Graco ULTRA 600 231–307 Series A, ULTRA 600 231–325 Series A Instructions-parts List Manual

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Page 1

INSTRUCTIONS–P

ARTS LIST

308–319

This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

ELECTRIC, 120 VAC

ULTRA) 600 Airless Paint Sprayer

2750

psi (195 bar) MAXIMUM WORKING PRESSURE

Model 231–307, Series A

Complete T

ip Guard and SwitchT

Model 231–325, Series A

Basic

sprayer with hoses, gun, RAC IV DripLess

ip

sprayer only



Rev A

NOTE: This

is an example of the DANGER label on your sprayer

bel is available in other languages, free of charge. See page 39 to order

FIRE EXPLOSION HAZARD

Spray

painting,

uids

in confined areas can result in fire or explosion.

Use

outdoors or in extremely well ventilated areas. Ground

ment,

hoses, containers and objects being sprayed.

Avoid

all ignition sources such as

cloths,

open flames

rettes,

arcs from connecting or disconnecting power cords or turn

ing

light switches on and off.

Failure

to follow this warning can result in death or serious injury

flushing or cleaning equipment with flammable liq

such as pilot lights, hot objects such as ciga

static electricity from plastic drop

READ

AND UNDERST

GRACO INC. P.O. BOX 1441

. This la

AND

Liquids

equip

AND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

can be injected into the body by high pressure airless spray

leaks – especially hose leaks.

Keep

body clear of the nozzle. Never stop leaks with any part of the

body.

Drain all pressure before removing parts. A

gering

of gun by always setting safety latch when not spraying. Never spray without a tip guard. In case of accidental skin injection, seek immediate

“Surgical Failure to follow this warning can result in amputation or serious

injury.

reatment”.

MINNEAPOLIS, MN

COPYRIGHT

1994, GRACO INC.

SKIN INJECTION HAZARD

55440–1441

02982

void accidental trig

Page 2

Table

of Contents

Warnings 3. Setup 9 Startup 12 Shutdown Flushing 15 Troubleshooting 17 General Motor Test 22. Motor Displacement Motor 28 Motor Power

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

and Care

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair Information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Board

Supply Cord

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

14.

21.

23.

24.

29.

On/Off

Switch

Drive

Housing, Connecting Rod, Crankshaft Pressure Transducer 32. Pressure T Suction Drain Valve 35. Complete Displacement Dimensions 39 Accessories 39 Graco Phone

Hose

Ultra)Warranty

Numbers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

ransducer Seal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sprayer Parts

Pump Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

and Disclaimers

. . . . . . . . .

29.

30.

33.

34.

36.

38.

40.

 

Page 3

High

Observe All W

WARNINGS

Pressure Spray Can Cause Serious Injury

arnings. Read and understand all instruction manuals before operating equipment.

FIRE OR EXPLOSION HAZARD

. For Professional Use Only.

General

This from the gun, leaks or ruptured components can inject fluid through your skin and into your body and cause extremely serious bodily injury fluid injected or splashed into the eyes or on the skin can cause serious damage.

NEVER point the spray gun at anyone or at any part of the body try to “blow back” paint; this is NOT an air spray system.

ALWA spraying.

ALWA fore cleaning or removing the spray tip or servicing any sys tem equipment.

NEVER try to stop or deflect leaks with your hand or body Be sure equipment safety devices are operating properly

before each use.

Medical

any fluid appears to penetrate your skin, get

MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT

Spray

Be each use. Do not remove or modify any part of the gun; this can cause a malfunction and result in serious bodily injury

Safety

equipment generates very high fluid pressure. Spray

, including the need for amputation. Also,

. NEVER put hand or fingers over the spray tip. NEVER

YS have the tip guard in place on the spray gun when

YS follow the

Alert––Airless Spray W

. T

ell the doctor exactly what fluid was injected.

Note to Physician

jury

. It is important to treat the injury surgically as soon as

possible. T

oxicity is a concern with some exotic coatings injected

directly into the blood stream. Consultation with a plastic

surgeon or reconstructive hand surgeon may be advisable

Do not delay treatment to research toxicity

Pressure Relief Procedure

, below

ounds

EMERGENCY

Injection in the skin is a traumatic in

, be

Gun Safety Devices

sure all gun safety devices are operating properly before

Safety Latch

Whenever the gun safety latch in the closed or “safe” position, making the gun inoperative. Failure to set the safety latch can result in accidental triggering of the gun.

you stop spraying, even for a moment, always set

Diffuser

The gun dif injection regularly. then remove the spray tip. Aim the gun into a metal pail, hold ing the gun firmly to the pail. Using the lowest possible pres sure, trigger the gun. If the fluid emitted irregular stream, replace the dif

fuser breaks up spray and reduces the risk of fluid

when the tip is not installed. Check dif

Follow the

Pressure Relief Procedure

is not

fuser immediately

Tip Guard

ALWAYS spraying. The tip guard alerts you to the fluid injection hazard and helps reduce, but does not prevent, the risk of acciden tally placing your fingers or any part of your body close to the spray tip.

have the tip guard in place on the spray gun while

Trigger Guard

Always

have the trigger guard in place on the gun when spraying to reduce the risk of accidentally triggering the gun if it is dropped or bumped.

