, color, materials, equipment, specications or models at any time without notice.
! IMPORTANT !
These paragraphs are surrounded by a “SAFETY ALERT BOX”. This box is used to designate and emphasize Safety Warnings that must be followed when operating this pressure washer. Accompanying the Safety Warnings are “signal words” which designate the degree or level of hazard seriousness. The “signal words” used in this manual are as follows:
DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury.
The symbols set to the left of this paragraph are “Safety Alert Symbols”. These symbols are used to call attention to items or procedures that could be dangerous to you or other persons using this equipment.
ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRESSURE WASHER AND ESPECIALLY POINT OUT THE “SAFETY WARNINGS” TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR.
Once the unit has been uncrated, immediately write in the serial number of your unit in the space provided below.
SERIAL NUMBER_________________________________
Inspect for signs of obvious or concealed freight damage. If damage does exist, le a claim with the transportation
company immediately.  Be sure that all damaged parts are replaced and that the mechanical  and electrical problems  are corrected prior to operation of the unit.  If you require service, contact Customer Service at 800-648-8478.
Please have the following information available for all service calls:
1.  Model Number
2.  Serial Number
3.  Date and Place of Purchase
 GP-SERIES Operator’s Manual  3
SAFETY WARNINGS
Warning:  When using this product, precautions should always be observed, including the following.
READ ALL SAFETY WARNINGS BEFORE USING PRESSURE WASHER
HAZARD
POTENTIAL CONSEQUENCE
PREVENTION
RISK OF
EXPLOSION OR FIRE
Serious injury or death may occur  from normal sparks in the engine  ignition system or engine exhaust/
mufer.
Serious injury or death may occur  as a result of improper fueling.
Serious injury or death may occur 
from a ground re caused by a mufer spark.
Always operate pressure washer in  a 
well ventilated area free of ammable
vapors, combustible dust, gases or other  combustible materials.
Do not store the pressure washer near 
an open ame or any equipment such as
a stove, furnace water heater, etc. which  utilizes a pilot light or sparking device.
Do not use this pressure washer to spray 
ammable material!
Do not smoke while lling engine fuel tank.
Never ll the engine fuel tank while the
engine is running or hot.  Allow the engine to  cool two minutes before refueling.
Do not refuel indoors or in a poorly  ventilated area.
Always refuel slowly to avoid the possibility 
of spilled fuel which may cause a risk of re.
Refuel with gasoline only.  Do not use diesel  or fuel oil.
Do not operate the unit if gasoline is spilled.   Wipe the pressure washer clean and move  it away from the spill.  Avoid creating any  ignition until the gasoline has evaporated.
A spark arrester must be added to the 
mufer of this engine if it is to be used
on any forest covered, brush covered  or grass covered unimproved land.  The  arrester must be maintained in effective  working order by the operator.  In the state  of California, the above is required by  law.  (Section 4442 of the California Public  Resources Code.)  Other states may have  similar laws.  Federal laws apply on federal  lands.
4  GP-SERIES Operator’s Manual
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING PRESSURE WASHER
HAZARD
RISK OF
ASPHYXIATION
RISK OF INJECTION OR
SEVERE CUTTING INJURY
POTENTIAL CONSEQUENCE
Serious injury or death may occur  from inhaling engine exhaust or  dangerous vapors. The engine  exhaust from this product contains  chemicals known to the State of  California to cause cancer, birth  defects, or other reproductive harm.
Serious injury or death could  occur from high pressure spray  penetrating the skin.
PREVENTION
This  pressure  washer  was  designed  for  outdoor use only.  Never operate this pressure  washer in  an enclosed  area.  Always make  certain  there is  adequate  ventilation  (fresh  outside  air)  for breathing  and  combustion.   This  will  prevent  the  buildup  of  dangerous  carbon monoxide  gases.   Beware  of poorly  ventilated areas, or areas with exhaust fans  which can cause poor air exchange.
Follow all safety instructions provided with the  materials you are spraying.  Use of a respirator  may  be  required  when  working  with  some  materials.  Do not use this pressure washer  to dispense hazardous detergents. 
Keep clear of nozzle and spray!   Never  put 
your hand, ngers or body directly over the
spray nozzle. 
Never point the high pressure discharge spray   at yourself or anyone else.   
Always  keep  operating  area  clear  of  all  persons.  
DO NOT allow children to operate this unit.
RISK OF ELECTROCUTION
OR ELECTRICAL SHOCK
Serious injury or death may occur from contact with electricity. 
SEEK EMERGENCY MEDICAL CARE if the  spray appears to  have penetrated the  skin!    DO NOT TREAT AS A SIMPLE CUT!!
