Gradall 524D User Manual

Download

Page 1

Illustrated Parts Manual

Models

522D

524D

S/N 0277001

P/N - 9138-4001

Revised July 6, 2007

Page 2

Page 3

INTRODUCTION

Table of Contents

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-16-99

SECTION 1 — INTRODUCTION

Table of Contents............................................................................................................... 1-1 thru 1-4

Alphabetical Index.............................................................................................................. 1-5 thru 1-8

Service Kits............................................................................................................................ 1-9, 1-10

Part Number Index........................................................................................................ 1-11 thru 1-26

SECTION 2 — CHASSIS & ATTACHING PARTS

Frame Shrouding & Trim................................................................................................................. 2-1

Open Cab........................................................................................................................................ 2-2

Rear Axle & Attaching Parts........................................................................................................... 2-3

Front Axle Mounting ........................................................................................................................ 2-4

SECTION 3 — BOOM

First Boom Section ........................................................................................................................ 3-1

Second Boom Section .................................................................................................................... 3-2

Quick Switch ................................................................................................................................... 3-3

SECTION 4 — ATTACHMENTS

Carriage Assembly ........................................................................................................................ 4-1

Quick Switch Mounted Carriage Assembly.................................................................................... 4-2

Buckets.......................................................................................................................................... 4-3

Slope Piler Carriage ....................................................................................................................... 4-4

SECTION 5 — ENGINE & ATTACHING PARTS

Engine Left Side View (524D) ........................................................................................................ 5-1

Engine Right Side View (524D) ..................................................................................................... 5-2

Engine Pump Mount & Flywheel Housing (524D) ......................................................................... 5-3

Engine Left Side View (522D) ......................................................................................................... 5-4

Engine Right Side View (522D) ...................................................................................................... 5-5

Engine Pump Mount & Flywheel Housing (522D) .......................................................................... 5-6

Fuel Tank & Lines........................................................................................................................... 5-7

Radiator & Hoses ........................................................................................................................... 5-8

Oil Cooler ........................................................................................................................................ 5-8

Air Cleaner Piping ........................................................................................................................... 5-9

Air Cleaner .................................................................................................................................... 5-10

Exhaust System .......................................................................................................................... 5-11

* Changed the final page number of the Part Number Index from 1-19 to 1-26.

1-1

Page 4

INTRODUCTION

Table of Contents

Starting Serial No. 0277001

Original Issue 1-98

SECTION 6 — DRIVE TRAIN

Front Axle Assembly ..................................................................................................................... 6-1

Front Axle Housing ........................................................................................................................ 6-2

Front Axle Differential Carrier ........................................................................................................ 6-3

Brake Assembly ............................................................................................................................ 6-4

Front Axle Shaft & Planetary Wheel End........................................................................................ 6-5

Rear Steering Axle Drive Hub ........................................................................................................ 6-6

Rear Steering Axle Non-Drive Hub................................................................................................. 6-7

Wheels & Tires .............................................................................................................................. 6-8

SECTION 7 — CONTROLS

Tilt & Sway ..................................................................................................................................... 7-1

Accelerator Pedal Assembly .......................................................................................................... 7-2

Steering Column - Forward Nuetral Reverse Shifter ...................................................................... 7-3

Floorplate Components................................................................................................................... 7-4

Brake & Inching Linkage................................................................................................................. 7-5

SECTION 8 — BRAKES

Service Brake Lines. ..................................................................................................................... 8-1

SECTION 9 — HYDRAULIC CIRCUITS

Oil Supply & Pressure Lines.......................................................................................................... 9-1

Dump Circuit .................................................................................................................................. 9-2

Drive Circuit (front) ......................................................................................................................... 9-3

Drive Circuit (rear) .......................................................................................................................... 9-4

Lift Cylinder .................................................................................................................................... 9-5

Crowd Cylinder .............................................................................................................................. 9-6

Tilt & Tilt Compensating Cylinder................................................................................................... 9-7

Sway Cylinder................................................................................................................................ 9-8

Steering Cylinder............................................................................................................................ 9-9

Joystick Circuit ............................................................................................................................ 9-10

SECTION 10 — HYDRAULIC COMPONENTS

Lift Cylinder (Iowa)........................................................................................................................ 10-1

1-2

Page 5

INTRODUCTION

Table of Contents

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-16-99

SECTION 10 — HYDRAULIC COMPONENTS (continued)

Crowd Cylinder ............................................................................................................................. 10-2

Tilt Cylinder (Iowa)........................................................................................................................ 10-3

Compensating Cylinder (Iowa) ..................................................................................................... 10-4

Sway Cylinder (Iowa) ................................................................................................................... 10-5

Steering Cylinder (Iowa) ............................................................................................................... 10-6

Main Hydraulic Control Valve ....................................................................................................... 10-7

Rear Drive Motor .......................................................................................................................... 10-8

Priority Flow Control Valve ........................................................................................................... 10-9

Flow Divider Valve...................................................................................................................... 10-10

Brake Valve ................................................................................................................................ 10-11

Solenoid Valve ............................................................................................................................ 10-12

Sway Cylinder Valve .................................................................................................................. 10-13

Inching Valve .............................................................................................................................. 10-14

Main Hydraulic Pump.................................................................................................................. 10-15

Hydrostatic Transmission Pump................................................................................................. 10-16

Front Drive Motor (524D)............................................................................................................ 10-17

Hydraulic Reservoir & Filters...................................................................................................... 10-18

Joystick Assembly ..................................................................................................................... 10-19

Traction Lock Valve .................................................................................................................... 10-20

Quick Start Cylinder & Valve Assembly..................................................................................... 10-21

Front Drive Motor (522D)............................................................................................................ 10-22

SECTION 11 — ELECTRICAL

Dash Panel ................................................................................................................................... 11-1

Engine Wiring Harness ................................................................................................................. 11-2

Dash Harness Assembly .............................................................................................................. 11-3

Gauge Panel ................................................................................................................................. 11-4

Battery & Cables........................................................................................................................... 11-5

SECTION 12 — MISCELLANEOUS

Frame Decals............................................................................................................................... 12-1

Boom Decals................................................................................................................................. 12-2

SECTION 13 — OPTIONAL EQUIPMENT

Inline Bypass ................................................................................................................................ 13-1

* Renamed page 11-2 from Engine Wiring to Engine Wiring Harness.

1-3

Page 6

INTRODUCTION

Table of Contents

Starting Serial No. 0277001

Original Issue 1-98

Revised 6-1-99

SECTION 13 — OPTIONAL EQUIPMENT (continued)

L.H. Tilt Assembly......................................................................................................................... 13-2

L.H. Sway Assembly .................................................................................................................... 13-3

L.H. Tilt/Sway Field Kit.................................................................................................................. 13-4

Overhead Window ........................................................................................................................ 13-5

Engine Block Heater ..................................................................................................................... 13-6

Hydraulic Reservoir Heater Installation ........................................................................................ 13-7

Auxiliary Hydraulics Field Kit (2-section boom)............................................................................ 13-8

Auxiliary Hydraulics & L.H. Sway Assembly (2-section boom) ................................................... 13-9

Control Valve Assembly ............................................................................................................. 13-10

Three Section Boom Assembly .................................................................................................. 13-11

Auxiliary Field Kit (3-section boom) ............................................................................................ 13-12

Dual P.O. Check Valve............................................................................................................... 13-13

Slope Piler Carriage Sway Cylinder............................................................................................ 13-14

Cab Enclosure Installation (9134-5003) ..................................................................................... 13-15

Cab Enclosure Installation (9134-5003) - Cont........................................................................... 13-16

Cab Enclosure Kit (9114-3267) - Upper Window & Front Wiper Assembly ............................... 13-17

Cab Enclosure Kit (9114-3267) - L.H. Side Assembly ............................................................... 13-18

Cab Enclosure Kit (9114-3267) - Cab Glass.............................................................................. 13-19

Auxiliary Hydraulics & L.H. Sway (9108-5127) .......................................................................... 13-20

Auxiliarty Hydraulics W/Electrics (3-section boom) (9108-5128)............................................... 13-21

Auxiliary Hydraulics W/Electrics (2-section boom) (9108-5125)................................................ 13-22

Work Light Package (9138-5004) ............................................................................................... 13-23

Foam Tires (2-section boom) (9138-5005) ................................................................................. 13-24

Foam Tires (3-section boom) (9138-5006) ................................................................................. 13-25

Ether Start Field Kit..................................................................................................................... 13-26

Rear Axle Rework Kit ................................................................................................................. 13-27

Rear Axle Advantage Kit............................................................................................................. 13-28

Low Profile Machine Package 522D (9139-5004) ...................................................................... 13-29

* *

Low Profile Machine Package 524D (9138-5010) ...................................................................... 13-30

Low Profile Sway Cylinder (9138-3015) ..................................................................................... 13-31

* Added pages 13-29, 13-30 & 13-31.

1-4

Page 7

INTRODUCTION

Alphabetical Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 5-5-98

ACCELERATOR CABLE .................................................................................................................................... 5-1

ACCELERATOR PEDAL .................................................................................................................................... 7-2

AIR CLEANER................................................................................................................................................... 5-10

AIR CLEANER ELEMENT ................................................................................................................................. 5-10

AIR CLEANER SERVICE INDICATOR................................................................................................................ 5-9

ALTERNATOR.................................................................................................................................................... 5-2

ALTERNATOR FAN............................................................................................................................................. 5-2

ATTACHMENTS................................................................................................................................... 4-1 thru 4-4

AUXILIARY HYDRAULICS (2s boom) ............................................................................................................... 13-8

AUXILIARY HYDRAULICS (3s boom) ..............................................................................................................13-12

AUXILIARY HYDRAULICS & L.H. Sway (2s boom) .......................................................................................... 13-9

BATTERY.......................................................................................................................................................... 11-5

BATTERY HOLD DOWN ................................................................................................................................... 11-5

BATTERY CABLES.......................................................................................................................................... 11-5

BEARING PADS (Boom Sections) ............................................................................................................... 3-1, 3-2

BLOCK HEATER............................................................................................................................................... 13-6

BOOM DECALS ............................................................................................................................................... 12-2

BOOM SECTIONS ....................................................................................................................................... 3-1, 3-2

BOOM 3 SECTIONS ........................................................................................................................................13-11

BRAKE PEDAL .................................................................................................................................................. 7-5

BRAKE VALVE ................................................................................................................................................10-11

BRAKE WARNING LIGHT ................................................................................................................................. 11-4

BREATHER (Filler cap) ....................................................................................................................................10-18

BUCKETS............................................................................................................................................................ 4-3

CAB ENCLOSURE INSTALLATION ......................................................................................................13-15, 13-16

CAB ENCLOSURE KIT ..............................................................................................................13-17, 13-18, 13-19

CARRIAGE & FORKS ........................................................................................................................................ 4-1

COMPENSATING CYLINDER ........................................................................................................................... 10-4

COMPENSATING CYLINDER HYDRAULIC CIRCUIT......................................................................................... 9-7

CONTROL VALVES .......................................................................................................................10-7, 10-9, 10-10

CROWD CYLINDER .......................................................................................................................................... 10-2

CROWD CYLINDER HYDRAULIC CIRCUIT ....................................................................................................... 9-6

DASH HARNESS .............................................................................................................................................. 11-3

DECALS ................................................................................................................................................... 12-1, 12-2

DECK .................................................................................................................................................................. 2-1

DRIVE CIRCUIT (Front) ....................................................................................................................................... 9-3

DRIVE CIRCUIT (Rear)........................................................................................................................................ 9-4

* All cab enclosure pages re-formatted and combined to alleviate confusion. One cab enclosure

kit will work for all "D" series models. Multiple page number changes in section 13.

1-5

Page 8

INTRODUCTION

Alphabetical Index

Starting Serial No. 0277001

Original Issue 1-98

DUAL P.O. CHECK VALVE............................................................................................................................... 13-3

DUMP CIRCUIT................................................................................................................................................... 9-2

ELECTRICAL SYSTEMS ...................................................................................................................11-1 thru 11-5

ENGINE LEFT SIDE VIEW (524D)......................................................................................................................5-1

ENGINE LEFT SIDE VIEW (522D)......................................................................................................................5-4

ENGINE MOUNT........................................................................................................................................ 5-1, 5-4

ENGINE RIGHT SIDE VIEW (524D)....................................................................................................................5-2

ENGINE RIGHT SIDE VIEW (522D)....................................................................................................................5-5

ENGINE THROTTLE CONTROL................................................................................................................... 5-1, 5-4

EXHAUST PIPE ............................................................................................................................................... 5-11

EXHAUST STACK ........................................................................................................................................... 5-11

EXHAUST SYSTEM ........................................................................................................................................ 5-11

FILTERS.......................................................................................................................................................... 10-18

FILTER ELEMENT .......................................................................................................................................... 10-18

FIRST BOOM SECTION .................................................................................................................................... 3-1

FIRST BOOM SECTION MOUNTING PIN ......................................................................................................... 3-1

FLOORPLATE COMPONENTS........................................................................................................................... 7-4

F-N-R SHIFTER...................................................................................................................................................7-3

FRAME................................................................................................................................................................ 2-1

FRAME SHROUDING & TRIM ............................................................................................................................2-1

FRONT AXLE......................................................................................................................................................6-1

FRONT AXLE MOUNTING ................................................................................................................................. 2-4

FRONT AXLE DIFFERENTIAL CARRIER ...........................................................................................................6-3

FRONT AXLE DRIVE MOTOR ........................................................................................................................ 10-17

FRONT AXLE HOUSING.....................................................................................................................................6-2

FRONT AXLE SHAFT & PLANETARY WHEEL END .......................................................................................... 6-5

FRONT BRAKE ASSEMBLY............................................................................................................................... 6-4

FRONT DISC WHEEL & RIM ............................................................................................................................. 6-7

FUEL GAUGE ................................................................................................................................................... 11-2

FUEL LEVEL SENDER ...................................................................................................................................... 5-7

FUEL LINES........................................................................................................................................................5-7

FUEL TANK & CAP............................................................................................................................................ 5-7

HOOD ................................................................................................................................................................. 2-1

HORN ..................................................................................................................................................................2-1

HORN BUTTON................................................................................................................................................. 11-3

1-6

Page 9

INTRODUCTION

Alphabetical Index

Starting Serial No. 0277001

Original Issue 1-98

HORN WIRING ..................................................................................................................................................11-3

HOURMETER.................................................................................................................................................... 11-4

HYDRAULIC CIRCUITS......................................................................................................................9-1 THRU 9-10

IGNITION SWITCH............................................................................................................................................. 11-3

INCHING VALVE................................................................................................................................ 7-4, 7-5, 10-14

INSTRUMENT PANEL............................................................................................................................... 11-1, 11-4

JOYSTICK............................................................................................................................................... 9-10, 10-19

KITS .......................................................................................................................................................... 1-10, 1-11

LEFT HAND TILT/SWAY CONTROL.................................................................................................................. 13-4

LIFT CYLINDER ................................................................................................................................................. 10-1

LIFT CYLINDER HYDRAULIC CIRCUIT ............................................................................................................... 9-5

MAIN BOOM SECTIONS ...............................................................................................................................3-1, 3-2

MAIN HYDRAULIC PUMP ............................................................................................................ ...... 5-1, 5-4, 10-15

MISCELLANEOUS ELECTRICAL COMPONENTS ............................................................................. 11-1 thru 11-5

MUFFLER ........................................................................................................................................................... 5-11

NEGATIVE BATTERY CABLE ........................................................................................................................... 11-5

OIL COOLER................................................................................................................................................. 5-8, 9-2

OIL FILTER ........................................................................................................................................ 5-1, 5-4, 10-18

OIL PRESSURE GAUGE ................................................................................................................................... 11-4

OIL PRESSURE SENDER ............................................................................................................................. 5-1, 5-4

OIL RESERVOIR...............................................................................................................................................10-18

OIL SUPPLY & PRESSURE LINES ..................................................................................................................... 9-1

POSITIVE BATTERY CABLE ............................................................................................................................ 11-5

PRIORITY FLOW CONTROL VALVE................................................................................................................. 10-9

QUICK SWITCH ASSEMBLY............................................................................................................................... 3-3

QUICK SWITCH MOUNTED CARRIAGE ASSEMBLY......................................................................................... 4-2

RADIATOR & HOSES .......................................................................................................................................... 5-8

REAR AXLE FRAME........................................................................................................................................... 2-3

REAR AXLE MOUNTING PIN ............................................................................................................................. 2-3

REAR DRIVE MOTOR. ...................................................................................................................................... 10-8

1-7

Page 10

INTRODUCTION

Alphabetical Index

Starting Serial No. 0277001

Original Issue 1-98

REAR STEERING AXLE ...................................................................................................................................... 2-3

REAR STEERING AXLE DRIVE HUB.................................................................................................................. 6-6

Rear Steering Axle Non-Drive Hub........................................................................................................................ 6-7

REPAIR KITS............................................................................................................................................ 1-10, 1-11

RESERVOIR FILLER-BREATHER ....................................................................................................................10-18

RESERVOIR SUPPLY CIRCUIT .......................................................................................................................... 9-1

RESERVOIR .....................................................................................................................................................10-18

RESERVOIR FILTER .......................................................................................................................................10-18

SEAT.................................................................................................................................................................... 2-1

SEAT BELT .......................................................................................................................................................... 2-1

SECOND BOOM SECTION.................................................................................................................................. 3-2

SERVICE BRAKE LINES ..................................................................................................................................... 8-1

SERVICE KITS ........................................................................................................................................... 1-9, 1-10

SOLENOID VALVE ...........................................................................................................................................10-12

STARTER MOTOR........................................................................................................................................ 5-2, 5-5

STEERING COLUMN ........................................................................................................................................... 7-3

STEERING CYLINDER ...................................................................................................................................... 10-6

STEERING CYLINDER HYDRAULIC CIRCUIT .................................................................................................... 9-9

STEERING KNUCKLES ....................................................................................................................................... 2-3

STEERING ORBITROL ........................................................................................................................................ 7-3

STEERING WHEEL.............................................................................................................................................. 7-3

SUPPLY HYDRAULIC CIRCUIT ........................................................................................................................... 9-1

SWAY CONTROL HANDLE & LINKAGE.............................................................................................................. 7-1

SWAY CYLINDER .............................................................................................................................................. 10-5

SWAY CYLINDER HYDRAULIC CIRCUIT............................................................................................................ 9-8

THERMAL BYPASS........................................................................................................................................... 13-1

THREE SECTION BOOM..................................................................................................................................13-11

THREE SECTION BOOM AUXILIARY HYDRAULICS.......................................................................................13-12

TIE ROD ARM...................................................................................................................................................... 2-3

TILT CONTROL HANDLE & LINKAGE................................................................................................................. 7-1

TILT CYLINDER ................................................................................................................................................ 10-3,

TILT CYLINDER HYDRAULIC CIRCUIT ............................................................................................................... 9-7

TRACTION LOCK VALVE .................................................................................................................................10-20

TRAVEL ALARM .................................................................................................................................................. 2-1

WATER TEMPERATURE GAUGE ..................................................................................................................... 11-4

WATER TEMPERATURE SENDER .............................................................................................................. 5-2, 5-5

WHEELS & TIRES ............................................................................................................................................... 6-8

WIRING HARNESS ..................................................................................................................... 5-1, 5-4, 11-2, 11-3

1-8

Page 11

SECTION PAGE NO. PART NUMBER DESCRIPTION

2 2-3 9103-5240 Steering Knuckle Kit 2 2-3 9104-5152 Steering Cylinder Pin Kit

5 5-1 9108-5053 Engine Filter Kit (524D) 5 5-4 9108-5053 Engine Filter Kit (522D)

6 6-3 9114-4382 Limited Slip Plate Stack Kit 6 6-3 9114-4383 Pinion Cage Shim Kit 6 6-3 9114-4384 Drive Pinion Shim Kit 6 6-3 9114-4385 Limited Slip Shim Kit 6 6-4 9114-4369 Brake Piston Plate Kit 6 6-4 9114-4370 Brake Plate & Seal Kit 6 6-4 9114-4371 Piston Brake Shim Kit

INTRODUCTION

Service Kits

Starting Serial No. 0277001

Original Issue 1-98

7 7-2 9114-4431 Cable Support Bracket Kit 7 7-2 9114-4432 Cable Attach Kit 7 7-2 9114-4197 Boot Kit 7 7-2 9114-4433 Heel Rest Kit 7 7-3 9114-4190 Steering Control Unit Seal Kit

10 10-1 9112-4071 Lift Cylinder Seal Kit 10 10-2 9108-4306 Crowd Cylinder Seal Kit 10 10-3 9103-4337 Tilt Cylinder Seal Kit 10 10-4 9103-4339 Compensating Cylinder Seal Kit 10 10-5 9108-4308 Sway Cylinder Seal Kit 10 10-6 9108-4305 Steering Cylinder Seal Kit 10 10-7 9108-4019 Main Control Valve Stud Kit 10 10-7 9108-4015 MCV Section Seal Kit 10 10-7 9108-4201 MCV Main Relief Seal Kit 10 10-7 9108-4005 MCV Spool Seal Kit 10 10-11 9108-4043 Brake Valve Repair Kit 10 10-13 9116-4056 Sway Cylinder Valve Seal Kit 10 10-15 9108-4218 Main Pump Seal Kit 10 10-16 9108-4317 Hydrostatic Transmission Seal Kit 10 10-17 9109-4025 Front Drive Motor Seal Kit 10 10-19 8093-4226 Joystick Seal Kit