Spray T

Use the spray tip clogs while spraying, engage the gun safety

latch immediately

cedure

NEVER wipe of is fully relieved and the gun safety latch is engaged.

ip Safety

extreme caution when cleaning or changing spray tips. If

and then remove the spray tip to clean it.

. ALWAYS follow the

f build–up around the spray tip until pressure

Pressure Relief Pro

fuser operation

, below

dif

fused into an

Pressure

reduce the risk of serious bodily injury injection, splashing fluid or solvent in the eyes or on the skin, or injury from moving parts or electric shock, always follow this procedure whenever you shut of when checking or servicing any part of the spray system, when installing, cleaning or changing spray tips, and when ever you stop spraying.

Engage the gun safety latch.

2. Turn the ON/OFF switch to OFF.

Unplug the power supply cord.

Relief Procedure

1,5

, including fluid

f the sprayer

Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trig ger the gun to relieve pressure.

Engage the gun safety latch.

Open the pressure drain valve, having a container ready to catch the drainage. Leave the valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely

clogged, or that pressure has not been fully relieved after following the steps above,

guard retaining nut or hose end coupling to relieve pres sure gradually hose.

, then loosen completely

VERY SLOWL

. Now clear the tip or

Y loosen the tip

02983

 

Page 4

MOVING PARTS HAZARD

Moving

parts can pinch or amputate your fingers or other body parts. KEEP CLEAR of moving parts when starting or operating the sprayer

dure

on page 3 before checking or servicing any part of the

sprayer

, to prevent it from starting accidentally

. Follow the

Pressure Relief Proce

EQUIPMENT MISUSE HAZARD

General

Any overpressurizing, modifying parts, using incompatible chemi cals and fluids, or using worn or damaged parts, can cause them to rupture and result in fluid injection, splashing in the eyes or on the skin, or other serious bodily injury plosion or property damage.

NEVER alter or modify any part of this equipment; doing so could cause it to malfunction.

CHECK all spray equipment regularly and repair or replace worn or damaged parts immediately

Always wear protective eyewear rator as recommended by the fluid and solvent manufacturer

System

This

working pressure

cessories used are rated to withstand this pressure. DO NOT exceed the maximum working pressure of any component or accessory used in the system.

Fluid and Solvent Compatibility

BE compatible with the wetted parts shown in the

DATA

facturer’ Do

halogenated hydrocarbon solvents or fluids containing such solvents in this equipment, which contains aluminum and/or zinc parts. Such use could result in a serious chemical reac tion, with the possibility of explosion, which could cause death, serious bodily injury and/or substantial property damage.

Safety

misuse of the spray equipment or accessories, such as

, or fire, ex

, gloves, clothing and respi

Pressure

sprayer can develop

SURE that all fluids and solvents used are chemically

on page 39. Always read the fluid and solvent manu

s literature before using them in this sprayer

not use 1,1,1-trichloroethane, methylene chloride, other

Be sure that all spray equipment and ac

195 bar (2750 psi)

maximum

TECHNICAL

HOSE SAFETY

High

pressure fluid in the hoses can hose develops a leak, split or rupture due to any kind of wear damage or misuse, the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage.

All fluid hoses must have spring guards on both ends!

Spring guards help protect the hose from kinks or bends at or close to the coupling which can result in hose rupture.

TIGHTEN all fluid connections securely before each use. High pressure fluid can dislodge a loose coupling or allow high pressure spray to be emitted from the coupling.

NEVER entire hose for cuts, leaks, abrasion, bulging cover or movement of the hose couplings. If any of these conditions exist, replace the hose immediately high pressure hose or mend it with tape or any other device. A repaired hose cannot contain the high pressure fluid.

Handle move equipment. Keep hoses clear of moving parts and hot surfaces of the pump and gas engine. Do not use fluids or solvents which are not compatible with the inner tube and cover of the hose. DO NOT expose Graco hose to tempera tures above 180 F (82C) or below –40 F (–40

use a damaged hose. Before each use, check the

and route hoses carefully

Hose Grounding Continuity

Proper

hose grounding continuity is essential to maintaining a grounded spray system. Check the electrical resistance of your fluid hoses at least once a week. If your hose does not have a tag on it which specifies the maximum electrical resis tance,

contact the hose supplier or manufacturer

mum

resistance limits. Use a resistance meter in the appro priate range for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it imme diately

. An ungrounded or poorly grounded hose can make

your system hazardous. Also read FIRE OR EXPLOSION

HAZARD.

be very dangerous. If the

, or damage

. DO NOT try to recouple

. Do not pull on hoses to

 C).

for the maxi

FIRE OR EXPLOSION HAZARD

Static

electricity is created by the flow of fluid through the pump and hose. If every part of the spray equipment is not properly grounded, sparking may occur become hazardous. Sparking may also occur when plugging in or unplugging a power supply cord. Sparks can ignite fumes from solvents and the fluid being sprayed, dust parti cles and other flammable substances, whether you are spraying indoors or outdoors, and can cause a fire or explo sion and serious bodily injury and property damage. Plug the sprayer into a grounded outlet at least 20 ft. (6 m) sprayer.

you experience any static sparking or even a slight shock while using this equipment, Check the entire system for proper grounding. Do not use the system again until the problem has been identified and cor rected.

stop spraying immediately

, and the system may

from the

Grounding

reduce the risk of static sparking, ground the sprayer and all other spray equipment used or located in the spray area. CHECK your local electrical code for detailed grounding in structions for your area and type of equipment. BE SURE to ground all of this spray equipment:

Sprayer:

an adapter be rated for at least 15

plug into a properly grounded outlet. Do not use

. Extension cords must have three wires and

amps.