High pressure hoses and fuel lines should be  inspected daily for signs of wear.  If evidence  of failure exists, promptly replace all suspect  hoses and fuel lines to prevent the possibility of  injury from the high pressure spray.  If a hose 
or tting is leaking, NEVER PLACE YOUR
HAND DIRECTLY ON THE LEAK.  
 NEVER operate the gun with the trigger wired  in the open position.   To prevent accidental  discharge, the trigger gun should be securely  locked when not in use.
Before removing the spray nozzle or servicing  the unit, ALWAYS shut off the unit and trigger  the gun to release trapped pressure.  (Even  after you shut off the unit, there is high pressure  water left in the pump, hose and gun until you  release it by triggering the gun. 
DO  NOT  direct  spray  on  or  into  electrical  installations of any kind!  This includes electrical  outlets, light bulbs, fuse boxes, transformers,  the unit itself, etc. 
DO  NOT  allow  metal  components  of  the  pressure washer to come in contact with live  electrical components. 
 GP-SERIES Operator’s Manual  5
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING PRESSURE WASHER
HAZARD
RISK OF BURNS
RISK OF BURSTING
POTENTIAL CONSEQUENCE PREVENTION
Serious injury could occur from 
touching the engine mufer. This
area can remain hot for some 
Never allow any part of your body to 
contact the engine mufer or adjacent
areas. time after the pressure washer is  shutdown. 
Serious injury may occur from a  pressure washer malfunction or  exploding accessories if incorrect  system components, attachments  or accessories are used.
Never make adjustments to the factory set  pressures.
Never exceed manufacturers maximum  allowable pressure rating of attachments.
Do not allow any hoses to make contact 
with the engine mufer or gasoline engine
to prevent the possibility of bursting.  Avoid  dragging the hoses over abrasive surfaces  such as cement.
Use only manufacturer recommended repair  parts for your pressure washer.
Serious injury or death may occur  if attempting to start the pressure  washer when the pump is frozen. 
In freezing temperatures, the unit must  always be warm enough to ensure there  is no ice formation in the pump.  Do not  start the pressure washer if it has been  transported in an open or underheated 
vehicle without rst allowing the pump to
thaw.
RISK FROM MOVING PARTS Serious injury may occur to the 
operator from moving parts on the  pressure washer.
Before making any adjustments, be certain 
the engine is turned off and the ignition 
cable(s) is removed from the spark plug(s). 
Turning the machinery over by hand during 
adjustment or cleaning might start the engine 
and machinery with it.
Do not operate the unit without all protective 
covers in place.
6  GP-SERIES Operator’s Manual
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING PRESSURE WASHER
HAZARD
RISK OF BODILY INJURY
POTENTIAL CONSEQUENCE
Serious injury or death may occur  from detergents contacting the  skin. 
Serious injury can occur from loose  debris being propelled at a high  speed from the spray gun.
Injury may occur if the operator  loses his balance caused by the  thrust of water traveling through the  spray nozzle.
Injury may occur from the  pressure washer.
PREVENTION
SEEK EMERGENCY MEDICAL CARE if you are  using cleaning agents and the spray appears  to have penetrated the skin!   DO NOT TREAT  AS A  SIMPLE  CUT!!    Be  prepared  to tell  a  physician exactly what kind of detergents you  were using by reading the Material Safety Data  Sheet  (MSDS) provided with your detergent. 
Never  use  any  solvents  or  highly  corrosive  detergents  or  acid  type  cleaners  with  this  pressure washer.
Protective  equipment  such  as  rubber  suits,   gloves and respirators are advisable, especially  when using cleaning detergents.
Keep  all  detergents  out  of  the  reach  of  children!
ALWAYS  wear  protective  goggles  when 
operating the unit to shield the eyes from ying
debris and detergents.  DO NOT direct spray toward fragile materials 
such as glass for shattering could occur. Stay alert-watch what you are doing.  Do not 
operate  the unit  when  fatigued  or  under the 
inuence of alcohol or drugs.
NEVER  squeeze the  trigger  unless securely  braced.    
DO  NOT  overreach  or  stand  on  unstable  support.  
Wet surfaces can be slippery, wear protective  foot gear and keep good footing and balance  at all times.  
NEVER trigger  the gun  while on  a  ladder or  roof.
ALWAYS  hold  on  firmly  to  the  gun/lance  assembly when starting and operating the unit.   Failure to do so can cause the lance to fall and  whip dangerously.
Know  how to  stop  the pressure  washer  and  bleed pressures quickly.  Be thoroughly familiar  with controls.