1-9

Page 12

SECTION PAGE NO. PART NUMBER DESCRIPTION

10 10-20 9108-4284 Traction Lock Valve Seal Kit

12 12-1 9108-5133 Decal Kit

13 13-13 9104-4002 Dual P.O. Seal Kit

INTRODUCTION

Service Kits

Starting Serial No. 0277001

Original Issue 1-98

1-10

Page 13

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

0510-1441 ........................................ 4-4

1100-2410 ......................................13-2

1440-2248 ................. 2-1, 13-7, 13-13,

......................................... 13-24, 13-28

1440-3190 ......................................13-8

1440-3416 ......................................11-5

1440-4645 ......................................12-1

1440-4646 ......................................12-1

2443-1386 .................................... 13-17

2460-1570 ............................ 2-2, 13-36

2460-4126 ......................................12-1

2464-1328 ......................................13-8

2474-1047 ............ 5-1, 5-3, 11-1, 11-2

2477-1004 ................. 11-3, 11-4, 11-6,

............................................. 11-7, 13-3

2486-1167 .......................... 13-5, 13-21

2486-1170 ............... 5-1, 5-2, 5-3, 5-4,

..................... 5-6, 9-5, 11-3, 11-4, 13-3

2492-1332 ................................5-7, 5-9

2492-1393 .................... 2-1, 11-1, 11-2

2492-1394 ....................................... 2-1

2492-1395 ....................................... 2-1

7149-2134 ....................................... 2-1

7702-3006 ......................................12-1

7702-3007 ......................................12-1

7702-3009 ......................................12-2

7710-3138 ....................................... 5-7

7710-4289 ....................................... 6-2

7710-4297 ....................................... 6-3

7710-4343 ................................6-2, 6-5

7713-3052 ............... 9-2, 9-3, 9-4, 9-7,

........................................... 9-10, 13-24

7713-3053 .............. 9-2, 9-3, 9-4, 9-10

7713-3089 ............... 5-1, 5-3, 8-1, 8-4,

.........................................9-1, 9-4, 9-5

7713-3136 .............................. 9-8, 13-6

7713-3137 ...................... 9-4, 9-8, 13-6

7713-3139 ....................... 5-6, 9-6, 9-7,

........................................... 13-7, 13-13

7713-3140 ............. 5-6, 9-6, 9-7, 13-7,

.............................. 13-13, 13-18, 13-20

7713-3141 .................................... 13-13

7713-3166 ....................................... 9-1

7713-3168 .................................... 13-13

7713-3177 .......... 9-6, 9-7, 13-7, 13-13,

......................................... 13-18, 13-20

7713-3197 ............ 8-3, 8-4, 9-11, 13-9

7713-3201 ........................ 13-18, 13-20

7713-3209 ...........9-4, 9-7, 9-10, 13-24

7713-3240 ....................................... 9-6

7713-3248 ........................ 10-12, 13-16

PART NUMBER PAGE PART NUMBER PAGE

7713-3270 ......................................13-6

7713-3306 ................................5-6, 9-4

7713-3390 ................................5-6, 9-4

7713-3430 ....................................... 8-4

7713-3447 ................................5-3, 9-4

7713-3893 ............................ 9-7, 13-24

7714-3003 ................... 2-1, 9-11, 11-3,

............................................. 11-4, 11-5

7714-3004 ......................................13-8

7714-3006 ........... 2-1, 5-6, 9-11, 11-3,

................................... 11-4, 11-5, 13-8

7714-3015 .......................... 11-5, 13-14

7714-3016 ......................................13-8

7714-3017 ......................................13-8

7716-3102 ......................................13-5

7716-3117 ......................................13-1

7716-3144 ......................................11-3

7721-3031 ....................................... 5-9

7732-3029 ................................5-6, 9-4

7733-3027 ......................................12-1

7736-3079 ......................................13-6

7736-3179 .................................... 13-25

7736-3191 ......................................13-5

7736-3225 ............................ 11-8, 11-9

7736-3263 ............................ 11-8, 11-9

7736-3264 ............................ 11-8, 11-9

7736-3268 ........ 11-3, 11-4, 13-3, 13-5,

................................13-8, 13-21, 13-22

7736-4316 .................................... 10-22

7736-4320 .................................... 10-22

7738-3154 ....................................... 5-7

7738-3202 ................ 5-1, 5-2, 5-3, 5-4

7738-3203 ................ 5-1, 5-2, 5-3, 5-4

7738-3410 .......................... 13-5, 13-21

7738-3467 ..... 11-7, 13-5, 13-21, 13-22

7738-3470 ........ 11-6, 11-7, 13-1, 13-3,

...................... 13-5, 13-8, 13-21, 13-22

7738-3540 ......................................13-8

7738-3567 ......................................11-5

7738-3709 ......... 11-3, 11-4, 11-6, 11-7

7738-3744 ......................................13-8

7738-4267 .................................... 10-11

7738-6065 ....................................... 5-5

7868-3122 .................................... 13-13

8000-3152 .................................... 13-25

8060-3019 ......................................12-2

8060-3022 ......................................12-1

8060-3026 ......................................12-1

8091-4235 ........................ 10-16, 10-17

8091-4241 ........................ 10-16, 10-17

8093-4035 .................................... 10-11

8093-4037 .................................... 13-27

8093-4052 .................................... 10-15

8093-4077 .................................... 10-15

8093-4080 ........................ 10-16, 10-17

8093-4082 .................................... 10-15

8093-4084 .................................... 10-15

8093-4202 .................................... 10-13

8093-4205 .................................... 10-23

8093-4228 .................................... 10-22

8093-4230 .................................... 10-22

8093-4231 .................................... 10-22

8093-4233 .................................... 10-22

8093-4234 .................................... 10-22

8093-4235 .................................... 10-22

8093-4236 .................................... 10-22

8093-4237 .................................... 10-22

8093-4238 .................................... 13-10

8093-4240 .................................... 10-22

8093-4241 ........................ 10-22, 13-10

8093-4242 .................................... 10-22

8093-4243 .................................... 10-22

8093-4244 .................................... 10-22

8093-4245 .................................... 10-22

8093-4246 .................................... 10-22

8093-4247 .................................... 10-22

8093-4248 .................................... 10-22

8093-4249 .................................... 10-22

8093-4253 .................................... 10-22

8093-4254 .................................... 10-22

8093-4256 .................................... 10-22

8093-4257 .................................... 10-22

8093-4258 .................................... 10-22

8093-4259 .................................... 10-22

8093-4260 .................................... 10-22

8093-4261 .................................... 10-22

8093-4262 .................................... 10-22

8093-4263 .................................... 10-22

8093-4328 .................................... 10-22

8093-4340 .................................... 10-15

8093-4416 .................................... 10-15

8093-4423 .................................... 10-13

8096-3050 .......................... 13-5, 13-21

8096-3055 .......................... 13-5, 13-21

8096-3056 .......................... 13-5, 13-21

8096-3057 ................. 7-14, 11-1, 11-2,

................................... 11-8, 11-9, 13-1

8096-3058 ................. 11-1, 11-2, 11-8,

.................................. 11-9, 13-1, 13-5,

........................................... 13-8, 13-21

8096-3059 ......................................7-14

8096-3060 ..... 11-8, 11-9, 13-21, 13-27

* Complete revision of index

1-11

Page 14

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

8096-3062 .......................... 13-5, 13-21

8096-3065 ............................ 11-9, 13-1

8096-3066 ................. 7-14, 11-8, 11-9,

........................................... 13-5, 13-21

8096-3067 ............... 13-8, 13-21, 13-27

8096-3068 ................. 7-14, 11-8, 11-9,

..................................13-1, 13-5, 13-21

8096-3069 ................. 11-8, 11-9, 13-1,

...................... 13-5, 13-8, 13-21, 13-27

8203-3993 .................................... 13-13

8203-3996 ............................ 11-1, 11-2

8209-2118 ................................5-2, 5-4

8307-3699 ................................6-2, 6-3

8307-3828 ....................................... 6-3

8308-1152 ....................................... 6-5

8319-1004 ........................ 5-2, 5-3, 5-4

8319-1005 ................................5-2, 5-4

8319-1006 ................................5-2, 5-4

8319-1007 ................................5-2, 5-4

8319-1010 ................ 5-1, 5-2, 5-3, 5-4

8319-1011 ................................5-2, 5-4

8319-1013 ........................ 5-2, 5-4, 5-9

8319-1021 ........................ 5-2, 5-4, 5-9

8319-1032 ........................ 5-1, 5-3, 5-4

8319-1041 ................................5-1, 5-3

8319-1057 ................................5-1, 5-3

8319-1059 ......................................7-15

8320-1006 ....................................... 2-2

8320-1017 .................................... 13-24

8320-1024 ........................ 13-18, 13-20

8320-1026 ............. 13-18, 13-20, 13-24

8320-1031 ....................................... 2-3

8320-1039 .................................... 13-24

8320-1058 ....................................... 6-1

8320-1073 ........................ 13-11, 13-24

8320-1120 .................... 9-4, 9-5, 13-26

8320-1123 .................3-3, 13-13, 13-24

8320-1135 ....................... 5-1, 5-2, 5-3,

.........................................5-4, 9-4, 9-5

8320-1140 ............................ 2-2, 13-36

8320-1144 ............................ 2-2, 13-36

8320-1155 ................................5-4, 9-4

8348-1285 .................. 11-1, 11-2, 11-9

8348-1286 .................. 11-1, 11-2, 11-9

8348-1289 ............................ 11-8, 11-9

8348-3078 ......................................13-8

8348-3113 ......................................7-14

8348-3114 ............................ 7-14, 11-3

8348-3497 ................................5-4, 5-5

8348-3584 ....................................... 6-3

8360-1011 ......................................12-1

PART NUMBER PAGE PART NUMBER PAGE

8362-1283 ............................ 3-2, 13-24

8363-3002 ....................................... 8-1

8364-1359 ......................................13-4

8364-1675 ......................................12-1

8365-1133 ....................................... 9-4

8366-1145 ......................................13-8

8366-1316 .................... 4-4, 9-1, 13-14

8366-1336 .................................... 13-21

8366-2008 ....................................... 9-1

8366-3097 .......................... 13-5, 13-21

8368-3175 ....................................... 5-9

8368-3181 ......................................13-8

8368-3254 ............................ 11-1, 11-2

8368-3291 ....................................... 2-1

8368-3308 ....................................... 5-6

8368-4127 ....................................... 6-5

8381-4054 .................................... 10-23

8381-4056 .................................... 10-23

8392-4123 ........................ 10-16, 10-17

8392-4135 ........................ 10-16, 10-17

8452-1056 ....................................... 5-6

8452-1062 .................................... 13-14

8471-2738 ....................... 5-1, 5-2, 5-3,

.........................................5-4, 9-4, 9-5

8471-2739 ................................9-4, 9-5

8471-2746 ................................5-4, 5-5

8471-4006 ................................5-2, 9-5

8471-6358 ................................8-3, 8-4

8471-6426 .................................... 13-11

8471-6434 ............................ 4-4, 13-14

8471-6726 ................................8-3, 8-4

8471-7458 ............................ 9-11, 13-9

8471-7460 ................ 8-3, 8-4, 9-4, 9-5

8471-7519 ............................ 9-11, 13-9

8471-7537 ............................ 8-4, 13-27

8471-7563 .................. 9-8, 13-7, 13-13

8471-7597 ....................................... 9-4

8471-7640 .................................... 13-17

8471-7803 ....................................... 9-1

8471-7810 ...................... 9-2, 9-3, 9-10

8471-7816 ................................9-2, 9-3

8471-7817 ................................8-3, 8-4

8471-7824 ....................................... 9-4

8471-7830 ................................9-4, 9-5

8471-7832 ........................ 9-1, 9-4, 9-5

8471-7835 ................ 9-2, 9-3, 9-4, 9-5

8471-7839 ................................9-2, 9-3

8471-7851 ........................ 5-1, 5-3, 9-1

8471-7852 ........................ 8-3, 8-4, 9-5

8471-7853 ................................8-3, 8-4

8471-7854 ......................................9-10

8471-7858 ......................................9-10

8471-7860 ....................................... 9-6

8471-7861 ....................................... 9-9

8471-7862 .................................... 13-24

8471-7863 .................................... 13-24

8471-7865 ................................9-4, 9-5

8471-7869 ................................8-3, 8-4

8471-7872 ............ 5-6, 9-2, 9-3, 13-32

8471-7878 ....................................... 9-4

8471-7884 ....................................... 9-7

8471-7885 ....................................... 9-7

8471-7886 ....................................... 9-8

8471-7887 .................................... 13-11

8471-7888 .................................... 13-11

8471-7889 ................................8-3, 8-4

8471-7890 ................................8-3, 8-4

8471-7892 ....................................... 8-3

8471-7893 ............................ 8-4, 13-27

8471-7896 .................................... 13-24

8471-7905 ....................................... 8-3

8471-7906 .................... 9-2, 9-3, 13-32

8471-7908 ................................9-2, 9-3

8471-7930 ........................ 5-4, 9-2, 9-4

8471-7931 ....................................... 9-1

8471-7946 ................................9-4, 9-5

8471-8021 ........................ 6-1, 8-1, 8-4

8471-8026 ............... 13-7, 13-13, 13-28

8471-8032 .......................... 13-7, 13-13

8471-8040 .................................... 13-13

8471-8041 ........................ 13-13, 13-28

8471-8067 ........................ 13-18, 13-20

8471-8077 ................................6-1, 8-1

8471-8129 ....................................... 5-3

8471-8153 ........................ 6-1, 8-3, 8-4

8471-8181 ....................................... 9-4

8471-8182 ....................................... 9-4

8471-8183 ....................................... 9-4

8471-8187 ......................................9-10

8471-8188 ......................................9-10

8471-8202 ......................................9-10

8471-8207 ................................5-3, 9-4

8471-8208 ................................5-4, 9-4

8471-8221 .................... 5-4, 9-4, 13-27

8471-8280 ............. 13-13, 13-24, 13-28

8471-8281 ............. 13-13, 13-24, 13-28

8471-8476 ....................................... 9-4

8471-8657 ................................9-4, 9-5

8471-8760 ................................9-4, 9-5

8471-8861 ................................9-4, 9-5

8471-8903 ................ 6-1, 8-1, 8-3, 8-4

8471-8925 .................................... 13-32

* Complete revision of index

1-12

Page 15

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

8471-8926 .................................... 13-32

8471-8930 ................................9-4, 9-5

8471-9110 ................................9-2, 9-3

8505-1384 ............................ 9-11, 13-9

8507-1128 ....................................... 5-6

8510-1098 ....................................... 2-2

8521-1040 ....................................... 2-1

8540-1340 ....................................... 5-3

8564-1094 ......................................13-4

8584-1150 ................................5-2, 5-4

8594-1016 .................... 5-2, 5-4, 13-13

8594-1017 .............................. 5-3, 11-5

8654-1381 ................................5-4, 5-5

8656-1308 .................................... 13-24

8656-1326 .......................... 13-5, 13-21

8662-1230 ............................ 9-5, 13-21

8664-1158 .................................... 13-24

8667-1022 ....................................... 2-2

8667-1164 ....................................... 2-1

8668-1572 ....................................... 2-2

8668-3118 ......................................7-13

8668-3122 ......................... 13-5, 13-13,

......................................... 13-21, 13-22

8668-3127 .................................... 13-21

8668-3136 .................................... 13-21

8668-3193 ......................................13-8

8668-3330 ......................................13-3

8668-3381 .................................... 13-21

8668-3480 ................... 5-4, 7-14, 13-5,

................................13-8, 13-21, 13-22

8688-1002 .................................... 13-24

8688-1227 ................................5-1, 5-3

8688-1273 .................................... 13-24

8688-1276 .................................... 13-24

8688-1421 ....................................... 6-4

8688-3071 ......................................13-5

8688-3075 ................................5-1, 5-3

8688-3106 ........ 5-1, 5-2, 5-3, 5-4, 5-5

8688-3260 .............................. 5-4, 13-5

8688-3327 ....................................... 5-6

8688-3469 ................................4-4, 9-1

8692-1268 .................2-2, 13-35, 13-36

8696-1044 ......................................13-4

8698-1178 ......................................13-5

8698-3041 ......................................13-5

8698-3188 ....... 11-3, 13-5, 13-8, 13-21

8698-3190 ......................................13-3

8698-3193 ........................ 13-13, 13-21

8698-3195 ......................................13-1

8698-3202 ......................................13-1

8698-4451 ....................................... 6-5

PART NUMBER PAGE PART NUMBER PAGE

8698-4452 ....................................... 6-5

8820-1001 ......................................13-8

8820-1002 .......................... 13-1, 13-21

8820-1003 .................... 7-13, 9-5, 13-8

8820-1004 ......................................13-9

8820-1005 ........... 5-1, 5-3, 7-13, 13-1,

..................................13-6, 13-8, 13-13

8820-1006 ......................................13-6

8820-1008 ............. 7-14, 8-3, 8-4, 9-4,

......................................... 13-18, 13-20

8820-1010 ................................9-2, 9-3

8820-1011 .................................... 13-27

8820-1016 .............................. 5-6, 13-3

8820-1017 ............................ 2-1, 13-13

8820-1018 ............. 5-2, 5-7, 9-4, 9-11,

.................................. 13-5, 13-7, 13-9,

......................................... 13-13, 13-28

8820-1019 ........................ 13-13, 13-28

8820-1020 ............... 2-1, 5-4, 5-6, 5-7,

........................................... 7-17, 13-24

8820-1021 ................................4-5, 5-6

8820-1022 ......................................7-17

8820-1023 ...................... 9-4, 9-8, 13-6

8820-1024 ......................................7-17

8820-1031 ....................................... 5-9

8820-1033 ......................................7-14

8820-1034 .............. 13-6, 13-13, 13-24,

.....................................................13-28

8820-1035 ........... 2-2, 4-5, 7-14, 7-15,

........................ 9-4, 13-5, 13-21, 13-36

8820-1036 .......... 4-5, 9-4, 10-19, 13-7,

.............................. 13-13, 13-21, 13-28

8820-1037 ............... 7-14, 13-17, 13-21

8820-1040 .................... 4-4, 9-9, 13-14

8820-1043 .................................... 13-24

8820-1044 .................................... 13-11

8820-1046 .................................... 13-24

8820-1050 ....................................... 2-1

8820-1065 ............... 2-2, 3-2, 3-3, 4-4,

..................................9-6, 13-14, 13-24

8820-1066 ........................ 4-1, 5-4, 9-5

8820-1067 ....................................... 5-6

8820-1073 ....................................... 4-5

8820-1095 ....................................... 5-5

8820-1103 ......................................7-17

8820-1104 ....................................... 9-9

8820-1105 ........... 4-1, 4-2, 4-4, 13-14,

.............................. 13-18, 13-20, 13-23

8820-1106 ................................5-1, 5-3

8820-1107 ................................3-1, 3-3

8820-1108 ......................................13-5

8820-1112 ................................5-1, 5-3

8820-1532 .................... 3-1, 3-2, 13-24

8820-1533 ................................3-1, 3-2

8820-1534 .................................... 13-24

8820-1535 .................................... 13-24

8820-1536 .................4-4, 13-14, 13-24

8820-1537 .................... 3-2, 4-4, 13-14

8820-1538 .................................... 13-24

8820-1562 .................................... 13-24

8820-1563 .................................... 13-24

8820-1564 ............................ 3-2, 13-24

8820-1565 .................................... 13-24

8820-1566 .................................... 13-24

8820-1568 ............................ 3-1, 13-24

8820-1569 ....................................... 3-1

8820-1607 ....................................... 3-1

8820-1608 .................................... 13-24

8821-1030 ......................................13-8

8821-1068 .................... 5-1, 5-3, 13-25

8821-1117 ............................ 2-2, 13-35

8821-1121 .................2-2, 13-35, 13-36

8821-1510 ......................................13-8

8821-2228 .......................... 7-17, 10-13

8821-2321 .................2-2, 13-35, 13-36

8822-1701 ....................................... 2-2

8824-1053 ........................ 13-18, 13-23

8825-1018 ......................................7-13

8826-1017 ......................................9-11

8826-1022 .................. 11-3, 11-4, 13-2

8826-1024 ......................................7-17

8830-1070 ......................................13-8

8830-1075 ......................................11-6

8830-1077 ......................................11-7

8830-1093 ....................................... 2-1

8830-1099 .................................... 13-11

8830-1126 ......................................13-4

8830-1141 ......................................11-3

8830-1191 .................................... 13-21

8830-1193 ...................... 2-1, 3-3, 13-8

8830-1311 ......................................7-15

8832-1020 ......................................13-8

8832-1022 .......................... 13-5, 13-21

8832-1029 ............................ 11-3, 11-4

8832-1030 ....................................... 2-1

8832-1039 .................13-5, 13-8, 13-21

8834-1022 ............. 4-2, 4-4, 4-5, 13-6,

............................. 13-14, 13-17, 13-18,

......................................... 13-20, 13-23

8841-1036 ....................................... 9-8

8841-1037 .......................... 13-7, 13-13

8844-1001 ......................................7-17

* Complete revision of index

1-13

Page 16

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

8850-1004 ........... 7-13, 9-2, 9-3, 9-11,

.................................. 13-1, 13-8, 13-9,

.............................. 13-21, 13-22, 13-27

8850-1005 ............... 2-1, 4-5, 5-2, 5-4,

...........................7-17, 9-4, 9-11, 13-7,

...............................13-9, 13-13, 13-24,

.....................................................13-28

8850-1006 ........... 2-2, 4-5, 9-4, 10-19,

.........................11-3, 11-4, 13-5, 13-7,

............................. 13-13, 13-17, 13-18,

............................. 13-21, 13-23, 13-28,

.....................................................13-36

8850-1007 ....................................... 2-1

8850-1008 .......... 4-5, 7-12, 9-5, 13-13,

......................................... 13-24, 13-28

8850-1010 ........................ 3-1, 3-3, 9-9

8850-1012 ............................ 6-1, 13-24

8850-1016 ............................ 4-4, 13-14

8850-1105 ......................................7-13

8850-1106 ....................................... 4-5

8850-1108 ... 7-12, 13-13, 13-24, 13-28

8850-1110 .................. 2-2, 7-17, 13-36

8850-1112 ........................ 13-13, 13-24

8850-1304 ......................................13-2

8850-1314 .................................... 13-24

8850-1404 ..... 7-13, 13-7, 13-13, 13-28

8850-1405 ......................................7-17

8850-1406 .................. 7-11, 7-12, 7-17

8850-1408 .................................... 10-10

8850-1414 .................................... 13-24

8850-1416 ............................ 2-2, 13-36

8850-1610 ............................ 11-6, 11-7

8850-1612 ....................................... 2-1

8850-1613 ............. 2-1, 5-1, 5-3, 11-3,

........................................... 13-8, 13-21

8850-1616 ............ 5-1, 5-3, 7-13, 7-15

8852-1010 ................................5-1, 5-3

8852-1016 .................... 2-3, 4-4, 13-14

8852-1205 ...........5-6, 9-8, 13-7, 13-13

8852-1206 ............................ 5-6, 13-11

8852-1208 ..... 2-2, 13-24, 13-35, 13-36

8852-1304 .......................... 13-4, 13-13

8852-1305 ....................................... 5-7

8852-1306 .................2-2, 13-24, 13-36

8852-1310 ........... 4-1, 4-2, 4-4, 13-14,

.............................. 13-18, 13-20, 13-23

8852-1312 ............................ 2-2, 13-36

8852-1604 ......................................13-8

8855-1004 .................................... 13-27

8855-1007 ....... 2-1, 13-8, 13-11, 13-21

8855-1009 ............. 5-1, 5-3, 7-13, 8-3,

PART NUMBER PAGE PART NUMBER PAGE

...................... 8-4, 9-2, 9-3, 9-4, 9-5,

.........................9-11, 13-1, 13-2, 13-8,

........................................... 13-9, 13-21

8855-1010 ............... 2-1, 5-2, 5-4, 5-6,

.........................7-17, 9-11, 11-3, 13-3,

....................... 13-5, 13-7, 13-9, 13-13,

......................................... 13-24, 13-28

8855-1011 ............... 2-2, 4-4, 5-1, 5-3,

............................ 5-9, 7-14, 7-15, 9-4,

.........................9-9, 10-19, 13-5, 13-6,

................... 13-7, 13-13, 13-14, 13-17,

............................. 13-18, 13-21, 13-23,

............................... 13-24, 13-28, 13-36

8855-1012 ....................... 5-1, 5-2, 5-3,

.........................................5-4, 9-4, 9-5

8855-1013 ............... 2-2, 3-2, 3-3, 4-1,

........................ 4-4, 5-4, 5-6, 9-5, 9-6,

.............................. 13-14, 13-24, 13-26

8855-1015 ................................5-4, 5-5

8855-1016 ...................... 5-1, 5-3, 13-5

8855-1109 ............................ 2-2, 13-35

8855-1153 .................2-2, 13-35, 13-36

8855-4900 ....................................... 2-1

8855-4917 ......................................11-3

8856-1001 ....................................... 9-4

8856-1002 ............... 13-6, 13-18, 13-20

8856-1003 ................................2-1, 5-6

8856-1004 .............. 10-19, 13-7, 13-17,

......................................... 13-21, 13-28

8856-1006 ....................................... 5-6

8856-1007 ......................................13-1

8856-1008 ................................5-4, 5-5

8856-1013 ................................9-4, 9-5

8856-1104 .................. 11-6, 11-7, 13-8

8856-1105 ....................................... 3-3

8856-1107 ..................... 7-13, 8-3, 8-4,

............................. 9-2, 9-3, 13-1, 13-8

8856-1108 ............... 5-1, 5-2, 5-3, 5-4,

......................5-6, 5-7, 9-4, 12-2, 13-5

8856-1109 ............... 4-4, 5-2, 5-3, 5-4,

..................... 7-13, 13-5, 13-13, 13-14,

.............................. 13-21, 13-24, 13-28

8856-1111 ............. 3-3, 5-2, 5-4, 7-13,

............................................. 9-5, 13-24

8856-1113 ............................ 7-11, 7-12

8856-1115 ......................................13-5

8856-1119 ....................................... 2-2

8858-1136 ........................ 13-18, 13-20

8858-1140 .................................... 13-11

8858-1303 ......................................7-17

8858-1310 .................................... 13-24

8858-1320 ............. 13-13, 13-24, 13-28

8858-1323 .................2-2, 13-35, 13-36

8859-1005 ......................................13-8

8859-1015 ......................................9-10

8859-1019 ............................ 2-2, 13-36

8859-1020 ....................................... 9-4

8859-1032 .................2-2, 13-35, 13-36

8859-1036 .................................... 13-25

8859-1104 ............................ 2-2, 13-36

8859-1200 ....................................... 2-1

8859-1202 ............... 8-3, 8-4, 9-4, 9-5,

...............................................9-9, 9-10

8859-1204 ............... 5-2, 5-4, 6-1, 8-1,

........................ 8-3, 8-4, 9-2, 9-4, 9-5,

....................... 9-10, 9-11, 13-9, 13-18,

......................................... 13-20, 13-27

8859-1205 ............... 6-1, 8-3, 8-4, 9-4,

.............................. 9-5, 9-7, 9-8, 9-10,

............................... 10-8, 10-18, 13-11,

.............................. 13-18, 13-24, 13-25

8859-1206 ............... 5-3, 6-1, 8-3, 8-4,

........................ 9-4, 9-6, 9-7, 9-8, 9-9,

.................................. 9-10, 10-8, 13-7,

......................................... 13-13, 13-28

8859-1207 ............... 5-4, 8-3, 8-4, 9-1,

........................ 9-2, 9-3, 9-4, 9-5, 9-8,

......................................... 13-24, 13-32

8859-1209 ........ 5-1, 5-3, 5-4, 9-1, 9-4

8859-1210 ........................ 5-1, 5-3, 9-1

8859-1506 ....................................... 5-3

8859-1508 ....................................... 9-4

8859-1509 ....................................... 9-5

8861-3064 ....................................... 8-3

8863-1301 .................. 7-11, 7-12, 7-13

8863-1302 ............... 13-7, 13-13, 13-28

8863-1318 ......................................7-13

8863-1338 ......................................7-11

8863-1343 ......................................13-6

8863-1449 ........................ 13-18, 13-20

8863-1509 ....................................... 3-3

8863-3001 ..... 7-13, 13-7, 13-13, 13-28

8866-1009 ....................................... 9-4

8866-1010 .................... 9-2, 9-3, 13-14

8866-1013 ..... 4-4, 13-17, 13-18, 13-20

8866-1016 .................................... 13-17

8866-1065 ............... 13-7, 13-13, 13-28

8866-1109 ................................8-3, 9-4

8866-1110 ......................................13-6

8866-1180 .................................... 13-17

8866-1204 .................................... 13-27

8866-1305 ........................ 8-1, 8-3, 8-4

* Complete revision of index

1-14

Page 17

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

8866-1341 ....................................... 9-9

8866-1345 ........................ 5-6, 9-2, 9-3

8866-1348 ............... 13-7, 13-13, 13-28

8866-1362 ................................9-2, 9-3

8866-1364 ........................ 8-3, 8-4, 9-3

8866-1384 ....................................... 9-5

8866-1406 ....................................... 9-9

8866-1407 ............... 13-7, 13-13, 13-28

8866-1408 ........................ 5-6, 9-2, 9-3

8866-2003 ....................... 8-3, 8-4, 9-4,

....................................... 9-5, 9-9, 9-10

8866-2005 ............... 5-4, 6-1, 8-1, 8-3,

.............................. 8-4, 9-2, 9-4, 9-11,

........................................... 13-9, 13-27

8866-2006 .............................. 6-1, 9-10

8866-2007 ................................9-6, 9-7

8866-2008 ................ 9-1, 9-2, 9-3, 9-4

8866-2010 ........................ 5-1, 5-3, 9-1

8866-2011 ........................ 5-1, 5-3, 9-1

8866-2017 ................ 8-3, 8-4, 9-4, 9-5

8866-2018 ............... 5-4, 8-3, 8-4, 9-4,

........................ 9-5, 9-10, 13-18, 13-20

8866-2019 .............................. 9-8, 9-10

8866-2026 ......................................9-10

8866-2059 ....................................... 9-9

8866-2061 ....................................... 9-1

8866-2062 ...................... 9-4, 9-5, 9-10

8866-2064 ............... 5-2, 5-4, 8-3, 8-4,

.............................. 9-2, 9-4, 9-5, 9-10,

.....................................................13-27

8866-2065 ...........9-7, 9-8, 9-10, 13-11

8866-2067 ....................................... 9-1

8866-2082 ....................................... 9-9

8866-2084 ............. 13-18, 13-20, 13-27

8866-2085 .................................... 13-11

8866-2087 ............................ 9-4, 13-32

8866-2103 ........................ 8-3, 8-4, 9-4

8866-2105 ............... 5-4, 8-1, 8-3, 8-4,

............................ 9-4, 9-5, 9-8, 13-14,

.............................. 13-18, 13-20, 13-24

8866-2106 ......... 6-1, 9-1, 13-18, 13-20

8866-2108 .................... 9-2, 9-3, 13-32

8866-2110 .................................... 13-32

8866-2119 ........................ 5-4, 9-4, 9-5

8866-2139 ................................8-3, 8-4

8866-2142 ........................ 9-2, 9-3, 9-4

8866-2152 ............. 13-18, 13-20, 13-27

8866-2174 .................................... 13-27

8866-2175 .................................... 10-18

8866-2193 .................................... 13-25

8866-2194 ....................................... 6-1

PART NUMBER PAGE PART NUMBER PAGE

8866-2195 .................................... 10-15

8866-2224 ........................ 5-4, 6-1, 9-4

8866-2227 ........................ 5-6, 9-2, 9-3

8866-2237 ....................................... 9-4

8866-2239 ............... 8-3, 8-4, 9-1, 9-2,

........................................9-3, 9-4, 9-5,

........................................... 13-9, 13-27

8866-2240 .............................. 9-4, 9-10

8866-2242 .................... 9-2, 9-4, 13-32

8866-2244 ........................ 13-11, 13-32

8866-2306 ....................................... 9-4

8866-2421 ................................5-4, 9-4

8866-2425 ....................................... 9-4

8867-1001 ..................... 2-2, 4-5, 13-6,

......................................... 13-24, 13-36

8867-1008 ..... 3-3, 13-11, 13-18, 13-20

8867-1022 ................... 2-2, 4-4, 13-14,

.............................. 13-18, 13-20, 13-36

8867-1033 .......... 2-2, 10-1, 10-3, 10-4,

.................................10-5, 10-6, 13-12,

......................................... 13-15, 13-19

8867-4343 ......................................10-5

8869-1387 ......................................13-8

8870-1002 ......................................13-3

8870-1023 ....................................... 5-7

8870-1070 ......................................13-8

8871-1210 ....................................... 5-7

8871-1213 ......................................13-8

8871-1281 ....................................... 6-2

8871-1283 ................................5-4, 5-5

8871-1284 ................................5-2, 5-4

8871-1380 .......................... 13-5, 13-21

8871-1383 ......................................13-8

8871-1384 ................................5-2, 5-4

8871-1385 ....................................... 5-5

8871-2011 ............................ 5-5, 13-24

8871-2013 ....................................... 5-5

8871-2034 ......................................13-8

8871-2232 .......................... 13-5, 13-21

8871-2305 ............... 13-7, 13-13, 13-28

8874-1805 ....................................... 5-5

8882-1002 ............... 13-7, 13-13, 13-28

8882-1004 ............................ 7-11, 7-17

8897-1003 ....................................... 2-1

8903-1196 ......................................7-14

9002-0247 ....................................... 2-2

9002-1152 ......................................7-12

9002-1552 ...................... 5-1, 5-3, 7-11

9002-1584 ......................................7-13

9002-3155 ....................................... 9-4

9002-6491 ......................................12-2

9002-6803 ............................ 11-1, 11-2

9002-7179 ................. 9-8, 13-7, 13-13,

......................................... 13-24, 13-28

9002-7187 ............... 5-1, 5-2, 5-3, 5-4,

...........................9-4, 9-11, 13-1, 13-7,

.................... 13-9, 13-11, 13-13, 13-28

9002-7214 ..... 13-5, 13-8, 13-21, 13-22

9002-7239 ......................................11-5

9002-7319 .................13-5, 13-8, 13-22

9002-7331 ....................................... 5-5

9002-7470 ........................ 3-1, 3-2, 9-4

9002-7471 ............... 3-1, 3-2, 5-1, 5-3,

...................... 9-4, 13-13, 13-24, 13-28

9002-7473 ............................ 6-1, 13-24

9002-7713 ....................................... 5-7

9002-7906 ................................9-4, 9-5

9002-7908 ................................5-1, 5-3

9002-7987 ............................ 7-11, 7-17

9002-8482 ....................................... 9-1

9002-8660 ........................ 5-2, 5-4, 9-5

9002-8662 ................. 7-11, 7-12, 13-7,

......................................... 13-13, 13-28

9002-8695 ........................ 5-1, 5-3, 9-1

9002-8935 ....................................... 9-9

9002-8946 ......................................7-13

9002-8955 .................................... 13-13

9002-8956 .................................... 13-13

9002-8958 .................................... 13-13

9002-8968 .................................... 13-13

9002-8977 ...................... 5-1, 5-3, 7-13

9002-8978 .................................... 13-13

9002-9955 .................13-5, 13-8, 13-21

9002-9999 ......................................13-6

9003-0271 ........ 5-1, 5-2, 5-3, 5-4, 5-6

9015-3001 ..........4-4, 4-5, 13-6, 13-14,

........................................ 13-17, 13-18,

......................................... 13-20, 13-23

9020-0003 ................... 4-2, 4-4, 13-14,

.............................. 13-18, 13-20, 13-23

9020-0171 .................................... 13-22

9020-0266 ......................................7-15

9020-0284 ......................................7-17

9020-0299 .......................... 13-7, 13-28

9020-0381 ......................................13-8

9020-0382 ......................................11-5

9020-0406 ......................................7-12

9020-0434 ............................ 11-3, 11-4

9020-0440 ....................................... 6-3

9020-0445 ......................................12-2

9020-0506 .................................... 13-22

9020-0602 .................................... 13-26

* Complete revision of index

1-15

Page 18

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9020-0638 ............................ 7-11, 7-12

9020-0680 ......................................13-8

9020-0685 .................................... 13-22

9020-0688 ......................................12-2

9020-0755 ......................................13-8

9020-0807 ....................................... 5-8

9020-0999 .................................... 13-21

9020-1346 ......................................7-15

9020-1347 ......................................7-15

9020-1348 ......................................7-15

9020-1349 ......................................7-15

9020-1350 ......................................7-15

9020-1414 ....................................... 5-8

9020-1443 ......................................13-6

9020-1918 ............................ 2-2, 13-36

9020-2230 ......................................7-15

9020-2500 ....................................... 6-6

9020-2501 ....................................... 6-6

9020-3040 ............. 13-13, 13-24, 13-28

9020-3376 .......................... 13-5, 13-21

9020-3502 ......................................7-12

9020-3543 ....................................... 6-5

9020-3840 ......................................13-8

9020-4007 ............................ 4-4, 13-14

9020-4057 ......................................7-14

9020-4096 ............ 8-3, 8-4, 9-11, 13-9

9020-4097 ........................ 13-18, 13-20

9020-4244 ........ 4-4, 13-6, 13-7, 13-13,

............................. 13-14, 13-17, 13-18,

......................................... 13-20, 13-28

9020-4245 ................... 4-4, 13-6, 13-7,

............................. 13-13, 13-14, 13-18,

......................................... 13-20, 13-28

9020-5126 ......................................13-6

9020-5205 ............ 5-2, 5-4, 11-1, 11-2

9020-5663 ....................................... 5-8

9020-5686 ......... 11-3, 11-4, 11-6, 11-7

9020-5687 ......... 11-3, 11-4, 11-6, 11-7

9020-5688 ............................ 11-3, 11-4

9020-5792 ............... 5-1, 5-2, 5-3, 5-4,

.................................................9-4, 9-5

9020-5870 ........... 3-1, 3-2, 4-4, 13-14,

.....................................................13-24

9020-5891 ....................................... 2-3

9020-5918 ....................................... 5-6

9020-6023 ......................................13-8

9020-6046 ....................................... 4-5

9020-6090 ........................ 13-33, 13-34

9020-6124 ............ 5-2, 5-4, 11-1, 11-2

9020-6134 ......................................13-8

9020-6169 ......................................13-8

PART NUMBER PAGE PART NUMBER PAGE

9020-6194 .......... 2-1, 9-11, 13-4, 13-7,

...............................13-9, 13-13, 13-24,

.....................................................13-28

9020-6198 ......................................7-16

9020-6199 ................ 9-11, 13-7, 13-13,

......................................... 13-24, 13-28

9020-6262 ........ 5-1, 5-2, 5-3, 5-4, 5-8

9020-6548 ......................................10-8

9020-6549 ......................................10-8

9020-6550 ......................................10-8

9020-6552 ......................................10-8

9020-6553 ......................................10-8

9020-6554 ......................................10-8

9020-6555 ......................................10-8

9020-6556 ......................................10-8

9020-6557 ......................................10-8

9020-6558 ......................................10-8

9020-6559 ......................................10-8

9020-6560 ......................................10-8

9020-6561 ......................................10-8

9020-6562 ......................................10-8

9020-6564 ......................................10-8

9020-6567 .................................... 10-20

9020-6606 ....................................... 5-8

9020-6739 .................10-11, 11-1, 11-2

9020-6846 ....................................... 2-2

9020-7046 ....................................... 3-3

9020-7204 ....................................... 6-3

9020-7220 ......................................13-5

9020-7319 ......................................11-1

9020-7352 ....................................... 9-9

9020-7458 ....................................... 2-1

9020-7463 ................. 9-8, 13-7, 13-13,

............................. 13-24, 13-28, 13-33,

.....................................................13-34

9020-7464 ............... 13-7, 13-13, 13-28

9020-7514 .................................... 13-34

9020-7661 .................................... 13-13

9020-7719 .......................... 11-2, 13-27

9020-7801 ......................................7-13

9020-7856 ................................8-1, 8-4

9020-7884 ....................................... 4-5

9020-7902 ....................................... 3-3

9020-8066 .................................... 10-11

9020-8067 .................................... 10-11

9020-8071 .................................... 10-11

9020-8072 .................................... 10-11

9040-0543 ......................................7-12

9040-0654 .................... 5-5, 11-1, 11-2

9040-2427 ............ 5-2, 5-4, 11-1, 11-2

9040-2477 .................... 4-1, 4-2, 13-14

9040-2948 ....................................... 4-5

9040-3396 .................................... 13-13

9040-3437 ....................................... 4-5

9045-1020 ........................ 13-18, 13-23

9045-1039 .................................... 13-17

9045-1047 ....................................... 4-5

9045-1053 ....................................... 4-5

9045-3002 ....................................... 4-1

9045-3013 ........................ 13-18, 13-23

9045-3031 .................................... 13-17

9045-3032 .................................... 13-17

9045-3040 ....................................... 4-5

9045-3041 ....................................... 4-5

9045-5007 ....................................... 4-2

9045-5008 ....................................... 4-2

9045-5011 ....................................... 4-5

9045-5035 .................................... 13-17

9045-5037 .................................... 13-17

9045-5043 .................................... 13-23

9045-5044 .................................... 13-20

9045-5049 ....................................... 4-3

9045-6002 .................................... 13-17

9045-6004 .................................... 13-23

9055-1013 ............................ 4-2, 13-20

9055-3012 ........................ 13-18, 13-23

9055-3013 ........................ 13-18, 13-23

9055-5013 .................................... 13-18

9055-6004 .................................... 13-18

9060-0267 ......................................7-15

9060-0273 ......................................7-15

9060-0274 ......................................7-15

9060-0390 ....................................... 4-1

9060-2904 ....................................... 4-5

9060-2905 ....................................... 4-5

9080-1314 ....................................... 4-2

9080-1315 ....................................... 4-2

9080-1353 ....................................... 4-5

9100-3016 ......................................12-2

9100-3018 ......................................12-2

9100-3020 ......................................12-2

9100-3030 ......................................12-1

9100-3031 ......................................12-2

9100-3044 ......................................12-1

9100-3052 ......................................12-1

9100-3053 ......................................13-8

9100-3055 .......................... 13-5, 13-21

9100-3056 .................................... 13-22

9100-3065 ......................................11-6

9101-1002 ........................ 13-33, 13-34

9101-1009 .......................... 13-5, 13-21

9101-3026 .................................... 13-21

* Complete revision of index

1-16

Page 19

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9102-4051 ....................................... 8-2