Fluid hoses:

500 ft (150 m) combined hose length to ensure grounding continuity

Spray gun:

properly grounded fluid hose and sprayer

Object being sprayed:

Fluid supply container:

All solvent pails used when flushing,

code. Use only metal pails, which are conductive. Do not place the pail on a non–conductive surface, such as pa per or cardboard, which interrupts the grounding continu ity.

o maintain grounding continuity when flushing or reliev

ing pressure

the side of a grounded metal pail, then trigger the gun.

Flushing

Reduce splashing by following the flushing procedure given on page 15 of this manual. Follow the page 3, and remove the spray tip before flushing. Hold a metal part of the gun firmly to the side of a grounded metal pail and use the lowest possible fluid pressure during flushing.

the risk of fluid injection injury

use only grounded hoses with a maximum of

. See

Hose Grounding Continuity.

obtain grounding through connection to a

according to local code.

, always hold a metal part of the gun firmly to

Safety

Pressure Relief Procedure

IMPORTANT

United

States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards

– particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.

4 308-319

according to local

, static sparking, or

Page 5

Avertissement

pulvérisation à haute pression peut causer des blessures très graves.

Réservé exclusivement à l’usage professionnel. Observer toutes les consignes de sécurité.

Bien lire et bien comprendre tous les manuels d’instructions avant d’utiliser le matériel.

RISQUES D’INJECTION

Consignes

Cet appareil produit un fluide à très haute pression. Le fluide pulvérisé fuites

ou de ruptures peut pénétrer sous la peau ou à l’interieur

corps et entrainer des blessures très graves, voir même une amputation. sant ou entrant dans les yeux peut aussi entrainer des blessures graves.

JAMAIS pointer le pistolet vers quelqu’un ou quelconque sur

l’ajutage du pulvérisateur la peinture. Cet appareil N’est P AS un compresseur pneumatique.

TOUJOURS tolet

pendant la pulvérisation.

TOUJOURS observer la March à Suivre pour Détendre la Pression donnée plus loin, avant de nettoyer ou d’enlever l’ajutage sur

une partie de l’appareil.

NE JAMAIS essayer d’arrêter ou de dévier les fuites avec la main

ou le corps.

Avant chaque utilisation, bien s’assurer que les dispositifs de sécurité

Soins

cas de pénétration de fluide sous la peau:

MEDIATEMENT DES SOINS MEDICAUX D’URGENCE. Ne pas

soigner cette blessure comme une simple coupure.

vis au medecin: La pénétration des fluides sous la peau est

un traumatisme.

ment cette blessure immédiatement.

traitement pour effectuer des recherches sur la toxicité. Certains revêtements exotiques sont dangereusement toxiques quand ils sont injectés directement dans le sang.

Il est souhaitable de consulter un chirurgien esthétique ou

un chirurgien spécialisé dans la

generales de sécurité

par le pistolet ou le fluide sous pression provenant de

Même sans être sous pression, le fluide

du corps. NE

garder la protection

du pulvérisateur, ou d’ef

fonctionnent correctement.

JAMAIS mettre la main ou les doigts

. NE JAMAIS essayer de “refouler”

de l’ajutage en place sur le pis

fectuer un travail quelconque

éclabous

vers une partie

medicaux

DEMANDER

Il est important de traiter chirurgicale

reconstruction des mains.

Ne pas retarder le

Dispositifs de sécurité du pistolet

Avant

chaque utilisation, bien s’assure que de sécurité du pistolet fonctionnent correctement. Ne pas enlever ni modifier une partie quelconque du pistolet; ceci risquerait d’entraîner un mauvais fonctionnement et des blessures graves.

errou de sécurité

A chaque fois que l’on s’arrête de pulvérisér , même s’il s’agit d’un

court instant, toujours mettre le verrou de sécurité du pis tolet sur la position “fermée” ou “sécurité” (“safe”) pour empêcher le pistolet de fonctionner . Si le verrou de sécurité n’est

pas

mis, le pistolet peut se déclencher accidentellement.

Diffuser

dif

fuseur du pistolet sert à diviser le jet et à réduire les risques

d’injection accidentelle quand l’ajutage n’est pas en place.