DO  NOT leave  pressurized  unit unattended.   Shut  off  the  pressure  washer  and  release  trapped pressure before leaving.
DO NOT operate the unit if you see any fuel, oil or  water leaks from the machine.  DO NOT resume  operation until the unit has been inspected and 
repaired by a qualied service person.
NEVER  run  the  engine  with  the  governor  disconnected  or  operate  at  excessive  speeds.
Place unit in a clean, dry, at area for servicing.
Before servicing the unit, turn the unit off, relieve  the water pressure  from the  trigger gun, and  allow the unit to cool down.  Service in clean, 
dry, at area. If applicable, block wheels to
prevent unit from moving. Do not move the unit by pulling on the hose.
 GP-SERIES Operator’s Manual  7
!SAVE THESE INSTRUCTIONS!
FEATURES
GPFEATURE-072999-DCE
1.  Decal-Warning/Caution/Operating  E/S  10.  Water Outlet   
2.  Decal-Warning:  Engine Fuel  E/S  11.  Water Inlet
3. Decal-Warning: Mufer Hot E/S 12. Detergent Hose
4.  Engine  13.  Water Inlet Strainer
5.  Oil Fill  14.  High Pressure Discharge Hose
6.  Pump  15.  Gun Assembly  
7.  Adjustable Unloader Knob  16.  Wand
8.  Thermal Relief Valve  17.  Decal-Warning Risk of Injection E/S
9.  Detergent Injector  18.  Quick Connect Nozzle  
8  GP-SERIES Operator’s Manual
FEATURES LISTING
SAFETY DECALS
RISK OF BURNS
MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150°F.
RIESGO DE QUEMAR
EL AMORTIGUADOR Y LAS
AREAS ADYACENTES PUEDEN
TENER TEMPERATURAS POR
ARRIBA DE 150°F.
34-0598-010699-E/S-ENG.
WARNING
ADVERTENCIA
34-0599-E/S-030600-ENG
No ponga combustible cuando  el producto este en operacion.   Permita que el motor se enfrie  por 2 minutos antes de  reablastecer de combustible.
RISK OF FIRE
Do  not  add  fuel  when  product is operating.  Allow  engine to cool for two  (2)  minutes before refueling. 
RIESGO DE FUEGE
CAUTION/PRECAUCION
• RISK OF INJECTION OR SEVERE INJURY. KEEP CLEAR OF NOZZLE DO NOT DIRECT SPRAY TOWARD ANY PERSON OR SELF.
• RISK OF ASPHYXIATION. OUTDOOR USE ONLY REQUIRED.
• RISK OF FIRE. DO NOT SMOKE WHILE REFUELING. ALLOW TO COOL TWO TO THREE MINUTES BEFORE REFUELING. DO NOT OPERATE WHILE REFUELING.
• RISK OF ELECTROCUTION. DO NOT DIRECT SPRAY TOWARD ANY ELECTRICAL CONNECTIONS, OUTLETS, OR POWER LINES.
• RISK OF EXPLOSION. DO NOT SPRAY FLAMMABLE LIQUIDS. 
• TO REDUCE RISK OF INJURY: READ AND UNDERSTAND THE OPERATION MANUAL AND ALL INSTRUCTIONS BEFORE USING.
• STAY ALERT: HOLD ONTO GUN/WAND FIRMLY WITH BOTH HANDS TO AVOID DANGEROUS KICKBACKS.
• ALWAYS WEAR EYE PROTECTION.
• DO NOT OVERREACH OR STAND ON UNSTABLE SUPPORT. KEEP GOOD FOOTING AND BALANCE AT ALL TIMES.
• ALWAYS TURN ON WATER SUPPLY TO PUMP BEFORE STARTING.
• PROTECT PUMP FROM FREEZING.
• ENGAGE TRIGGER SAFETY LOCK-OFF WHEN NOT IN USE. 
• AFTER ENSURING ALL CONNECTIONS ARE SECURE, OPEN INLET WATER SUPPLY COMPLETELY. DO NOT OPERATE WITHOUT WATER. DO NOT USE WATER THAT IS OVER 125˚F. • WITH GUN LOCKED, REMOVE NOZZLE. POINT GUN IN A SAFE DIRECTION. BRACE WAND SECURELY TO AVOID RECOIL. SQUEEZE TRIGGER OPEN. STEADY THE UNIT AND START BY PULLING ON THE STARTER ROPE. • AFTER ENGINE IS RUNNING, LOCK GUN AND INSERT DESIRED NOZZLE. POINT GUN IN A SAFE DIRECTION. UNLOCK GUN AND SQUEEZE TRIGGER TO SPRAY AND RELEASE THE TRIGGER TO STOP SPRAY. • AFTER STOPPING THE ENGINE, ALWAYS TURN OFF WATER SUPPLY AND SQUEEZE TRIGGER TO
RELEASE TRAPPED PRESSURE.