9102-4052 ....................................... 8-2

9102-4053 ....................................... 8-2

9102-4054 ....................................... 8-2

9102-4055 ....................................... 8-2

9102-4056 ....................................... 8-2

9102-4057 ....................................... 8-2

9102-4058 ....................................... 8-2

9102-4059 ....................................... 8-2

9102-4060 ....................................... 8-2

9102-4061 ....................................... 8-2

9102-4062 ....................................... 8-2

9103-1009 ....................................... 2-2

9103-1014 ....................................... 2-3

9103-1087 ......................................7-13

9103-1088 ......................................7-13

9103-1136 ....................................... 3-3

9103-1236 ........... 3-1, 3-2, 4-4, 13-14,

.....................................................13-24

9103-1268 ......................................12-1

9103-1278 ......................................13-3

9103-1490 ......................................13-8

9103-1494 ......................................13-8

9103-1495 ......................................13-3

9103-1521 ......................................13-8

9103-3011 ......................................12-1

9103-3018 ......................................12-1

9103-3023 ......................................12-2

9103-3028 ....................................... 5-7

9103-3029 ....................................... 2-1

9103-3032 .......................... 13-5, 13-21

9103-3037 .................................... 10-22

9103-3038 .................3-3, 13-18, 13-20

9103-3039 ........................ 13-18, 13-20

9103-3084 ............................ 11-3, 11-4

9103-3096 .................................... 10-13

9103-3102 .............................. 2-1, 12-1

9103-3104 ....................................... 6-8

9103-3111 ......................................11-3

9103-3137 ....................................... 5-6

9103-3185 .................................... 13-24

9103-3186 ....................... 3-1, 3-2, 4-4,

......................................... 13-14, 13-24

9103-3187 .................................... 13-24

9103-3189 ....................................... 3-1

9103-3230 .................................... 13-11

9103-3240 ......................................10-8

9103-3246 ............ 5-1, 5-3, 11-1, 11-2

9103-3247 ......... 11-3, 11-4, 11-6, 11-7

9103-3251 ......................................13-3

9103-3252 ......................................13-3

PART NUMBER PAGE PART NUMBER PAGE

9103-3281 ......................................7-13

9103-3317 ............................ 11-3, 11-4

9103-3320 ......................................12-1

9103-3360 .......................... 13-5, 13-21

9103-3366 .................................... 13-19

9103-3387 .................................... 13-13

9103-3391 .................................... 13-13

9103-3394 .................................... 13-13

9103-3417 .......................... 13-7, 13-28

9103-3430 .................. 10-1, 10-2, 10-3

9103-3445 .................................... 13-24

9103-3464 ......................................13-8

9103-3465 ......................................13-8

9103-3485 ....................................... 2-1

9103-4001 ......................................12-1

9103-4018 .................................... 10-13

9103-4156 .................................... 13-15

9103-4168 ......................................10-4

9103-4178 ......................................10-6

9103-4280 ............................ 10-1, 10-4

9103-4281 ......................................10-1

9103-4286 .......................... 10-3, 13-12

9103-4297 ......................................10-3

9103-4301 .................................... 13-19

9103-4302 .................................... 13-19

9103-4303 .......................... 10-2, 13-19

9103-4304 .......................... 10-2, 13-19

9103-4305 .................................... 13-19

9103-4306 .................................... 13-19

9103-4337 ......................................10-3

9103-4372 .................................... 13-17

9103-4373 .................................... 13-17

9103-4374 .................................... 13-17

9103-4375 .................................... 13-17

9103-4376 .................................... 13-17

9103-4377 .................................... 13-17

9103-4390 ....................................... 6-6

9103-5101 .................................... 13-26

9103-5240 ....................................... 2-2

9103-6022 ......................................7-13

9104-1016 ....................................... 5-9

9104-1227 .................................... 13-11

9104-1322 ........................ 13-18, 13-20

9104-1323 ........................ 13-18, 13-20

9104-1324 ........................ 13-18, 13-20

9104-1325 ........................ 13-18, 13-20

9104-1326 ........................ 13-18, 13-20

9104-1327 ........................ 13-18, 13-20

9104-1356 ........................ 13-18, 13-20

9104-1361 ........................ 13-18, 13-20

9104-1362 ........................ 13-18, 13-20

9104-1365 ....................................... 3-3

9104-1438 ....................................... 2-2

9104-1439 ............................ 2-2, 13-36

9104-1449 ............................ 2-2, 13-36

9104-1450 ....................................... 2-2

9104-1451 .................2-2, 13-24, 13-36

9104-1459 ............................ 2-2, 13-36

9104-1481 ............................ 2-2, 13-36

9104-1596 ............................ 2-2, 13-36

9104-1598 ............................ 2-2, 13-36

9104-1732 ............................ 2-2, 13-36

9104-1733 ....................................... 2-2

9104-3063 ......................................13-9

9104-3123 .................................... 13-11

9104-3125 ........ 4-4, 13-6, 13-7, 13-13,

............................. 13-14, 13-18, 13-20,

.....................................................13-28

9104-3126 ........ 4-4, 13-6, 13-7, 13-13,

............................. 13-14, 13-17, 13-18,

......................................... 13-20, 13-28

9104-3134 ......................................12-2

9104-3135 ......................................12-2

9104-3136 ......................................12-2

9104-3146 ....................................... 6-8

9104-3150 ....................................... 5-9

9104-3163 ................ 8-1, 8-4, 9-4, 9-5

9104-3186 ........................ 13-18, 13-20

9104-3199 .................................... 13-11

9104-3209 ............... 12-1, 13-18, 13-20

9104-3210 ......................................12-1

9104-3211 ......................................12-1

9104-3214 ......................................7-17

9104-3215 ......................................12-1

9104-3221 ........................ 13-18, 13-20

9104-3222 ....................................... 2-2

9104-3246 ......................................10-6

9104-3247 ............................ 2-2, 13-36

9104-3286 ......................................7-17

9104-3298 ....................................... 6-8

9104-3303 .................................... 13-12

9104-3353 .................................... 13-30

9104-3429 ......................................13-8

9104-3446 .................................... 10-11

9104-4002 ........................ 10-12, 13-16

9104-4099 ....................................... 6-6

9104-4100 ....................................... 6-6

9104-4101 ....................................... 6-6

9104-4103 ....................................... 6-6

9104-4104 ....................................... 6-6

9104-4105 ....................................... 6-6

9104-4106 ....................................... 6-6

* Complete revision of index

1-17

Page 20

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9104-4107 ....................................... 6-6

9104-4109 ....................................... 6-6

9104-4111 ....................................... 6-6

9104-4112 ....................................... 6-6

9104-4113 ....................................... 6-6

9104-4274 ......................................10-3

9104-4278 ....................................... 6-6

9104-4282 ....................................... 6-6

9104-4311 ................................6-6, 6-7

9104-4320 ......................................10-2

9104-4330 .................................... 13-12

9104-4331 .................................... 13-12

9104-4332 .................................... 13-12

9104-4333 .................................... 13-12

9104-4334 .................................... 13-12

9104-4353 .................................... 13-12

9104-4360 ....................................... 6-6

9104-4361 ....................................... 6-6

9104-4462 ....................................... 6-6

9104-4463 .................................... 13-19

9104-4464 .................................... 13-19

9104-4465 .................................... 13-19

9104-4466 .................................... 13-19

9104-4467 .................................... 13-19

9104-4468 .................................... 13-19

9104-4469 .................................... 13-19

9104-4470 .................................... 13-19

9104-4475 .................................... 13-11

9104-5034 .................................... 13-11

9104-5095 ....................................... 3-3

9104-5152 ....................................... 2-2

9104-6056 ............................ 9-11, 13-9

9104-6061 .................................... 13-20

9104-6062 ........................ 13-18, 13-20

9104-6074 ....................................... 3-3

9104-6114 .................................... 13-11

9105-3001 ....................................... 4-2

9105-3020 ................ 5-1, 5-3, 9-4, 9-5

9105-3419 ................. 11-6, 11-7, 13-5,

................................13-8, 13-21, 13-22

9105-3426 ............... 8-3, 8-4, 9-1, 9-2,

................................ 9-3, 9-4, 9-5, 9-8,

.....................................................13-24

9105-3450 ............................ 9-8, 13-24

9105-3559 ......................................13-8

9106-3039 ......................................13-6

9106-3040 ......................................13-6

9106-3047 ......................................12-1

9106-4005 ....................................... 6-6

9106-4006 ....................................... 6-6

9106-4007 ....................................... 6-6

PART NUMBER PAGE PART NUMBER PAGE

9106-4016 .......................... 10-3, 13-15

9106-4017 ......................................10-3

9106-6020 ......................................7-12

9106-6021 ......................................7-12

9108-1087 .................................... 13-24

9108-1148 ....................................... 3-1

9108-1158 ................................5-1, 5-3

9108-1171 ............................ 3-1, 13-24

9108-1172 ............................ 3-1, 13-24

9108-1176 ....................................... 2-3

9108-1177 ....................................... 2-2

9108-1181 ....................................... 5-6

9108-1201 ....................................... 9-4

9108-1210 ....................................... 2-1

9108-1243 ...................... 5-1, 5-3, 7-13

9108-1258 ....................................... 2-1

9108-1259 ....................................... 2-1

9108-1264 ......................................7-14

9108-1276 ....................................... 2-1

9108-1285 ....................................... 5-4

9108-1313 .................... 4-4, 9-6, 13-14

9108-1322 ......................................7-17

9108-1324 ....................................... 3-3

9108-1326 ............. 13-13, 13-24, 13-28

9108-1327 ....................................... 5-7

9108-1329 ....................................... 2-1

9108-1330 ......................................11-5

9108-1332 ......................................7-17

9108-1354 ......................................7-11

9108-1368 ....................................... 4-1

9108-1369 ....................................... 4-1

9108-1371 ............................ 11-3, 11-4

9108-1384 ....................................... 2-2

9108-1388 ................................5-1, 5-3

9108-1396 ....................................... 9-9

9108-1397 ....................................... 3-1

9108-1415 ............................ 2-2, 13-36

9108-1432 ....................................... 9-6

9108-1433 ....................................... 9-6

9108-1445 .................................... 10-10

9108-1447 ............................ 3-2, 13-24

9108-1448 ....................................... 3-2

9108-1457 ....................................... 3-2

9108-1461 ....................................... 2-2

9108-1462 ............................ 11-1, 11-2

9108-1475 ....................................... 2-1

9108-1480 ............................ 11-3, 11-4

9108-1491 .................................... 10-18

9108-1499 ......................................13-8

9108-1517 ......................................13-1

9108-1522 .................... 2-2, 9-4, 13-36

9108-1523 .................... 2-2, 9-4, 13-36

9108-1541 ....................................... 5-6

9108-1545 ......................................13-8

9108-1554 ............................ 4-4, 13-14

9108-1573 ......................................13-6

9108-1574 ......................................13-6

9108-1577 ............................ 4-4, 13-14

9108-1582 ......................................13-3

9108-1594 ............................ 4-4, 13-14

9108-1601 ......................................13-1

9108-1602 ......................................13-4

9108-1603 ......................................13-4

9108-1606 .................................... 13-21

9108-1607 .................................... 13-21

9108-1608 .................................... 13-21

9108-1609 .................................... 13-21

9108-1610 .................................... 13-21

9108-1612 .................................... 13-21

9108-1613 .................................... 13-21

9108-1614 .................................... 13-21

9108-1622 ............................ 4-4, 13-14

9108-1626 ....................................... 2-1

9108-1640 ............................ 11-5, 13-1

9108-1654 ....................................... 5-6

9108-1660 .................................... 13-21

9108-1661 .................................... 13-21

9108-1665 .................................... 13-21

9108-1671 ......................................13-8

9108-1675 ......................................13-8

9108-1676 ......................................13-3

9108-1680 ......................................13-8

9108-1681 ....................................... 2-1

9108-1686 .................................... 13-21

9108-1687 .................................... 13-21

9108-1688 .................................... 13-21

9108-1689 .................................... 13-21

9108-1691 ....................................... 2-2

9108-1693 .................2-2, 13-35, 13-36

9108-1695 ............................ 2-2, 13-36

9108-1709 ....................................... 2-1

9108-3012 ................................5-1, 5-3

9108-3013 .................................... 10-15

9108-3019 ................................5-1, 5-3

9108-3040 ....................................... 9-4

9108-3044 .................................... 10-16

9108-3048 ............................ 11-1, 11-2

9108-3050 ....................................... 9-6

9108-3053 .................................... 10-20

9108-3055 ......................................10-7

9108-3063 ............................ 3-1, 13-24

9108-3065 ......................................s5-6

* Complete revision of index

1-18

Page 21

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9108-3066 .....................................5-6

9108-3072 .....................................5-3

9108-3077 ................................. 10-19

9108-3081 ................................... 7-14

9108-3084 ................................... 11-4

9108-3085 .....................................5-6

9108-3094 .....................................5-6

9108-3095 ..................... 5-4, 9-4, 9-5

9108-3104 .....................................9-5

9108-3106 .................... 5-1, 5-2, 5-3,

...................................... 5-4, 9-4, 9-5

9108-3107 ................................... 13-2

9108-3110 ................................... 11-3

9108-3111 ......................... 11-1, 11-2

9108-3113 .....................................5-4

9108-3114 ........................... 5-4, 11-5

9108-3115 ........................... 5-4, 11-5

9108-3118 .....................................9-1

9108-3122 .....................................5-2

9108-3124 .....................................5-7

9108-3126 .....................................5-7

9108-3127 .....................................5-7

9108-3128 .....................................5-7

9108-3129 .....................................5-7

9108-3136 ..... 7-11, 7-12, 7-17, 13-7,

.......................................13-13, 13-28

9108-3143 ............................. 5-1, 5-3

9108-3144 ..................... 5-1, 5-3, 9-1

9108-3145 .....................................9-1

9108-3155 ................................... 13-8

9108-3173 .....................................2-1

9108-3189 .....................................9-3

9108-3191 .....................................9-4

9108-3194 .....................................9-4

9108-3212 ......................... 8-4, 13-27

9108-3213 ..................... 8-3, 8-4, 9-4

9108-3216 ................................. 13-13

9108-3218 ..... 5-1, 5-2, 5-3, 5-4, 5-5

9108-3221 ................................... 11-3

9108-3222 ............. 8-3, 8-4, 9-4, 9-5

9108-3224 .....................................9-6

9108-3225 .....................................9-6

9108-3226 .....................................9-7

9108-3227 .....................................9-8

9108-3228 .....................................9-8

9108-3230 .....................................9-7

9108-3232 .....................................9-1

9108-3233 ..................... 5-1, 5-3, 9-1

9108-3235 ................................... 7-14

9108-3241 ................................. 10-19

9108-3242 ................................. 10-19

PART NUMBER PAGE PART NUMBER PAGE

9108-3245 .....................................9-1

9108-3246 ..................... 5-1, 5-3, 9-1

9108-3248 ......................... 4-4, 13-14

9108-3249 ......................13-18, 13-20

9108-3250 .....................................5-9

9108-3253 .....................................5-9

9108-3259 ......................... 11-3, 11-4

9108-3260 ................................... 11-3

9108-3262 ......................10-12, 13-16

9108-3263 ................................... 13-8

9108-3266 ............................. 5-4, 9-4

9108-3267 .....................................6-1

9108-3268 ................................... 12-1

9108-3269 ................................... 12-1

9108-3270 ......................... 12-1, 13-5

9108-3281 ................................... 10-6

9108-3282 ................................... 10-2

9108-3283 ................................... 10-1

9108-3285 ................................... 10-4

9108-3286 ....................... 10-5, 13-15

9108-3290 ................9-8, 13-7, 13-13

9108-3291 ................................... 11-5

9108-3292 ................................... 10-9

9108-3293 .....................................9-1

9108-3294 ................................. 10-10

9108-3296 ................................. 10-14

9108-3297 ......................... 3-2, 13-24

9108-3298 ......................... 3-1, 13-24

9108-3302 .....................................8-1

9108-3303 .....................................8-1

9108-3306 ............ 5-3, 8-3, 8-4, 9-1,

...................................... 9-2, 9-3, 9-4

9108-3307 .....................................3-2

9108-3310 .................. 8-3, 8-4, 13-7,

.......................................13-13, 13-28

9108-3311 ......................... 7-17, 11-2

9108-3312 ................................... 7-17

9108-3314 ......................... 12-1, 13-4

9108-3317 ................................... 12-1

9108-3318 ................................... 12-1

9108-3319 ................................... 12-2

9108-3320 ......................... 12-1, 12-2

9108-3321 ......................... 12-1, 13-4

9108-3323 .....................................5-5

9108-3324 ................................... 12-1

9108-3325 ................................... 12-1

9108-3336 ................................... 7-17

9108-3338 ............................. 5-1, 5-3

9108-3339 ............................. 9-4, 9-5

9108-3341 ................................... 13-2

9108-3342 ............................. 9-4, 9-5

9108-3343 ............ 13-7, 13-13, 13-28

9108-3345 ................................. 10-18

9108-3348 ................................... 13-8

9108-3361 ................................... 13-1

9108-3363 ................................... 13-1

9108-3364 .....................................5-6

9108-3365 ................................... 13-4

9108-3366 ................................... 13-4

9108-3367 ................................... 13-6

9108-3368 ................................... 13-6

9108-3371 ................................... 13-3

9108-3372 ................................... 13-3

9108-3374 ................................... 13-3

9108-3375 ................................... 13-3

9108-3376 ................................... 13-8

9108-3378 ................................... 13-8

9108-3379 ................................... 10-3

9108-3380 ................................... 13-3

9108-3383 ................................. 13-13

9108-3384 ................................. 13-17

9108-3385 .....................................6-8

9108-3386 ......................13-18, 13-20

9108-3392 ................................... 13-8

9108-3393 ................................... 13-2

9108-3397 ................................. 13-21

9108-3398 ................................. 13-21

9108-3399 ................................. 13-21

9108-3400 ................................. 13-21

9108-3401 ................................. 10-21

9108-3404 ................... 5-1, 5-3, 7-13

9108-3405 ......................... 4-4, 13-14

9108-3406 ......................... 11-1, 11-2

9108-3417 ................................... 10-7

9108-3418 ............................. 5-4, 9-4

9108-3419 ............. 5-1, 5-3, 9-4, 9-5

9108-3420 ....................... 13-7, 13-29

9108-3424 ......................... 9-2, 10-23

9108-3425 ................................. 13-27

9108-3426 ......................... 9-5, 13-27

9108-3427 .....................................5-9

9108-3428 ......................... 7-14, 12-1

9108-3429 ................................. 13-31

9108-3431 ................................. 13-24

9108-3432 ................................. 13-24

9108-3434 ................................... 13-8

9108-3437 ................................. 13-13

9108-3440 ......................... 11-1, 11-2

9108-3441 ................................. 10-23

9108-3442 ................................. 10-23

9108-3449 .....................................9-4

9108-3450 ................................... 13-8

* Complete revision of index

1-19

Page 22

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9108-3454 .....................................7-14

9108-3455 ...................................... 5-4

9108-3456 ...............................5-2, 5-4

9108-3461 ................................... 10-15

9108-3462 ...................................... 6-6

9108-3463 ...................................... 9-4

9108-3464 ...................................... 9-4

9108-3465 ...................................... 9-4

9108-3466 ...................................... 9-4

9108-3468 .....................................10-2

9108-3471 ................................... 13-15

9108-3473 .....................................10-3

9108-3474 ...................................... 4-4

9108-3475 ....................... 5-1, 5-3, 9-4

9108-3480 ...................................... 2-3

9108-3481 ...............................5-2, 5-4

9108-3482 ...............................5-2, 5-4

9108-3484 ................................... 13-31

9108-3486 .....................................12-1

9108-3487 .....................................12-1

9108-3490 ................................... 13-27

9108-3491 ............................. 5-5, 7-14

9108-3492 .....................................12-1

9108-3493 ...............................5-1, 5-3

9108-3494 .....................................12-1

9108-3497 .....................................12-1

9108-3499 ................................... 10-15

9108-3501 ...................................... 5-5

9108-3503 ...............................5-2, 5-4

9108-3504 ...............................5-2, 5-4

9108-3509 .....................................12-1

9108-3510 .....................................12-1

9108-3513 .....................................10-3

9108-3520 .....................................10-5

9108-3521 .....................................10-9

9108-3522 .....................................12-1

9108-3532 .....................................10-6

9108-3534 ................................... 13-27

9108-3539 .....................................12-1

9108-3540 ................................... 13-34

9108-3541 ................................... 13-34

9108-3542 ................................... 13-34

9108-3543 ....................... 13-33, 13-34

9108-3548 .....................................12-1

9108-3560 ...................................... 5-9

9108-3573 ...................................... 5-6

9108-4001 ............... 5-1, 5-2, 5-3, 5-4

9108-4002 ................... 5-4, 11-1, 11-2

9108-4003 ................... 5-4, 11-1, 11-2

9108-4004 ......................... 10-7, 13-29

9108-4005 ......................... 10-7, 13-29

PART NUMBER PAGE PART NUMBER PAGE

9108-4006 ......................... 10-7, 13-29

9108-4007 .....................................10-7

9108-4008 ......................... 10-7, 13-29

9108-4009 ......................... 10-7, 13-29

9108-4010 ......................... 10-7, 13-29

9108-4011 .....................................10-7

9108-4012 ......................... 10-7, 13-29

9108-4013 ......................... 10-7, 13-29

9108-4014 ......................... 10-7, 13-29

9108-4015 ......................... 10-7, 13-29

9108-4016 .....................................10-7

9108-4017 .....................................10-7

9108-4018 .....................................10-7

9108-4019 .....................................10-7

9108-4021 ................................... 10-19

9108-4022 ................................... 10-19

9108-4023 ................................... 10-15

9108-4024 ................................... 10-15

9108-4029 ................................... 10-15

9108-4031 ................................... 10-15

9108-4032 ................................... 10-15

9108-4033 ................................... 10-15

9108-4034 ................................... 10-15

9108-4035 ................................... 10-15

9108-4036 ................................... 10-15

9108-4038 ................10-15, 11-1, 11-2

9108-4039 ................................... 10-15

9108-4042 ................................... 10-10

9108-4043 ................................... 10-10

9108-4044 ...................................... 6-2

9108-4045 ...................................... 6-2

9108-4046 ...................................... 6-2

9108-4047 ...................................... 6-2

9108-4048 ...................................... 6-2

9108-4049 ...................................... 6-2

9108-4050 ...................................... 6-2

9108-4051 ...................................... 6-2

9108-4052 ...................................... 6-2

9108-4053 ...................................... 6-3

9108-4054 ...................................... 6-3

9108-4055 ...................................... 6-4

9108-4056 ...................................... 6-3

9108-4057 ...................................... 6-3

9108-4058 ...................................... 6-3

9108-4059 ...................................... 6-3

9108-4060 ...................................... 6-3

9108-4061 ...................................... 6-3

9108-4062 ...................................... 6-3

9108-4063 ...................................... 6-3

9108-4064 ...................................... 6-3

9108-4065 ...................................... 6-3

9108-4066 ...................................... 6-3

9108-4067 ...................................... 6-3

9108-4068 ...................................... 6-3

9108-4069 ...................................... 6-3

9108-4070 ...................................... 6-3

9108-4071 ...................................... 6-3

9108-4072 ...................................... 6-3

9108-4073 ...................................... 6-3

9108-4074 ...................................... 6-3

9108-4075 ...................................... 6-3

9108-4076 ...................................... 6-3

9108-4077 ...................................... 6-3

9108-4078 ...................................... 6-3

9108-4079 ...................................... 6-3

9108-4080 ...................................... 6-3

9108-4081 ...................................... 6-3

9108-4082 ...................................... 6-3

9108-4083 ...................................... 6-3

9108-4084 ...................................... 6-3

9108-4085 ...................................... 6-3

9108-4086 ...................................... 6-3

9108-4087 ...................................... 6-3

9108-4088 ...................................... 6-3

9108-4089 ...................................... 6-3

9108-4090 ...................................... 6-3

9108-4091 ...................................... 6-3

9108-4092 ...................................... 6-3

9108-4093 ...................................... 6-3

9108-4094 ...................................... 6-3

9108-4095 ...................................... 6-3

9108-4097 ...................................... 6-3

9108-4098 ...................................... 6-3

9108-4099 ...................................... 6-3

9108-4101 ...................................... 6-3

9108-4102 ...................................... 6-3

9108-4103 ...................................... 6-3

9108-4104 ...................................... 6-3

9108-4105 ...................................... 6-5

9108-4106 ...................................... 6-5

9108-4107 ...................................... 6-5

9108-4108 ...................................... 6-5

9108-4109 ...................................... 6-5

9108-4110 ...................................... 6-5

9108-4111 ...................................... 6-5

9108-4112 ...................................... 6-5

9108-4113 ...................................... 6-5

9108-4114 ...................................... 6-5

9108-4115 ...................................... 6-5

9108-4116 ...................................... 6-5

9108-4117 ...................................... 6-5

9108-4118 ...................................... 6-5

* Complete revision of index

1-20

Page 23

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9108-4119 ......................................6-5

9108-4120 ......................................6-5

9108-4121 ......................................6-5

9108-4122 ......................................6-5

9108-4123 ......................................6-5

9108-4124 ......................................6-5

9108-4125 ......................................6-5

9108-4126 ......................................6-5

9108-4127 ......................................6-5

9108-4128 ......................................6-5

9108-4129 ......................................6-5

9108-4130 ......................................6-5

9108-4131 ......................................6-5

9108-4132 .................................. 10-15

9108-4134 .................................. 10-15

9108-4135 .................................. 10-14

9108-4136 .................................. 10-14

9108-4137 .................................. 10-14

9108-4138 .................................. 10-14

9108-4139 .................................. 10-14

9108-4140 .................................. 10-14

9108-4141 .................................. 10-14

9108-4142 .................................. 10-14

9108-4143 .................................. 10-14

9108-4144 .................................. 10-14

9108-4145 .................................. 10-14

9108-4146 .................................. 10-14

9108-4147 .................................. 10-14

9108-4151 ......................................8-2

9108-4152 ......................................8-2

9108-4153 ......................................8-2

9108-4154 ......................................8-2

9108-4155 .................................... 10-9

9108-4156 .................................... 10-9

9108-4157 .................................... 10-9

9108-4158 .................................... 10-9

9108-4159 .................................... 10-9

9108-4160 .................................... 10-9

9108-4161 .................................... 10-9

9108-4162 .............................. 5-2, 5-4

9108-4163 ......................................6-3

9108-4164 ......................................6-5

9108-4165 .................................... 10-4

9108-4166 .................................... 10-4

9108-4167 .......................... 10-1, 10-4

9108-4169 .................................... 10-4

9108-4170 .................................... 10-1

9108-4171 .................................... 10-1

9108-4172 .................................... 10-1

9108-4173 .................................... 10-1

9108-4176 ............... 10-3, 10-5, 13-15

PART NUMBER PAGE PART NUMBER PAGE

9108-4177 .................................... 10-6

9108-4179 .................................... 10-6

9108-4180 .................................... 10-6

9108-4181 .................................... 10-6

9108-4182 .................................... 10-6

9108-4183 .................................... 10-6

9108-4184 ........................ 10-5, 13-15

9108-4185 ........................ 10-5, 13-15

9108-4186 ........................ 10-5, 13-15

9108-4187 ........................ 10-5, 13-15

9108-4188 ........................ 10-5, 13-15

9108-4189 ........................ 10-5, 13-15

9108-4190 .................................... 10-2

9108-4191 .................................... 10-2

9108-4192 .................................... 10-2

9108-4193 .................................... 10-2

9108-4194 ........................ 10-6, 13-19

9108-4198 ......................................5-6

9108-4199 ........................ 10-7, 13-29

9108-4200 ........................ 10-7, 13-29

9108-4201 ........................ 10-7, 13-29

9108-4202 ........................ 10-7, 13-29

9108-4203 .................................. 13-29

9108-4204 .................................... 10-7

9108-4206 ........................ 10-7, 13-29

9108-4207 ........................ 10-7, 13-29

9108-4210 .................................... 12-1

9108-4211 ......................................6-4

9108-4212 ......................................6-4

9108-4213 ......................................6-4

9108-4214 .................................. 10-21

9108-4215 .................................. 10-21

9108-4216 .................................... 10-3

9108-4217 .................................... 10-3

9108-4218 .................................. 10-14

9108-4219 ........................ 10-5, 13-15

9108-4220 ........................ 10-5, 13-15

9108-4221 ........................ 10-5, 13-15

9108-4222 ........................ 10-5, 13-15

9108-4223 ........................ 10-5, 13-15

9108-4224 ........................ 10-5, 13-15

9108-4225 ........................ 10-5, 13-15

9108-4226 ............. 10-5, 10-22, 13-15

9108-4227 .......................10-12, 13-16

9108-4228 .......................10-12, 13-16

9108-4229 ........................ 10-7, 13-29

9108-4230 ........................ 10-7, 13-29

9108-4231 ........................ 10-7, 13-29

9108-4232 ........................ 10-7, 13-29

9108-4233 ........................ 10-7, 13-29

9108-4234 ........................ 10-7, 13-29

9108-4235 ........................ 10-7, 13-29

9108-4236 ........................ 10-7, 13-29

9108-4237 ........................ 10-7, 13-29

9108-4238 ........................ 10-7, 13-29

9108-4239 ........................ 10-7, 13-29

9108-4240 .................................... 7-14

9108-4268 .................................... 7-14

9108-4269 .................................. 10-15

9108-4270 .................................. 10-15

9108-4271 .................................. 10-15

9108-4272 .................................. 10-15

9108-4273 .................................. 10-15

9108-4274 .................................. 10-15

9108-4276 .................................. 10-15

9108-4277 ........................ 10-7, 13-29

9108-4278 ........................ 10-7, 13-29

9108-4279 ........................ 10-7, 13-29

9108-4280 .................................. 13-29

9108-4281 .................................. 13-29

9108-4282 .......................... 10-4, 13-2

9108-4283 .................................... 12-1

9108-4284 .................................. 10-23

9108-4285 .................................. 10-23

9108-4286 .................................. 10-23

9108-4287 .................................. 10-23

9108-4288 .................................. 10-23

9108-4289 .................................. 10-23

9108-4290 .................................. 10-23

9108-4291 ........................ 10-3, 10-23

9108-4292 .................................. 10-23

9108-4293 .................................. 10-23

9108-4294 .................................. 10-23

9108-4295 .................................. 10-23

9108-4296 .................................. 10-23

9108-4297 .................................. 10-23

9108-4298 .................................. 10-23

9108-4299 ........................ 10-3, 10-23

9108-4300 .................................. 10-23

9108-4301 .................................. 10-23

9108-4302 .................................. 10-23

9108-4303 .................................. 10-23

9108-4305 .................................... 10-6

9108-4306 .................................... 10-2

9108-4308 .................................. 13-15

9108-4311 .............................. 5-1, 5-3

9108-4312 .............................. 5-1, 5-3

9108-4314 .......................10-16, 10-17

9108-4315 .......................10-16, 10-17

9108-4317 .................................. 10-15

9108-4318 .................................. 10-15

9108-4319 .................................... 10-15

* Complete revision of index

1-21

Page 24

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9108-4320 .................................... 10-15