Vérifier le fonctionnement du dif fuseur régulièrement. Pour

cette

vérification, détendre la pression en observant la Marche

Suivre

lever en utilisant la pression la plus faible possible, appuyer sur la gachette du pistolet. Si le fluide projete forme

pour Détendre la Pression

l’ajutage du pulvérisateur

métal, en le maintenant fermement contre le seau. Puis,

de jet irrégulier

, remplacer immédiatement le dif

. Pointer le pistolet dans un seau

Protection de l’ajutage

TOUJOURS pistolet de

l’ajutage attire l’attention sur les risques d’injection et contri

bue

à réduire, mais n’évite pas le risque, que les doigts ou une partie ximité

Consignes de sécurité concernant l’ajutage du

pulvérisateur

Faire extremement attention à l’occasion du nettoyage ou du remplacement des ajutages du pulvérisateur . Si l’ajutage se bouche

rou de sécurité du pistolet. T OUJOURS bien observer la Marche à Suivre pour Détendre la Pression puis enlever l’ajutage

JAMAIS essuyer

NE du pulvérisateur avant que la pression ne soit completement tombée

maintenir la protection de l’ajutage en place sur le

du pulvérisateur pendant la

quelconque du corps

immédiate de l’ajutage du pulvérisateur

pendant la pulvérisation, mettre immédiatement le ver

du pulvérisateur pour le nettoyer

et que le verrou

ne passent accidentellement à pro

ce qui s’est accumulé autour de l’ajutage

de sécurité du pistolet ne soit engagé.

pulvérisation. La protection

tous les dispositifs

donnée plus loin puis en

n’est pas

diffusé sous

fuseur.

Marche

Pour réduire les risques de blessures graves, y compris les blessures par projection de fluide ou celles causées par de éclaboussures en chaque vérification, changement

à Suivre pour Détendre la Pression

dans les yeux ou sur la peau, par des pièces

mouvement, toujours bien observe cette marche à suivre

fois que l’on arrête le pulvérisateur

du égale ou du nettoyage du système ou lors du

des ajutages.

Engager le verrou de sécurité du pistolet. Mettre le levier d’arrêt du moteur sur ARRET (OFF). Débrancher le cord d’alimentation.

1,5

, à

l’occasion de la

Désengager le verrou de sécurité du pistolet. T maintenant une partie métallique du pistolet fermement appuyé contre le côte d’un seau en métal, actionner le pistolet pour libérer la pression.

Engager le verrou de sécurité du pistolet.

Ouvrir la soupape de sécurité et la laisser ouverte jus qu’à ce que l’on soit prêt à se servir de nouveau du pul vérisateur.

l’on soupconne que le tuyau ou l’ajutage est complètement

bouché

ou que la pression n’a pas

après avoir procédé aux opérations ci–dessus, desserrer TRES LENTEMENT un raccord de bout de tuyau ou l’écrou de

retenue de la protection de l’ajutage et libérer progressive

ment

la pression.

été complètement libérée

out en

02983

308-319 5

Page 6

RISQUES EN CAS DE MAUVAISE UTILISATION DU MATERIAL

Consignes

Toute utilisation anormale de l’appareil de pulvérisation ou des accessoires comme, par exemple, la mise sous une pression excessive, les modifications de pièces, l’utilisation de produits chimiques usées ou abîmées peut causer des dégâts à l’appareil ou des ruptures de pièces et entraîner une injection de liquide ou d’autrès blessures sérieuses, un incendie, une explosión ou d’autrès

Ne Jamais alterer ou modifier une piece de cet appareil; ceci risquerait

Vérifier régulièrement tout l’appareil de pulvérisation et ses equipements et réparer ou remplacer immédiatement les pièces

générales de sécurité

et d

e m

atière

s i

ncompatible

égâts.

d’entraîner son mauvais fonctionnement.

usées ou abîmées.

s e

t l

’utilisatio

n d

e p

ièces

Pression

pulvérisateur peut TRAVAIL 195 bar (2750 lb/po2). S’assurer que tous les éléments résister à la pression maximum de travail de ce pulvérisateur. NE éléments

Compatibilité chimique des corps

Bien s’assurer que tous les corps des solvants utilisés sont chimiquement compatibles avec les parties mouillées indiquées neusement et

du pulvérisateur et ses accessoires sont conçus pour

AS depasser la pression maximum de travail d’aucun des

ou accessoires utilisés avec cet appareil.

dans les

solvants utilisés avant de s’en servir dans ce pulvérisateur

les documents et brochures du fabricant des fluides

produire une PRESSION MAXIMUM DE

Technical

Data

, à page 39. T

oujours lire soig

MESURES

Le fluide à haute pression circulant dans les tuyaux peut être très

dangereux. En cas de fuite sur le tuyau, de fissure, déchi rure ou rupture à la suite de l’usure, de dégâts ou d’une mauvaise en proviennent peuvent entraîner des blessures graves par pénétration matériels.

Tous de

ent les du

Serrer fluide sous pression peut faire sauter un raccord desserre ou produire

Ne Jamais utiliser un tuyau endommagé. Ne Pas essayer de refaire le raccord d’un tuyau haute pression ni de réparer le tuyau réparé

utilisation, les projections de fluide haute pression qui

sous la peau ou par contact, ainsi que des dégâts

les tuyaux flexibles doivent avoir des ressorts

protection aux bouts!

à eviter la formation de pliures, de boucles ou de nœuds sur tuyaux qui pourraient

raccord ou à son voisinagé.

fermement tous les raccords avant chaque utilisation. Le

un jet à haute pression s’échappant par le raccord.

avec du ruban adhesif

ne peut pas résister au fluide sous pression.

