Grafco User Manual User Manual

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Hematocrit Centrifuge
Model 410E
User Manual
Read this manual before operating the 410E Hematocrit Centrifuge. Save this manual for future reference.
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CONTENTS
PRODUCT OVERVIEW ................................................................................... 3
GLOSSARY ..................................................................................................... 3
INTENDED USE .............................................................................................. 4
UNPACKING ................................................................................................... 5
CONTENTS ..................................................................................................... 6
REPLACEMENT PARTS ................................................................................ 6
INSTALLATION ............................................................................................... 6
MATERIALS NEEDED: ................................................................................... 7
CAPILLARY TUBE SPECIFICATIONS ........................................................... 7
TUBE PREPARATION ....................................................................................7
BALANCED LOADS ....................................................................................... 7
LOADING THE ROTOR .................................................................................. 8
SETTING THE DIGITAL TIMER ...................................................................... 8
OPERATING THE CENTRIFUGE ................................................................... 9
EXPECTED VALUE ...................................................................................... 10
LIMITATIONS AND FACTORS AFFECTING RESULTS............................... 10
DISASSEMBLY ................................................................................................... 11
TROUBLESHOOTING ........................................................................................ 11
MAINTENANCE .................................................................................................. 12
CLEANING .................................................................................................... 12
TRANSPORTATION ...................................................................................... 13
STORAGE ..................................................................................................... 13
SPECIFICATIONS ............................................................................................... 14
LIMITED WARRANTY ........................................................................................ 15
GF Health Products, Inc. is not responsible for typographical errors. For the most updated and current information on packaging, warranties, products and specications, including the most current version of these instructions, please visit our website at www.grahameld.com.
GF Health Products, Inc.
Graham-Field and Grafco are registered trademarks of
INTRODUCTION
Your Grafco Hematocrit Centrifuge has been designed to be reliable, safe, and easy to use. This manual contains important operation and safety information. Carefully read and understand the contents of this manual before installing or using the Grafco Hematocrit Centrifuge. Always install this centrifuge in accordance with local electrical parameters.
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Product Overview
digital display
brake
switch
timer set button
(ten minute
increments)
spin start button
410E Hematocrit Centrifuge
lidtimer LED
locking button
unlocking button
ON/OFF switch
timer set button (one minute increments)
The Grafco Hematocrit Centrifuge, shown above, features a digital timer (up to 99 minutes), xed speed, brake control, and a reading scale. This unit spins loads at a xed speed of 12,000 RPM and has a thermal cutout switch to prevent overheated operating temperature. The Grafco Hematocrit Centrifuge can hold up to 24 capillary tubes of size 1.2mm (or 1.5mm) x 75mm.
Centrifugation of anticoagulated whole blood results in the packing of red blood cells. The hematocrit reading is the percentage of the volume of packed red cells in relation to the volume of whole blood. The hematocrit tube is lled with anticoagulated whole blood, one end sealed by heat or insertion into a sealing clay, and then centrifuged. Interpretation of the resulting Volume of Packed Red Cells (VPRC) may be used to detect the presence of anemia or polycythemia.
Glossary
Hematocrit Centrifuge: An instrument which uses centrifugation to measure the ratio of the volume of red blood cells to the total volume of blood.
G Force: The measurement for samples undergoing the stress of acceleration in a centrifuge.
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RCF (Relative Centrifugal Force): The centrifugal force that the samples undergo, which relies on the speed of rotation (N) in RPM and the rotating radius (R). The rotating radius is measured from the center axis of the rotor to the extreme ends of the centrifuge tubes. RCF Formula: RCF = 11.18 x R x (N/1000)²
Intended use
The Grafco Hematocrit Centrifuge is intended to provide laboratory tests for hematocrit values (HCT) in the elds of biochemistry, microbic immunity genetics, and blood separation, as well as general clinic tests.
IMPORTANT SAFETY GUIDELINES—PLEASE READ BEFORE USE
The safety statements presented in this chapter refer to the basic safety information that the operator of the centrifuge shall pay attention to and abide by. There are additional safety statements in other chapters or sections, which may be the same as or similar to the following, or specic to the operations.
WARNING: Indicates a potential hazard situation or
unsafe practice that, if not avoided, could result in
death or serious personal injury.