9108-4321 .................................... 10-15

9108-4322 .................................... 10-15

9108-4323 .................................... 10-15

9108-4324 .................................... 10-15

9108-4325 .................................... 10-15

9108-4326 .................................... 10-15

9108-4327 .................................... 10-15

9108-4328 .................................... 10-15

9108-4329 .................................... 10-15

9108-4330 .................................... 10-15

9108-4331 .................................... 10-15

9108-4332 .......................... 10-5, 10-15

9108-4342 ......................................10-5

9108-4344 ......................................10-5

9108-4345 ......................................7-14

9108-4347 ......................................10-2

9108-4348 ......................................10-2

9108-4349 ......................................10-2

9108-4350 ......................................10-2

9108-4351 ......................................10-2

9108-4352 ......................................10-2

9108-4353 ....................................... 6-3

9108-4354 ....................................... 6-3

9108-4355 ....................................... 6-3

9108-4356 ....................................... 6-3

9108-4357 ....................................... 6-3

9108-5003 ....................................... 4-1

9108-5013 ....................................... 5-6

9108-5016 ....................................... 5-5

9108-5025 ............................ 11-1, 11-2

9108-5045 ............................ 7-17, 11-2

9108-5046 ......................................13-2

9108-5047 ......................................13-7

9108-5049 ....................................... 3-3

9108-5050 ......................................13-8

9108-5051 .................................... 10-18

9108-5053 ................ 5-1, 5-2, 5-3, 5-4

9108-5054 ......................................13-1

9108-5055 ......................................13-4

9108-5056 ......................................13-6

9108-5057 ......................................13-8

9108-5058 .................................... 13-14

9108-5059 ......................................13-3

9108-5060 .................................... 13-13

9108-5062 .................................... 13-21

9108-5064 ....................................... 9-4

9108-5071 .................................... 13-27

9108-5072 .................................... 13-27

9108-5073 .................................... 13-31

9108-5074 ................................5-3, 5-4

PART NUMBER PAGE PART NUMBER PAGE

9108-5080 .................................... 13-25

9108-5081 .................................... 13-24

9108-5082 .................................... 13-28

9108-5091 ....................................... 3-3

9108-5102 ......................................13-4

9108-5104 .................................... 13-21

9108-5105 ......................................13-1

9108-5106 .................................... 13-13

9108-5107 .................................... 13-27

9108-5109 ................................5-3, 5-4

9108-5110 ....................................... 6-1

9108-5111 .............................. 2-1, 7-16

9108-5120 .................................... 13-34

9108-5139 ....................................... 5-6

9108-5143 ................................5-3, 5-4

9108-6031 ......................................7-12

9108-6034 ................................5-1, 5-3

9108-6041 ....................................... 5-6

9108-6054 ....................................... 2-1

9108-6055 ........................ 5-2, 5-4, 5-9

9108-6060 ....................................... 2-1

9108-6063 ......................................7-12

9108-6064 ......................................7-12

9108-6073 ....................................... 3-3

9108-6081 ......................................7-11

9108-6088 ....................................... 2-1

9108-6089 ......................................13-2

9108-6090 ......................................7-17

9108-6101 ....................................... 3-1

9108-6102 ....................................... 3-2

9108-6111 ......................................7-11

9108-6112 ......................................7-11

9108-6113 ......................................7-12

9108-6115 ......................................13-8

9108-6116 ....................................... 4-1

9108-6119 ......................................13-6

9108-6121 .................................... 13-14

9108-6122 ............................ 4-4, 13-14

9108-6130 ................................5-2, 5-4

9108-6131 ................................5-2, 5-4

9108-6132 ............................ 7-13, 7-17

9108-6133 ....................................... 5-4

9108-6138 .................................... 13-25

9108-6139 .................................... 13-25

9108-6140 .................................... 13-24

9108-6141 .................................... 13-24

9108-6142 .................................... 13-24

9108-6151 ....................................... 3-3

9108-6152 ....................................... 3-3

9108-6155 ....................................... 2-1

9108-6162 ....................................... 2-1

9108-6174 ....................................... 5-6

9108-6175 ....................................... 2-1

9109-1001 ....................................... 5-2

9109-3001 ................................5-4, 9-5

9109-3002 .................................... 10-17

9109-3003 ......................................12-2

9109-3004 ............................ 12-1, 12-2

9109-3005 ......................................12-1

9109-3006 ....................................... 6-7

9109-3008 ....................................... 5-2

9109-3012 ......................................12-1

9109-3013 ......................................12-1

9109-3016 .................................... 10-17

9109-3017 ................................5-2, 9-5

9109-3021 ........................ 13-33, 13-34

9109-3022 .................................... 13-33

9109-3023 .................................... 13-33

9109-3024 .................................... 13-33

9109-3037 ......................................11-6

9109-4001 ....................................... 6-7

9109-4003 ....................................... 6-7

9109-4004 ....................................... 6-7

9109-4008 ....................................... 6-7

9109-4013 ....................................... 6-7

9109-4015 ....................................... 6-7

9109-4020 .................................... 10-16

9109-4021 .................................... 10-17

9109-4023 ......................................10-7

9109-4024 ......................................10-7

9109-4025 ........................ 10-16, 10-17

9109-4026 ........................ 10-16, 10-17

9109-4027 ........................ 10-16, 10-17

9109-4028 ........................ 10-16, 10-17

9109-4029 ........................ 10-16, 10-17

9109-4030 ........................ 10-16, 10-17

9109-4031 ........................ 10-16, 10-17

9109-4032 ........................ 10-16, 10-17

9109-4033 ........................ 10-16, 10-17

9109-4034 ........................ 10-16, 10-17

9109-4035 ........................ 10-16, 10-17

9109-4036 .................................... 10-17

9109-4037 ........................ 10-16, 10-17

9109-4038 ........................ 10-16, 10-17

9109-4039 ........................ 10-16, 10-17

9109-4040 ........................ 10-16, 10-17

9109-5010 ......................................12-1

9109-5020 ....................................... 6-1

9109-5022 ......................................7-16

9109-5023 ....................................... 6-1

9109-5024 .............................. 2-1, 7-16

9109-5025 ................................5-1, 5-2

* Complete revision of index

1-22

Page 25

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9109-5026 ........................ 13-33, 13-34

9109-5027 .................................... 13-33

9109-5036 ................................5-1, 5-2

9109-5043 ......................................12-1

9109-5053 ......................................7-16

9111-1002 .................................... 13-11

9111-3003 .................................... 13-11

9112-0003 ............................ 2-2, 13-36

9112-0004 ............................ 2-2, 13-36

9112-1013 .................................... 13-11

9112-1017 .................................... 13-11

9112-1018 .................................... 13-11

9112-1022 .................................... 13-24

9112-1023 .................................... 13-24

9112-1024 .................................... 13-24

9112-1041 .................................... 13-24

9112-1045 .................................... 13-24

9112-1066 .................................... 13-24

9112-1079 .................................... 13-24

9112-1080 .................................... 13-24

9112-1081 .................................... 13-24

9112-1082 .................................... 13-24

9112-1083 .................................... 13-24

9112-1091 ............................ 2-2, 13-36

9112-1122 .................................... 13-24

9112-1125 ........................ 13-24, 13-28

9112-1134 ............. 13-13, 13-24, 13-28

9112-1138 .................................... 13-13

9112-1139 .................................... 13-13

9112-1145 ......................................13-5

9112-1146 .......................... 13-5, 13-21

9112-1148 ......................................13-5

9112-1149 ......................................13-5

9112-1150 .......................... 13-5, 13-21

9112-1151 ............... 13-5, 13-21, 13-22

9112-1152 .......................... 13-5, 13-21

9112-1153 .................................... 13-22

9112-1154 .......................... 13-5, 13-21

9112-1157 .................................... 13-24

9112-1171 .................................... 13-25

9112-1176 .................................... 13-25

9112-1178 .................................... 13-25

9112-1179 .................................... 13-25

9112-1180 .................................... 13-25

9112-1181 ......................................13-5

9112-1186 .......................... 13-5, 13-21

9112-1187 .......................... 13-5, 13-21

9112-1188 ......................................13-5

9112-1189 .......................... 13-5, 13-21

9112-1190 .......................... 13-5, 13-21

9112-1191 ......................................13-5

PART NUMBER PAGE PART NUMBER PAGE

9112-1192 ......................................13-5

9112-1193 .......................... 13-5, 13-21

9112-1196 .................................... 13-24

9112-1197 .................................... 13-24

9112-1210 ......................................7-13

9112-1212 ....................................... 2-1

9112-1215 .................................... 13-22

9112-1216 ........................ 13-21, 13-22

9112-1239 ............................ 2-2, 13-36

9112-1240 ............................ 2-2, 13-36

9112-1308 ....................................... 3-3

9112-1309 ....................................... 3-3

9112-1310 ....................................... 3-3

9112-3016 ........................ 13-24, 13-28

9112-3018 .................................... 13-24

9112-3019 .................................... 13-24

9112-3021 .................................... 13-24

9112-3022 .................................... 13-24

9112-3026 ....................................... 8-4

9112-3027 .................2-2, 13-35, 13-36

9112-3028 .................2-2, 13-35, 13-36

9112-3029 .................2-2, 13-35, 13-36

9112-3030 .................2-2, 13-35, 13-36

9112-3031 ............................ 2-2, 13-36

9112-3032 ....................................... 5-2

9112-3033 ....................................... 5-2

9112-3035 ......................................12-1

9112-3037 ......................................12-2

9112-3038 ......................................12-2

9112-3042 ......................................12-2

9112-3043 ......................................12-2

9112-3050 ............... 13-7, 13-13, 13-28

9112-3051 .................................... 13-13

9112-3054 ............. 13-13, 13-24, 13-28

9112-3055 .................................... 13-13

9112-3056 .................................... 13-13

9112-3061 ............... 13-7, 13-13, 13-28

9112-3062 ..... 13-2, 13-7, 13-13, 13-28

9112-3064 .......................... 13-5, 13-21

9112-3065 .......................... 13-5, 13-21

9112-3066 ......................................13-5

9112-3075 .......................... 13-9, 13-29

9112-3078 .................................... 13-10

9112-3080 .................................... 13-25

9112-3081 .................................... 13-25

9112-3082 .................................... 13-25

9112-3083 .................................... 13-25

9112-3084 .................................... 13-25

9112-3085 .................................... 13-25

9112-3086 .................................... 13-25

9112-3089 .................................... 13-25

9112-3092 ....................................... 9-4

9112-310 1 ......................................3-24

9112-3102 .................................... 13-24

9112-3110 ......................................12-1

9112-3116 .................................... 13-24

9112-3117 ......................................12-1

9112-3119 ....................................... 6-2

9112-3124 ....................................... 2-1

9112-3125 ......................................13-8

9112-3126 .......................... 7-15, 10-20

9112-3127 ....................................... 6-1

9112-3130 ....................................... 6-1

9112-3131 .................................... 10-10

9112-3145 ....................................... 6-6

9112-3165 ....................................... 5-9

9112-3166 ................................5-1, 5-3

9112-3176 ......................................13-3

9112-4001 ....................................... 6-6

9112-4002 ....................................... 6-6

9112-4003 ....................................... 6-6

9112-4004 ................................6-6, 6-7

9112-4005 ....................................... 6-7

9112-4006 ....................................... 6-7

9112-4007 ................................6-6, 6-7

9112-4008 ....................................... 6-7

9112-4009 ................................6-6, 6-7

9112-4010 ................................6-6, 6-7

9112-4011 ....................................... 6-7

9112-4014 ....................................... 6-6

9112-4016 ....................................... 6-7

9112-4024 ....................................... 6-6

9112-4025 ....................................... 6-6

9112-4027 ................................6-6, 6-7

9112-4028 ................................6-6, 6-7

9112-4055 .................................... 13-10

9112-4056 .................................... 13-10

9112-4057 .................................... 13-10

9112-4058 .................................... 13-10

9112-4059 .................................... 13-10

9112-4060 .................................... 13-10

9112-4061 .................................... 13-10

9112-4063 .................................... 13-10

9112-4064 .................................... 13-10

9112-4065 .................................... 13-10

9112-4066 .................................... 13-10

9112-4067 .................................... 13-10

9112-4069 .................................... 13-10

9112-4070 .................................... 13-10

9112-4076 ......................................10-3

9112-4077 ......................................10-3

9112-4078 ......................................10-3

* Complete revision of index

1-23

Page 26

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9112-4083 .................................. 13-15

9112-4084 .................................. 13-15

9112-4085 .................................. 13-15

9112-4086 .................................. 13-15

9112-4087 .................................... 10-6

9112-4088 .................................... 10-6

9112-4089 .................................... 10-6

9112-4090 .................................... 10-6

9112-4092 .................................. 10-20

9112-4093 .................................. 10-20

9112-4094 ......................................6-4

9112-4096 .................................... 10-6

9112-4107 ......................................2-1

9112-4108 .................................... 10-6

9112-4110 ......................................6-4

9112-4112 ......................................6-4

9112-4113 ......................................6-6

9112-4114 ......................................6-6

9112-5002 ......................................6-8

9112-5003 ......................................6-8

9112-5007 .................................. 13-11

9112-5018 .................................... 13-5

9112-5021 .................................. 13-22

9112-5023 .................................... 13-9

9112-5030 .................................. 13-24

9112-5031 .................................. 13-24

9112-5042 .................................. 13-22

9112-5047 ......................................6-1

9112-5053 .................................... 7-16

9112-5056 .................................. 13-32

9112-5083 .................................. 13-13

9112-5101 .................................... 13-3

9112-5104 ......................................5-5

9112-5109 ......................................5-6

9112-6008 ........... 13-13, 13-24, 13-28

9112-6009 .................................. 13-24

9112-6010 .................................. 13-24

9112-6023 ............. 13-7, 13-13, 13-28

9112-6024 .................................. 13-13

9112-6025 ............. 13-7, 13-13, 13-28

9112-6026 ........................ 13-7, 13-28

9112-6027 ............. 13-7, 13-13, 13-28

9112-6029 .................................. 13-13

9112-6030 .................................. 13-24

9112-6031 .................................. 13-13

9112-6032 .................................. 13-13

9112-6035 .......................... 9-11, 13-9

9112-6050 .................................... 7-16

9112-6051 .......................... 7-16, 7-17

9112-6080 .......................13-13, 13-28

9113-3001 .................................... 12-1

PART NUMBER PAGE PART NUMBER PAGE

9114-1182 .................................... 13-5

9114-1183 .................................... 13-5

9114-1193 .......................... 11-3, 11-4

9114-1197 ........................ 13-5, 13-21

9114-1198 ......................................2-1

9114-1218 ......................................2-1

9114-1232 ......................................2-1

9114-1256 .................................. 13-21

9114-1257 .................................. 13-21

9114-1258 .................................... 13-5

9114-1259 ........................ 13-5, 13-22

9114-1265 ........................ 13-5, 13-21

9114-1266 .................................... 13-5

9114-1307 .................................... 9-11

9114-1316 ......................................9-9

9114-1329 ......................................2-1

9114-1332 .................................... 13-8

9114-1350 .......................13-18, 13-20

9114-1364 .................................... 13-5

9114-1374 .................................... 13-8

9114-1424 ............... 2-2, 13-35, 13-36

9114-1429 .................................... 11-5

9114-1459 .................................... 13-8

9114-1511 ......................................6-2

9114-1513 .......................... 11-3, 11-4

9114-3051 ......................................2-1

9114-3055 .............. 5-1, 5-3, 9-4, 9-5

9114-3087 ...................... 5-1, 5-3, 9-1

9114-3090 .................................... 13-8

9114-3099 .................................... 11-5

9114-3108 ...... 11-8, 11-9, 13-3, 13-5,

.............................. 13-8, 13-21, 13-22

9114-3114 .......................... 11-6, 11-7

9114-3117 ........................ 13-5, 13-21

9114-3118 .................................... 7-13

9114-3120 .................................... 12-1

9114-3122 .............................. 5-2, 5-4

9114-3124 .................................... 11-5

9114-3127 .......................... 11-6, 11-7

9114-3128 .......................... 11-6, 11-7

9114-3129 .......................... 11-6, 11-7

9114-3130 .......................... 11-6, 11-7

9114-3134 .................................... 7-14

9114-3136 .................................... 13-3

9114-3137 .......................... 11-6, 11-7

9114-3138 .......................... 11-6, 11-7

9114-3140 .................................. 10-13

9114-3141 .................................... 7-17

9114-3144 .................................. 10-19

9114-3160 .................................. 10-19

9114-3163 .......................... 13-1, 13-3

9114-3164 .................................... 13-3

9114-3172 ......................................6-1

9114-3182 .................................... 12-1

9114-3189 ......................................2-1

9114-3190 .................................... 13-8

9114-3192 ...........5-1, 5-3, 11-1, 11-2

9114-3193 ....... 11-3, 11-4, 11-8, 11-9

9114-3201 .................................. 10-10

9114-3202 .................................... 13-1

9114-3210 .................................... 13-5

9114-3220 .................................... 13-8

9114-3221 .......................... 11-6, 11-7

9114-3269 ......................................5-6

9114-3270 .................................... 13-5

9114-3275 .................................... 13-6

9114-3276 .................................... 13-6

9114-3277 .................11-6, 11-7, 13-6

9114-3280 .................................... 12-1

9114-3281 .................................... 12-1

9114-3282 .......................... 12-1, 12-2

9114-3283 .......................... 12-1, 12-2

9114-3284 .................................... 12-1

9114-3285 .................................... 12-1

9114-3286 .................................... 12-1

9114-3287 .................................... 12-1

9114-3288 .................................... 12-1

9114-3289 .................................... 12-1

9114-3290 .................................... 12-2

9114-3307 ......................................2-1

9114-3314 .............................. 5-2, 5-4

9114-3315 .............................. 5-1, 5-3

9114-3316 .............................. 5-4, 5-5

9114-3331 .................................... 11-7

9114-3342 .................................... 7-13

9114-3349 .................11-3, 11-4, 11-9

9114-3357 ......................................2-1

9114-3361 .................................... 13-8

9114-4009 .................................. 10-23

9114-4010 .................................. 10-23

9114-4011 .................................. 10-23

9114-4012 .................................. 10-23

9114-4013 .................................. 10-23

9114-4014 .................................. 10-23

9114-4015 .................................. 10-23

9114-4017 ........................ 10-2, 13-15

9114-4093 .................................. 10-15

9114-4094 .................................. 10-15

9114-4095 .................................. 10-15

9114-4098 .................................. 10-15

9114-4099 .................................. 10-15

9114-4128 ................10-3, 10-6, 13-15

* Complete revision of index

1-24

Page 27

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9114-4149 ........................ 10-16, 10-17

9114-4150 ........................ 10-16, 10-17

9114-4151 ........................ 10-16, 10-17

9114-4152 ........................ 10-16, 10-17

9114-4153 ........................ 10-16, 10-17

9114-4157 ........................ 10-16, 10-17

9114-4158 .................................... 10-11

9114-4159 .................................... 10-11

9114-4175 ....................................... 6-6

9114-4178 ....................................... 6-6

9114-4179 ....................................... 6-6

9114-4180 ....................................... 6-6

9114-4181 ....................................... 6-6

9114-4182 ....................................... 6-6

9114-4183 ....................................... 6-6

9114-4184 ....................................... 6-6

9114-4185 ....................................... 6-6

9114-4186 ....................................... 6-6

9114-4187 ....................................... 6-6

9114-4188 ....................................... 6-6

9114-4189 ....................................... 6-6

9114-4190 ......................................7-15

9114-4191 ......................................7-15

9114-4192 ......................................7-15

9114-4196 ......................................7-13

9114-4197 ......................................7-13

9114-4198 ......................................7-13

9114-4248 ........................ 10-16, 10-17

9114-4326 ....................................... 6-2

9114-4327 ....................................... 6-2

9114-4328 ....................................... 6-2

9114-4329 ....................................... 6-2

9114-4330 ....................................... 6-2

9114-4331 ....................................... 6-2

9114-4332 ....................................... 6-2

9114-4333 ....................................... 6-5

9114-4334 ....................................... 6-5

9114-4335 ....................................... 6-5

9114-4336 ....................................... 6-5

9114-4337 ....................................... 6-5

9114-4338 ....................................... 6-5

9114-4339 ....................................... 6-5

9114-4340 ....................................... 6-5

9114-4341 ....................................... 6-5

9114-4342 ....................................... 6-5

9114-4343 ....................................... 6-5

9114-4344 ....................................... 6-5

9114-4345 ....................................... 6-5

9114-4346 ....................................... 6-5

9114-4347 ....................................... 6-5

9114-4348 ....................................... 6-5

PART NUMBER PAGE PART NUMBER PAGE

9114-4349 ....................................... 6-5

9114-4350 ....................................... 6-5

9114-4351 ....................................... 6-5

9114-4352 ....................................... 6-5

9114-4353 ....................................... 6-5

9114-4354 ....................................... 6-5

9114-4355 ....................................... 6-5

9114-4356 ....................................... 6-5

9114-4357 ....................................... 6-5

9114-4358 ....................................... 6-5

9114-4359 ....................................... 6-5

9114-4360 ....................................... 6-5

9114-4361 ....................................... 6-5

9114-4362 ....................................... 6-5

9114-4363 ....................................... 6-5

9114-4364 ....................................... 6-5

9114-4365 ....................................... 6-5

9114-4366 ....................................... 6-5

9114-4367 ....................................... 6-5

9114-4368 ....................................... 6-5

9114-4369 ....................................... 6-4

9114-4370 ....................................... 6-4

9114-4371 ....................................... 6-4

9114-4372 ....................................... 6-4

9114-4373 ....................................... 6-4

9114-4374 ....................................... 6-4

9114-4376 ....................................... 6-4

9114-4377 ....................................... 6-4

9114-4378 ....................................... 6-4

9114-4379 ....................................... 6-4

9114-4380 ....................................... 6-4

9114-4381 ....................................... 6-4

9114-4382 ....................................... 6-3

9114-4383 ....................................... 6-3

9114-4384 ....................................... 6-3

9114-4385 ....................................... 6-3

9114-4386 ....................................... 6-3

9114-4387 ....................................... 6-3

9114-4388 ....................................... 6-3

9114-4389 ....................................... 6-3

9114-4390 ....................................... 6-3

9114-4391 ....................................... 6-3

9114-4392 ....................................... 6-3

9114-4393 ....................................... 6-3

9114-4394 ....................................... 6-3

9114-4395 ....................................... 6-3

9114-4396 ....................................... 6-3

9114-4397 ....................................... 6-3

9114-4398 ....................................... 6-3

9114-4399 ....................................... 6-3

9114-4400 ....................................... 6-3

9114-4401 ....................................... 6-3

9114-4402 ....................................... 6-3

9114-4403 ....................................... 6-3

9114-4404 ....................................... 6-3

9114-4405 ....................................... 6-3

9114-4406 ....................................... 6-3

9114-4407 ....................................... 6-3

9114-4408 ....................................... 6-3

9114-4438 ....................................... 2-1

9114-4439 ....................................... 2-1

9114-4442 ....................................... 6-4

9114-4448 ......................................7-15

9114-5021 ......................................13-5

9114-5030 ......................................7-14

9114-5031 ......................................11-7

9114-5033 ......................................13-3

9114-5034 ......................................13-3

9114-5035 ......................................13-3

9114-5050 ......................................13-8

9114-5096 ......................................13-8

9114-5130 ....................................... 6-2

9114-5134 .................................... 13-35

9114-5135 .................................... 13-35

9114-5136 .................................... 13-35

9114-6012 ....................................... 2-1

9114-6047 .......................................9-11

9114-6052 ............................ 3-2, 13-24

9114-6053 ........................ 13-18, 13-20

9114-6054 ........................ 13-18, 13-20

9114-6058 ....................................... 5-4

9114-6059 ......................................7-17

9114-6111 .................................... 13-35

9114-6112 .................................... 13-35

9115-3031 ................................5-4, 5-5

9115-5016 ....................................... 5-4

9116-3012 ......................................7-15

9116-3013 ......................................7-15

9116-3044 .................................... 10-16

9116-3093 ......................................7-17

9116-3121 .................................... 13-32

9116-3129 ....................................... 5-7

9116-3137 ....................................... 5-7

9116-3191 .................................... 13-32

9116-3201 ................................5-4, 9-4

9116-4017 .................................... 10-16

9116-4023 ......................................10-2

9116-6012 ............................ 2-2, 13-36

9116-6062 ....................................... 3-3

9116-6063 ............................ 2-2, 13-36

9120-4460 ............................ 10-2, 10-6

9123-3012 ............................ 11-1, 11-2

* Complete revision of index

1-25

Page 28

MATERIAL HANDLER

522D-524D

INDEX

INTRODUCTION

Part Number Index

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PART NUMBER PAGE

9130-1020 .................................. 13-27

9130-1064 .................................. 13-27

9130-1065 .................................. 13-27

9130-1083 ......................................4-4

9130-1086 ......................................5-6

9130-3021 ......................................2-1

9130-3038 .................................. 13-27

9130-3041 .................................. 13-27

9130-3047 .................................... 12-1

9130-3049 ......................................9-4

9130-3056 .............................. 5-1, 5-3

9130-3057 ......................................5-6

9130-3059 .............................. 9-2, 9-3

9130-3067 .................................... 13-8

9130-3465 .................................... 13-8

9130-4021 .................................. 10-22

9130-4022 .................................. 10-22

9130-4023 .................................. 10-22

9130-4024 .................................. 10-22

9130-5016 ......................................4-4

9130-6030 ......................................4-4

9131-5001 .......................13-33, 13-34

9131-5007 .................................... 11-6

9132-3001 .................................... 12-1

9132-3002 .................................... 12-1

9132-3003 .................................... 12-1

9133-5026 .................................. 13-36

9136-3025 .................................... 7-15

9136-4004 .......................... 11-6, 11-7

9136-4005 .......................... 11-6, 11-7

9136-4006 .......................... 11-6, 11-7

9136-4007 .......................... 11-6, 11-7

9136-4008 .......................... 11-6, 11-7

9913-3139 .................................. 13-13

PART NUMBER PAGE PART NUMBER PAGE

* Complete revision of index

1-26

Page 29

MATERIAL HANDLER

522D-524D

CHASSIS & ATTACHING PARTS

Frame Shrouding & Trim

Starting Serial No. 0277001

Original Issue 1-98

Revised 03-13-06

* Changed part number on item 23.

2-1

Page 30

MATERIAL HANDLER

522D-524D

CHASSIS & ATTACHING PARTS

Frame Shrouding & Trim

Starting Serial No. 0277001

Original Issue 1-98

Revised 03-13-06

Item Part No. Qty. Description Of Part

9138-6004 Ref FRAME WELDMENT 1440-4645 AR T-9 METAL PROTECTANT, (12oz.)

1440-4646 AR METAL PROTECTANT, (1 gal.) 1 9114-3051 2 BUSHING 2 9020-6196 64" TRIM-LOK , (pre-packaged in 25'

3 AR ADHESIVE 4 8368-3291 1 MIRROR 5 9138-6001 1 RADIATOR COVER 6 9112-3172 1 GRAB HANDLE 7 9020-0755 24" WEATHERSTRIP, (pre-packaged in

8 7714-3003 45 WHIZ -LOCK SCREW, 5/16-18X5/8 9 9020-7458 3 DRAW LATCH

10 8830-1193 12 ROUND HD MACHINE SCREW,

11 8855-1007 17 LOCKWASHER, #10 12 8850-1613 6 HEX NUT, #10-32 13 9108-6175 1 TANK COVER 14 9136-6006 1 HOSE GUARD, NOT SHOWN, (located

15 8594-1016 1 SUPPORT CLAMP,(use with item 14, not

16 7714-3006 2 WHIZ- LOCK NUT, 5/16-18, (use with

17 9108-3173 5 RUBBER HD SCREW BUMPER 18 8850-1612 5 HEX NUT, #10-24 19 9114-1218 1 HINGE 20 8852-1604 2 HEX LOCK NUT, #8-32 21 8856-1003 9 FLAT WASHER, 5/16 22 9112-3124 4 WHIZ- LOCK SCREW, 5/16-18X1/2 23 9138-6011 1 ENGINE COVER

24 9130-3021 1 T-HANDLE 25 8850-1616 2 HEX NUT, 1/4-20 26 Ref OPEN CAB ASSEMBLY, (see page 2-2

27 9140-3574 1 BACK-UP ALARM 28 8820-1016 2 HEX HD CAPSCREW, 5/16-18X1/2, GR5 29 9108-3289 1 COUNTERWEIGHT PLATE 30 9137-1001 1 DECK COVER 31 8830-2125 2 ROUND HD MACHINE SCREW,

1/4-20X5/8

lengths)

35' rolls)

#10-32X1/2

under dash panel, beneath steering column)

shown)

item 14, not shown)

for details)

Item Part No. Qty. Description Of Part

32 9114-1436 1 REAR CAB COVER 33 8820-1050 2 HEX HD CAPSCREW, 7/16-14X1, GR5 34 9103-3029 1 SEAT BELT, (not used with optional

seat) 35 8850-1007 2 HEX NUT, 7/16-14 36 9103-3485 1 SEAT W/ARMREST, (std.)

9112-4107 1 SLIDE ADJ. KIT, (used with std. seat) 9104-3237 1 GRAMMER SEAT, (opt.) 8820-1020 4 HEX HD CAPSCREW, 5/16-18X1,

GR5, (use with opt. seat) 37 7714-3006 8 WHIZ-LOCK NUT, 5/16-18 38 9108-1475 1 HEATER COVER PLATE 39 9114-1329 1 VALVE ACCESS COVER 40 9136-1005 1 BELLY PAN 41 9108-3533 10 FENDER WASHER, 1-1/2, O.D. 42 9103-3102 1 MANUAL HOLDER 43 7714-3013 4 WHIZ-LOCK NUT, 1/4-20 44 9116-3087 2 LOAD CHART BRACKET 45 9103-3320 1 TILT GAGE 46 8820-4912 1 HEX HD CAPSCREW, 1/4-20X 1, GR5 47 8856-1107 1 FLAT WASHER, 1 /4 48 8852-1204 1 HEX LOCKNUT, 1/4-20 49 7738-3118 4 HARDENED WASHER, 7/8 50 9114-3357 1 HORN, (includes items 51 & 52) 51 9114-4439 1 HORN BRACKET 52 1 NUT 53 7713-3177 3 HEX HD CAPSCREW,5/16-18X1-3/8,

GR5 54 7713-3168 3 CLAMP SET 55 7713-3140 3 COVER PLATE 56 8320-1158 4 HEX HD CAPSCREW, 7/8-9X1-3/4,

(torque to 450/475 ft.lbs.) 57 8521-1088 2 RUBBER BUMBER 58 8830-1073 2 ROUND HD MACHINE SCREW,

#8-32X3/4 59 8668-3122 1 TIEWRAP

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

* Changed part number on item 23.

2-1

Page 31

MATERIAL HANDLER

522D-524D

CHASSIS & ATTACHING PARTS

(9114-3261) Open Cab

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

9114-3261 Ref OPEN CAB ASSY (includes all items) 1 9114-4429 1 CAB WELDMENT 2 9114-4430 1 SERIAL TAG 3 9133-4003 2 WINDOW CLIP, FLAT 4 9116-4092 1 REAR WINDOW 5 9116-4088 1 RH SIDE WINDOW 6 9116-4086 3 HOLE PLUG, .313 7 9116-4087 1 HOLE PLUG, .750 8 9133-4004 8 SCREW, #10-32x1 9 8026-4032 9.5' SEAL

10 9116-4094 1 ROPS WARNING 11 9133-4005 2 WINDOW CLIP 12 9116-4089 AR POWER BOND 13 9116-4090 AR HI VISCOSITY URETHANE

2-2

Page 32

MATERIAL HANDLER

522D-524D

CHASSIS & ATTACHING PARTS

Rear Axle & Attaching Parts

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-04

21 22

24 8 9

UPPER

(3)HOLES

2.377

2.378

LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES.

DIA

125

NEW HOLES

BOTTOM HOLE

28 29

30 31

LOWER

ENLARGED VIEW

KNUCKLE LAYOUT FOR BORING

SEE NOTE #3 ON NEXT PAGE FOR DETAILS

OUT HOLES FOR BUSHINGS

(R.H. KNUCKLE SHOWN)

LEFT SIDE

37 38

RIGHT

SIDE

* Revised Note #5.

UPPER

LOWER

FRONT OF

MACHINE

2-3

Page 33

MATERIAL HANDLER

522D-524D

NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16".

NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim.

NOTE #3: All machines, before serial number 0277194, need to bore Steering Knuckles to use items 4 & 7. See diagram on previous page.

NOTE #4: All machines, before serial number 0277194, may have to use items 63 & 64 in place of items 43 & 48. See engineering print that comes with Steering Knuckle Kit for details

NOTE #5: See option section for details on the Rear Axle Advantage Kit.

Rear Axle & Attaching Parts

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-04

CHASSIS & ATTACHING PARTS

Item Part No. Qty. Description Of Part

9103-5240 1 STEERING KNUCKLE KIT, (includes

items 2, 4, 7 thru 14, 16 thru 23, 27 thru 31, 43, 48, 51, two of item 52, 63, & 64, one kit does both sides)

9104-5152 AR STEERING CYLINDER PIN KIT,

1 8852-1312 2 HEX LOCK NUT, 3/4-10, (torque to

2 9108-1415 2 DIRT SHIELD 3 9104-1481 2 STEERING CYLINDER PIN 4 9112-1239 2 BUSHING 5 9104-1439 2 TIE ROD PIN 6 8852-1306 2 LOCK NUT, 3/8-16 7 9112-1240 4 BUSHING 8 9112-3030 4 BACK-UP RING

9 8859-1032 4 O-RING 10 9112-3027 2 BUSHING 11 9112-3029 2 O-RING 12 8859-1104 4 O-RING 13 9112-1091 2 THRUST BUSHING 14 9104-1733 AR SHIM, (.032 thick) 15 9116-6012 1 REAR AXLE WELDMENT, (includes

16 8692-1268 2 LIP SEAL 17 9112-3028 2 BUSHING 18 9108-1693 2 UPPER KING PIN 19 8858-1323 4 RETAINING RING 20 8867-1022 4 LUBE FITTING, 90 DEGREES, 1/8 21 9104-1732 2 SPACER 22 9104-1438 AR SPACER 23 8859-1019 2 O-RING 24 9104-1459 2 WASHER 25 8850-1416 2 HEX JAM NUT, 1-14, (torque to

26 8320-1140 2 HEX HD CAPSCREW, 3/8-16X2-3/4,

27 9114-1424 2 LOWER KING PIN 28 9104-1449 AR SHIM, (.060 thick, see note #2) 29 9104-1450 AR SHIM, (.0478 thick, see note #2) 30 9104-1451 AR SHIM, (.106 thick, see note #2) 31 9104-1596 AR SHIM, (.0359 thick, see note #2) 32 Ref DRIVE HUB, 524D ONLY, (see page

(includes one each of items 1, 2, 3, 12, 21 thru 25, one kit needed for each side)

160-175 ft. lbs.)

items 10, 17, & 61)

225-250 ft. lbs.)

GR8

6-6 for details)

Ref NON DRIVE HUB, 522D ONLY, (see

page 6-7 for details)

* Revised Note #5.