SECURITE CONCERNANT LES TUY

Les spirales de protection contribu

entraîner la rupture du tuyau à l’endroit

ou par tout autre moyen. Un tuyau

RISQUES D’INCENDIE OU D’EXPLOSION

l’électricité statique est produite par le passage du fluide à

grande

vitesse dans la pompe et dans les tuyaux. Si toutes les pièces de l’appareil de pulvérisation ne sont pas convenablement

reliés à la masse ou produire et l’appareil risque d’être dangereux. Des étincelles peuvent également se produire à l’occasion du branchement ou

du débranchement du cordón d’alimentation. Les

sont

suf

fisantes pour allumer les vapeurs de solvants et le fluide pulvérisé, substances inflammables, et ou matériels. Toujours brancher le trouvant où

S’il sentez la moindre

risation

vous et

corrigé.

Mise à la terre ou à la masse

Pour statique, trouvant dans la zone de pulvérisation doivent être reliés à la terre mise CONSULTER le code ou les réglementations électriques locales. suivants

les fines particules de poussieère ainsi que d’autrès

une

explosión, ainsi que des blessures graves et des dégâts

à au moins 6 m (20 pieds) de l’appareil et de l’endroit

se fait la pulvérisation.

se produit des étincelles d’électricité statique, ou si vous res

. Vérifiez que le système entier est bien mis à laterre. Ne

servez pas du système avant que le problème soit identifié

réduire les risques de production d’étincelles d’électricité

le pulvérisateur et tous les équipements utilisés ou se

ou à la masse. à la terre dans la region et le type particulier d’équipement,

S’ASSURER que tous les équipements de

sont bien reliés à la terre:

Pulvérisateur:

longe qui doivent être équipés d’une prise à 3 fiches en bon état, dans une prise de courant convenablement mise à la terre. Ne pas utiliser d’adaptateur doivent avoir 3 fils et être prevues pour 15 ampères.

décharge,

Brancher le cordón d’alimentation ou la ral

6 308-319

à la terre, des étincelles peuvent se

elles peuvent causer un incendie

pulvérisateur dans une prise se

arrêtez immédiatement la pulvé

Pour connaître le detail des instructions de

. T

outes les rallonges

spirale

étincelles

pulvérisation

AUX FLEXIBLES

Manipuler

leur pas utiliser de fluides ou de solvants qui ne sont pas compatibles PAS (180

Continuité de la mise à la terre des tuyaux

Une

tielle tion. à

air pas d’étiquette qui précise la résistance électrique maximum, prenez contact avec le fournisseur de tuyaux ou la fabricant pour de fiez la résistance. Si celle–ci dépasse les límites recommandées, remplacez le tuyau immédiatement. Un tuyau sans mise traîner des risques pour votre systeme. Lisez aussi LES RISQUES D’INCENDIE OU D’EXPLOSIÓN ci–dessus.

Mesures de sécurité concernant le rincage

Pour réduire les risques de blessures par pénétration de la peau et les risques dûs aux etincelles d’electricite statique ou aux donnée à la page 15 de ce manuel. Observer la “Marche à Suivre pour Détendre la Pression” donnée à la 5 en

l’ajutage

métallique du pistolet fermement appuyée contre le côté d’un seau dant

les tuyaux avec precaution

chemin. Ne pas déplacer le fluide en tirant sur le tuyau. Ne

avec l’enveloppe intérieure ou extérieure du tuyau.

exposer le tuyau à

F)

ou inférieures à –40C (–40

bonne continuité de la mise à la terre des tuyaux est

pour maintenir la mise à la terre de l’ensemble de vaporisa Vérifiez la résistance électrique de vos tuyaux à fluides et , au moins une fois par semaine. Si votre tuyau ne comporte

avoir les límites de résistance maximum. Utilisez un mètre

résistance de la gamme appropriée pour votre tuyau et véri

à la terre ou avec une mise à la terre incorrecte peut en

Tuyaux

flexibles:

terre,

n’utiliser que des tuyaux comportant une mise à la terre et ayant une longueur maximum combinée de 150 m (1500 pieds). Se reporter également au paragraphe

nuité du circuit de mise à la terre des tuyaux.

Pistolet

: Réaliser la mise à la terre en le raccordant à un tuyau flexible et à un pulvérisateur dèjá convenablement reliés à la terre.

Récipient d’alimentation:

mentations locales.

des températures supérieures à 82

Afin d’assurer la continuité

observer le code ou les régle

et choisir soigneusement

F).

Objets, matériel ou surfaces reçevant la pulvérisation:

server le code ou les réglementations locales.

Tous les seaux de solvants

server le code ou les réglementations locales. N’utiliser que des saux métalliques conducteurs de l’électricité. Ne pas mettre le seau sur une surface non conductrice comme sur du papier ou du carton car cela interromprait la continuité de la mise à la terre.

utilisés pour le rinçage: ob

Pour conserver la continuité de la mise à la terre quand on

rince le matériel ou quand on libére la pression

maintenir une partie métallique du pistolet fermement ap puyée contre le côté d’un seau en métal puis appuyer sur la détente du pistolet.

éclaboussures, observer la marche à suivre

du pulvérisateur avant le rincage

en métal et utiliser la pression la plus

le rincage.