CAUTION: Indicates a potential hazard or unsafe
practice that, if not avoided, could result in moderate
or minor personal injury.
s NOTICE: Indicates a potential hazard or unsafe
practice that, if not avoided, could result in product or
property damage.
Info: Provides application recommendations or other useful information to ensure that you get the most from your product.
WARNING: Important! Read and understand these
instructions before installing or using the Grafco
410E Hematocrit Centrifuge. If you do not understand
any part of these instructions, contact your medical
professional or GF authorized distributor for direction
in the use of this product.
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WARNING: For the safety of both the operator
and service personnel, take care when handling
substances that are known to be toxic, radioactive or
contaminated with pathogenic microorganisms when
using this centrifuge.
WARNING: If components are damaged or missing,
contact your GF authorized distributor immediately.
DO NOT use substitute parts.
WARNING: Notice for California Customers- California
Proposition 65 WARNING: This product contains a
chemical known to the State of California to cause
cancer and reproductive or developmental harm.
WARNING: GF Health Products, Inc. assumes no
responsibility for any damage or injury caused by
improper installation or use of this product.
SETUP
Unpacking
1. Check for obvious damage to the carton or its contents.
If damage is evident, please notify the carrier and GF
Health Products, Inc.
2. Open the product box carefully. This may include
cutting external packaging strips which surround the
product shipping box. Also, for added safety when
shipping, the centrifuge may sometimes be packaged
inside the outer shipping box, meaning two boxes must
be opened.
3. Carefully remove the Hematocrit Centrifuge from the
packaging, including removing the plastic bag in which
the centrifuge is placed for shipping purposes. Do not
drop the centrifuge. Ensure that all of the equipment
listed in Contents, following, is present.
4. Keep the packing materials for transportation and/or
storage.
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Contents
Your Grafco Hematocrit Centrifuge contains:
Equipment supplied with 410E
Quantity Description
1 Rotor with lid
1 Detachable power cord
1 Reader scale
Replacement parts
Replacement parts available for the Grafco 410E Hematocrit Centrifuge (from your GF authorized distributor): Grafco Item 410E-1, Replacement Carbon Brushes, package of two.
Installation
s NOTICE: The operation of AC motor is affected by
the surrounding power consumption, which will
result in a uctuation of speed. To assure an accurate
RPM and its corresponding RCF, do not place this
equipment in draft, sunlight or near a piece of
equipment that emits heat and/or electromagnetic
conduction emission.
1. Place the centrifuge in a large, open space with
unencumbered air ow on a sturdy, at, level countertop
with sufcient clearance to open the lid completely.
2. Attach the product's electrical cord to the cord port
located on the back of the centrifuge.
3. Plug the centrifuge's power cord into a properly
grounded (110V / 60Hz) electrical wall outlet.
s NOTICE: Locate the unit so that the centrifuge will
not be accidentally pulled or dislodged from the
countertop; and so the cord will not be stepped on,
tripped over, or otherwise subjected to damage or
stress.
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SPECIMEN COLLECTION
Materials Needed:
Capillary tubes If non-anticoagulated blood is used for the procedure, we
recommend the use of heparinized capillary tubes If blood is already anticoagulated, we recommend the use of
plain capillary tubes
Clay sealant
Centrifuge with rotor which will accept capillary tubes and attain at least 11,500 RPM
Chart for determining hematocrit values
Capillary Tube Specications
Capillary Tubes Heparinized:
Plain
I.D. 1.1mm – 1.2mm, wall 0.2mm + 0.02mm, length 75mm
Precalibrated: Heparinized
Calibration line 60mm from one end
I.D. 0.5mm – 0.6mm, O.D. 1.4mm – 1.7mm, length 75mm
Tube Preparation
1. Using 2 capillary tubes, insert an end of each into the
blood, tilt slightly and allow the tubes to ll by capillary
attraction to 2/3 – 3/4 full.
2.
Create a sealing plug: Insert the dry ends of the tubes into
the sealing clay and withdraw them with a twisting motion.
OPERATION
Balanced Loads
s NOTICE: Your centrifuge must contain a balanced
load in order to work properly. Spinning unbalanced
loads may shorten the life of the device and produce
unpredictable results. Observe the following rules
when loading the rotor.
• Opposingrotorgroovesmustbeemptyorloadedwith
equally weighted samples.