Item Part No. Qty. Description Of Part

33 9112-0004 1 R.H. STEERING KNUCKLE,

(see note #3) 34 8850-1006 2 HEX NUT, 3/8-16 35 8855-1011 6 LOCK WASHER, 3/8 36 8320-1144 2 HEX HD CAPSCREW, 3/8-16X5-3/4,

GR8 37 8867-1001 6 LUBE FITTING, STRAIGHT, 1/8 38 9108-1695 2 STEERING CYLINDER PIVOT PIN 39 9104-1598 AR SHIM, (.060 thick, see note #1) 40 Ref STEERING CYLINDER ASSY, (see

page 10-6 for details) 41 9108-1523 1 L.H. TUBE SUPPORT, 524D ONLY

9108-1522 1 R.H. TUBE SUPPORT, 524D ONLY 42 8820-1035 4 HEX HD CAPSCREW, 3/8-16X1, GR5 43 8821-1121 2 SOCKET HD CAPSCREW,

1/2-13X6-1/2, GR8, (see note #4)

44 9112-0003 1 L.H. STEERING KNUCKLE,

(see note #3) 45 9104-3247 2 SELF-ALIGNING BUSHING 46 8668-1572 12 HARDENED WASHER, 3/4 47 8320-1006 12 HEX HD CAPSCREW, 3/4-10X2, GR8,

(torque to 270-290 ft. lbs.) 48 8852-1208 2 HEX LOCKNUT, 1/2-13, (see note #4) 49 9104-3222 4 CAPSCREW 12PT, 3/410X2, GR8,

(torque to 270-290 ft. lbs.) 50 9020-1918 AR SHIM, (10 ga., see note #1) 51 8855-1153 2 LOCK WASHER, 5/8 52 8821-2321 4 SOCKET HD CAPSCREW,

5/8-11X3-3/4, GR8 53 9108-1177 1 REAR AXLE MOUNTING PIN 54 8510-1098 1 HEX NUT, 1-1/4-7 55 9116-6063 1 TIE ROD, (includes item 45) 56 9103-1009 AR SH IM, (.05 98 thic k) 57 9108-1691 AR SH IM, (.10 46 thic k) 58 9020-6846 AR SH IM, (.13 45 thic k) 59 9002-0247 1 HEX HD CAPSCREW, 1-1/4-7X6, GR5 60 2460-1570 2 LIP SEAL 61 9112-3031 2 BUSHING 62 8850-1110 2 HEX NUT, 5/8-11 63 8821-1117 2 SOCKET HD CAPSCREW,

1/2-13X4-1/2, GR8, (see note #4) 64 8855-1109 2 LOCKWASHER, (hi coller), 1/2,

(see note #4)

2-3

Page 34

MATERIAL HANDLER

522D-524D

CHASSIS & ATTACHING PARTS

Front Axle Mounting

Starting Serial No. 0277001

Original Issue 1-98

Revised 2-2-06

Item Part No. Qty. Description Of Part

1 Ref FRONT AXLE (see page 6-2

2 9108-1176 1 FRONT SWAY PIN 3 9020-5891 2 SPACER 4 9103-1014 1 SHIM WASHER 5 8320-1172 1 HEX HD CAPSCREW, 1-8X5, GR8 6 8852-1016 1 HEX LOCKNUT, 1-8 7 9108-3480 1 SHIM WASHER 8 9140-3225 1 PIN

9 9002-8935 2 RETAINING RING

for details)

* Revised art & added items 8 & 9.

2-4

Page 35

MATERIAL HANDLER

522D-524D

BOOM

2 Section Boom (std.)

First Boom Section

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

1 9108-6101 1 FIRST BOOM SECTION 2 9108-1148 1 PI N 3 8820-1107 1 HEX HD CAPSCREW, 5/8-11X5 4 8850-1010 1 HEX NUT, 5/8-11 5 8820-1532 8 HEX HD CAPSCREW, 3/8-24X3/4,GR5

8820-1533 AR HEX HD CAPSCREW, 3/8-24X7/8,GR5 6 9002-7470 8 HARDENED FLATWASHER, 3/8 7 9103-3186 2 BEARING PAD 8 9103-1236 4 SPACER 9 9020-5870 4 SHIM

10 9103-3189 2 BEARING PAD 11 8820-1568 4 HEX HD CAPSCREW, 1/2-20X2, GR5

8820-1569 AR HEX HD CAPSCREW, 1/2-20X2-1/4,

GR5 12 9002-7471 4 HARDENED FLATWASHER, 1/2 13 9108-3063 2 BEARING PAD 14 9108-1172 2 SPACER 15 9108-1171 2 SHIM 16 9108-3298 2 BUSHING 17 9108-1397 1 BEARING PLATE 18 8820-1607 2 HEX HD CAPSCREW, 3/4-16X1-1/4,

GR5 19 9002-7473 2 WASHER

3-1

Page 36

MATERIAL HANDLER

522D-524D

BOOM

2 Section Boom (std.)

Second Boom Section

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

1 9108-6102 1 SECOND BOOM SECTION 2 8820-1564 4 HEX HD CAPSCREW, 1/2-20X1,GR5 3 9002-7471 4 HARDENED WASHER 4 9108-3297 2 BEARING PAD 5 9108-1447 2 SPACER 6 9108-1448 AR SHIM 7 8820-1532 4 HEX HD CAPSCREW, 3/8-24X3/4,GR5

8820-1533 AR HEX HD CAPSCREW, 3/8-24X7/8,GR5 8 9002-7470 8 HARDENED FLAT WASHER 9 9103-3186 2 BEARING PAD

10 9103-1236 2 SPACER 11 9020-5870 AR SHIM 12 8820-1537 4 HEX HD CAPSCREW, 3/8-24X1-3/4,

GR5 13 9108-1457 2 SPACER 14 9108-3307 2 BEARING PAD 15 9114-6052 1 PIN WELDMENT 16 8855-1013 1 LOCKWASHER, 1/2 17 8820-1065 1 HEX HD CAPSCREW, 1/2-13 x 1 18 8362-1283 1 SPECIAL WASHER

3-2

Page 37

MATERIAL HANDLER

522D-524D

BOOM

(9108-5049) Quick Switch Option

Starting Serial No. 0277001

Original Issue 1-98

Revised 5-5-98

Item Part No. Qty. Description Of Part

9108-5049 Ref QUICK SWITCH OPTION ( includes 91089108-5091 1 QUICK SWITCH ASSY (includes items 1 thru

1 9108-6152 1 QUICK SWITCH WELDMENT 2 9108-6151 1 PLUNGER WELDMENT 3 9020-7902 1 QUICK RELEASE PIN 4 9103-3038 1 JACK CHAIN, 5" LONG, SIZE 12 5 8863-1509 1 ROLL PIN, 1/4"X2 6 8867-1008 1 LUBE FITTING, STRAIGHT, 1/4-28 7 Ref SECOND BOOM SECTION (see page 3-2)

8 9103-1136 2 BUSHING

9 9112-1308 1 HEX HD CAPSCREW, 5/8-11X5, GR5 10 9104-1365 1 PIN 11 9112-1309 1 HEX NUT, 5/8-11 12 9116-6062 1 TILT CYLINDER PIN 13 8320-1123 2 HEX HD CAPSCREW, 1/2-13X1, GR8 14 8856-1111 2 WASHER, 1/2

15 8830-1193 1 ROUND HD MACHINE SCREW, 16 8856-1105 1 FLAT WASHER, #10

17 9112-1310 2 WASHER, 5/8

5091 plus items 9,10, &11) 6, 15 & 16)

#10-32X1/2

*Referenced item 7 and part number on item 14

3-3

Page 38

MATERIAL HANDLER

522D-524D

NOTE: MANY DIFFERENT FORK ASSEMBLIES

ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS.

ATTACHMENTS

(9108-5033) Carriage Assembly

Starting Serial No. 0277001

Original Issue 1-98

Revised 11-29-00

SVC

Item Part No. Qty. Description Of Part Item

9108-5033 Ref CARRIAGE ASSY, (includes items 1

thru 14) 1 9108-6116 1 CARRIAGE 2 9108-1369 1 HEAD PIN 3 9108-1368 1 RETAINER BAR 4 8820-1066 2 HEX HD CAPSCREW, 1/2-13X1-1/4,

GR5 5 8855-1013 2 LOCKWASHER, 1/2

6 9045-1058 1 FORK PIN

7 8820-1105 2 HEX HD CAPSCREW, 5/8-11X4, GR5

8 8852-1310 2 HEX LOCKNUT, 5/8-11 9 9015-3001 1 SERIAL NUMBER PLATE

10 8834-1022 4 DRIVE SCREW, #10X3/8 11 9020-0003 2 COLLAR 12 9112-1124 1 SLEEVE 13 9020-7046 Ref TILT PIN 14 9045-3002 2 FORK

9060-0390 CUBING FORK

* Revised fork note, illustration, quantity of item 5, part number

on item 6, and description on item 7.

4-1

Page 39

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9045-5051) & (9045-5052) Q.S. Carriage Assemblies

Starting Serial No. 0277001

Original Issue 1-98

Revised 11-27-00

NOTE: MANY DIFFERENT FORK ASSEMBLIES

Item Part No. Qty. Description Of Part

1 9045-6009 1 48" CARRIAGE WELDMENT 2 8820-1105 2 HEX HD CAPSCREW, 5/8-11X4,

3 9020-0003 2 COLLAR 4 8852-1310 2 HEX LOCKNUT, 5/8-11 5 9045-1058 1 FORK PIN

6 9015-3001 1 SERIAL NUMBER PLATE 7 8834-1022 4 DRIVE SCREW, #10X3/8

SVC

ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 522D/524D. PLEASE SEE FORK INFORMATION PAGE, (4-5) FOR LIST OF FORKS.

9045-5051 1 48" CARRIAGE ASSY, (Includes all

items)

GR5

* Revised fork note; removed note from item 5.

Item Part No. Qty. Description Of Part

9045-5052 1 66" CARRIAGE ASSY, (includes all

items) 1 9045-6010 1 66" CARRIAGE WELDMENT 2 8820-1105 2 HEX HD CAPSCREW, 5/8-11X4,

GR5 3 9020-0003 2 COLLAR 4 8852-1310 2 HEX LOCKNUT, 5/8-11 5 9040-2478 1 FORK PIN 6 9015-3001 1 SERIAL NUMBER PLATE 7 8834-1022 4 DRIVE SCREW, #10X3/8

4-2

Page 40

MATERIAL HANDLER

522D-524D

ATTACHMENTS

Buckets

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

1 9045-5049 1 60" BUCKET (3/4 yard capacity)

Item Part No. Qty. Description Of Part

1 9055-5020 1 74" BUCKET (1-1/4 yard capacity)

4-3

Page 41

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9130-5016) 66" Slope Piler Carriage

Starting Serial No. 0277001

Original Issue 1-98

Revised 6-14-06

Item Part No. Qty. Description Of Part

9130-5016 Ref 66" SLOPE PILER CARRIAGE,

1 9130-6030 1 CARRIAGE WELDMENT 2 9108-6122 1 ADAPTER WELDMENT 3 Ref SWAY CYLINDER, (see page

4 9108-3248 1 BUSHING 5 3423263 2 PIN

6 9020-4007 1 TUBE 7 9103-3186 2 BEARING PAD 8 9108-1577 1 TAP BOLT 9 9108-1594 1 THRUST WASHER

10 9020-5870 AR SHIM

11 9103-1236 2 SPACER 12 8820-1535 4 HEX HD CAPSCREW, 3/8-24X1-1/4,

13 8820-1534 4 HEX HD CAPSCREW, 3/8-24X1, GR5

14 9108-1313 3 KEEPER PLATE 15 8820-1065 6 HEX HD CAPSCREW, 1/2-13X1, GR5 16 8855-1013 6 LOCKWASHER, 1/2 17 8852-1016 1 HEX LOCKNUT, 1-8 18 8867-1022 2 LUBE FITTING, 90 DEGREES, 1/8

19 8856-1109 4 FLAT WASHER, 3/8 20 8850-1016 1 HEX NUT, 1-8 21 0510-1441 1 WASHER, 1-1/16 22 9108-1622 1 PIN 23 8471-6434 2 HOSE ASSY 24 8366-1316 2 CONNECTOR

(includes all items)

13-14 for details)

GR5

Item Part No. Qty. Description Of Part

25 8866-1010 2 CONNECTOR, (Before S/N

8866-2018 2 CONNECTOR, (S/N 2005283-01 &

26 9116-3138 1 MALE QUICK DISCONNECT, (Before

9140-3414 1 MALE QUICK DISCONNECT, (S/N

27 9116-3139 1 FEMALE QUICK DISCONNECT,

9140-3413 1 FEMALE QUICK DISCONNECT, (S/N

28 8834-1022 4 DRIVE SCREW, #10X3/8 29 9015-3001 1 SERIAL NUMBER PLATE 30 9104-3125 1 DUST PLUG 31 9104-3126 1 DUST CAP 32 8866-2105 2 ELBOW, 90 DEGREES, (swivel nut) 33 Ref DUAL P.O. CHECK VALVE, (see

34 8820-1040 3 HEX HD CAPSCREW, 3/8-16X2-1/4,

35 8855-1011 3 LOCKWASHER, 3/8 36 9130-1083 1 FORK PIN 37 9020-0003 2 COLLAR 38 8820-1105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 39 8852-1310 2 LOCKNUT, 5/8-11 40 8452-1062 1 SUPPORT CLAMP

41 7714-3015 1 WHIZ-LOCK NUT, 3/8-16

2005283-01)

After)

S/N 2005283-01)

2005283-01 & After)

(Before S/N 2005283-01)

2005283-01 & After)

page 13-13 for details)

GR5

ER 46361, 48269, 49530, 49939, 50170 LK

* Revised illustration & parts list.

4-4

Page 42

MATERIAL HANDLER

522D-524D

ATTACHMENTS & ACCESSORIES

Fork Information

Original Issue 11-00

Revised 7-5-02

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE

A TTA CHMENT OR MACHINE TO THA T OF THE FORKS. FORKS RA TED MORE THAN THE ATT ACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY.

NOTE: PLEASE CONSULT THE GRADALL PARTS DEP ARTMENT TO DETERMINE THE CORRECT FORKS

APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

Item Part No. Qty. Description Of Part

9060-0390 2 48" CUBING FORK, 2X2, 3000 lbs.,

(B, C & D series)

9060-1819 2 48" PALLET FORK, 1-3/4X6, 9000 lbs.,

(B, C & D series)

9045-3002 2 48" PALLET FORK, 2X4, 8000 lbs.,

(B, C & D series)

9055-3005 2 48" PALLET FORK, 2X6, 10,000 lbs.,

(B, C & D series)

9055-3008 2 48" PALLET FORK, 1-3/4X4, 5000 lbs.,

(used on 6' swing mast only, P/N 9045-5047)

9060-1015 2 60" PALLET FORK, 2X6, 10,000 lbs.,

(B, C & D series)

9116-3269 2 60" PALLET FORK, 2X6, 11,300 lbs.,

(B, C & D series)

9045-3045 2 60" PALLET FORK, 2X6, 11,300 lbs.,

(used on 6' swing mast only, P/N 9045-5054)

Item Part No. Qty. Description Of Part

9055-3018 2 72" PALLET FORK, 2X6, 10,000 lbs.,

(B, C & D series)

9112-3132 2 72" PALLET FORK, 2X6, 10,000 lbs.,

(B, C & D series)

9060-0832 2 48" PALLET FORK, 2-1/4X8, 16,000 lbs.,

(used on the 542, 552, & 554)

9060-1873 2 48" PALLET FORK, 2-1/4X7, 15,000 lbs.,

(used on the 542, 552, & 554)

9060-0833 2 60" PALLET FORK, 2-1/4X8, 16,000 lbs.,

(used on the 542, 552 & 554)

9060-1219 2 60" PALLET FORK, 2-1/2X8, 16,000 lbs.,

(used on the 542, 552 & 554)

9060-1874 2 60" PALLET FORK, 2-1/4X7, 15,000 lbs.,

(used on the 542, 552 & 554)

H045-3002 2 96” PALLET FORK, 2X6, 7500 lbs.

loaded center, (B, C & D series)

9055-3018 2 72” PALLET FORK, 2X6, 10,000 lbs.,

(B, C & D series)

* Revised page.

4-5

Page 43

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9045-5012) Truss Boom W/Winch

Starting Serial No. 0277001

Original Issue 7-01

Revised 7-03-06

Item Part No. Qty. Description Of Part

9045-5012 1 TRUSS BOOM ASSY W/WINCH,

(includes all items) 1 9080-1353 1 TRUSS BOOM WELDMENT 2 Ref WINCH W/MOTOR, (see page 13-32 &

13-33 for details) 3 8820-1096 4 HEX HD CAPSCREW, 5/8-11X1-3/4,

GR5 4 8850-1010 4 HEX NUT, 5/8-11 5 8856-1113 8 FLAT WASHER, 5/8 6 Not Used 7 Not Used 8 9045-1047 2 SPACER 9 Ref CROSSOVER VALVE, (see page

13-34 for details)

10 8820-1027 2 HEX HD CAPSCREW, 5/16-18X2-3/4,

GR5

11 8856-1108 2 FLAT WASHER, 5/16 12 8850-1005 10 HEX NUT, 5/16-18 13 8345-1104 4 ADAPTER 14 9002-9935 2 TUBE REDUCER, 7/8X3/4 15 9020-5121 2 HOSE ASSY 16 8866-2107 2 ELBOW, 90 DEGREES, (swivel nut) 17 9045-3016 2 ADAPTER 18 9020-7880 2 FLOW LIMITER 19 8866-2019 4 CONNECTOR, (includes item 46) 20 8471-7644 2 HOSE ASSY

21 8866-1013 2 MALE CONNECTOR, 1/2X1/2, (Before

S/N 2005283-01)

8866-2006 2 CONNECTOR, (includes 8859-1205

o-ring), (S/N 2005283-01 & After)

22 9116-3138 1 MALE TIP COUPLER, (Before S/N

2005283-01)

Item Part No. Qty. Description Of Part

22 9140-3414 1 MALE TIP COUPLER, (S/N 2005283-01

& After)

23 9104-3126 1 DUST CAP 24 9116-3139 1 FEMALE COUPLER, (Before S/N

2005283-01)

9140-3413 1 FEMALE COUPLER, (S/N 2005283-01

& After)

25 9104-3125 1 DUST PLUG 26 9040-3056 1 SHEAVE 27 8834-1022 4 DRIVE SCREW, #10X3/8 28 9040-2948 1 PIN 29 8820-1073 1 HEX HD CAPSCREW, 1/2-13X3, GR5 30 8850-1008 1 H EX NUT, 1/2-13 31 8867-1001 1 LUBE FITTING, STRAIGHT, 1/8 32 9020-7882 1 WIRE ROPE, 3/8" DIAMETER 33 9140-3448 1 SWIVEL HOOK 34 9002-6965 1 THIMBLE 35 9002-8990 2 WIRE ROPE CLIP 36 9060-2905 1 SLIDER BRACKET 37 9060-2904 1 SLIDER BRACKET 38 9040-3437 2 SLIDER BAR 39 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4,

GR5 40 8850-1006 8 H EX NUT, 3/8-16 41 9020-7884 2 LOCKING CLAMP 42 8820-1021 8 HEX HD CAPSCREW, 5/16-18X1-1/4,

GR5 43 8820-1035 2 HEX HD CAPSCREW, 3/8-16X1, GR5 44 8850-1106 2 HEAVY HEX JAM NUT, 3/8-16 45 9015-3001 1 SERIAL NO. PLATE 46 8859-1206 4 O-RING

ER 49169, 49553, 49939 -LK

* Revised illustration & parrts list.

4-6

Page 44

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9055-5024) Personnel Platform Assembly

Starting Serial No. 0277706

Original Issue 5-01

Revised 10-25-02

DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER

CAPACITY CHART AND DECALS ARE IN PLACE.

28 29

14 15 16

4 5

6 7

106" PERSONNEL PLATFORM

3 4 6 7

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED

PERSONNEL WORK PLATFORM.

ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH

LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL

BEFORE OCCUPYING PERSONNEL WORK PLATFORM.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

9055-3026 REV. A

2 12 13

MAXIMUM OCCUPANCY THREE (3) PEOPLE. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK PLATFORM

CAPACITY CHART DISPLAYED IN CAB. FAILURE TO COMPLY COULD RESULT IN

SERIOUS INJURY OR DEATH.

9055-3031 REV. A

10 11

22 28

ATTACH LANYARD HERE

9055-3032

25 26 27

31 36 38

VIEW A-A

VIEW OF LATCH AREA ON GATE

96" PERSONNEL PLATFORM

14 15 16

30 39 41

32 37 39

34 35

4 5 6 7

30 37

3 4 6 7

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED

PERSONNEL WORK PLATFORM.

ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH

LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL

BEFORE OCCUPYING PERSONNEL WORK PLATFORM.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

9055-3026 REV. A

12 13

29 31 36 38

MAXIMUM OCCUPANCY THREE (3) PEOPLE. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB. FAILURE TO COMPLY COULD RESULT IN

SERIOUS INJURY OR DEATH.

9055-3031 REV. A

8 9

ECN 020507-TT

* Added 96" Personnel Platform to illustration & parts list.

4-7

Page 45

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9055-5024) Personnel Platform Assembly

Starting Serial No. 0277706

Original Issue 5-01

Revised 10-25-02

DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER

CAPACITY CHART AND DECALS ARE IN PLACE.

Item Part No. Qty. Description Of Part

9055-5024 1 PERSONNEL PLATFORM ASSY,

(includes all items)

1 1 106" PERSONNEL PLATFORM,

(includes items 21 thru 29)

9055-3034 1 96" PERSONNEL PLATFORM,

(includes items 21 thru 27 &

29 thru 41) 2 9055-6020 1 ADAPTER SUPPORT 3 9114-6053 1 L.H. SUPPORT BRACKET 4 9114-1350 2 PI N 5 9114-6054 1 R.H. SUPPORT BRACKET 6 8863-1449 2 ROLL PIN, 1/8X1-1/2 7 9104-3221 2 DETENT PIN 8 9055-3033 1 SERIAL NUMBER PLATE 9 8834-1022 4 DRIVE SCREW, #10X3/8

10 9103-3039 2 CHAIN CONNECTION 11 9103-3038 24" CHAIN 12 8608-1050 8 HEX HD CAPSCREW, 5/8-11X1-1/2 13 8855-1015 8 LOCKWASHER, 5/8 14 9140-3230 1 MANUAL HOLDER 15 7714-3013 4 WHIZ-LOCK NUT, 1/4-20 16 9055-4001 1 PERSONNEL WORK PLATFORM

MANUAL

17 8090-3009 3 GRADALL DECAL, (106" platform)

7733-3053 3 GRADALL DECAL, (96" platform) 18 9055-3026 1 WARNING DECAL 19 9055-3031 1 WARNING DECAL

Item Part No. Qty. Description Of Part

20 9055-3032 AR LANYARD DECAL 21 9055-4006 1 GATE 22 9055-4007 1 LATCH PLATE 23 9055-4008 1 LATCH 24 9055-4009 4 ROUND HD SCREW 25 9055-4010 4 HEX NUT, #10-24 26 9055-4011 4 WASHER, #10 27 9055-4012 4 WASHER 28 9055-4013 10 BLIND FASTENER 29 9055-4014 2 HINGE 30 0641524 4 HEX HD CAPSCREW, 5/16-18X3 31 2080063 1 6 NYLON LOCK NUT, 1/4-20 32 2080064 1 4 NYLON LOCK NUT, 5/16-18 33 3520072 5 CAP PLUG 34 3573363 1 GUARD PLATE 35 3641438 1 BENT RAIL 36 3911428 1 6 ROUND HD SCREW, 1/4-20X3/4 37 3911528 1 2 ROUND HD SCREW, 5/16-18X3/4 38 4711400 1 6 WASHER, 1/4 39 4711500 3 2 WASHER, 5/16 40 4846528 1 BASKET END WELDMENT 41 3311501 2 HEX NUT, 5/16-18

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

ECN 020507-TT

WHEN BUYING THE PERSONNEL PLATFORM ASSEMBLY FOR FIELD

INST ALLA TION, BE SURE TO ALSO ORDER THE FOLLO WING:

Item Part No. Qty. Description Of Part

9138-3078 1 CAPACITY CHART-PERSONNEL

PLATFORM, (3 section)

9138-3077 1 CAPACITY CHART-PERSONNEL

PLATFORM, (2 section)

9055-5025 1 DECAL KIT, (includes all items listed

below) 9055-4001 1 PERSONNEL PLATFORM MANUAL 9138-4011 1 GRADALL MATERIAL HANDLER

SAFETY MANUAL 9055-3026 1 WARNING DECAL 9055-3027 1 WARNING DECAL 9055-3028 1 WARNING DECAL 2460-4172 1 GRADALL/EMI OPERATOR

ORIENTATION VIDEO 9133-4037 1 OPERATOR'S MANUAL

* Added 96" Personnel Platform to illustration & parts list.

4-7

Page 46

MATERIAL HANDLER

522D-524D

ATTACHMENTS

(9055-3036) Crane Hook

Starting Serial No. 0277701

Original Issue 12-04

NOTE:PALLET/LUMBER FORKS OF AN

APPROPRIATE LOAD RATING MUST BE USED.

4 5

1 2

Item Part No. Qty. Description Of Part Item

9055-3036 1 CRANE HOOK, (includes all items) 1 9015-3001 1 S/N ATTACHMENT PLATE 2 8834-1022 4 DRIVE SCREW, 3/8 3 9055-4078 2 HAIRPIN CLIP, .162X3.43 4 9055-4079 1 CLEVIS CONNECTOR 5 9055-4080 1 HOOK 6 9055-4081 2 PIN

4-8

Page 47

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Left Side View

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 5-16-00

TIEWRAP TO HARNESS

FUL SOL

OIL GAG

GND - 5

HR MTR

FUL SOL PS IGN

TRC LOK GND - 4

REV

REV - B

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

SVC

Part No. Description Of Part

9108-5053 CUMMINS ENGINE FILTER KIT,

(includes all items) 9108-4001 OIL FILTER ELEMENT 7738-3202 PRIMARY FUEL, FILTER ELEMENT 7738-3203 SECONDARY FUEL, FILTER ELEMENT 9108-3218 FUEL FILTER 9020-6262 AIR FILTER ELEMENT

* Revised illustration; added item 56.

5-1

Page 48

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Left Side View

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 5-16-00

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part

9108-5130 Ref ENGINE ASSY (includes items on

page 5-1 except items10, 22, 23 & 52 thru 55 and all items on page 5-2 and

page 5-3) 1 9108-3012 1 CUMMINS ENGINE, 4B3.9C 2 9130-3056 1 FAN ASSY 3 8688-3106 2 HOSE CLAMP 4 78" FUEL LINE HOSE, 5/16 5 9133-6004 2 REAR ENGINE MOUNTING

BRACKET 6 8319-1010 10 LOCKWASHER, M12 7 8319-1032 8 HEX HD CAPSCREW, M12x1.75x35

(torque to 58-68 ft. lbs.) 8 9108-3404 1 THROTTLE CABLE 9 9002-8977 1 YOKE END

10 9108-3338 1 HEX HD CAPSCREW, M16x2x120 11 9003-0271 1 HOSE NIPPLE 12 56" FUEL LINE HOSE, 7/32 13 9002-7187 6 TY-RAP 14 9108-3306 1 STRAIGHT THREAD CONNECTOR

(includes o-ring)

8859-1206 1 O-RING 15 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 16 9114-3055 1 TUBE ASSY 17 9108-3106 1 O-RING 18 7713-3447 1 HOSE ASSY 19 8471-2738 2 SPLIT FLANGE CLAMP 20 8320-1135 4 HEX HD CAPSCREW, 7/16-14x1-1/2,

GR8 21 8855-1012 4 LOCKWASHER, 7/16 22 9133-3003 2 SHOCK MOUNT 23 9133-1002 2 SPECIAL WASHER 24 9020-5792 1 CUSHION CLAMP 25 8471-7934 1 HOSE ASSY 26 8866-2011 1 CONNECTOR (includes o-ring)

8859-1210 1 O-RING

27 9108-3144 1 SUCTION TUBE

Part No. Description Of Part

9108-5053 CUMMINS ENGINE FILTER KIT, 9108-4001 OIL FILTER ELEMENT

7738-3202 PRIMARY FUEL, FILTER ELEMENT 7738-3203 SECONDARY FUEL, FILTER ELEMENT 9108-3218 FUEL FILTER 9020-6262 AIR FILTER ELEMENT

(includes all items)

Item Part No. Qty. Description Of Part

28 8866-2010 1 CONNECTOR (includes o-ring)

8859-1209 1 O-RING 29 9132-3023 1 TUBE ASSY 30 8471-7851 1 HOSE ASSY 31 10" SPLIT FLEX LOOM, 1/2" ID 32 8319-1057 2 HEX SOCKET HD CAPSCREW,

33 Re f MAIN PUMP (see page 10-15

34 9002-7471 2 HARD WASHER 35 8319-1041 4 HEX HD CAPSCREW, M8x1.25x70 36 8856-1108 4 FLAT WASHER, 5/16 37 9114-6101 1 DIPSTICK WELDMENT 38 9112-3166 1 ENGINE WIRING HARNESS 39 9002-7908 1 BALL JOINT 40 8850-1613 1 HEX NUT, #10-32 41 9108-1243 1 THROTTLE CABLE BRACKET 42 8820-1005 2 HEX HD CAPSCREW, 1/4-20x1,

43 8855-1009 2 LOCKWASHER, 1/4 44 8850-1616 2 HEX NUT, 1/4-20 45 2474-1047 1 PRESSURE SWITCH 46 9114-3315 1 OIL PRESSURE SENDER 47 9108-1388 1 TAPPED BAR 48 8688-3075 2 TUBE FITTING

49 18" NYLON TUBE, 3/8" 50 7738-3202 1 PRIMARY FUEL FILTER

51 7738-3203 1 SECONDARY FUEL FILTER 52 9108-1158 2 SPECIAL WASHER 53 9133-3002 1 SHOCK MOUNT 54 8852-1214 2 LOCKNUT, 7/8-9

55 7732-1274 2 HEX HD CAPSCREW, 7/8-9x5 56 9112-4125 1 DIPSTICK

M12x1.75x80 (torque to 50-60 ft.lbs.) for details)

GR5

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

SVC

* Revised illustration; added item 56.

5-1

Page 49

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Left Side View

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

TIEWRAP TO HARNESS

FUL SOL

OIL GAG

HR MTR

FUL SOL PS IGN

GND - 5

TRC LOK GND - 4

REV

REV - B

SVC

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

* Revised illustration; added item 56.

Part No. Description Of Part

9108-5053 CUMMINS ENGINE FILTER KIT,

(includes allitems) 9108-4001 OIL FILTER ELEMENT 7738-3202 PRIMARY FUEL, FILTER ELEMENT 7738-3203 SECONDARY FUEL, FILTER ELEMENT 9108-3218 FUEL FILTER 9020-6262 AIR FILTER ELEMENT

5-1

Page 50

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Left Side View

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

Part No. Description Of Part

9108-5053 CUMMINS ENGINE FILTER KIT,

(includes allitems) 9108-4001 OIL FILTER ELEMENT 7738-3202 PRIMARY FUEL, FILTER ELEMENT 7738-3203 SECONDARY FUEL, FILTER ELEMENT 9108-3218 FUEL FILTER 9020-6262 AIR FILTER ELEMENT

Item Part No. Qty. Description Of Part

9108-5130 Ref ENGINE ASSY (includes items on

page 5-1 except items10, 22, 23 & 52 thru 55 and all items on page 5-2 and

page 5-3) 1 9108-3012 1 CUMMINS ENGINE, 4B3.9C 2 9130-3056 1 FAN ASSY 3 8688-3106 2 HOSE CLAMP 4 78" FUEL LINE HOSE, 5/16 5 9133-6004 2 REAR ENGINE MOUNTING

BRACKET 6 8319-1010 10 LOCKWASHER, M12 7 8319-1032 8 HEX HD CAPSCREW, M12x1.75x35

(torque to 58-68 ft. lbs.) 8 9108-3404 1 THROTTLE CABLE 9 9002-8977 1 YOKE END

10 9108-3338 1 HEX HD CAPSCREW, M16x2x120 11 9003-0271 1 HOSE NIPPLE 12 56" FUEL LINE HOSE, 7/32 13 9002-7187 6 TY-RAP 14 9108-3306 1 STRAIGHT THREAD CONNECTOR

(includes o-ring)

GR8 21 8855-1012 4 LOCKWASHER, 7/16 22 9133-3003 2 SHOCK MOUNT 23 9133-1002 2 SPECIAL WASHER 24 9020-5792 1 CUSHION CLAMP 25 8471-7934 1 HOSE ASSY 26 8866-2011 1 CONNECTOR (includes o-ring)

8859-1210 1 O-RING

27 9108-3144 1 SUCTION TUBE

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part

28 8866-2010 1 CONNECTOR (includes o-ring)

8859-1209 1 O-RING 29 9132-3023 1 TUBE ASSY 30 8471-7851 1 HOSE ASSY 31 10" SPLIT FLEX LOOM, 1/2" ID 32 8319-1057 2 HEX SOCKET HD CAPSCREW,

33 Re f MAIN PUMP (see page 10-15

34 9002-7471 2 HARD WASHER 35 8319-1041 4 HEX HD CAPSCREW, M8x1.25x70 36 8856-1108 4 FLAT WASHER, 5/16 37 9114-6101 1 DIPSTICK WELDMENT

38 9133-3013 1 ENGINE WIRING HARNESS

39 9002-7908 1 BALL JOINT 40 8850-1613 1 HEX NUT, #10-32 41 9108-1243 1 THROTTLE CABLE BRACKET 42 8820-1005 2 HEX HD CAPSCREW, 1/4-20x1,

43 8855-1009 2 LOCKWASHER, 1/4 44 8850-1616 2 HEX NUT, 1/4-20 45 2474-1047 1 PRESSURE SWITCH 46 9114-3315 1 OIL PRESSURE SENDER 47 9108-1388 1 TAPPED BAR 48 8688-3075 2 TUBE FITTING

49 18" NYLON TUBE, 3/8" 50 7738-3202 1 PRIMARY FUEL FILTER

51 7738-3203 1 SECONDARY FUEL FILTER 52 9108-1158 2 SPECIAL WASHER 53 9133-3002 1 SHOCK MOUNT 54 8852-1214 2 LOCKNUT, 7/8-9

55 7732-1274 2 HEX HD CAPSCREW, 7/8-9x5 56 9112-4125 1 DIPSTICK

M12x1.75x80 (torque to 50-60 ft.lbs.) for details)

GR5

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

SVC

* Revised illustration; added item 56.