. Maintenir une partie

faible possible pen

C

essen

de la mise à la

Conti-

, toujours

pour le rincage

enlever

Page 7

ADVERTENCIA

rociado a alta presión puede causar graves lesiones. Solo para uso profesional. Respete los avisos de

advertencia. Lea y entienda todo el manual de instrucciónes antes de manejar el equipo.

PELIGRO DE INYECCION DE FLUIDO

Seguridad

Este

equipo genera un fluido a una presión muy alta. El rociado de la pistola, los escapes de fluido o roturas de los componentes lesiones extremadamente graves, incluyendo a veces la necesidad de amputación. También, el fluido inyectado o salpicado

NUNCA apuntar la pistola hacia alguien o alguna parte del cuerpo. quilla. un

sistema de rociado de aire.

SIEMPRE tener colocado el protector de la boquilla en la pistolamientras

SIEMPRE seguir el procedimiento de descarga de presión, dado vicioa

NUNCA cuerpo.

Asegurar funciónando

Tratamiento

Si pareciera que un poco de fluido penetró la piel, conseguir

TRATAMIENTO MÉDICO DE URGENCIA DE INMEDIA TO. NO

TRATAR LA HERIDA COMO UN SIMPLE CORTE.

médico exactamente cua fluido fue.

Aviso

causa camente la lesión a la brevedad posible. No demorar el tratamiento de

suma importancia en algunas pinturas exóticas cuando se

inyectan directamente al torrente sanguineo. Sirá conveniente consultar a un especialista en cirugia plástica o reconstructiva

general

pueden inyectar fluido en la piel y el cuerpo y causar

en los ojos puede causar graves daños.

NUNCA colocar la mano o los

NUNCA

másabjo, antes de

cualiquier equipo del sistema.

tratar de “hacer retornar la pintura”; este NO es

se está pulverizando.

limpiar o sacar la boquilla o de dar ser

tratar de parar o desviar los escapes

que todos los aparatos de seguridad del equipo están

bien antes de cada uso.

dedos encima de la bo–

con la mano o el

médico

al médico:

una lesión traumática.

Si se llega a inyectar este fluido en la piel se

para investigar la toxicidad. La toxicidad es algo

de las manos.

Es importante tratar

quirúrgi

Decir

Aparatos

Asegurar funciónando bien antes de cada uso. No sacar ni modificar ningúna miento

Pestillo

Cada momento, siempre colocar el pestillo de seguridad en la posición “cerrada” lo que deja la pistola inoperante. El no hacerlo puede

de seguridad de la pistola pulverizadora

que todos los aparatos protectores de la pistola están

pieza de la pistola pues podria causar el malfuncióna

la misma con las consiguientes lesiones personales.

de seguridad

vez que se deje de pulverizar

llevar al disparo imprevisto de la pistola.

, aunque sea por un breve

Difusor

difusor de la pistola dispersa el chorro pulverizado y reduce el riesgo de inyección cuando no está instalada la boquilla. Revisar procedimiento de descarga de presión, dado más abajo, y

después co, bajo perso

Protector

SIEMPRE mientras contra la cuerpo

Seguridad

Tener ra a obstruirse mientras está pulverizando, tillo de la pistola de inmediato. SIEMPRE seguir el procedi-

miento de descarga de presión y después sacar la boquilla

para NUNCA

quilla y

con regularidad el

sacar la boquilla. Apuntar la pistola a un balde metáli

sosteniéndola bien firme contra el. Utilizando la presión más

posible, disparar la pistola. Si el fluido emitido no sale dis

en un

chorro irregular

funciónamiento del difusor

, reemplazar de inmediato el difusor

de la boquilla

tener

el protector de la boquilla colocado en la pistola

se está pulverizando.

el peligro de inyección

colocación accidental de los dedos o cualquier otra parte del

cerca de la boquilla.

Este protector llama la atención

y ayuda a reducir

de la boquilla pulverizadora

mucho cuidado al limpiar o cambiar las

limpiarla.

limpiar la acumulación de pintura alrededor de la bo–

antes de que se haya descargado por completo la presión

el pestillo este enganchado.

boquillas. Si llega

enganchar el pes

. Seguir el

, pero no evita,

Procedimiento

Para

reducir el riesgo de cluyendo inyección o lesiones causadas por piezás en movimiento o choque eléctrico, siempre seguir este procedimiento o

dar servicio a cualquier

instalar

deja

, limpiar o cambiar las boquillas, y cada vez que se

de pulverizar

Enganchar el pestillo de la pistola. Mover el interruptor eléctrico (ON/OFF) a la posición

OFF (apagado). Desenchufar el cordón electrico.

de descarga de presión

sufrir graves lesiones corporales, in

al apagar la máquina pulverizadora, al revisar

parte del sistema de pulverización,

1,5

Desenganchar el pestillo de la pistola. Sujetar una parte

metálica de la pistola bien firme contra un balde de metal, y disparar la pistola para descargar la presión.

Enganchar el pestillo de la pistola.

Abrir la válvula de presión. Dejar la válvula de alivio de presión abierta hasta que se este nuevamente listo para pulverizar.