• RIESGO DE INYECCION O LESION SEVERA. MANTENGA LA BOUILLA DESPEJADA. NO DIRIJA EL CHORRO HACIA PERSONA ALUNA O HACIA USTED.
• RIESGO DE ASFIXIA: UNICAMENTE PARA USO EN EL EXTERIOR.
• RIESGO DE FUEGO: NO FUME MIENTRAS ESTE REABASTECIMIENTO DE COMBUSTIBLE. PERMITA QUE EL MOTOR SE ENFRIE DOS O TRES MINUTOS ANTES DEL REABASTECIMIENTO. NO OPERE EL PRODUCTOR DURANTE EL REABASTECIMIENTO. 
• RIESGO DE ELECTROCUCION: NO DIRECTA EL CHORRO HACIA CONEXIONES. ELECTRICAS. TOMAS DE CORRIENTE O LINEAS DE ALIMENTACION DE CORRIENTE.
• RIESGO DE EXPLOSION: NO ROCIE LIQUIDOS INFLAMMABLES.
• RIESGO DE LESION: USE UNICAMENTE EQUIP CON CLASIFICACION ADEDUADA.
• PARA REDUCIR EL RIESGO DE QUE OCURRAN LESIONS: LEA Y ENTIENDA EL MANUAL DE OPERACION Y TODAS LAS  INSTRUCCIONES ANTE DE USAR EL PRODUCTO.
• PERMANIZCA ALERTA: SOSTENGA LA PISTOLA VARILLA  FIRMENMENTE CON AMBAS MANO PARA EVITAR GOLPES DE RETROCESO PELIGROSOS.
• USE SIEMPRE PROTECCION OCULAR.
• NO SE EXTIENDA DEMASIADO O SE PARE EN UN APOYO  INESTABLE. MANTENGA UNA BUENA POSICION Y BALANCE TODO EL TIEMPO.
• ANTES DE COMENZAR. ABRA SIENPRE EL SUMINSTRO DE  AGUA A LA BOMBA.
• PROTEJA LA OMBA DE LA CONGELACION.
• COLOQUE EL SUGURO DEL GATILLO EN LA POSICION  APAGADO CUANDO NO ESTE USANDO EL PRODUCTO.
• DISPUES DE ASEGURARSE QUE TODAS LAS CONEXIONES  ESTAN SEGUIRSE. ABRA LA ENTRADA DEL SUMINSTRO DE AGUA  COMPLETAMENT NO SE OPERE SIN AGUA. NO SE USE CON AGUA  CON TEMPERATURAS DE MAS DE 125˚F.
• CON LA PISTOLA ASEGURADA. REMUEVA LA BOQUILLA  APUNTANDO LA PISTOLA HACIA UNA DIRECCION SEGURA.  REFURESE LA VARA PARA EVITAR QUE RETROCEDA. APRIETE EL  GATILLO PARA ABRIRLO. MANTEGA LA UNIDAD QUIETA. Y COMIENZE  HALANDO FIRMEMENTE EN LA CUERDA DE INICIAR.
• DESPUES DE QUE EL MOTOR ESTE TRABAJANDO. ADJUSTE LA  BOQUILLA A LA POSICION DESEADA. APRIETE EL GATILLO PARA  ROCIAR Y SUELTELO PARA DETENER EL ROCIADO.
DESPUES DE DETENER EL MOTOR. CIERRE DIEMPRE EL  SUMINSTRO DEL AGUO AND APRIETE EL GATILLO PARA LIBERAR LA PRESION ATRAPADA.
WARNING/ADVERTENCIA
CAUTION/PRECAUCION
OPERATION/OPERACION
34-0981-063099-E/S-ENG.
RISK OF INJECTION OR SEVERE INJURY.  Never put your hand, fingers or body directly  over the spray nozzle.
34-1253-030801-ENG.
WARNING
ADVERTENCIA
RIESGO DE INYECCION O LISION SEVERA Nunca coloque la mano, los dedos o el cuerpo  directamente sobre la boquilla de rocío.
!!!DO NOT REmOvE sAFETy DECAls FROm UNIT
UNlEss REplACING WITh mOsT CURRENT sAFETy DECAl!!!