5-1

Page 51

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5003) EPA Engine Left Side View

Starting Serial No. 0277120 thru 0277338

Original Issue 9-98

Revised 7-20-01

MPC 3906-AK

* Revised starting serial number, illustration & inclusion note on items 28 & 31;

removed Engine FIlter Kit, (9133-5033); added items 63 & 64.

5-1

Page 52

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5003) EPA Engine Left Side View

Starting Serial No. 0277120 thru 0277338

Original Issue 9-98

Revised 7-20-01

SERVICE NOTES:

1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Part No. Description Of Part

9137-5002 ENGINE FILTER KIT, (includes all items) 9020-6262 AIR FILTER 9108-3218 FUEL FILTER 7738-3303 FUEL FILTER 9108-4001 LUBE FILTER

Item Part No. Qty. Description Of Part

9138-5003 Ref ENGINE ASSY, (includes all items on

page 5-1 except items 55 thru 61, and

9138-3001 1 CUMMINS ENGINE - B3.9C 80HP 1 9130-3056 1 FAN ASSY 2 132" FUEL LINE HOSE, 5/16 3 8688-3106 4 HOSE CLAMP 4 8319-1010 12 LOCKWASHER, M12 5 9133-6004 2 REAR ENGINE MOUNTING

6 8319-1032 8 HEX HD CAPSCREW, M12X1.75x35, 7 9116-3260 1 ACCELERATOR CABLE

8 9002-7684 1 YOKE END 9 9116-6075 1 THROTTLE CABLE BRACKET

10 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30 11 7713-3447 1 HOSE ASSY 12 9108-3306 1 CONNECTOR, (includes item 14) 13 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 14 8859-1206 1 O-RING 15 9114-3055 1 TUBE ASSY 16 9108-3106 1 O-RING 17 16" SPLIT FLEX LOOM, 1/2" I.D. 18 8471-2738 2 SPLIT FLANGE CLAMP 19 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2",

20 8855-1012 4 LOCKWASHER, 7/16 21 8594-1017 1 SUPPORT CLAMP 22 8856-1109 1 FLAT WASHER, 3/8 23 9020-5792 1 CUSHION CLAMP 24 9002-7187 6 TY-RAP 25 9003-0271 1 HOSE NIPPLE 26 8698-3649 1 ELBOW, 90 DEGREES, 1/4 PIPE 27 9132-3022 1 SUCTION TUBE 28 8866-2090 1 ELBOW, 45 DEGREES, (includes

29 8471-7934 1 HOSE ASSY 30 9132-3023 1 TUBE ASSY 31 8866-2010 1 CONNECTOR, (includes item 64)

32 8471-7851 1 HOSE ASSY 33 Re f MAIN PUMP, (see page 10-15 for

all items on pages 5-2 & 5-3)

BRACKET (torque to 58-68 ft.lbs.)

GR5

item 63)

details)

Item Part No. Qty. Description Of Part

34 8319-1057 2 HEX SOCKET HD CAPSCREW, 35 9002-7471 2 HARD WASHER

36 8319-1041 4 HEX HD CAPSCREW, M8X1.25X70 37 8856-1108 4 FLAT WASHER, 5/16 38 9114-6101 1 DIP-STICK WELDMENT 39 9136-3029 1 ATOMIZER, 1/8 40 9136-5014 1 QUICK START THERMOSTAT ASSY,

8096-3058 1 SHROUD 8096-3065 2 CABLE SEAL, GREEN 8096-3069 2 MALE PIN TERMINAL

9136-3031 1 THERMOSTAT 41 8319-1038 1 HEX HD CAPSCREW, M10X1.50X20 42 9133-3013 1 WIRING HARNESS, ENGINE 43 9116-1323 1 THROTTLE BAR 44 8319-1035 2 SOCKET HD SCREW, M6X1.00X16 45 8319-1012 2 LOCKWASHER, M6 46 9114-3345 1 BALL SOCKET 47 9114-3344 1 OVER TRAVEL 48 2474-1047 1 PRESSURE SWITCH 49 9114-3315 1 OIL PRESSURE SENDER 50 9108-1388 1 TAPPED BAR 51 8688-3075 1 TUBE FITTING 52 18" NYLON TUBE, 3/8" 53 8688-3074 1 TUBE FITTING, 90 DEGREES 54 9116-3259 1 THROTTLE SPRING 55 9108-1158 2 SPECIAL WASHER 56 9133-3002 1 SHOCK MOUNT 57 9108-3338 1 HEX HD CAPSCREW, M16X2X120 58 7732-1274 2 HEX HD CAPSCREW, 7/8-9X5 59 9133-3003 2 SHOCK MOUNT 60 9133-1002 2 SPECIAL WASHER 61 8852-1214 2 HEX LOCKNUT, 7/8-9 62 9112-4125 1 DIPSTICK 63 8859-1210 1 O-RING

64 8859-1209 1 O-RING

M12X1.75X80

(includes the following four items)

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

MPC 3906-AK

* Revised starting serial number, illustration & inclusion note on items 28 & 31;

removed Engine FIlter Kit, (9133-5033); added items 63 & 64.

5-1

Page 53

MATERIAL HANDLER

524D

26 54

ENGINE & ATTACHING PARTS

(9138-5020) EPA Engine Left Side View

Starting Serial No. 0277339

Original Issue 7-01

40 41

51 52 55 56 57 58

THERM GND-9

9 14 15

30 31 32 50

22 23

27 28 29 33

7 8 9 17

24 25

FUL SOL PULL IN GRD - 6

OIL GAG

HR MTR

FUL SOL

PS IGN

22 34 35 36 37 38

40 41

39 40 41

42 43 46 47

TRC LOK GND - 4

REV - 8

REV

GND - 5

4 x 4

GND - 3

5 6

48 49

10 11 44

21 22

12 13 45

62 64

5-1

Page 54

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5020) EPA Engine Left Side View

Starting Serial No. 0277339

Original Issue 7-01

CAUTION

Pay close attention to Serial Number of machine

when ordering Engine Filter Kits.

Part No. Description Of Part

9137-5002 ENGINE FILTER KIT, (includes all items) 9020-6262 AIR FILTER

9108-3218 FUEL FILTER 7738-3303 FUEL FILTER 9108-4001 LUBE FILTER

Item Part No. Qty. Description Of Part

9138-5020 Ref ENGINE ASSY, (includes all items on

1 9133-3031 1 CUMMINS ENGINE, B3.9C 80HP 2 9130-3056 1 FAN ASSY 3 9114-3055 1 TUBE ASSY 4 8471-2738 2 SPLIT FLANGE CLAMP 5 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2 6 8855-1012 4 LOCKWASHER, 7/16 7 Ref MAIN PUMP, (see page 10-15 for

8 8319-1057 2 SOCKET HD CAPSCREW,

9 8319-1010 10 LOCKWASHER, M12 10 9132-3023 1 TUBE ASSY 11 8866-2010 1 CONNECTOR, (includes item 44 ) 12 9132-3022 1 SUCTION TUBE 13 8866-2090 1 ELBOW, 45 DEGREES, (includes

14 9133-6004 2 REAR ENGINE MOUNTING 15 8319-1032 8 HEX HD CAPSCREW, M12X1.75X35

16 9020-5792 1 CUSHION CLAMP 17 9002-7471 2 HARD WASHER 18 9108-3106 1 O-RING 19 8471-7934 1 HOSE ASSY 20 8471-7851 1 HOSE ASSY 21 10" 1/2, I.D. SPLIT FLEX LOOM 22 9002-7187 4 TY-RAP 23 9133-3013 1 ENGINE WIRING HARNESS 24 8319-1041 4 HEX HD CAPSCREW, M8X1.25X70 25 8856-1108 4 FLAT WASHER, 5/16 26 9114-6101 1 DIPSTICK WELDMENT 27 8820-1003 2 HEX HD CAPSCREW, 1/4-20X3/4,

28 8855-1009 2 LOCKWASHER, 1/4 29 8850-1616 2 HEX NUT, 1/4-20 30 8368-3246 1 BALL JOINT TERMINAL 31 8850-1304 1 HEX NUT, 1/4-28 32 9116-3260 1 ACCELERATOR CABLE

(S.S.N. 0277120 thru 0277594)

page 5-1 except items 59 thru 65 and all items on pages 5-2 & 5-3)

details) M12X1.75X80

item 45) BRACKET

GR5

SERVICE NOTES:

1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Part No. Description Of Part

9133-5033 ENGINE FILTER KIT, (includes all items)

(S.S.N. 0277595 thru Current)

9108-4001 OIL FILTER ELEMENT 7738-3303 FUEL FILTER ELEMENT 9108-3218 FUEL FILTER 9140-3103 AIR FILTER SAFETY ELEMENT 9140-3102 AIR FILTER

Item Part No. Qty. Description Of Part

33 9133-1020 1 THROTTLE CABLE BRACKET 34 2474-1047 1 PRESSURE SWITCH 35 9114-3315 1 OIL PRESSURE SENDER 36 9108-1388 1 TAPPED BAR 37 8688-3075 2 TUBE FITTING 38 18" 3/8, NYLON TUBE 39 9003-0271 1 HOSE NIPPLE 40 114" FUEL LINE HOSE, 5/16 41 8688-3106 4 HOSE CLAMP 42 7713-3447 1 HOSE ASSY 43 9108-3306 1 STRAIGHT THREAD CONNECTOR 44 8859-1209 1 O-RING 45 8859-1210 1 O-RING 46 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 47 8859-1206 1 O-RING 48 8594-1017 1 SUPPORT CLAMP 49 8856-1109 1 FLAT WASHER, 3/8 50 9002-7684 1 YOKE END 51 9136-5014 1 QUICK START THERMOSTAT ASSY,

(includes items 55 thru 58) 52 8319-1038 1 HEX HD CAPSCREW, M10X1.5X20 53 9136-3029 1 ATOMIZER, 1/8 54 9112-4125 1 DIPSTICK 55 9136-3031 1 THERMOSTAT 56 8096-3058 1 SHROUD CONNECTOR, 2-WIRE 57 8096-3069 2 MALE PIN TERMINAL 58 8096-3065 2 CABLE SEAL 59 9108-1158 2 REBOUND WASHER 60 9133-3002 1 SHOCK MOUNT 61 9108-3338 1 HEX HD CAPSCREW, M16X120 62 7732-1274 2 HEX HD CAPSCREW, 7/8-9X5 63 8852-1214 2 HEX LOCKNUT, 7/8-9 64 9133-3003 2 SHOCK MOUNT 65 9133-1002 2 REBOUND WASHER 66 9108-4162 1 FAN BELT

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

5-1

Page 55

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Right Side View

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 8-6-99

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

CLT TMP

START-C

GND-1 GND-2 GND-3 GND-4 GND-5

PULL-IN

STRT-SOL

STAR TER

ALT B AT

STARTER SOLENOID TO ENGINE

WIRE CONNECTIONS

STRT-SOL

BAT

SNSR

AL T B AT START-C

ALT EXC-B

SNSR

AL T B AT

PCN 980060, 980151 - JH

4X4

GND-3

* Changed Starting S/N in upper right-hand corner; changed Qty. on item 5; removed Part No. from item 7; changed Part No. on items 43 & 45 added item 56; added note to parts list and revised illustration.

5-2

Page 56

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Right Side View

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 8-6-99

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part-

1 9108-3266 1 TUBE ASSY 2 9108-3106 4 O-RING 3 8866-2421 2 ELBOW 45 DEGREES (includes

8859-1207 1 O-RING

4 8866-2224 2 SWIVEL NUT BRANCH TEE, 5 8471-7889 1 HOSE ASSY

6 8866-2005 2 CONNECTOR (includes o-ring)

8859-1204 2 O-RING

7 11" 3/8" HOSE

8 8820-1020 2 HEX HD CAPSCREW, 5/16-18x1 GR5

9 2486-1170 2 SUPPORT CLAMP 10 8852-1205 2 HEX NUT, 5/16-18 11 9002-8660 2 SUPPORT CLAMP 12 9108-6055 1 EXHAUST TUBING 13 8319-1021 9 HEX HD CAPSCREW, M10x1.5x30 14 8319-1013 16 LOCKWASHER, M10 15 9114-3314 1 WATER TEMP. SENDER 16 8871-1385 1 REDUCER BUSHING, 1/2x1/8 17 9108-3504 1 REGULATOR (supplied w/alternator) 18 9108-3503 1 ALTERNATOR (includes regulator) 19 8319-1007 1 HEX HD CAPSCREW, M8x1.25x16 20 8594-1016 1 SUPPORT CLAMP, 1/2" ID 21 8856-1108 1 FLAT WASHER, 5/16 22 8319-1011 1 LOCKWASHER, M-8 23 9108-3481 1 NEGATIVE BATTERY CABLE 24 8319-1004 2 HEX HD CAPSCREW, M12x1.75x30 25 8319-1010 2 LOCKWASHER, M12 26 9114-3122 1 SUPPORT CLAMP, 5/8" 27 8856-1111 3 FLAT WASHER, 1/2 28 9108-3482 1 POSITIVE BATTERY CABLE 29 9002-7187 1 TY-RAP 30 8871-1284 1 HEX SOCKET PIPE PLUG, 3/4 31 9020-5792 1 CUSHION CLAMP

o-ring)

3/8" TUBE

Item Part No. Qty. Description Of Part

32 9108-3456 1 STARTER (loctite and torque mounting 33 8866-2064 1 ELBOW, 90 DEGREES (includes

8859-1204 1 O-RING 34 8319-1005 2 HEX HD CAPSCREW, M10x1.5x45 35 8856-1109 7 FLAT WASHER, 3/8 36 8319-1006 5 HEX HD CAPSCREW, M10x1.5x40 37 9133-6003 1 TUBE SUPPORT 38 8855-1012 16 LOCKWASHER, 7/16

39 8320-1135 4 HEX HD CAPSCREW, 7/16-14x1-1/2 40 8471-2738 8 SPLIT FLANGE CLAMP

41 9116-3201 1 TUBE ASSY 42 9108-6131 1 TUBE SUPPORT 43 8471-9142 1 HOSE ASSY

44 Re f TRACTION LOCK VALVE (see page 45 8820-1065 2 HEX HD CAPSCREW, 1/2-13x1,

46 8855-1013 2 LOCKWASHER, 1/2 47 9114-6058 1 FLOW DIVIDER BRACKET 48 8320-1155 12 HEX HD CAPSCREW,

49 9133-3004 1 TUBE ASSY

50 8471-8185 1 HOSE ASSY

51 9116-3098 1 FLOW DIVIDER TUBE 52 9040-2427 1 STARTER SOLENOID (relay) 53 9020-5205 1 JUMPER WIRE 54 9108-3218 1 FUEL STRAINER

55 8348-3497 2 HOSE CLAMP

56 8471-9141 1 HOSE ASSY

* *

screws to 32 ft-lb) o-ring)

10-20 for details) GR5

7/16-14x1-1-3/4

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 980060, 980151 - JH

5-2

Page 57

MATERIAL HANDLER

524D

(9108-5130) Engine Right Side View

Starting Serial No. 0277086 thru 0277119

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

ENGINE & ATTACHING PARTS

Original Issue 8-99

8 9 10 11

GND - 1 GND - 2 GND - 3 GND - 4 GND - 5 GND - 6 GND - 9

GND - 10

27 44 45 46

13 14

GND - 10

STRT - SOL

STRT - C

STARTER

STARTER RELAY TO ENGINE

WIRE CONNECTIONS

4 6

2 41

ALT BAT

38 39 40

14 35 36 47

13 14 34 35 36 37

1 2 3

57 58 59

38 40 48

STRT - SOL

STRT - C GND - 10

FWD

GND - 1

REV - B

GND - 2

50 51

4 5 6

2 38 40 48

38 40 48

12 13 14

BAT

GND - 3

4 X 4

SNSR

CLT TMP

7 54 55

STRT - SOL

ALT BAT

24 25 26 27

15 16

ALT EXC - B

SNSR

ALT BAT

17 18

19 20 21 22

23 24 25

5-2

Page 58

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Right Side View

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part-

1 9108-3266 1 TUBE ASSY 2 9108-3106 4 O-RING 3 8866-2421 2 ELBOW 45 DEGREES (includes

o-ring)

8859-1207 1 O-RING

4 8866-2224 2 SWIVEL NUT BRANCH TEE,

3/8" TUBE

5 8471-7889 1 HOSE ASSY 6 8866-2005 2 CONNECTOR (includes o-ring)

8859-1204 2 O-RING 7 11" 3/8" HOSE 8 8820-1020 2 HEX HD CAPSCREW, 5/16-18x1 GR5 9 2486-1170 3 SUPPORT CLAMP

10 8852-1205 2 HEX NUT, 5/16-18 11 9002-8660 2 SUPPORT CLAMP 12 9108-6055 1 EXHAUST TUBING 13 8319-1021 9 HEX HD CAPSCREW, M10x1.5x30 14 8319-1013 16 LOCKWASHER, M10 15 9114-3314 1 WATER TEMP. SENDER 16 8871-1385 1 REDUCER BUSHING, 1/2x1/8

17 9108-3504 1 REGULATOR (supplied w/alternator) 18 9108-3503 1 ALTERNATOR (includes regulator) 19 8319-1007 1 HEX HD CAPSCREW, M8x1.25x16 20 8594-1016 1 SUPPORT CLAMP, 1/2" ID 21 8856-1108 1 FLAT WASHER, 5/16 22 8319-1011 1 LOCKWASHER, M-8

23 9108-3481 1 NEGATIVE BATTERY CABLE 24 8319-1004 2 HEX HD CAPSCREW, M12x1.75x30 25 8319-1010 2 LOCKWASHER, M12 26 9114-3122 1 SUPPORT CLAMP, 5/8" 27 8856-1111 3 FLAT WASHER, 1/2

28 9108-3482 1 POSITIVE BATTERY CABLE

29 9002-7187 1 TY-RAP

30 8871-1284 1 HEX SOCKET PIPE PLUG, 3/4

31 9020-5792 1 CUSHION CLAMP

32 9108-3456 1 STARTER (loctite and torque mounting

screws to 32 ft-lb)

33 8866-2064 1 ELBOW, 90 DEGREES (includes

o-ring)

8859-1204 1 O-RING

34 8319-1005 2 HEX HD CAPSCREW, M10x1.5x45

Item Part No. Qty. Description Of Part

35 8856-1109 7 FLAT WASHER, 3/8 36 8319-1006 5 HEX HD CAPSCREW, M10x1.5x40 37 9133-6003 1 TUBE SUPPORT 38 8855-1012 16 LOCKWASHER, 7/16

39 8320-1135 4 HEX HD CAPSCREW, 7/16-14x1-1/2

40 8471-2738 8 SPLIT FLANGE CLAMP

41 9116-3201 1 TUBE ASSY

42 9108-6131 1 TUBE SUPPORT

43 8471-9142 1 HOSE ASSY

44 Re f TRACTION LOCK VALVE (see page

10-20 for details)

45 8820-1065 2 HEX HD CAPSCREW, 1/2-13x1,

GR5 46 8855-1013 2 LOCKWASHER, 1/2 47 9114-6058 1 FLOW DIVIDER BRACKET 48 8320-1155 12 HEX HD CAPSCREW,

7/16-14x1-1-3/4 49 9133-3004 1 TUBE ASSY 50 8471-8185 1 HOSE ASSY 51 9116-3098 1 FLOW DIVIDER TUBE 52 9133-5011 1 STARTER RELAY ASSY (includes the

following)

7738-3377 1 RELAY 9133-1014 1 RELAY MOUNTING PLATE 8821-1028 2 SOCKET HD CAPSCREW, #10-24x1/2

GR8

8850-1612 2 HEX NUT, #10-24 8856-1105 2 FLAT WASHER, #10

8855-1007 2 LOCK WASHER, #10 53 9136-3066 1 JUMPER WIRE 54 9108-3218 1 FUEL STRAINER 55 8348-3497 2 HOSE CLAMP 56 8471-9141 1 HOSE ASSY 57 8820-1001 2 HEX HD CAPSCREW, 1/4-20x1/2,

GR5 58 8856-1107 2 FLAT WASHER, 1/4 59 8855-1009 2 LOCKWASHER, 1/4

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR

SERVICE.

5-2

Page 59

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5003) EPA Engine Right Side View

Starting Serial No. 0277120 thru 0277338

Original Issue 9-98

Revised 7-20-01

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

MPC 3906-AK

* Revised starting serial number, illustration, inclusion note on items 8 & 33,

description on items 9, 19, 24 & 38 and quantity of item 46; added item 55.

5-2

Page 60

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5003) EPA Engine Right Side View

Starting Serial No. 0277120 thru 0277338

Original Issue 9-98

Revised 7-20-01

SERVICE NOTES:

1). Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part

9138-5003 Ref ENGINE ASSY, (includes all items on

page 5-1 except items 55 thru 61, and

9138-3001 1 CUMMINS ENGINE - B3.9C 80HP 1 9133-3004 1 TUBE ASSY 2 8471-2738 8 SPLIT FLANGE CLAMP 3 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2,

4 8855-1012 16 LOCKWASHER, 7/16 5 8320-1155 12 HEX HD CAPSCREW, 7/16-14X1-3/4,

6 9116-3201 1 TUBE ASSY 7 9108-3266 1 TUBE ASSY 8 8866-2421 2 ELBOW, 45 DEGREES, (includes

9 9108-3106 4 O-RING

10 9108-6055 1 EXHAUST TUBING 11 8319-1021 9 HEX HD CAPSCREW, M10X1.5X30,

12 8319-1013 16 LOCKWASHER, M10 13 9133-6003 1 TUBE SUPPORT 14 9108-6131 1 TUBE SUPPORT 15 9108-3456 1 STARTER 16 9108-3503 1 ALTERNATOR, (includes item 40) 17 9114-6058 1 FLOW DIVIDER BRACKET 18 8319-1006 5 HEX HD CAPSCREW, M10X1.5X40,

19 8856-1109 7 FLAT WASHER, 3/8

20 8319-1005 2 HEX HD CAPSCREW, M10X1.5X45, 21 Re f TRACTION LOCK VALVE, (see page 22 8820-1065 2 HEX HD CAPSCREW, 1/2-13X1, GR5

23 8855-1013 2 LOCKWASHER, 1/2 24 8856-1111 3 FLAT WASHER, 1/2

25 9114-3122 1 SUPPORT CLAMP, 5/8 26 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30,

27 8319-1010 2 LOCKWASHER, M12 28 9108-3481 1 NEGATIVE BATTERY CABLE 29 9108-3482 1 POSITIVE BATTERY CABLE

all items on pages 5-2 & 5-3)

GR8

item 55)

GR8

GR8 10-20 for details)

GR8

Item Part No. Qty. Description Of Part

30 9002-7187 1 TY-RAP 31 8871-1284 1 HEX SOCKET PIPE PLUG, 3/4 32 9020-5792 1 CUSHION CLAMP 33 8866-2064 1 ELBOW, 90 DEGREES, (includes

34 8348-3497 2 HOSE CLAMP 35 8471-9141 1 HOSE ASSY 36 11" HOSE, 5/16" 37 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 38 9134-5008 1 STARTER RELAY ASSY, (includes

7738-3377 2 SOLENOID RELAY 8821-1028 4 SOCKET HD CAPSCREW, #10-24X1/2,

8850-1612 4 HEX NUT, #10-24 8855-1007 4 LOCKWASHER, #10 8856-1105 4 FLAT WASHER, #10 9133-1014 1 RELAY MOUNTING PLATE

9137-3009 1 JUMPER WIRE 39 9136-3066 1 JUMPER WIRE 40 9108-3504 1 REGULATOR, (supplied with

41 9114-3314 1 WATER TEMPERATURE SENDER 42 8871-1385 1 REDUCER BUSHING 43 8471-7889 1 HOSE ASSY 44 8866-2224 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 45 8866-2005 2 CONNECTOR, (includes item 46) 46 8859-1204 3 O-RING

47 8471-8185 1 HOSE ASSY 48 9002-8660 2 SUPPORT CLAMP 49 2486-1170 3 SUPPORT CLAMP 50 8820-1020 2 HEX HD CAPSCREW, 5/16-18X1, GR5 51 8852-1205 2 HEX LOCKNUT, 5/16-18 52 9116-3098 1 FLOW DIVIDER TUBE 53 8471-9142 1 HOSE ASSY 54 9108-3218 1 FUEL FILTER 55 8859-1207 2 O-RING

item 46)

the following seven items)

GR8

alternator)

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

MPC 3906-AK

* Revised starting serial number, illustration, inclusion note on items 8 & 33,

description on items 9, 19, 24 & 38 and quantity of item 46; added item 55.

5-2

Page 61

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5020) EPA Engine Right Side View

Starting Serial No. 0277339

Original Issue 7-01

21 22 23 24

GND-10

START-C

PULL-IN

STARTER RELAY

WIRE CONNECTIONS

STRT-SOL

STARTER

TO ENGINE

GND-10

START-C

ALT BAT

34 56 57 58 59 60 61 62

7 8 9

43 39 40 41 42

2 4

1 9

2 4 5

SNSR

BAT

CLT TMP

52 53 55

ALT BAT

37 38

CLT TMP

11 12

GND - 1 GND - 2 GND - 3 GND - 4 GND - 5 GND - 6 GND - 7 GND - 8 GND - 9 GND - 10

17 18 19

16 36

ALT EXC-B

STRT-SOL

START-C PULL-IN GND-10

FWD GND-1 REV-B GND-2

24 25

SNSR

26 27 28

12 13

2 3 4

18 19 20

5-2

Page 62

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5020) EPA Engine Right Side View

Starting Serial No. 0277339

Original Issue 7-01

SERVICE NOTES:

1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part

9138-5020 Ref ENGINE ASSY, (includes all items on

page 5-1 except items 59 thru 65 and

all items on pages 5-2 & 5-3) 1 9133-3004 1 TUBE ASSY 2 8471-2738 2 SPLIT FLANGE CLAMP 3 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2 4 8855-1012 4 LOCKWASHER, 7/16 5 8320-1155 12 HEX HD CAPSCREW, 7/16-14X1-3/4 6 9116-3201 1 TUBE ASSY 7 9108-3266 1 TUBE ASSY 8 8866-2421 2 ELBOW, 45 DEGREES, (includes

item 46) 9 9108-3106 4 O-RING

10 9108-6055 1 EXHAUST TUBING 11 8319-1021 9 HEX HD CAPSCREW, M10X1.5X30 12 8319-1013 16 LOCKWASHER, M10 13 9133-6003 1 TUBE SUPPORT 14 9108-6131 1 TUBE SUPPORT 15 9108-3456 1 STARTER 16 9108-3503 1 ALTERNATOR, (includes item 36) 17 9114-6058 1 FLOW DIVIDER BRACKET 18 8319-1006 5 HEX HD CAPSCREW, M10X1.5X40 19 8856-1109 7 FLAT WASHER, 3/8 20 8319-1005 2 HEX HD CAPSCREW, M10X1.5X45 21 Re f TRACTION LOCK VALVE, (see page

10-20 for details)

22 8820-1065 2 HEX HD CAPSCREW, 1/2-13X1, GR5 23 8855-1013 2 LOCKWASHER, 1/2 24 8856-1111 3 FLAT WASHER, 1/2 25 9114-3122 1 SUPPORT CLAMP, 5/8 26 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30 27 8319-1010 2 LOCKWASHER, M12 28 Ref NEGATIVE BATTERY CABLE, (see

page 11-5 for details)

29 Ref POSITIVE BATTERY CABLE, (see

page 11-5 for details)

30 9002-7187 1 TIEWRAP

Item Part No. Qty. Description Of Part

31 8871-1284 1 HEX SOCKET PIPE PLUG, 3/4 32 9020-5792 1 CUSHION CLAMP 33 8866-2064 1 ELBOW, 90 DEGREES, (includes

item 47)

34 9134-5008 1 STARTER RELAY ASSY, (includes

items 56 thru 62) 35 9136-3066 1 JUMPER WIRE 36 9108-3504 1 REGULATOR 37 9114-3314 1 WATER TEMPERATURE SENDER 38 8871-1385 1 REDUCER BUSHING 39 8471-7889 1 HOSE ASSY 40 8866-2224 1 SWIVEL NUT BRANCH TEE,

3/8 TUBE 41 8866-2005 2 CONNECTOR, (includes item 47) 42 8859-1204 1 O-RING 43 8471-8185 1 HOSE ASSY 44 9002-8660 2 SUPPORT CLAMP 45 2486-1170 3 SUPPORT CLAMP 46 8859-1207 2 O-RING 47 8859-1204 3 O-RING 48 8820-1020 2 HEX HD CAPSCREW, 5/16-18X1,

GR5 49 8852-1205 2 HEX LOCKNUT, 5/16-18 50 9116-3098 1 FLOW DIVIDER TUBE 51 8471-9142 1 HOSE ASSY 52 9108-3218 1 FUEL STRAINER 53 8348-3497 2 HOSE CLAMP 54 8471-9141 1 HOSE ASSY 55 11" 5/16 HOSE 56 7738-3377 2 RELAY 57 9133-1014 1 RELAY MOUNTING PLATE 58 8821-1028 4 SOCKET HD CAPSCREW,

#10-24X1/2, GR8 59 8850-1612 4 HEX NUT, #10-24 60 8856-1105 4 FLAT WASHER, #10 61 8855-1007 4 LOCKWASHER, #10 62 9137-3009 1 JUMPER WIRE

5-2

Page 63

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Pump Mount & Flywheel Housing

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

1 8820-1112 2 HEX HD CAPSCREW, 3/4-10x2-1/4,

2 8855-1016 2 LOCK WASHER, 3/4 3 9002-7906 2 ELBOW 90 DEGREES 4 8471-7839 1 HOSE ASSY 5 8866-2084 1 ELBOW 45 DEGREES,

8859-1204 1 O-RING

6 Ref HYDROSTATIC TRANS. PUMP,

7 9105-3020 2 TEST COUPLING 8 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

9 9002-8695 2 BAND CLAMP 10 9108-3246 1 HOSE 11 9108-3536 1 INTAKE TUBE

GR5, (torque to 240-265 ft. lbs.)

(includes o-ring)

(see page 10-16 for details)

(includes items 21 & 22)

* Changed part number on item 21; description on items 21 & 22.

Item Part No. Qty. Description Of Part

12 8866-2011 1 CONNECTOR, (includes o-ring)

8859-1210 1 O-RING 13 8866-2105 1 ELBOW 90 DEGREES, (swivel nut) 14 8866-2239 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 15 9108-3222 1 STRAIGHT THREAD 90 DEGREE

8859-1207 1 O-RING 16 8866-2242 1 SWIVEL NUT BRANCH TEE, 3/4" TUBE 17 8365-1133 1 REDUCER WITH ADAPTOR 18 8866-2008 1 CONNECTOR, (includes o-ring)

8859-1207 1 O-RING 19 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16x5/8

20 8855-1011 8 LOCKWASHER, 3/8 21 9134-4048 1 PUMP MOUNT PLATE

22 9108-4312 1 COUPLING ASSY, (bolts included)

REDUCER CONNECTOR, (includes o-ring)

GR8, (torque to 40-45 ft. lbs.)