Si se sospecha que la boquilla o la manguera está completamente obstruida, o que no se ha descargado por completo

presión después de haber seguido el procedimiento anterior, aflojar muy lentamente la tuerca de retención del protector guera y descargar gradualmente la presión, después, aflojarlo guera.

de la boquilla o acoplamiento de la punta de la man

por completo. Luego, despejar la boquilla o la man

02983

308-319 7

Page 8

PELIGRO POR MAL USO DEL EQUIPO

Seguridad

Cualquier como sobre presurización, modificación de piezás, uso de matériales piezás dañadas o desgastadas, puede hacen que se rompan y causen la inyección de fluido u otras lesiones corporales graves,

NUNCA alterar o modificar ningúna pieza de este equipo; el hacerlo

REVISAR con regularidad el equipo pulverizador y reparar o reemplazar

general

mal uso del equipo pulverizador o los accesorios, tal

y productos quimicos incompatibles, o utilización

incendio, explosión o dañon a la propiedad.

podria causar una avería.

de inmediato las piezás dañadas o desgastadas.

SEGURIDAD EN EL USO DE LAS MANGUERAS

El fluido que escapa a alta presión por las mangueras puede ser

muy peligroso. Si en la manguera se desarrolla un

una

rotura o rajadura debido a cualquier tipo de desgaste, daño o maltrato, el chorro a alta presión emitido por alli puede causar una lesion por inyección u otras lesiones corporales graves o daños

a la propiedad.

!Todas las mangueras para fluidos tienen que tener guardas

mangueras tos manguera.

Antes El fluido a alta presión puede desalojar un acoplamiento suelto o

dejar que por el escape un chorro a alta presión.

NUNCA usar una manguera que está dañada. Siempre, revisarla abultada, o acoplamientos sueltos o dañados. Si llegara a en contrarse cualquiera de estás condiciónes, reemplazar de inmediato la manguera. NO intentar racoplar una manguera de alta presión o enmendarla con cinta adhesiva u otro matérial similar. Una manguera que ha sido remendada no aguante el fluido

de resorte en ambos extremos!

o cerca de ellos, los que podrian traducirse en roturas de la

contra dobleces o retorceduras en los acoplamien

de usarlas, APRET

en busca de cortaduras, escapes, abrasion, cubierta

a alta presión.

AR bien firmes

Estas protegen las

todas las conexiones.

escape,

Presión

está presión DE TRABAJO MÁXIMA. pulverizador tar la presión máxima de trabajo de está pulverizadora. NO ex ceder la presión máxima de trabajo de ningún componente o accesorio

del sistema

pulverizadora puede desarrollar

y sus accesorios

de este sistema.

Asegurar que todo el equipo

tienen la capacidad para aguan

195 barías (2750 psi) de

Compatibilidad de fluido

Siempre leer las instrucciónes del fabricante del fluido y solvente

antes de usarlos en está

39.

Siempre usar gafas, guantes, vestimetas protectora y un respiradero, del solvente.

MANEJAR Y PASAR CUIDADOSAMENTE LAS MANGUERAS. usar fluidos o solventes que sean incompatibles con el tubo in terno a temperaturas sobre 82 C (180 F) o bajo –40  C (–40

F).

Continuidad

tal como recomiendan los fabricantes del fluido

No tirar de las mangueras para mover el equipo.

y la cubierta dela manguera. NO exponer las mangueras

del circuito de puestá a tierra de la

pulverizadora, dadas en la pági

manguera

La continuidad del circuito de puestá a tierra apropiado es esencial para mantener conectado a tierra el sistema pulverizador. Es indispensable revisar la resistencia eléctrica máxima vez se el proveedor o fabricante de la manguera para la información sobre la límites riesgado a tierra en malas condiciónes. Leer también la información sobre

de las mangueras de aire y de fluido por lo menos una

a la semana. Si la manguera no tiene una etiqueta

especifica la resistencia eléctrica, ponerse en contacto con

los límites de resistencia. Usar un metro de resistencia en

gama apropiade para comprobar la resistencia; si excede los

recomendados, reemplazarla

tener una manguera sin puestá a tierra o con la puestá

RIESGO DE INCENDIO O EXPLOSION

de inmediato. Es muy ar

en la cual

, más arriba.

PELIGRO DE INCENDIO O EXPLOSION

flujo a alta velocidad del fluido al pasar por la bomba y man

guera

crea electricidad estática. Si todas las partes del pulverizador no tienen buena tierra, pueden ocurrir chispas, convirtiendo al sistema en algo peligroso. T ambién, pueden producirse co. y

el chorro de fluido pulverizado, particulas de polvo y otras sus tancias causar y

daños al a propiedad. Enchufar tomacorriente que se encuentre a por lo menos 6 m (20 pies) de

la maquina y del area que se va a rociar

ocurre una chispa de electricidad estática o incluso un ligero

choque

inmediato

apropiada. No usar de nuevo el sistema hasta haber identificado

Peusta

Para pulverisadora se encuentre en el lugar que se va a rociar . CONSULTAR el codigo conexiones a tierra exigidas para la zona y tipo de equipo. ASEGURAR

Pulverizadora:

sor un tomacorreinte con puesat a tierra aporpiado. No usar un adaptador tener très hilos y una capacidad de 15 amperios.