Reference #13  Decal:  Caution-Engine Fuel  (Part #34-0599)
Reference #14 Decal: Warning-Mufer Hot (Part #34-0598)
Location:  On reference #18 Decal:  Risk of Injection  (Part #34-1253)
Reference #15 Decal:  Warning/Caution/Operating Statements  (Part #34-1244)
 GP-SERIES Operator’s Manual  9
FEATURES
GP LG FEATURE-102599-RD
1.  Decal-Warning/Caution/Operating  E/S  10.  Water Inlet 
2.  Decal-Warning:  Engine Fuel  E/S    11.  Water Inlet Strainer 
3.  Engine    12.  Detergen Hose with Strainer 
4. Decal-Warning: Mufer Hot E/S 13. Water Outlet
5.  Oil Fill    14.  High Pressure Discharge Hose
6.  Adjustable Unloader Knob    15.  Gun Assembly
7.  Pump    16.  High Pressure Discharge Hose
8.  Thermal Relief Valve  17.  Wand 
9.  Detergent Injector    18.  Quick Connect Nozzle   
10  GP-SERIES Operator’s Manual
FEATURES LISTING
SAFETY DECALS
RISK OF BURNS
MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150°F.
RIESGO DE QUEMAR
EL AMORTIGUADOR Y LAS
AREAS ADYACENTES PUEDEN
TENER TEMPERATURAS POR
ARRIBA DE 150°F.
34-0598-010699-E/S-ENG.
WARNING
ADVERTENCIA
34-0599-E/S-030600-ENG
No ponga combustible cuando  el producto este en operacion.   Permita que el motor se enfrie  por 2 minutos antes de  reablastecer de combustible.
RISK OF FIRE
Do  not  add  fuel  when  product is operating.  Allow  engine to cool for two  (2)  minutes before refueling. 
RIESGO DE FUEGE
CAUTION/PRECAUCION
• RISK OF INJECTION OR SEVERE INJURY. KEEP CLEAR OF NOZZLE DO NOT DIRECT SPRAY TOWARD ANY PERSON OR SELF.
• RISK OF ASPHYXIATION. OUTDOOR USE ONLY REQUIRED.
• RISK OF FIRE. DO NOT SMOKE WHILE REFUELING. ALLOW TO COOL TWO TO THREE MINUTES BEFORE REFUELING. DO NOT OPERATE WHILE REFUELING.
• RISK OF ELECTROCUTION. DO NOT DIRECT SPRAY TOWARD ANY ELECTRICAL CONNECTIONS, OUTLETS, OR POWER LINES.
• RISK OF EXPLOSION. DO NOT SPRAY FLAMMABLE LIQUIDS. 
• TO REDUCE RISK OF INJURY: READ AND UNDERSTAND THE OPERATION MANUAL AND ALL INSTRUCTIONS BEFORE USING.
• STAY ALERT: HOLD ONTO GUN/WAND FIRMLY WITH BOTH HANDS TO AVOID DANGEROUS KICKBACKS.
• ALWAYS WEAR EYE PROTECTION.
• DO NOT OVERREACH OR STAND ON UNSTABLE SUPPORT. KEEP GOOD FOOTING AND BALANCE AT ALL TIMES.
• ALWAYS TURN ON WATER SUPPLY TO PUMP BEFORE STARTING.
• PROTECT PUMP FROM FREEZING.
• ENGAGE TRIGGER SAFETY LOCK-OFF WHEN NOT IN USE. 
• AFTER ENSURING ALL CONNECTIONS ARE SECURE, OPEN INLET WATER SUPPLY COMPLETELY. DO NOT OPERATE WITHOUT WATER. DO NOT USE WATER THAT IS OVER 125˚F. • WITH GUN LOCKED, REMOVE NOZZLE. POINT GUN IN A SAFE DIRECTION. BRACE WAND SECURELY TO AVOID RECOIL. SQUEEZE TRIGGER OPEN. STEADY THE UNIT AND START BY PULLING ON THE STARTER ROPE. • AFTER ENGINE IS RUNNING, LOCK GUN AND INSERT DESIRED NOZZLE. POINT GUN IN A SAFE DIRECTION. UNLOCK GUN AND SQUEEZE TRIGGER TO SPRAY AND RELEASE THE TRIGGER TO STOP SPRAY. • AFTER STOPPING THE ENGINE, ALWAYS TURN OFF WATER SUPPLY AND SQUEEZE TRIGGER TO
RELEASE TRAPPED PRESSURE.
• RIESGO DE INYECCION O LESION SEVERA. MANTENGA LA BOUILLA DESPEJADA. NO DIRIJA EL CHORRO HACIA PERSONA ALUNA O HACIA USTED.