5-3

Page 64

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9108-5130) Engine Pump Mount & Flywheel Housing

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

1 8820-1112 2 HEX HD CAPSCREW, 3/4-10x2-1/4,

2 8855-1016 2 LOCK WASHER, 3/4 3 9002-7906 2 ELBOW 90 DEGREES 4 8471-7839 1 HOSE ASSY 5 8866-2084 1 ELBOW 45 DEGREES,

8859-1204 1 O-RING

6 Ref HYDROSTATIC TRANS. PUMP,

7 9105-3020 2 TEST COUPLING 8 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

9 9002-8695 2 BAND CLAMP 10 9108-3246 1 HOSE 11 9108-3536 1 INTAKE TUBE

GR5, (torque to 240-265 ft. lbs.)

(includes o-ring)

(see page 10-16 for details)

(includes items 21 & 22)

* Changed part number on item 21; description on items 21 & 22.

Item Part No. Qty. Description Of Part

12 8866-2011 1 CONNECTOR, (includes o-ring)

8859-1210 1 O-RING 13 8866-2105 1 ELBOW 90 DEGREES, (swivel nut) 14 8866-2239 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 15 9108-3222 1 STRAIGHT THREAD 90 DEGREE

8859-1207 1 O-RING 16 8866-2242 1 SWIVEL NUT BRANCH TEE, 3/4" TUBE 17 8365-1133 1 REDUCER WITH ADAPTOR 18 8866-2008 1 CONNECTOR, (includes o-ring)

8859-1207 1 O-RING 19 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16x5/8

20 8855-1011 8 LOCKWASHER, 3/8 21 9134-4048 1 PUMP MOUNT PLATE

22 9108-4312 1 COUPLING ASSY, (bolts included)

REDUCER CONNECTOR, (includes o-ring)

GR8, (torque to 40-45 ft. lbs.)

5-3

Page 65

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5003) EPA Engine Pump Mount & Flywheel Housing

Starting Serial No. 0277120 thru 0277338

Original Issue 9-98

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

9138-5003 Ref ENGINE ASSY, (includes all items on

9138-3001 1 CUMMINS ENGINE - B3.9C 80HP

1 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

2 Ref HYDROSTATIC TRANS. PUMP,

3 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16X5/8,

4 8855-1011 8 LOCKWASHER, 3/8 5 8820-1112 2 HEX HD CAPSCREW, 3/4-10X2-1/4,

6 9002-7473 2 LOCK WASHER, 3/4 7 8866-2011 1 CONNECTOR, (includes item 24) 8 9108-3536 1 INTAKE TUBE 9 9108-3246 1 HOSE

10 9002-8695 2 BAND CLAMP

page 5-1 except 55 thru 61, and all items on pages 5-2 & 5-3.)

(includes items 21 & 22)

(see page 10-16 for details)

GR8, (torque to 40-45 ft.lbs.)

GR5, (torque to 240-265 ft.lbs.)

* Changed part number on item 22; description on items 22 & 23.

Item Part No. Qty. Description Of Part

11 9108-3222 1 STRAIGHT THREAD, 90 DEGREE

12 9002-7906 2 ELBOW, 90 DEGREES 13 9105-3020 2 TEST COUPLING 14 8866-2242 1 SWIVEL NUT BRANCH TEE, 3/4 TUBE 15 8365-1133 1 REDUCER WITH ADAPTOR 16 8471-7839 1 HOSE ASSY 17 8866-2084 1 ELBOW, 45 DEGREES, (includes

18 8859-1204 1 O-RING 19 8866-2008 1 CONNECTOR, (includes item 25) 20 8866-2239 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 21 8866-2105 1 ELBOW, 90 DEGREES, (swivel nut) 22 9134-4048 1 PUMP MOUNT PLATE

23 9108-4312 1 COUPLING ASSY, (bolts included)

24 8859-1210 1 O-RING 25 8859-1207 2 O-RING

REDUCER , (includes item 25)

item 18)

5-3

Page 66

MATERIAL HANDLER

524D

ENGINE & ATTACHING PARTS

(9138-5020) Engine Pump Mount & Flywheel Housing

Starting Serial No. 0277339

Original Issue 7-01

Revised 6-01-05

VIEW B-B

VIEW A-A

Item Part No. Qty. Description Of Part

9138-5020 Ref ENGINE ASSY, (includes all items on

1 9108-3019 1 PUMP MOUNT & FLYWHEEL

2 Ref HYDROSTATIC TRANS. PUMP,

3 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16X5/8,

4 8855-1011 8 LOCKWASHER, 3/8 5 8820-1112 2 HEX HD CAPSCREW, 3/4-10X2-1/4,

6 9002-7473 2 LOCKWASHER, 3/4 7 8866-2011 1 CONNECTOR, (includes item 22) 8 9108-3536 1 INTAKE TUBE 9 9108-3246 1 HOSE

10 8063-3030 2 BAND CLAMP

* Changed inclusion note on item 1; part number on item 24; description on items 24 & 25.

page 5-1 except 59 thru 65 and all items on pages 5-2 & 5-3.)

COUPLING, (includes items 24 & 25)

(see page 10-16 for details)

GR8

GR5

Item Part No. Qty. Description Of Part

11 9108-3222 1 STRAIGHT THREAD, 90 DEGREE,

12 9002-7906 2 STRAIGHT THREAD, 90 DEGREE,

13 9105-3020 2 TEST COUPLING 14 8866-2242 1 SWIVEL NUT RUN TEE, 3/4 TUBE 15 8365-1133 1 REDUCER W/ADAPTER 16 8471-7839 1 HOSE ASSY 17 8866-2084 1 ELBOW, 45 DEGREES, (includes

18 8859-1207 2 O-RING 19 8866-2008 1 CONNECTOR, (includes item 18) 20 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE 21 8866-2105 1 ELBOW, 90 DEGREE, (swivel nut) 22 8859-1210 1 O-RING 23 8859-1204 1 O-RING 24 9134-4048 1 PUMP MOUNT PLATE

25 9108-4312 1 COUPLING ASSY, (bolts included)

REDUCER CONNECTOR

ELBOW

item 23)

5-3

Page 67

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Left Side View - 522D

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 5-16-00

PCN 980096, 980158 - DS

* Revised illustration, added item 55 & moved Engine Filter Kit to par ts list page.

5-4

Page 68

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Left Side View - 522D

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 5-16-00

Part No. Description Of Part

9108-5053 ENGINE FILTER KIT, (includes all items) 9108-4001 OIL FILTER ELEMENT 7738-3202 PRIMARY FUEL, FILTER ELEMENT 7738-3203 SECONDARY FUEL, FILTER ELEMENT 9108-3218 FUEL FILTER 9020-6262 AIR FILTER ELEMENT

Item Part No. Qty. Description Of Part

9109-5029 Ref ENGINE ASSY(includes all items on

page 5-4 except 45, 46 & 49 thru 53,

and all items on pages5-5 and 5-6) 1 9108-3012 1 CUMMINS ENGINE 2 9130-3056 1 FAN ASSY 3 9112-3166 1 WIRING HARNESS(engine) 4 9002-7187 6 TY-RAP 5 78" FUEL LINE HOSE, 5/16 6 8688-3106 2 HOSE CLAMP 7 9002-7908 1 BALL JOINT 8 8850-1613 1 HEX NUT, #10-32 9 9108-1243 1 THROTTLE CABLE BRACKET

10 8820-1005 2 HEX HD CAPSCREW, 1/4-20 x 1 11 8855-1009 2 LOCKWASHER, 1/4 12 8850-1616 2 HEX NUT 1/4-20 13 2474-1047 1 PRESSURE SWITCH 14 9114-3315 1 OIL PRESSURE SENDER 15 9108-1388 1 TAPPED BAR 16 8688-3075 2 TUBE FITTING 17 18" NYLON TUBE, 3/8 18 9003-0271 1 HOSE NIPPLE 19 9108-3404 1 THROTTLE CABLE 20 9002-8977 1 YOKE END 21 9114-6101 1 DIP-STICK WELDMENT 22 56" FUEL LINE HOSE, 7/32 23 9114-3055 1 TUBE ASSY 24 9108-3106 1 O-RING 25 8471-2738 2 SPLIT FLANGE CLAMP 26 8320-1135 4 HEX HD CAPSCREW, 7/16-14 x 1 1/2 27 8855-1012 4 LOCKWASHER, 7/16 28 9020-5792 1 CUSHION CLAMP 29 9133-6004 2 REAR ENGINE MOUNTING BRACKET 30 8319-1010 10 LOCKWASHER, M12 31 8319-1032 8 HEX HD CAPSCREW, M12 x 1.75 x 35 32 8471-7934 1 HOSE ASSY

Item Part No. Qty. Description Of Part

33 9108-3144 1 SUCTION TUBE 34 8866-2011 1 CONNECTOR (includes o-ring)

8859-1210 1 O-RING

35 9132-3023 1 TUBE ASSY 36 8866-2010 1 CONNECTOR (includes o-ring)

8859-1209 1 O-RING 37 8471-7851 1 HOSE ASSY 38 10" SPLIT FLEX LOOM, 1/2 ID 39 Re f MAIN PUMP (see page 10-15 for

40 8319-1057 2 HEX SOCKET HD CAPSCREW, 41 9002-7471 2 HARDENED WASHER

42 8319-1041 4 HEX HD CAPSCREW, M8 x 1.25 x 70 43 8856-1108 4 WASHER, 5/16 44 Ref HYDROSTATIC TRANSMISSION

45 9133-1002 2 SPECIAL WASHER 46 9133-3002 1 SHOCK MOUNT 47 7738-3202 1 PRIMARY FUEL FILTER ELEMENT 48 7738-3203 1 SECONDARY FUEL FILTER

49 9108-3338 1 HEX HD CAPSCREW, M16x2x120 50 9108-1158 2 SPECIAL WASHER 51 9133-3003 1 SHOCK MOUNT 52 8852-1214 2 LOCKNUT, 7/8-9 53 7732-1274 2 HEX HD CAPSCREW, 7/8-9x5 54 8471-4006 2 ORS CAP 55 9112-4125 1 DIPSTICK

details) M12 x 1.75 x 80

(see page 10-16 for details)

ELEMENT

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 980096, 980158 - DS

* Revised illustration, added item 55 & moved Engine Filter Kit to par ts list page.

5-4

Page 69

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Left Side View - 522D

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

* Revised illustration, added item 55 & moved Engine Filter Kit to par ts list page.

5-4

Page 70

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Left Side View - 522D

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

Part No. Description Of Part

Item Part No. Qty. Description Of Part

9109-5029 Ref ENGINE ASSY(includes all items on

page 5-4 except 45, 46 & 49 thru 53, all items on page 5-5 except items 46,

47 & 48 and all items on page 5-6) 1 9108-3012 1 CUMMINS ENGINE 2 9130-3056 1 FAN ASSY 3 9133-3013 1 WIRING HARNESS(engine) 4 9002-7187 6 TY-RAP 5 78" FUEL LINE HOSE, 5/16 6 8688-3106 2 HOSE CLAMP 7 9002-7908 1 BALL JOINT 8 8850-1613 1 HEX NUT, #10-32 9 9108-1243 1 THROTTLE CABLE BRACKET

Item Part No. Qty. Description Of Part

32 8471-7934 1 HOSE ASSY 33 9108-3144 1 SUCTION TUBE 34 8866-2011 1 CONNECTOR (includes o-ring)

8859-1210 1 O-RING

35 9132-3023 1 TUBE ASSY 36 8866-2010 1 CONNECTOR (includes o-ring)

8859-1209 1 O-RING 37 8471-7851 1 HOSE ASSY 38 10" SPLIT FLEX LOOM, 1/2 ID 39 Re f MAIN PUMP (see page 10-15 for

40 8319-1057 2 HEX SOCKET HD CAPSCREW, 41 9002-7471 2 HARDENED WASHER

42 8319-1041 4 HEX HD CAPSCREW, M8 x 1.25 x 70 43 8856-1108 4 WASHER, 5/16 44 Ref HYDROSTATIC TRANSMISSION

45 9133-1002 2 SPECIAL WASHER 46 9133-3002 1 SHOCK MOUNT 47 7738-3202 1 PRIMARY FUEL FILTER ELEMENT 48 7738-3203 1 SECONDARY FUEL FILTER

details) M12 x 1.75 x 80

(see page 10-16 for details)

ELEMENT

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Revised illustration, added item 55 & moved Engine Filter Kit to par ts list page.

5-4DS

Page 71

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Left Side View - 522D

Starting Serial No. 0277120

Original Issue 9-98

Revised 5-16-00

PCN 990464-DS

SERVICE NO TES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

* Revised illustration; added item 57, Engine Filter Kit (9133-5033),

caution note & S/N range to Engine Filter Kit (9137-5002)

5-4

Page 72

MATERIAL HANDLER

522D

CAUTION

Pay close attention to Serial Number of machine

when ordering Engine Filter Kits.

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Left Side View - 522D

Starting Serial No. 0277120

Original Issue 9-98

Revised 5-16-00

SERVICE NOTES:

1. Use Loctite, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2. Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Part No. Description Of Part

9137-5002 ENGINE FILTER KIT (includes all items)

9020-6262 AIR FILTER 9108-3218 FUEL FILTER 7738-3303 FUEL FILTER 9108-4001 LUBE FILTER

(S.S.N. 0277120 thru 0277594)

Item Part No. Qty. Description Of Part

9139-5001 Ref ENGINE ASSY (includes all items on

9138-3001 1 CUMMINS ENGINE - B3.9C 80HP 1 9130-3056 1 FAN ASSY 2 132" FUEL LINE HOSE, 5/16 3 8688-3106 4 HOSE CLAMP 4 8319-1010 12 LOCKWASHER, M12 5 9133-6004 2 REAR ENGINE MOUNTING

6 8319-1032 8 HEX HD CAPSCREW, M12x1.75x35 7 9116-3260 1 ACCELERATOR CABLE

8 9002-7684 1 YOKE END 9 9116-6075 1 THROTTLE CABLE BRACKET

10 8319-1004 2 HEX HD CAPSCREW, M12x1.75x30 11 8471-4006 2 ORS CAP 12 9108-1388 1 TAPPED BAR 13 8688-3075 1 TUBE FITTING 14 18" NYLON TUBE, 3/8" 15 9108-3106 1 O-RING 16 9114-3055 1 TUBE ASSY 17 16" SPLIT FLEX LOOM, 1/2" I.D. 18 8471-2738 2 SPLIT FLANGE CLAMP 19 8320-1135 4 HEX HD CAPSCREW, 7/16-14x1-1/2",

20 8855-1012 4 LOCKWASHER, 7/16 21 8688-3074 1 TUBE FITTING, 90 DEGREES 22 9116-3259 1 THROTTLE SPRING 23 9020-5792 1 CUSHION CLAMP 24 9002-7187 6 TY-RAP 25 9003-0271 1 HOSE NIPPLE 26 8698-3649 1 ELBOW, 90 DEGREES, 1/4 PIPE 27 9132-3022 1 SUCTION TUBE 28 8866-2090 1 ELBOW, 45 DEGREES, (includes

8859-1210 1 O-RING

29 8471-7934 1 HOSE ASSY 30 9132-3023 1 TUBE ASSY

page 5-4 except items 50 thru 56, all items on page 5-5 except items 34, 35 & 36 and all items on page 5-6)

BRACKET (torque to 58-68 ft.lbs.)

GR8

o-ring)

Part No. Description Of Part

9133-5033 ENGINE FILTER KIT, (includes all items)

9108-4001 OIL FILTER ELEMENT 7738-3303 FUEL FILTER ELEMENT 9108-3218 FUEL FILTER 9140-3103 AIR FILTER SAFETY ELEMENT 9140-3102 AIR FILTER

(S.S.N. 0277595 thru Current)

Item Part No. Qty. Description Of Part

31 8866-2010 1 CONNECTOR, (includes o-ring)

8859-1209 1 O-RING 32 8471-7851 1 HOSE ASSY 33 Re f MAIN PUMP (see page 10-15 for

34 8319-1057 2 HEX SOCKET HD CAPSCREW, 35 9002-7471 2 HARD WASHER

36 8319-1041 4 HEX HD CAPSCREW, M8x1.25x70 37 8856-1108 4 STANDARD WASHER, 5/16 38 9114-6101 1 DIP-STICK WELDMENT 39 9136-3029 1 ATOMIZER, 1/8 40 9136-5014 1 QUICK START THERMOSTAT ASSY,

8096-3058 1 SHROUD

8096-3065 2 CABLE SEAL, GREEN

8096-3069 2 MALE PIN TERMINAL

9136-3031 1 THERMOSTAT 41 8319-1038 1 HEX HD CAPSCREW, M10x1.50x20 42 9133-3013 1 WIRING HARNESS, ENGINE 43 9116-1323 1 THROTTLE BAR 44 8319-1035 2 SOCKET HD SCREW, M6x1.00x16 45 8319-1012 2 LOCKWASHER, M6 46 9114-3345 1 BALL SOCKET 47 9114-3344 1 OVER TRAVEL 48 2474-1047 1 PRESSURE SWITCH 49 9114-3315 1 OIL PRESSURE SENDER 50 9108-1158 2 SPECIAL WASHER 51 9133-3002 1 SHOCK MOUNT 52 9108-3338 1 HEX HD CAPSCREW, M16X2X120 53 7732-1274 2 HEX HD CAPSCREW, 7/8-9X5 54 9133-3003 2 SHOCK MOUNT 55 9133-1002 2 SPECIAL WASHER 56 8852-1214 2 LOCKNUT, 7/8-9 57 9112-4125 1 DIPSTICK

details) M12x1.75x80

(includes the following four items)

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 990464-DS

* Revised illustration; added item 57, Engine Filter Kit (9133-5033),

caution note & S/N range to Engine Filter Kit (9137-5002)

5-4

Page 73

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Right Side View - 522D

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 5-16-00

Item Part No. Qty. Description Of Part-

9109-5029 Ref ENGINE ASSY(includes all items on

page 5-4 except 45, 46 & 49 thru 53,

and all items on pages 5-5 and 5-6) 1 8319-1021 13 HEX HD CAPSCREW, M10 x 1.5 x 30 2 8319-1013 16 LOCKWASHER, M10 3 9108-6131 1 TUBE SUPPORT 4 9133-6003 1 TUBE SUPPORT 5 8856-1109 3 WASHER, 3/8 6 8319-1006 1 HEX HD CAPSCREW, M10 x 1.5 x 40 7 8319-1005 2 HEX HD CAPSCREW, M10 x 1.5 x 45 8 8471-2738 2 SPLIT FLANGE CLAMP 9 8320-1135 4 HEX HD CAPSCREW, 7/16-14 x 1-1/2

10 8855-1012 4 LOCKWASHER, 7/16 11 8855-1010 2 LOCKWASHER, 5/16 12 9002-8660 2 INSULATED HOSE CLIP 13 8850-1005 2 HEX NUT, 5/16-18 14 2486-1170 2 SUPPORT CLAMP 15 8820-1018 2 HEX HD CAPSCREW, 5/16-18 x 3/4 16 9109-1001 1 CLAMP SUPPORT 17 9020-5205 1 JUMPER WIRE 18 9108-6055 1 EXHAUST TUBING 19 9040-2427 1 STARTER RELAY 20 9114-3314 1 WATER TEMPERATURE SENDER 21 8871-1385 1 REDUCER BUSHING 22 8856-1108 1 WASHER, 5/16 23 8319-1011 1 LOCKWASHER, M8 24 8319-1007 1 HEX HD CAPSCREW, M8 x 1.25 x 16

Item Part No. Qty. Description Of Part

25 8594-1016 1 SUPPORT CLAMP 26 9108-3503 1 ALTERNATOR (includes item 27) 27 9108-3504 1 REGULATOR 28 9108-3481 1 NEGATIVE BATTERY CABLE 29 8319-1004 2 HEX HD CAPSCREW, M12 x 1.75 x 30 30 8319-1010 2 LCKWASHER, M12 31 9108-3482 1 POSITIVE BATTERY CABLE 32 8856-1111 1 WASHER, 1/2 33 9114-3122 1 SUPPORT CLAMP 34 9002-7187 1 TY-RAP 35 9108-3456 1 STARTER (torque mounting screws

to 35 ft. lbs.) 36 8871-1284 1 PIPE PLUG, 3/4 37 9020-5792 1 CUSHION CLAMP 38 9139-3003 1 TUBE ASSY 39 9108-3106 1 O-RING 40 9108-4162 1 FAN/ALTERNATOR BELT 41 9108-4001 1 OIL FILTER ELEMENT 42 8866-1384 1 HEX PLUG, 3/8 TUBE 43 9108-3218 1 FUEL FILTER 44 8348-3497 2 HOSE CLAMP 45 11" FUEL LINE HOSE, 3/8

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR

SERVICE.

PCN 971068, 980158, 980764 - DS

* Removed Engine Filter Kit.

5-5

Page 74

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Right Side View - 522D

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

* Removed Engine Filter Kit.

5-5

Page 75

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Right Side View - 522D

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 5-16-00

Item Part No. Qty. Description Of Part

9109-5029 Ref ENGINE ASSY, (includes all items on

page 5-4 except items 45, 46 & 49 thru 53, all items on page 5-5 except items

46, 47 & 48 and all items on page 5-6) 1 8319-1021 13 HEX HD CAPSCREW, M10X1.5X30 2 8319-1013 16 LOCKWASHER, M10 3 9108-6131 1 TUBE SUPPORT 4 9133-6003 1 TUBE SUPPORT 5 8856-1109 3 WASHER, 3/8 6 8319-1006 1 HEX HD CAPSCREW, M10X1.5X40 7 8319-1005 2 HEX HD CAPSCREW, M10X1.5X45 8 8471-2738 2 SPLIT FLANGE CLAMP 9 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2

10 8855-1012 4 LOCKWASHER, 7/16 11 8855-1010 2 LOCKWASHER, 5/16 12 9002-8660 2 INSULATED HOSE CLIP 13 8850-1005 2 HEX NUT, 5/16-18 14 2486-1170 3 SUPPORT CLAMP 15 8820-1018 2 HEX HD CAPSCREW, 5/16-18X3/4 16 9109-1001 1 CLAMP SUPPORT 17 9136-3022 1 JUMPER WIRE 18 9108-6055 1 EXHAUST TUBING 19 9133-5011 1 STARTER RELAY ASSY, (includes the

following items)

7738-3377 1 RELAY 9133-1014 1 RELAY MOUNTING PLATE 8821-1028 2 SOCKET HD CAPSCREW, #10-24X1/2,

GR8

8850-1612 2 HEX NUT, #10-24 8856-1105 2 FLAT WASHER, #10

8855-1007 2 LOCKWASHER, #10 20 9114-3314 1 WATER TEMPERATURE SENDER 21 8871-1385 1 REDUCER BUSHING 22 8856-1108 1 WASHER, 5/16

Item Part No. Qty. Description Of Part

23 8319-1011 1 LOCKWASHER, M8 24 8319-1007 1 HEX HD CAPSCREW, M8X1.25X16 25 8594-1016 1 SUPPORT CLAMP 26 9108-3503 1 ALTERNATOR, (includes item 27) 27 9108-3504 1 REGULATOR 28 9108-3481 1 NEGATIVE BATTERY CABLE 29 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30 30 8319-1010 2 LOCKWASHER, M12 31 9108-3482 1 POSITIVE BATTERY CLAMP 32 8856-1111 1 WASHER, 1/2 33 9114-3122 1 SUPPORT CLAMP 34 9002-7187 1 TY-RAP 35 9108-3456 1 STARTER, (torque mounting screws to

35 ft. lbs.) 36 8871-1284 1 PIPE PLUG, 3/4 37 9020-5792 1 CUSHION CLAMP 38 9139-3003 1 TUBE ASSY 39 9108-3106 1 O-RING 40 9108-4162 1 FAN/ALTERNATOR BELT 41 9108-4001 1 OIL FILTER ELEMENT 42 8866-1384 1 HEX PLUG, 3/8 TUBE 43 9108-3218 1 FUEL FILTER 44 8348-3497 2 HOSE CLAMP 45 11" FUEL LINE HOSE, 3/8 46 8820-1001 2 HEX HD CAPSCREW,1/4-20X1/2, GR5 47 8856-1107 2 FLAT WASHER, 1/4 2 48 8855-1009 2 LOCKWASHER, 1/4

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR

SERVICE.

* Removed Engine Filter Kit.

5-5

Page 76

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Right Side View - 522D

Starting Serial No. 0277120

Original Issue 10-98

Revised 5-16-00

PCN 980469, 980764, MPC 3497 - DS

SERVICE NO TES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

* Removed Engine Filter Kit.

5-5

Page 77

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Right Side View - 522D

Starting Serial No. 0277120

Original Issue 10-98

Revised 5-16-00

SERVICE NO TES:

1). Use Loctite 242, P/N 1440-3364, on all bolt & fitting threads except pipe threads.

2). Use Loctite pipe sealant, P/N 1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420, to crankcase.

Item Part No. Qty. Description Of Part

9139-5001 Ref ENGINE ASSY (includes all items on

page 5-4 except items 50 thru 56, all items on page 5-5 except items 34,

35 & 36 and all items on page 5-6) 1 9139-3003 1 TUBE ASSY 2 8471-2738 2 SPLIT FLANGE CLAMP 3 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2,

GR8 4 8855-1012 4 LOCKWASHER, 7/16 5 8820-1018 2 HEX HD CAPSCREW, 5/16-18X3/4,

GR5 6 8850-1005 2 HEX NUT, 5/16-18 7 9109-1001 1 CLAMP SUPPORT 8 8855-1010 2 LOCKWASHER, 5/16 9 9108-3106 1 O-RING

10 9108-6055 1 EXHAUST TUBING 11 8319-1021 13 HEX HD CAPSCREW, M10X1.5X30,

GR8

12 8319-1013 16 LOCKWASHER, M10 13 9133-6003 1 TUBE SUPPORT 14 9108-6131 1 TUBE SUPPORT 15 9108-3456 1 STARTER 16 9108-3503 1 ALTERNATOR (includes item 40) 17 9108-3218 1 FUEL FILTER 18 8319-1006 1 HEX HD CAPSCREW, M10X1.5X40,

GR8

19 8856-1109 3 WASHER, 3/8 20 8319-1005 2 HEX HD CAPSCREW, M10X1.4X45,

GR8

21 8348-3497 2 HOSE CLAMP 22 9002-8660 2 SUPPORT CLAMP 23 11" HOSE, 5/16 24 8856-1111 1 WASHER, 1/2 25 9114-3122 1 SUPPORT CLAMP, 5/8

Item Part No. Qty. Description Of Part

26 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30,

GR8 27 8319-1010 2 LOCKWASHER, M10 28 9108-3481 1 NEGATIVE BATTERY CABLE 29 9108-3482 1 POSITIVE BATTERY CABLE 30 9002-7187 1 TIEWRAP 31 8871-1284 1 PIPE PLUG, 3/4 32 9020-5792 1 CUSHION CLAMP 33 8866-1384 1 HEX PLUG, 3/8 TUBE 34 8820-1001 2 HEX HD CAPSCREW, 1/4-20x1/2,

GR5 35 8856-1107 2 FLAT WASHER, 1/4 36 8855-1009 2 LOCKWASHER, 1/4 37 2486-1170 3 SUPPORT CLAMP

38 9134-5008 1 STARTER RELAY ASSY (includes the

following seven items)

7738-3377 2 SOLENOID RELAY 8821-1028 4 HEX HD CAPSCREW, #10-24X1/2,

GR5

8850-1612 4 HEX NUT 8855-1007 4 LOCKWASHER 8856-1105 4 WASHER 9133-1014 1 RELAY MOUNTING PLATE

9137-3009 1 JUMPER WIRE 39 9136-3066 1 JUMPER WIRE 40 9108-3504 1 REGULATOR (supplied with alternator) 41 9114-3314 1 WATER TEMPERATURE SENDER 42 8871-1385 1 REDUCER BUSHING

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 980469, 980764, MPC 3497 - DS

* Removed Engine Filter Kit.

5-5

Page 78

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Pump Mount & Flywheel Housing - 522D

Starting Serial No. 0277001 thru 0277085

Original Issue 1-98

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

9109-5029 Ref ENGINE ASSY, (includes all items on

1 8820-1112 2 HEX HD CAPSCREW, 3/4-10x2-1/4,

2 8855-1016 2 LOCK WASHER, 3/4 3 9002-7906 2 ELBOW 90 DEGREES 4 8471-7839 1 HOSE ASSY 5 8471-7852 1 HOSE ASSY 6 Ref HYDROSTATIC TRANS. PUMP,

7 9105-3020 2 TEST COUPLING, (includes

9105-4002 2 VITON O-RING

8 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

9 9002-8695 2 BAND CLAMP

* Changed part number on item 16; description on items 16 & 17.

page 5-4 except 45, 46 & 49 thru 53, and all items on pages5-5 and 5-6)

GR5, (torque to 240-265 ft. lbs.)

(see page 10-16 for details)

viton o-ring)

(includes items 16 & 17)

Item Part No. Qty. Description Of Part

10 9108-3246 1 HOSE 11 9108-3536 1 INTAKE TUBE 12 8866-2011 1 CONNECTOR, (includes o-ring)

8859-1210 1 O-RING 13 8855-1011 8 LOCKWASHER, 3/8 14 8866-2239 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 15 9108-3222 1 STRAIGHT THREAD 90 DEGREE

8859-1207 1 O-RING 16 9134-4048 1 PUMP MOUNT PLATE

17 9108-4312 1 COUPLING ASSY, (bolts included)

18 8866-2008 1 CONNECTOR, (includes o-ring)

8859-1207 1 O-RING 19 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16x5/8,

REDUCER CONNECTOR, (includes o-ring)

GR8, (torque to 40-45 ft. lbs.)

5-6

Page 79

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9109-5029) Engine Pump Mount & Flywheel Housing - 522D

Starting Serial No. 0277086 thru 0277119

Original Issue 8-99

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

9109-5029 Ref ENGINE ASSY, (includes all items on

1 8820-1112 2 HEX HD CAPSCREW, 3/4-10x2-1/4,

2 8855-1016 2 LOCK WASHER, 3/4 3 9002-7906 2 ELBOW 90 DEGREES 4 8471-7839 1 HOSE ASSY 5 8471-7852 1 HOSE ASSY 6 Ref HYDROSTATIC TRANS. PUMP,

7 9105-3020 2 TEST COUPLING, (includes

9105-4002 2 VITON O-RING

8 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

9 9002-8695 2 BAND CLAMP

page 5-4 except 45, 46 & 49 thru 53, and all items on pages5-5 and 5-6)

GR5, (torque to 240-265 ft. lbs.)

(see page 10-16 for details)

viton o-ring)

(includes items 16 & 17)

* Changed part number on item 16; description on items 16 & 17.

Item Part No. Qty. Description Of Part

10 9108-3246 1 HOSE 11 9108-3536 1 INTAKE TUBE 12 8866-2011 1 CONNECTOR, (includes o-ring)

8859-1210 1 O-RING 13 8855-1011 8 LOCKWASHER, 3/8 14 8866-2239 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 15 9108-3222 1 STRAIGHT THREAD 90 DEGREE

8859-1207 1 O-RING 16 9134-4048 1 PUMP MOUNT PLATE

17 9108-4312 1 COUPLING ASSY, (bolts included)

18 8866-2008 1 CONNECTOR, (includes o-ring)

8859-1207 1 O-RING 19 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16x5/8,

REDUCER CONNECTOR, (includes o-ring)

GR8, (torque to 40-45 ft. lbs.)

5-6

Page 80

MATERIAL HANDLER

522D

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Pump Mount & Flywheel Housing - 522D

Starting Serial No. 0277120

Original Issue 10-98

Revised 6-01-05

GND-2 REV-B

FWD GND-1

Item Part No. Qty. Description Of Part

9139-5001 Ref ENGINE ASSY, (includes all items on

1 8820-1112 2 HEX HD CAPSCREW, 3/4-10x2-1/4,

2 9002-7473 2 LOCK WASHER, 3/4 3 9002-7906 2 ELBOW, 90 DEGREES 4 8471-7839 1 HOSE ASSY 5 8471-7852 1 HOSE ASSY 6 Ref HYDROSTATIC TRANS. PUMP,

7 9105-3020 2 TEST COUPLING, (includes

9105-4002 2 VITON O-RING

8 9108-3019 1 PUMP MT. & FLYWHEEL COUPLING,

9 8063-3030 2 BAND CLAMP

page 5-4 except items 50 thru 56, and all items on pages 5-5 & 5-6)

GR5, (torque to 240-265 ft. lbs.)