• Ifanoddnumberofsamplesistobespun,llatube
with water to match the weight of the unpaired sample
and place it across from the unpaired sample.
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Loading the Rotor
The Grafco Hematocrit Centrifuge can hold up to 24 capillary tubes of size 1.2mm (or 1.5mm) x 75mm.
1. Open the centrifuge lid (if centrifuge lid is locked, press
the unlocking button on front of centrifuge to unlock it).
2. Turn the rotor lid knob counter-clockwise to unlock the
it. Open the rotor lid.
3. Carefully place the test tubes in the rotor grooves,
ensuring the capillary tubes touch the rotor's outer
rubber gasket.
4. Make sure the load is balanced by placing similar tubes
across from one another. This will keep the rotor in
balance (see previous section, Balanced Loads).
5. Close the rotor lid gently. Turn the knob clockwise to
lock it.
WARNING: Closing the rotor lid improperly may result
in broken capillary tubes, which could cause injury.
6. Close the centrifuge lid completely. Press the locking
button on the side of the centrifuge to lock the lid.
7. Turn the ON/OFF switch to ON position.
Setting the Digital Timer
• TheGrafcoHematocritCentrifugeisequippedwithan
LED digital display timer which allows the user to spin
the load from 1 to 99 minutes.
• Pressthetriangledirectlybelowtheleftsideofthe
timer to change the spin time in increments of ten (10)
minutes.
• Pressthetriangledirectlybelowtherightsideofthe
timer to change the spin time in single minutes.
• Forexample,ifthedesiredspintimeistwentyve
minutes, press the left arrow twice to display a 2 on the
timer and press the right arrow ve times to display a
ve on the timer.
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Operating the Centrifuge
WARNING: As a safety feature, the centrifuge
has a power shut-off device to turn the power off
automatically when the lid is opened during spinning.
This is a safety feature of the centrifuge. DO NOT
open the lid when the rotor is spinning.
1. After the desired spin time is displayed on the timer,
press the START button to initiate rotor spinning.
2. The timer will display the spin time remaining during
operation. When the spin cycle is complete, the unit will
slowly stop spinning.
3.
To accelerate the deceleration, press the BRAKE SWITCH.
4. Once the rotor has completely stopped spinning, turn
the ON/OFF switch to OFF position.
5. Press the unlocking button located on the front of the
centrifuge to unlock the lid. Open the centrifuge lid.
6. Carefully open the rotor lid and remove the specimens.
WARNING: DO NOT open the centrifuge lid until the
rotor has completely stopped spinning. Opening the
lid before the rotor has stopped spinning could result
in personal injury.
INTERPRETING RESULTS: USING THE READING SCALE
100%
90
80
tube
holder
capillary
tube
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diagonal
line
70
60
50
40
30
20
10
0
centrifuge
adjustablebar
capillary tube
extremeend
leucocyte
demarcation
redbloodcells
scale
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1. Remove the capillary tubes from the rotor. Take care
not to let the blood drain from the tubes.
2. Place the capillary tubes on the grooves of the tube
holder carefully. Line up the bottom red blood cell
portion of the tube with the straight line at the bottom
of the reading scale so that the start of the red blood
cell portion lines up with this horizontal xed line.
3. Move the tube holder from left to right on the reader
until the top of the leucocyte line matches up with the
xed diagonal line on the reader platform.
4. Move the adjustable bar to meet the demarcation (place
where the leucocyte and red blood cells separate). The
diagonal line on the adjustable bar should be directly on
top of the demarcation.
5. The percentage of HCT can then be read directly from
the scale by reading the number the adjustable diagonal
bar crosses at the right side of the reader.
Expected Value
Normal hematocrit values will vary somewhat depending upon such factors as age, sex, size of red cells, and altitude. Generally accepted normal values with range of variation are:
• Women:36%–46%
• Men:42%–52%
Limitations and Factors Affecting Results
1. Inadequate centrifugation, either time or RPM, will
result in erroneously high reading.
2. Ensure that the capillary tube is sealed properly, to
prevent red cell loss during centrifugation. The rubber
gasket encircling the interior of the rotor must be
smooth and pliable. This will aid in clay sealing plug
retention and reduce breakage during centrifugation.
3. Take the reading from the top of the clay sealing plug to
the top of the column of VPRC.