• RIESGO DE ASFIXIA: UNICAMENTE PARA USO EN EL EXTERIOR.
• RIESGO DE FUEGO: NO FUME MIENTRAS ESTE REABASTECIMIENTO DE COMBUSTIBLE. PERMITA QUE EL MOTOR SE ENFRIE DOS O TRES MINUTOS ANTES DEL REABASTECIMIENTO. NO OPERE EL PRODUCTOR DURANTE EL REABASTECIMIENTO. 
• RIESGO DE ELECTROCUCION: NO DIRECTA EL CHORRO HACIA CONEXIONES. ELECTRICAS. TOMAS DE CORRIENTE O LINEAS DE ALIMENTACION DE CORRIENTE.
• RIESGO DE EXPLOSION: NO ROCIE LIQUIDOS INFLAMMABLES.
• RIESGO DE LESION: USE UNICAMENTE EQUIP CON CLASIFICACION ADEDUADA.
• PARA REDUCIR EL RIESGO DE QUE OCURRAN LESIONS: LEA Y ENTIENDA EL MANUAL DE OPERACION Y TODAS LAS  INSTRUCCIONES ANTE DE USAR EL PRODUCTO.
• PERMANIZCA ALERTA: SOSTENGA LA PISTOLA VARILLA  FIRMENMENTE CON AMBAS MANO PARA EVITAR GOLPES DE RETROCESO PELIGROSOS.
• USE SIEMPRE PROTECCION OCULAR.
• NO SE EXTIENDA DEMASIADO O SE PARE EN UN APOYO  INESTABLE. MANTENGA UNA BUENA POSICION Y BALANCE TODO EL TIEMPO.
• ANTES DE COMENZAR. ABRA SIENPRE EL SUMINSTRO DE  AGUA A LA BOMBA.
• PROTEJA LA OMBA DE LA CONGELACION.
• COLOQUE EL SUGURO DEL GATILLO EN LA POSICION  APAGADO CUANDO NO ESTE USANDO EL PRODUCTO.
• DISPUES DE ASEGURARSE QUE TODAS LAS CONEXIONES  ESTAN SEGUIRSE. ABRA LA ENTRADA DEL SUMINSTRO DE AGUA  COMPLETAMENT NO SE OPERE SIN AGUA. NO SE USE CON AGUA  CON TEMPERATURAS DE MAS DE 125˚F.
• CON LA PISTOLA ASEGURADA. REMUEVA LA BOQUILLA  APUNTANDO LA PISTOLA HACIA UNA DIRECCION SEGURA.  REFURESE LA VARA PARA EVITAR QUE RETROCEDA. APRIETE EL  GATILLO PARA ABRIRLO. MANTEGA LA UNIDAD QUIETA. Y COMIENZE  HALANDO FIRMEMENTE EN LA CUERDA DE INICIAR.
• DESPUES DE QUE EL MOTOR ESTE TRABAJANDO. ADJUSTE LA  BOQUILLA A LA POSICION DESEADA. APRIETE EL GATILLO PARA  ROCIAR Y SUELTELO PARA DETENER EL ROCIADO.
DESPUES DE DETENER EL MOTOR. CIERRE DIEMPRE EL  SUMINSTRO DEL AGUO AND APRIETE EL GATILLO PARA LIBERAR LA PRESION ATRAPADA.
WARNING/ADVERTENCIA
CAUTION/PRECAUCION
OPERATION/OPERACION
34-0981-063099-E/S-ENG.
RISK OF INJECTION OR SEVERE INJURY.  Never put your hand, fingers or body directly  over the spray nozzle.
34-1253-030801-ENG.
WARNING
ADVERTENCIA
RIESGO DE INYECCION O LISION SEVERA Nunca coloque la mano, los dedos o el cuerpo  directamente sobre la boquilla de rocío.
!!!DO NOT REmOvE sAFETy DECAls FROm UNIT
UNlEss REplACING WITh mOsT CURRENT sAFETy DECAl!!!
Reference #13  Decal:  Caution-Engine Fuel  (Part #34-0599)
Reference #14 Decal: Warning-Mufer Hot (Part #34-0598)
Location:  On reference #18 Decal:  Risk of Injection  (Part #34-1253)
Reference #15 Decal:  Warning/Caution/Operating Statements  (Part #34-1244)
 GP-SERIES Operator’s Manual  11
DANGER
RISK OF EXPLOSION OR FIRE! DO NOT PLACE UNIT IN AN
AREA WHERE FLAMMABLE GAS VAPORS MAY BE PRESENT. A SPARK COULD CAUSE AN EXPLOSION OR FIRE!