(see page 10-16 for details)

viton o-ring)

(includes items 16 & 17)

* Changed part number on item 16; description on items 16 & 17.

Item Part No. Qty. Description Of Part

10 9108-3246 1 HOSE 11 9108-3536 1 INTAKE TUBE 12 8866-2011 1 CONNECTOR, (includes o-ring)

8859-1210 1 O-RING 13 8855-1011 8 LOCKWASHER, 3/8 14 8866-2239 1 SWIVEL NUT BRANCH TEE,

15 9108-3222 1 STRAIGHT THREAD 90 DEGREE

8859-1207 1 O-RING 16 9134-4048 1 PUMP MOUNT PLATE

17 9108-4312 1 COUPLING ASSY, (bolts included)

18 8866-2008 1 CONNECTOR, (includes o-ring)

8859-1207 1 O-RING 19 8821-1068 8 SOCKET HD CAPSCREW, 3/8-16x5/8

3/8 TUBE

REDUCER CONNECTOR, (includes o-ring)

GR8, (torque to 40-45 ft. lbs.)

5-6

Page 81

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

(9115-5016) Fuel Tank & Lines

Starting Serial No. 0277001

Original Issue 1-98

Revised 9-17-98

Item Part No. Qty. Description Of Part

9115-5016 1 FUEL TANK ASSY (includes items

1 9115-3031 1 FUEL TANK (includes items 2 & 3) 2 8654-1381 1 FUEL TANK CAP (w/chain) 3 8871-1283 1 HEX SOCKET PIPE PLUG, 1/2 4 8471-2746 1 HOSE NIPPLE, 90 DEGREES, 1/2x3/8

5 9114-3316 1 FUEL SENDER 6 9108-3491 5 GASKETED SCREW, 10-32 7 8348-3497 4 HOSE CLAMP 8 11" FUEL LINE HOSE, 3/8" I.D. 9 9108-3218 1 FUEL FILTER

MPC 3100 PCN 980059 - JH

1 thru 6)

* Changed Qty. on item 4, part number on item 12 and added items 16 thru 18.

Item Part No. Qty. Description Of Part

10 60" FUEL LINE HOSE, 5/16" I.D. 11 9002-8660 1 SUPPORT CLAMP 12 9112-3124 1 WHIZ-LOK SCREW, 5/16-18x1/2

13 8820-1095 4 HEX HD CAPSCREW, 5/8-11X1-1/2, 14 8856-1008 4 WASHER, 5/8

15 8855-1015 4 LOCKWASHER, 5/8 16 8871-2011 1 STREET ELBOW, 90 DEGREES, 1/8

17 8874-1805 1 HOSE NIPPLE

18 8871-1385 1 REDUCING BUSHING, 1/2x1/8

GR5

5-7

Page 82

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS (9108-5139) Radiator Assembly

Starting Serial No. 0277001

Original Issue 1-98

Revised 7-1-99

Item Part No. Qty. Description Of Part

9108-5139 Ref RADIATOR ASSY (includes items

1 9114-3269 1 RADIATOR (includes item 2) 2 9108-4198 1 RADIATOR CAP, 15 PSI 3 9108-3094 1 UPPER RADIATOR HOSE 4 8507-1128 2 HOSE CLAMP

5 9108-3364 1 LOWER RADIATOR HOSE 6 8820-1016 16 HEX HD CAPSCREW, 5/16-18x1/2,

7 8856-1003 12 WASHER, 5/16 8 8855-1010 16 LOCKWASHER, 5/16

9 8368-3308 2 SHOCK MOUNT 10 9020-5918 2 WASHER 11 8852-1206 2 HEX LOCKNUT, 3/8-16 12 8452-1056 1 DRAIN COCK 13 8471-9109 1 HOSE ASSY 14 9108-1181 1 MOUNTING BRACKET 15 9103-3137 2 SHOCK MOUNT 16 8856-1003 4 FLAT WASHER, 5/16

PCN 980576, 980577 - JH

1, 2, 3, one of item 4, 5 thru 8, 12, 13, 14, 18, one of item 19, 20, 21, & 33 thru 36)

GR5

* Changed Description on Radiator Assy; changed the Qty. on items 4 & 17; removed item 31 because of duplicate in parts list; replaced item 31 with 9108-3533 and revised illustration.

Ite m Part No. Qty. Description Of Part

17 7714-3006 10 HEX LOCKNUT, 5/16-18

18 9108-3573 1 OIL COOLER 19 8688-3327 2 HOSE CLAMP 20 9108-1541 1 MOUNTING BRACKET 21 9108-3085 1 RADIATOR SHROUD 22 9108-6174 1 RADIATOR MOUNT 23 8856-1006 4 FLAT WASHER, 1/2 24 8855-1013 4 LOCKWASHER, 1/2 25 8820-1067 4 HEX HD CAPSCREW, 1/2-13x1-1/2

26 9130-1086 1 FLAT BAR 27 9112-3168 1 DUST SHIELD (524D)

9130-3057 1 DUST SHIELD (522D) 28 8856-1003 4 WASHER 29 8820-1021 4 HEX HD CAPSCREW, 5/16-18x1-1/4,

30 8820-1020 2 HEX HD CA PSCREW, 5/16-18x1, GR5 31 9108-3533 2 FENDER WASHER

32 9108-1654 2 BAR 33 9003-0271 1 FITTING 34 8866-2227 1 SWIVEL NUT BRANCH TEE, 3/4 TUBE 35 8866-1345 1 REDUCER ADAPTER 36 8866-1408 1 NUT

GR5

5-8

Page 83

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

Air Cleaner Piping

Starting Serial No. 0277001 thru 0277594

Original Issue 1-98

Revised 6-22-01

NOTE: IF YOUR 522D-524D IS EQUIPPED WITH METAL AIR

CLEANER & TUBING SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9138-5036, SHOWN ON PAGE 5-9, S.S.N. 0277595.

Item Part No. Qty. Description Of Part

1 7710-3138 2 MOUNTING BAND 2 8820-1018 4 HEX HD CAPSCREW, 3/8-16x3/4,

3 8855-1010 4 LOCKWASHER, 3/8" 4 9103-3028 1 INLET CAP 5 9116-3129 6 HOSE CLAMP 6 7738-3154 1 SERVICE INDICATOR 7 9108-3124 1 AIR INTAKE TUBE 8 9108-3126 1 AIR INTAKE ELBOW 9 Ref AIR CLEANER, METAL HOUSING,

10 9116-3137 1 HOSE CLAMP

PCN 000080-DS

GR5

(see page 5-10 for details)

* Added note to illustration.

Item Part No. Qty. Description Of Part

11 9108-3129 1 REDUCING ELBOW 12 9114-3353 1 AIR INTAKE TUBE 13 2492-1332 1 MUFFLER CLAMP, (includes items

14 & 15) 14 1 BRIDGE 15 2 NUT 16 9108-3128 1 90 DEGREE AIR INTAKE ELBOW

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

5-9

Page 84

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

Air Cleaner Piping

Starting Serial No. 0277595 thru current

Original Issue 9-00

Revised 6-22-01

Item Part No. Qty. Description Of Part

9138-5036 1 RETRO FIT KIT, (includes items 1, 2,

9138-1025 1 AIR CLEANER SUPPORT 8856-1003 2 FLAT WASHER, 5/16

Item Part No. Qty. Description Of Part

1 Ref 7" AIR CLEANER, VINYL HOUSING, 2 9140-3512 1 AIR INLET HOOD, (includes item 3)

3 1 CLAMP 4 9138-1024 1 AIR CLEANER SUPPORT 5 9108-3128 1 REDUCING ELBOW 6 9116-3129 1 BAND CLAMP 7 8367-1475 1 SERVICE INDICATOR 8 8855-1010 2 LOCKWASHER, 5/16

9 8319-1028 2 HEX HD CAPSCREW, M8x1.25x25

10 9134-3023 1 UPPER INTAKE TUBE 11 2492-1332 1 MUFFLER CLAMP, (includes items

5 thru 10, 18 and the following two items)

(see page 5-10 for details)

16 & 17)

Item Part No. Qty. Description Of Part

12 9108-3128 1 90 DEGREE AIR INTAKE ELBOW 13 9108-3124 1 AIR INTAKE TUBE 14 9108-3126 1 AIR INTAKE ELBOW 15 9116-3129 5 BAND CLAMP 16 2 NUT 17 1 BRIDGE 18 8820-1018 2 HEX HD CAPSCREW, 5/16-18 x 3/4,

19 8855-1010 2 LOCKWASHER, 5/16

GR5

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 000080-DS

* Added 9138-5036, Retro Fit Kit; revised part number on items 8 & 9.

5-9

Page 85

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

(9020-5663) Air Cleaner

Starting Serial No. 0277001 thru 0277594

Original Issue 1-98

Revised 6-22-01

PCN 000080-DS

NOTE: IF YOUR MACHINE IS EQUIPPED WITH THE

METAL AIR CLEANER SHOWN ON THIS PAGE, IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT 9138-5036, SHOWN ON PAGE 5-9, S.S.N. 0277595.

Item Part No. Qty. Description Of Part

9020-5663 1 AIR CLEANER, (includes items 1 thru 5) 1 9020-6606 1 COVER W/NUT 2 9020-6262 1 ELEMENT 3 9020-1414 1 WING NUT W/SEAL 4 9020-0807 1 VACUATOR 5 1 BODY, METAL HOUSING, (not sold

6 9133-3017 1 AIR CLEANER DECAL 7 9133-3024 1 AIR FILTER DECAL

separately order P/N 9020-5663)

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

* Added note to illustration.

5-10

Page 86

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

(9138-3065) 7" Air Cleaner

Starting Serial No. 0277595 thru current

Original Issue 9-00

Item Part No. Qty. Description Of Part

9138-3065 1 7 " AIR CLEANER (includes all items) 1 8027-4006 1 VACUATOR VALVE 2 9138-4010 1 COVER ASSEMBLY 3 9140-3102 1 FILTER ELEMENT 4 9140-3103 1 SAFETY ELEMENT 5 1 BODY, VINYL HOUSING (not sold

separately order P/N 9138-3065)

SVC

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

5-10

Page 87

MATERIAL HANDLER

522D-524D

ENGINE & ATTACHING PARTS

Exhaust System

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

1 9108-3560 1 TAIL PIPE 2 8368-3175 2 MUFFLER CLAMP (includes items

3 & 4) 3 2 BRIDGE 4 4 NUT 5 9108-3250 1 MUFFLER 6 9112-3165 1 EXHAUST PIPE 7 9116-3268 2 FLEX PIPE CLAMP 8 9104-3150 1 FLEXIBLE TUBING 9 9108-6055 1 EXHAUST TUBE

10 8319-1013 4 LOCKWASHER, M10 11 8319-1021 4 HEX HD CAPSCREW, M10x1.5x30

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE

FOR SERVICE.

5-11

Page 88

MATERIAL HANDLER

522D-524D

TO BRAKE LINE SEE PAGE 8-1

DRIVE TRAIN (9108-5110) Front Axle Assembly - 524D (9109-5020) Front Axle Assembly - 522D

Starting Serial No. 0277001

Original Issue 1-98

Revised 6-1-98

Item Part No. Qty. Description Of Part

9108-5110 1 FRONT AXLE ASSY - 524D

9109-5020 1 FRONT AXLE ASSY - 522D 1 Ref FRONT AXLE (see page 6-2 for 2 Ref FRONT DRIVE MOTOR 3 8859-1205 2 O-RING

4 8866-2006 2 CONNECTOR (includes item 3) 5 8859-1204 2 O-RING 6 8866-2005 2 CONNECTOR (includes item 5) 7 9112-3130 1 PARK BRAKE TUBE LINE

PCN 980393 - JH

(includes items 1 thru 15) (includes items 1 thru 15) details) (see page 10-17 for details)

*Changed part numbers on items 12 & 14 and added torque note to item 12.

Item Part No. Qty. Description Of Part

8 8866-2106 1 ELBOW, 90 DEGREES (swivel nut) 9 9112-3127 1 SERVICE BRAKE TUBE LINE

10 8866-2224 1 SWIVEL NUT BRANCH TEE, 11 9114-3172 1 MINI CHECK VALVE

12 7738-3580 4 HIGH NUT, 3/4-16, (torque nuts to

13 9002-7473 4 HARD WASHER, 3/4 14 8820-1616 4 HEX HD CAPSCREW, 3/4-16x3-1/2,

15 8866-2194 1 HEX SOCKET HD PLUG, (includes

8859-1206 1 O-RING

3/8 TUBE

265-290 ft. lbs.)

GR5 o-ring)

6-1

Page 89

MATERIAL HANDLER

522D-524D

DRIVE TRAIN

(9112-3119) Front Axle

Starting Serial No. 0277001

Original Issue 1-98

Revised 3-18-98

G-T ech Report #MH97-7 KG

Item Part No. Qty. Description Of Part

9112-3119 1 FRONT AXLE (includes all items on 1 Ref WHEEL FLANGE ASSY (see page 2 Ref LEFT & RIGHT HOUSING ASSY 3 9114-4326 1 CENTER HOUSING ASSY (includes 4 Ref BRAKE ASSY (see page 6-4 for 5 Ref CARRIER ASSY (see page 6-3 6 9114-4327 3 DRAIN PLUG

7 9114-4328 1 VENT PLUG 8 9114-4329 2 LUBE FITTING 9 9108-4046 2 BUSHING

10 9108-4047 2 TRUNNION OIL SEAL 11 9114-1511 1 COVER

12 8871-1284 1 LEVEL PLUG

13 9114-4332 8 CAPSCREW, M8x1.25x16.0

pages 6-2, 6-3, 6-4 & 6-5) 6-5 for details) (see page 6-5 for details) item 9) details) for details)

* Changed part numbers on items 11 & 12.

6-2

Page 90

MATERIAL HANDLER

522D-524D

DRIVE TRAIN

Carrier Assembly

Starting Serial No. 0277001

Original Issue 1-98

Revised 10-24-03

Item Part No. Qty. Description Of Part

9114-4382 Ref LIMITED SLIP PLATE STACK KIT 9114-4383 Ref PINION CAGE SHIM KIT (includes 9114-4384 Ref DRIVE PINION SHIM KIT (includes 9114-4385 Ref LIMITED SLIP SHIM KIT (includes

1 9114-4386 4 CAPSCREW 2 9114-4387 2 ADJUSTER RING LOCK 3 9114-4388 2 ADJUSTER RING 4 8307-3828 2 BEARING CUP 5 9114-4389 2 BEARING CONE 6 9114-4390 1 DIFFERENTIAL CASE

7 9114-4391 12 CAPSCREW, M10x1.0x30.0 8 8348-3584 12 WASHER 9 9114-4392 1 SPIRAL GEAR & PINION

10 8 DRIVE FRICTION DISC (included in 11 6 DRIVEN FRICTION DISC (included 12 2 SHIM (0.33) (included in shim kit)

13 2 COMPRESSION DISC (included in 14 2 THRUSTWASHER (included in 15 9114-4393 2 SIDE GEAR

16 9114-4394 1 SPIDER 17 9114-4395 4 THRUSTWASHER

(includes items 10, 11, 12, 13 & 14) item 23) item 27) item 12)

9114-4382 kit) 9114-4382 kit)

2 SHIM (0.38) (included in shim kit) 2 SHIM (0.25) (included in shim kit) 2 SHIM (0.13) (included in shim kit)

9114-4382 kit) 9114-4382 kit)

* Changed description on item 6.

Item Part No. Qty. Description Of Part

18 9114-4396 4 PINION GEAR 19 8348-3584 12 WASHER 20 9114-4397 12 CAPSCREW, M10x1.5x80.0 21 9020-7204 1 BEARING CONE 22 9020-0440 1 BEARING CUP 23 4 SHIM (0.05) (included in shim kit)

2 SHIM (0.125) (included in shim kit) 3 SHIM (0.20) (included in shim kit) 1 SHIM (0.50) (included in shim kit)

24 9114-4398 1 PINION CAGE ASSY (includes

items 22 & 29) 25 9114-4399 8 WASHER 26 9114-4400 8 CAPSCREW, M12x1.75x40.0 27 1 SHIM (1.20) (included in shim kit)

1 SHIM (1.25) (included in shim kit) 1 SHIM (1.30) (included in shim kit) 1 SHIM (1.35) (included in shim kit) 1 SHIM (1.40) (included in shim kit) 1 SHIM (1.45) (included in shim kit)

1 SHIM (1.50) (included in shim kit) 28 9114-4401 1 BEARING CONE 29 9114-4402 1 BEARING CUP 30 9114-4403 1 MOTOR ADAPTER FLANGE 31 8348-3584 8 WASHER 32 9114-4404 8 CAPSCREW, .3750-16UNC-2Ax1.25 33 9114-4405 1 DRIVEN SLEEVE 34 9114-4406 1 PINION NUT, M24x1.5 35 9114-4407 1 DRIVE SLEEVE 36 9114-4408 1 SNAP RING

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

6-3

Page 91

MATERIAL HANDLER

522D-524D

DRIVE TRAIN

Brake Assembly

Starting Serial No. 0277001

Original Issue 12-97

Revised 5-26-05

Item Part No. Qty. Description Of Part

9114-4442 Ref BRAKE SEAL KIT (includes items

9114-4369 Ref BRAKE PISTON PLATE KIT

9114-4370 Ref BRAKE PLATE & SEAL KIT (includes

9114-4371 Ref PISTON BRAKE SHIM KIT (includes

1 9114-4372 1 BRAKE HOUSING (right side only -

2 9114-4373 4 HYDRAULIC LINE BLEEDER 3 Ref DRAIN PLUG (see page 6-2 for

4 9114-4374 3 CAPSCREW - RIGHT SIDE ONLY,

5 9112-4094 2 BRAKE PISTON & PLATE ASSY

6 6 O-RING 7 2 O-RING

6, 7, & 14), (services both sides)

(includes items 15, 16, 17 & 18),

(services one side)

items 6, 7, 14, 15, 16, 17 & 18),

(services one side)

item 8), (services one side)

left side included in center housing)

details)

M8X1.25x40.0

(includes items 6, 7, 9, 10, 14, 15, & 20)

* Revised inclusion notes on kits.

Item Part No. Qty. Description Of Part

8 8 SHIM (0.075) (included in shim kit)

8 SHIM (0.125) (included in shim kit)

8 SHIM (0.255) (included in shim kit)

8 SHIM (0.555) (included in shim kit)

9 9114-4376 2 BRAKE PISTON 10 9114-4377 24 SPRING 11 9114-4378 16 SPRING 12 8688-1421 16 WASHER 13 9114-4379 16 RETURN SPRING BOLT 14 2 O-RING 15 2 BRAKE ACTUATING PLATE 16 8 FRICTION DISC 17 8 STATIONARY DISC 18 2 BRAKE REACTION PLATE 19 9114-4380 6 BRAKE DISC LOCKPIN 20 9114-4381 42 CAPSCREW, M6x1.0x12.0 (allen)

NOTE: QUANTITIES SHOWN ARE

FOR BOTH SIDES.

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

6-4

Page 92

MATERIAL HANDLER

522D-524D

DRIVE TRAIN

(9114-4339) (9114-4337) Left/Right Housing Assembly

(9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

1 9114-4333 2 AXLE SHAFT ASSY (includes items

2, 3, 4 & 5) 2 9114-4334 28 CAPSCREW, M20X1.5x50.0 3 9114-4335 2 WHEEL FLANGE ASSY (includes

item 4) 4 9020-3543 24 WHEEL BOLT 5 9114-4336 2 SHAFT OIL SEAL 6 8698-4451 2 BEARING CONE 7 8698-4452 2 BEARING CUP 8 9114-4337 1 HOUSING ASSY - RIGHT SIDE

(shown)(includes items 7, 16 & 17)

9114-4338 Ref RING GEAR & HOUSING ASSY -

RIGHT SIDE (shown) (includes items

7, 16, 17 & 29)

9114-4339 1 HOUSING ASSY - LEFT SIDE

(not shown) (includes items 7 & 17)

9114-4340 Ref RING GEAR & HOUSING ASSY -

LEFT SIDE (not shown) (includes

items 7, 17 & 29) 9 9114-4341 4 SET SCREW

10 9114-4342 32 WASHER 11 9114-4343 8 NUT, M14x1.5-6H 12 9114-4344 14 CAPSCREW - RIGHT SIDE,

M14x1.5x212.0

9114-4345 14 CAPSCREW - LEFT SIDE,

M14x1.5x120.0

13 9114-4346 2 SPACER - 19mm

9114-4347 4 SPACER - 26mm

Item Part No. Qty. Description Of Part

14 9114-4348 4 CAPSCREW - USE W/26mm SPACER,

M14x1.5x85 (position at 7 & 5 o'clock)

9114-4349 2 CAPSCREW - USE W/19mm SPACER,

M14x1.5x78 (position at 12 o'clock)

15 9114-4350 2 STUD - RIGHT SIDE, M14x1.5x232.0

9114-4351 2 STUD - LEFT SIDE, M14x1.5x112.0 16 9114-4352 2 BUSHING 17 9114-4353 2 BEARING CUP 18 9114-4354 2 BEARING CONE 19 9114-4355 2 SPIDER ASSY (includes items

20 & 24) 20 9114-4356 6 CAPSCREW, M10x23.0 21 9114-4357 6 THRUSTWASHER 22 9114-4358 6 KIT ROLLER 23 9114-4359 6 SPACER 24 9114-4360 6 PLANETARY PINION SHAFT 25 9114-4361 6 WASHER 26 9114-4362 6 SNAP RING 27 9114-4363 6 PLANETARY PINION 28 9114-4364 1 SUN GEAR (287.0mm) - RIGHT SIDE

(shown)

9114-4365 1 SUN GEAR (247.0mm) - LEFT SIDE

(not shown) 29 9114-4366 2 RING GEAR 30 9114-4367 2 ADJUSTING NUT 31 9114-4368 2 CAPSCREW (adjusting nut lock)

NOTE: QUANTITIES SHOWN ARE

FOR BOTH SIDES.

6-5

Page 93

MATERIAL HANDLER

524D

DRIVE TRAIN

(9112-3145) Rear Steering Axle Drive Hub - 524D

Starting Serial No. 0277001

Original Issue 1-98

BEARING LOCKNUT TOOL - 9114-4325

Item Part No. Qty. Description Of Part

9112-3145 1 REAR DRIVE HUB (includes

all items) 1 9112-4001 1 COUPLING, 8" 2 9112-4113 1 INPUT SHAFT 3 9112-4114 1 SPINDLE 4 9112-4007 1 BOOT SEAL 5 9112-4004 1 OIL SEAL 6 9112-4010 1 BEARING CONE 7 9112-4009 1 BEARING CUP 8 9104-4311 12 WHEEL BOLT 9 9114-4178 1 HUB

10 9114-4179 1 BEARING CUP 11 9114-4180 1 BEARING CONE 12 9114-4181 1 THRUSTWASHER 13 9114-4182 1 LOCKWASHER 14 9114-4183 1 BEARING LOCKNUT 15 9112-4014 2 RETAINING RING 16 9103-4390 2 THRUSTWASHER 17 9114-4175 1 DISENGAGE SPRING 18 9114-4184 1 REAR GEAR

Item Part No. Qty. Description Of Part

19 9104-4101 1 MAGNETIC PLUG 20 9114-4185 1 SECONDARY CARRIER ASSY 21 9114-4186 1 PRIMARY CARRIER ASSY 22 9114-4187 1 PRIMARY SUN GEAR 23 9104-4105 1 THRUSTWASHER 24 9104-4106 1 PLUNGER 25 9104-4107 1 O-RING 26 9114-4188 1 COVER 27 9114-4189 12 HEX HD BOLT, GR8 28 9112-4027 12 FLATWASHER 29 9112-4028 1 PIP E PLUG 30 9112-4024 1 DI SENGAGE C OVER 31 9112-4025 2 HEX HD BOLT

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE

QUANITIES SHOWN ARE FOR ONE HUB ASSEMBLY ONLY.

6-6

Page 94

MATERIAL HANDLER

522D

DRIVE TRAIN

(9109-3006) Rear Steering Axle Non-Drive Hub - 522D

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

9109-3006 1 NON-DRIVING HUB ASSY

(includes all items) 1 9104-4311 12 WHEEL BOLT 2 9109-4008 1 OUTPUT SHAFT 3 9112-4007 1 SEAL BOOT 4 9112-4004 1 OIL SEAL 5 9112-4010 1 BEARING CONE 6 9112-4009 1 BEARING CUP 7 9112-4008 1 HUB 8 9112-4005 1 BEARING CONE 9 9112-4006 1 BEARING CUP

10 9112-4011 1 THRUSTWASHER 11 9109-4004 1 SPLINED SPACER 12 9109-4015 1 LOCKSCREW 13 9109-4003 1 LOCKNUT 14 9109-4001 1 COVER 15 9112-4016 1 MAGNETIC PLUG 16 9112-4028 1 PIPE PLUG 17 9109-4013 12 HEX HD BOLT 18 9112-4027 12 WASHER

6-7

Page 95

MATERIAL HANDLER

522D-524D

DRIVE TRAIN

Wheels & Tires

Starting Serial No. 0277001

Original Issue 1-98

Item Part No. Qty. Description Of Part

9112-5002 1 R.H. TIRE ASSY (includes items

1, 3 & 4)

9112-5003 1 L.H. TIRE ASSY (includes items

1, 3 & 4) 1 9104-3298 1 WHEEL 2 9104-3146 12 LUG NUT 3 9108-3385 1 VALVE 4 9103-3104 1 TUBE (not illustrated)

6-8

Page 96

MATERIAL HANDLER

522D-524D

CONTROLS

Tilt & Sway

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

PCN 980009 - JH

Item Part No. Qty. Description Of Part

9138-5008 1 SWAY LEVER ASSY (includes items 1, 2

9138-5009 1 TILT LEVER ASSY (includes items 1, 3 &

1 9020-0638 2 KNOB 2 9138-6006 1 SWAY LEVER WELDMENT

3 9138-6007 1 TILT LEVER WELDMENT

4 9002-8662 3 WAVE BEND WASHER 5 8856-1113 9 FLAT WASHER, 5/8 6 9108-1354 1 SHAFT 7 8863-1338 1 COTTER PIN, 3/16X1-3/4 8 8882-1004 2 YOKE END

9 8850-1406 2 HEX JAM NUT, 3/8-24 10 9002-7987 2 SPRING CLEVIS 11 9108-6081 2 ROD LINKAGE 12 9002-1552 2 CLEVIS PIN 13 8863-1301 2 COTTER PIN, 1/16X1/2 14 9108-3136 4 BUSHING

& two of item 14) two of item 14)

* Moved items 2 & 3 to top of parts list and replaced items 2 & 3 with 9138-6006 & 9138-6007.

7-1

Page 97

MATERIAL HANDLER

522D-524D

13 14 15

CONTROLS

(9114-3342) Accelerator Pedal Assembly

Starting Serial No. 0277001 thru 0277119

Original Issue 1-98

Revised 1-18-02

VIEW SHOWN WITH BOOT

& PIN REMOVED

7 8

13 14 15 16

13 14 15

2 3

THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT (item 1, not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY.

Item Part No. Qty. Description Of Part

9114-3342 1 ACCELERATOR PEDAL ASSY, 9114-4432 1 CABLE ATTACH KIT, (includes items 9114-4197 1 BOOT KIT, (includes items 6 thru 9)

9114-4433 1 HEEL REST KIT, (includes items 10

1 9112-1210 1 THROTTLE CABLE SUPPORT 2 1 CLEVIS 3 1 PIN

4 1 LOCK PLATE 5 1 CAPSCREW 6 1 BOOT 7 1 PIN 8 1 HAIRPIN COTTER 9 1 JAM NUT

(includes items 2 thru 11) 2 thru 5)

& 11)

1 HAIRPIN COTTER, (not shown)

10 11

4 5

TO ENGINE

Item Part No. Qty. Description Of Part

10 1 HEEL REST 11 2 SCREW, (self tap) 12 Re f THROTTLE CABLE, (see page 5-1

13 8820-1003 5 HEX HD CAPSCREW, 1/4-20X3/4, 14 8855-1009 5 LOCKWASHER, 1/4

15 8850-1004 5 HEX NUT, 1/4-20

16 8856-1107 1 FLAT WASHER, 1/4 17 9020-7801 1 SPRING

for details) GR5

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

SVC

* Revised illustration & quantity on item 15; removed Cable Support Kit and items 18 & 19.

7-2

Page 98

MATERIAL HANDLER

522D-524D

13 14

CONTROLS

(9114-3342) Accelerator Pedal Assembly

Starting Serial No. 0277120

Original Issue 8-99

Revised 1-18-02

VIEW SHOWN WITH BOOT

& PIN REMOVED

7 8

10 11

Item Part No. Qty. Description Of Part

9114-3342 1 ACCELERATOR PEDAL ASSY,

9114-4431 1 CABLE SUPPORT KIT, (includes

9114-4432 1 CABLE ATTACH KIT, (includes items 9114-4197 1 BOOT KIT, (includes items 6 thru 9)

9114-4433 1 HEEL REST KIT, (includes items 10

1 1 THROTTLE CABLE SUPPORT 2 1 CLEVIS 3 1 PIN

4 1 LOCK PLATE 5 1 CAPSCREW 6 1 BOOT

(includes items 1 thru 11 & 15) items 1 & 15) 2 thru 5)

& 11)

1 HAIRPIN COTTER, (not shown)

TO ENGINE

Item Part No. Qty. Description Of Part

7 1 PIN 8 1 HAIRPIN COTTER

9 1 JAM NUT 10 1 HEEL REST 11 2 SCREW, (self tap) 12 Re f THROTTLE CABLE, (see page 5-1

13 8820-1003 3 HEX HD CAPSCREW, 1/4-20X3/4,

14 8855-1009 3 LOCKWASHER, 1/4

15 2 FLANGE NUT

for details) GR5

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

SVC

* Revised illustration, inclusion notes on Accelerator Pedal Assy and Cable Support Kit, quantity of

items 13 & 14 and revised item 15; removed items 16 & 17 and note above parts list.

7-2

Page 99

MATERIAL HANDLER

522D-524D

NO TE: WHEN ITEM 9 IS ORDERED,

REPLACE SCREWS PR OVIDED FROM VENDOR WITH ITEM 11.

Tie Strap &

Boot Kit

CONTROLS

Steering Column & Attaching Parts

Starting Serial No. 0277001

Original Issue 1-98

Revised 12-8-00

PCN 990454-SDS

Item Part No. Qty. Description Of Part

9114-4190 Ref STEERING CONTROL UNIT SEAL 9114-4448 1 TIE STRAP & BOOT KIT

1 9133-3043 1 STEERING CAP

2 9114-4191 1 STEERING WHEEL NUT 3 8830-1311 2 FLAT HD MACHINE SCREW,

4 9020-2230 1 SPINNER KNOB 5 8850-1616 2 HEX NUT, 1/4-20 6 9060-0273 1 STEERING WHEEL 7 9114-4192 1 WASHER 8 9116-3012 1 STEERING COLUMN, (includes

9 9136-3025 1 F/N/R SHIFTER, (includes item 10) 10 9114-4458 1 CLAMP SET 11 8319-1059 2 HEX HD CAPSCREW, M5X0.8,

12 8820-1035 2 HEX HD CAPSCREW, 3/8-16X1 13 8855-1011 4 LOCKWASHER, 3/8 14 9112-3126 1 STEERING CONTROL UNIT 15 Ref DASH WIRING HARNESS, (see

16 8820-1033 2 HEX HD CAPSCREW, 3/8-16X3/4, 17 8668-3122 1 TIEWRAP

KIT

1/4-20X1

items 2 & 7)

(torque to 30-35 in. lbs.)

page 11-1 for details) GR5

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR SERVICE.

* Changed part number on item 1.

7-3

Page 100

MATERIAL HANDLER

522D-524D

TO P ARK

BRAKE

TO FLO W

DIVIDER VALVE

TO SERVICE

BRAKE

CONTROLS

Floorplate Components

Starting Serial No. 0277001

Original Issue 1-98

Revised 8-13-99

UNDERSIDE VIEW OF FLOORPLATE

JOYSTICK

FROM

JOYSTICK

TO HYDRAULIC

RESERVOIR

FROM ENGINE

TO HYDRAULIC

RESERVOIR

FROM ENGINE

PCN 980002 - JH

SECTION A-A

SECTION B-B

* Added Part No. to item 12; changed Description on items 12 & 21; changed Part No. on item 18 and revised illustration.

7-4