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4. Hemolized blood, due to over-anticoagulation or
improper nger stick, can produce erroneous results.
5. Hematocrit determinations are not accurate
immediately following blood transfusions or blood loss.
DISASSEMBLY
WARNING: Disassembly or dismantling of this
centrifuge is limited to authorized service personnel
only. Dismantling or disassembly by non-qualied
personnel will result in the voiding of the unit’s
warranty. Please contact your GF authorized
distributor or customer service representative to
identify a qualied technician.
TROUBLESHOOTING
WARNING: Unplug the centrifuge before performing
troubleshooting corrective actions.
WARNING: Do not disassemble or dismantle the
centrifuge.
Problem Possible cause Corrective action
Can’t turn centrifuge ON
Erratic speed
Vibration Unbalanced rotor Balance rotor load
Imbalance 1. Tubes are improperly
Broken test tubes
1. Blown fuse
2. Disconnected electrical cord
3. Worn carbon brushes
Worn carbon brushes Contact GF authorized distributor
positioned (unbalanced load)
2. Rotor lid is not locked
1. Tubes are improperly positioned (unbalanced load)
2. Tubes are not placed all the way down
3. Rotor lid is tightened incorrectly
1. Contact GF authorized distributor to replace fuse (10A)
2. Connect electrical cord
3. Contact GF authorized distributor to replace carbon brushes
to replace carbon brushes
1. Balance load
2. Screw rotor knob to lock lid
1. Balance load
2. Place tubes against rubber gasket on rotor
3. Ensure rotor lid is placed at
against rotor
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MAINTENANCE
WARNING: Centrifuge disassembly or dismantling is
limited to authorized service personnel only.
WARNING: Always use a properly grounded electrical
outlet of correct voltage and current handling capacity.
WARNING: Do not immerse the centrifuge in or
saturate it with water.
s NOTICE: Do not lubricate the drive motor or linkage
assembly.
s NOTICE: Do not drop the centrifuge, turn it upside
down, or subject it to vibration.
s NOTICE: Clean the chamber and rotor as described
below after each use.
s NOTICE:
In order to spin balanced loads, the
centrifuge must be level. To this end, conrm the
rubber supports are in good condition before each use.
s NOTICE: Contact your GF authorized distributor to
replace the carbon brushes yearly or as needed.
Cleaning
Clean the equipment as described below after each use.
1. Unplug the unit and disconnect the power cord from the unit.
2. Clean the outer case, rotor lid, and rotor tube holder grooves with a moist, clean cloth.
3. Ensure the equipment is thoroughly dry. Attach the product's electrical cord to the cord port located on the back of the centrifuge.
4. Plug the centrifuge's power cord into a properly grounded (110V / 60Hz) electrical wall outlet.
s NOTICE: DO NOT use benzine or paint thinner for
cleaning.
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Transportation
s NOTICE: When transporting the unit, place in secure
packaging (preferably the original packaging material) which will prevent the unit from tipping over.
s NOTICE: Do not drop the centrifuge, turn it upside
down, or subject it to vibration.
s NOTICE: Transport within temperature limitations
listed in following SPECIFICATIONS section.
Storage
s NOTICE: Do not place this equipment in a draft,
sunlight or near a piece of equipment which emits heat or electromagnetic conduction emission.
s NOTICE: Disconnect power supply when the
centrifuge is not in use.
s NOTICE: DO NOT place other equipment or objects on
top of the centrifuge.
s NOTICE: Store within temperature limitations listed in
following SPECIFICATIONS section.
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SPECIFICATIONS
Model Grafco 410E Hematocrit Centrifuge
CE marking Conforms to LVD 73/23 EEC safety standards.
Standard Complies with EC Electromagnetic Compatibility requirement
of EN60601-1-2.
EMI lter is designed in conformity with 89/336 EEC-EMC Directive.
Complies with IEC801 series regulations.
