Gradient Lens LUXXOR User Manual

LUXXOR
®
VIDEO
MICROSCOPE
2
Luxxor® Video Microscope – Set Up
Slide Stop
Slide Brake
Vertical Slide
Column
When removed from its packaging, the Luxxor Video Microscope will be configured as shown, with the Vertical Slide and Slide Stop at their fully lowered positions on the column.
3
Luxxor® Video Microscope – Set Up
The Slide Stop may be positioned along the Column by loosening its knob and re-tightening when at the desired location. Use this to set a limit for the Vertical Slide to avoid the Camera or an attached borescope colliding with the Table or a workpiece under inspection.
The Vertical Slide may be raised to the desired position on the Column by loosening the knob on the Slide Brake and lifting the Vertical Slide. Be sure to tighten the Slide Brake knob before letting go of the Vertical Slide.
Slide Stop
Slide Brake Knob
Table
4
Luxxor® Video Microscope – Set Up
Power Connecto
r
Plug the Powe
r
Connector at the end of the power supply cable into the jack on the bottom of the Vertical Slide. Tighten its locking ring to secure it in place. Then plug the power supply into a 110 VAC outlet. The Illumination Control may then be used to turn on the LED lights and vary their intensity. Make sure that both the light stalks are seated firmly in their sockets.
LED Light Stalks
Illumination Control
5
Luxxor® Video Microscope – Set Up
Remove the lens cap from the camera lens. Notice that the lens has three control rings, each having a locking knob. The locking knobs should be loosened to allow the control rings to turn. They can be tightened if you want the rings to stay in a certain position. The ring settings are read relative to the white dot index mark.
The upper ring controls the lens aperture. Opening the aperture (lower numbers) provides a brighter image with less depth of field.
The middle ring controls the zoom.
The lower ring controls the lens working distance. Set on Far, objects will be in focus about 4 inches from the lens. Set on Near, objects about 3 inches away are in focus.
For initial set-up, it is recommended to set the aperture wide open (4.5), the zoom at minimum (0.3) and the focus at Far.
Aperture Ring
Zoom Ring
Workin
g
Distance Ring
Index Mark
Lockin
g
Knob
6
Luxxor® Video Microscope – Set Up
Install Software and Drivers
Follow the instructions in the camera manual to install the camera driver and image capture software. The camera requires a computer running Windows 2000 or XP with a full speed USB
2.0 port. USB ports on a PCMCIA card may not be fast enough. Most modern built-in USB ports will work.
Initial Settings
With the camera and software installed, open the Video Toolbox program. Notice that a second window titled ZC Exposure Control also appears. For the initial set-up the ZC Exposure Control window should be set as follows:
The “Auto-exposure” box is checked.
The “Auto-gain” box is checked.
“Gain ceiling” is set to 4X.
The “Auto white balance” and “Enhance red” boxes are unchecked
.
Set White Balance
Place a piece of white paper under the camera lens so that it fills the field of view. It does not need to be in focus.
7
Luxxor® Video Microscope – Set Up
Set White Balance (cont’d)
Check the “Auto white balance” box and wait a few seconds if necessary until the image turns white. Then uncheck the box. White balance should remain valid until the lighting is changed, such as when the LED lights are turned on or off. If the image color later seems wrong, repeat this procedure.
These settings should be good for starting out. More detailed information about the use of ZC Exposure Control can be found in the Help menu of the ZC Exposure Control window.
8
Luxxor® Video Microscope – Operation
Place the workpiece to be viewed on the Table under the camera Lens. The Camera may be slid along the Boom to align it with the part. To do this, Loosen the Camera Slide Brake, move the Camera and tighten the brake again when the desired position is reached. Move the Vertical Slide up or down as needed to get the image nearly in focus on your video display. Then be sure to tighten the brake on the Vertical Slide.
Camera
Lens
Camera Slide Brake
Boom
Table
9
Luxxor® Video Microscope – Operation
Fine focus is achieved with the Focus Knob located on the side of the Vertical Slide, at the base of the Boom. BE SURE TO
RELEASE THE BRAKE LEVER BEFORE TURNING THE FOCUS KNOB.
The brake lever flips UP to release. Push the lever DOWN to lock the focus mechanism in place if desired.
Flip Brake Lever UP Before Turning Focus Knob
Focus Knob
10
Luxxor® Video Microscope – Operation
Once a focused image of the workpiece is obtained with the lens set to initial settings, further image modifications may be made by adjusting the control rings on the Camera Lens.
The top ring controls the aperture of the lens, thus affecting the brightness, resolution, and depth of field.
The aperture set wide open, at f/4.5 yields a brighter, higher resolution image with a very small depth of field. Closing the aperture to f/22 yields a darker, slightly lower resolution image, with a relatively large depth of field.
It is recommended to start with the lens at f/4.5 and obtain a well-focused image. Then decrease the aperture (increase the f-number) and observe the increase in the depth of field until it is satisfactory. As the aperture closes and the image gets darker, it may become necessary to provide more light by turning on the LED lights or increasing their intensity with the Illumination Control. The user must find the best compromise between brightness and depth of field in a given situation.
The middle ring controls the zoom (magnification). The zoom range goes from 0.3X to 1X from the part to the
CCD Imager inside the camera. This corresponds to 15X to 51X when the focus setting is on “Far” and the image is viewed on a 19” computer monitor with software Zoom set to 1X. (Changing the monitor size or resolution changes the magnification). The magnification can be increased by setting the focus ring at the bottom of the lens to the “Near” setting. Then the effective magnification range on a 19” monitor is 25X to 83X.
Loading...
+ 9 hidden pages