RISK OF UNIT BURSTING! DO NOT STORE/OPERATE UNIT IN
A FREEZING ENVIRONMENT!
WARNING
RISK OF ASPHYXIATION!
-DO NO T OPE RATE IN AN ENCLOSED AREA. USE THIS PROD UCT ON LY IN WE LL VENTILATED AREAS!
-THE EXHAU ST FRO M THE ENGINE CONTAINS CARBON MONOXIDE, A POISONOUS, ODORLESS AND INVISIBLE GAS. BREATHING THIS GAS CAN CAUSE SERIOUS INJURY, ILLNESS & POSSIBLE DEATH.
INSTALLATION & PREPARATION
ATTIRE:
Proper attire is essential to your safety.  It is advised to utilize whatever means  necessary to  protect  eyes, ears,  and skin.   Additional  safety attire  (such as  respiratory mask) may be required when using detergent cleaning agents with  this washer.
SET-UP:
1.  This unit should only be placed on a level surface to ensure proper lubrication  for the engine and water pump while operating. 
2.  Do not use unit in an area:
a. with insufcient ventilation.
b.  where there is evidence of oil or gas leaks.
c. where ammable gas vapors may be present.
3.  Do not allow the unit to be exposed to rain, snow or freezing temperatures.     If any part of the unit becomes frozen, excessive pressure may build up in  the unit which could cause it to burst resulting in possible serious injury to  the operator or bystanders.
4.  Be  certain  to  block  the  wheels  to  prevent  the  unit  from  moving  while  operating.
5.  Before  initial  use, ensure  the oil  cap/dipstick  is  inserted  into  the pump.   Because of varying shipping requirements, the pump may need to be shipped  with an oil travel plug instead of the dipstick in the pump.  If your pump has  been shipped with an oil travel plug, you will need to remove it and replace  the plug with the oil dipstick provided with the unit. 
6.  Once properly installed, check the oil sight glass on the pump crankcase.   Be certain the oil level is in the center of the sight glass before each use.  If  the level appears to be low, use SAE75W-90 for WP-2000 and WP-2400.   For all other WP-Series machines, use Mi-T-M® pump oil #AW-4085-0016.   DO NOT OVERFILL!
DANGER
RISK OF FIRE!
-D O N O T SM OK E WH I LE FUELING!
-DO NOT FILL THE FUEL TANK WHILE UNIT IS RUNNING OR HOT. ALLOW UNIT & ENGINE TO COOL FOR TWO MINUTES BEFORE REFUELING.
-DO NOT FILL FUEL TANK TO POINT OF OVE RF LOW ING . ALLOW APPROXIMATELY 1/4” OF TANK SPACE FOR FUEL EXPANSION.
WARNING
RISK OF EXPLOSION OR FIRE! ALWAYS STORE FUEL AWAY
FROM THE WASHER WHILE THE UNIT IS RUNNING OR HOT.
12  GP-SERIES Operator’s Manual
ENGINE FUEL TANK:
1.  Review “Risk of Explosion or Fire” pg. 4, before fueling.
2.  Locate the Safety Decals on your unit and heed their warnings. 
3. When lling fuel tank, a minimum of 86 octane fuel is recommended for use
with this unit.  DO NOT MIX OIL WITH GASOLINE.  
4.  Purchase fuel in quantities that may be used within 30 days.  Use of clean,  fresh lead free gasoline is recommended.  Leaded gasoline may be used  if lead-free is unavailable.  DO NOT use gasoline containing methanol or  alcohol.
5.  Check  the  engine  oil  level  before  starting  the  engine.  (See  engine  manual.)
6.  Fill fuel  tanks according  to the accompanying  manufacturer’s  instruction  manual.  (See Engine manual.)
7.  Refer to the engine  manual supplied  with this unit for proper  adjustment  procedures. 
8.  Review the engine manual accompanying this pressure washer for
correct engine start-up and maintenance procedures.
INSTALLATION & PREPARATION
NOZZLE REVIEW:
Various nozzles may be quick-connected into the end of the wand to change  the spray pattern or  use the detergent feature.  When using Quick Connects  (Q.C.), be certain the connection is securely locked.  If not, the high pressure  water may shoot the nozzle from the wand, causing severe injury or serious  damage.  To determine spray fan, refer to the actual number stamped on the 
nozzle. The rst two digits indicate the spray fan in degrees, i.e.; 15=15°, 25=25°, 65=detergent/low pressure.