Complies with EN standard
ISO9001, ISO13485, GMP
N.W. 25.35 lb (11.5 kg)
Timer Digital, 1 to 99 minutes
Motor input Brush 80W
Brake Manual
Rotor F-2415
Capacity 24 capillary tubes
Max RCF 14490 x g
Speed RPM Fixed 12,000 (though xed at 12,000 RPM, motor is capable of
14,000 RPM)
Capillary tube size 1.1 – 1.2mm x 75 mm (length)
Conditions for Transportation and Storage
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Temperature: 50ºF – 104ºF (10ºC – 40ºC)
Humidity: 40% – 90%
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LIMITED WARRANTY
SCOPE OF WARRANTY
GF Health Products, Inc. (“GF”) warrants to the original purchaser only that it will replace or repair components, at GF’s sole discretion, that are defective in material or workmanship under normal use and service. All warranties are conditioned upon the proper use of the products strictly in accordance with good commercial practice and applicable GF instructions and manuals, including proper use and maintenance. To the extent that a component is warranted by a third party, GF conveys all of its rights under that warranty to the original purchaser, to the extent permitted. This limited warranty shall only apply to defects that are reported to GF’s customer service team within the applicable warranty period and which, upon examination by GF or its authorized representative, prove to be a warranty item. This limited warranty is not transferable. Within the guidelines set forth in this document, this product is warranted for one (1) year. The applicable warranty period shall commence from date of shipment to the original customer, unless there is an expiration date on the component in which case the warranty shall expire on the earlier of warranty period or the expiration date.
OBTAINING WARRANTY SERVICE
This limited warranty shall only apply to defects that are reported to the Distributor from whom the Customer purchased the product within the applicable warranty period. If there is not a Distributor, you must contact GF directly by calling 770-368-4700, sending a fax request to 770-368-2386, or by e-mailing a request to cs@grahameld.com. Specic directions will be provided by the Customer Service Representative. Failure to abide by the specic directions will result in denial of the warranty claim.
EXCLUSIONS
The warranty does not cover and GF shall not be liable for the following:
1) Defects, damage, or other conditions caused, in whole or in part, by misuse, abuse,
negligence, alteration, accident, freight damage, tampering or failure to seek and obtain repair or replacement in a timely manner;
2) Products which are not installed, used, or properly cleaned and maintained as required in the
ofcial manual for the applicable product;
3) Products considered to be of a non-durable nature including, but not limited to: casters,
lters, fuses, gaskets, lubricants, and charts;
4) Accessories or parts not provided by GF;
5) Charges by anyone for adjustments, repairs, replacement parts, installation or other work
performed upon or in connection with such products which are not expressly authorized in writing, in advance, by GF;
6) Any labor or shipping charges incurred in the replacement part installation or repair;
7) Costs and expenses of regular maintenance and cleaning; and
8) Representations and warranties made by any person or entity other than GF.
ENTIRE WARRANTY, EXCLUSIVE REMEDY AND CONSEQUENTIAL DAMAGES DISCLAIMER
THIS WARRANTY IS GF’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. GF MAKES NO IMPLIED WARRANTIES OF ANY KIND INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IF ANY MODEL OR SAMPLE WAS SHOWN TO THE CUSTOMER, SUCH MODEL OR SAMPLE WAS USED MERELY TO ILLUSTRATE THE GENERAL TYPE AND QUALITY OF THE PRODUCT AND NOT TO REPRESENT THAT THE PRODUCT WOULD NECESSARILY CONFORM TO THE MODEL OR SAMPLE IN ALL RESPECTS. THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PARTS. GF SHALL NOT BE LIABLE FOR AND HEREBY DISCLAIMS ANY DIRECT, SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO: DAMAGES FOR LOSS OF PROFITS OR INCOME, LOSS OF USE, DOWNTIME, COVER, OR EMPLOYEE OR INDEPENDENT CONTRACTOR WAGES, PAYMENTS AND BENEFITS.
The warranties contained herein contain all the representations and warranties with respect to the subject matter of this document, and supersede all prior negotiations, agreements and understandings with respect thereto. The recipient of this document hereby acknowledges and represents that it has not relied on any representation, assertion, guarantee, warranty, collateral contract or other assurance, except those set out in this document.
For additional information on this product or this warranty, please contact a GF Customer Service Representative.
NOTES:
1) Additional terms and conditions may apply.
2) Freight claims must be notated on the appropriate shipping documents and must be made
with immediacy. International, federal and state regulations govern specic requirements for freight claims. Failure to abide by those regulations may result in a denial of the freight claim. GF will assist you in ling the freight claim.
3) Claims for any short shipment must be made within three (3) days of the invoice date.
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Made in Taiwan
© 2008 GF Health Products, Inc.
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