1.  The 15° nozzle (YELLOW):  This is a chiseling nozzle.  The spray should 
be directed at a 45° angle to the surface and used like a scraper to remove  paint, grease and dirt.  Uses:  Surface preparation (removing mildew stains  and paint chips).
2.  The 25° nozzle (GREEN): This is a ushing nozzle. This pattern is best
suited for ushing dirt, mud, and grime. Uses: Wet sweeping leaves from walks, curbs and driveways, cleaning stable oors, washing swimming
pool bottoms, degreasing engines.
3.  The 65° nozzle (BLACK):  This is a low pressure detergent application 
nozzle.  This broad spray pattern distributes solution over vast areas under  low pressure.  Uses: Detergent application, misting or rinsing.
WARNING
RISK OF INJECTION CAUSING SEVERE INJURY! NEVER LOOK DIRECTLY AT THE
NOZZLE ORIFIC E UNLES S IT IS DISCONNECTED FROM THE GUN/WAND ASSEMBLY!
CONNECTION OF Q.C. NOZZLES
QUICK-CONNECT (Q.C.)
NOZZLE CONNECTION:
1.  Be certain the trigger gun is locked in the “OFF” position.  See WARNING,  right.
2.  The nozzle assembly should be disconnected from the gun/wand assembly at 
this time by retracting the locking ring on the quick-connect tting to remove
the nozzle. 
WARNING
RISK OF SEVERE INJURY! THE TRIGGER GUN SHOULD
ALWAYS BE LOCKED IN THE OFF POSITION WHEN NOT IN USE!
 GP-SERIES Operator’s Manual  13
INSTALLATION & PREPARATION
WATER INLET STRAINER
WATER SUPPLY:
1.  Select a water supply hose which is a quality grade of garden hose measuring  at least 3/4” ID and no longer than 50 feet.
2  Check the water inlet strainer to ensure it is clean and free of any obstructions.  
As a strainer becomes obstructed, it restricts proper ow of water to the
pump.  This can result in cavitations which will cause premature failure of  pump packings.  
a.  Using a screw driver, remove the screen from the water inlet. b.  Clean or replace with Mi-T-M #19-0001 if necessary.
 3.  Connect the hoses. a.  Connect one  end  of the  water supply  hose  to the  water inlet  of the 
unit.  
b.  Connect the other end of the hose to your pressurized water supply.
NOTE 1: Do not use a non-pressurized water supply (i.e. from a pond or well)
with this unit.
NOTE 2: When connecting the water inlet to the water supply mains, local
regulations of your water company must be observed. In some areas, the unit must not be connected directly to the public drinking water supply. This is to ensure there is no feedback of detergents
into the water supply. (Direct connection is permitted if a backow
preventer is installed. Check with local authorities for approval.)
c.  Connect  the high pressure discharge hose  to the water outlet  of the 
unit. 
d.  Securely connect the other end of the hose to the gun assembly.  (A 
wrench may be required on some models.)
e.  Connect the wand assembly to the gun/hose assembly.
4.  Follow the incoming water requirements listed below: a.  Water pressure must be a minimum of 25 pounds per square inch (PSI) 
and a maximum of 125 PSI.  (A typical outdoor faucet will   generally supply this PSI if turned completely “ON”.) 
b.  Incoming  GPM  must  be    approximately  one gallon  more  than  the 
outgoing GPM stated  on the pressure  washer nameplate.  (You can 
check GPM by timing how long it takes to ll a 5 gallon container.)
c.  Incoming water temperature must not exceed 125°F.  Excessive pump 
damage may result if the water temperature exceeds this acceptable  level.
5.  Never allow the unit to operate without the incoming water line attached and  the water supply completely turned on.
UNLOADER:
CAUTION
RISK OF UNIT DAMAGE!
DO NOT OVERTIGHTEN THE UNLOADER. BREAKAGE COULD RESULT IN IMMEDIATE LOSS OF WATER PRESSURE AND COSTLY REPAIRS.
14  GP-SERIES Operator’s Manual
The unloader is equipped with an adjustment  knob to adjust the pressure.  Should  less pressure be required, simply turn the adjustment knob counterclockwise.   To set back to maximum, turn adjustment knob completely clockwise.  DO NOT  OVERTIGHTEN!
THERMAL RELIEF VALVE:
To ensure the water temperature does not exceed acceptable levels, never allow  the pressure washer to operate in the bypass mode (with the unit running and  the trigger gun closed) for more than three minutes.
A  “Thermal Relief Valve” has been added to this unit to protect the pump.  It  may begin to open and release water if the water temperature in the pump has  exceeded 140°F.  This will allow fresh, cool water to enter the system.
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