 

chispas a enchufar o desenchufar

Estás chispas pueden inflamar

in flamables, sea al aire

una explosión o incendio y graves lesiones corporales

electrico mientras se usa el equipo,

. Revisar todo el sistema en busca de una tierra

y soluciónado el problema.

los vapores de los solventes

libre o bajo techo, lo que podria

siempre la pulverizadora a un

el cordón electri

dejar de pulverizar

a tierra

reducir el reisgo de chispas estáticas, conectar a tierra la

, cada uno un enchuf de très patas en buen estádo, a

y todo el otro equipo de pulverisar que se use o

electrico de la localidad para las instrucciónes sobre

de conectar a tierra todo

enchufar el cordón electrico, o cable exten

. T

otos los cables extensores tienen que

este equipo pulverisador:

equipo

las

Mangueras para fluidos:

puestá a tierra de una longitud combinada de 150 m (500 pies), para asequrar buena continuidad a tierra. Referirse también al párrafo sobre

manugeura.

Pistola:

hace la puestá a tierra conectándola a una man

guera de fluido y pulverizadora bien conectadas a tierra.

Suministrar un recipiente:

localidad.

Objeto que se está rociando:

codigo local.

odos los baldes de solvente

de conformidad con el código local. Usar

baldes de metal,

balde en una superficie no conductiva, como papel o cartón, que interumpe la continuidad a tierra.

Para mantenar la continuidad a tierra durante el lavado o

descarga de presión,

de la pistola bien firme contra el costado del

metal,

después apretar el gatillo.

usar solamente mangueras con

continuidad a tierra de la

de acuerdo al código de la

de conformidad con el

usados durante el lavado,

solamente

que sean conductivos. no colocar el

siempre apoyar una parte metálica

Seguridad durante el lavado

Para

reducir el riesgo piel, o que ocurra una descarga de electricidad estática, siempre seguir las INSTRUCCIÓNES PARA EL LAVADO, dadas

en la página. 15 Seguir el

de presión en la págna 7, y quita la

lavar

tra posible

Apoyar una parte metalica de la pistola bien firme con

el costado de un

de fluido durante el lavado.

de que se inyecte o salpique fluido en la

procedimiento de descarga

boquilla rociadora antes

balde de metal

y usar le presión más

balde de

baja

Page 9

Setup

WARNING

you supply your own hoses and spray gun, be sure the hoses are electrically conductive, that the gun has a tip guard, and that each part is rated for at least

2750 psi (195 bar) Working Pressure

. This is to reduce the risk of serious bodily injury caused by static sparking, fluid injection or over–pressuri zation and rupture of the hose or gun.

CAUTION

o avoid damaging the pressure control, which may result in poor equipment performance and compo nent damage, follow these precautions:

Always use a nylon spray hose at least 50 ft. (15 m) long.

Never use a wire braid hose as it is too rigid to act as a pulsation dampener

Never install any shutof pump and the hose. See Fig. 1.

1. Connect the hose (B) and gun (C)

onto the outlet nipple (A).

and don’t install the spray tip yet!

f device between the

and screw it

Don’t use thread sealant,

2. Fill the wet–cup (D).

Pry of

f the wet–cup seal. Fill the cup 1/3 full with Graco Throat Seal Liquid (TSL) (68) supplied. Install the seal.

Check the electrical service.

Be sure it is 120 V

60 HzAC, 15 Amp (minimum). Use a properly

grounded outlet. Do not remove the third (ground

ing) prong of the power supply cord, and do not use an adapter

Use a 3-wire, (12 ga recommended), 15 amp ex

tension cord.

NOTE:

Long extension cord lengths af

fect sprayer

performance.

Plug in the sprayer. Be sure the ON/OFF switch

(E) is OFF

. Plug the cord into a grounded outlet at

least 20 ft. (6 m) away from the spray area.

WARNING

Proper electrical grounding is essential to reduce the risk of fire or explosion which can result in seri ous bodily injury and property damage. Also read

FIRE OR EXPLOSION HAZARD

on page 4.

continued on the next page

Fig.1



not install any shutof



Fill 1/3 full with TSL



Shown in closed, or spray position.

f device here.





02984

 

Page 10

Setup

5. Flush the pump

to remove the oil which was left in to protect pump parts after factory testing. See page 15.

Prepare the paint

according to the manufacturer recommendations. Remove any paint skin. Stir the paint to mix pigments. Strain the paint through a fine nylon mesh bag (available at most paint deal ers) to remove particles that could clog the gun filter or spray tip. This is an important step toward trouble–free paint spraying.

How to use the gun safety latch

When

engaged, the gun safety latch prevents the gun

from accidental triggering. See Fig. 2.

WARNING

If the gun still sprays when the gun safety latch is engaged, adjust the gun. See manual 307–614, supplied.

How to use the pressure drain valve

How to use the pressure control

The

pressure control controls the motor operation so the sprayer maintains constant fluid pressure at the pump outlet. T terclockwise to obtain the minimum setting. T

’s

knob clockwise to increase pressure. See Fig. 4.

“ON



“OFF SAFE”



Fig.

urn the pressure control knob fully coun



SAFE”





Closed,





spray position Open or

drain, position



urn the

01020

02985

Use

the pressure drain valve to relieve fluid pressure from the pump and to help prime the pump. If the valve senses an over pressure condition, it opens automati

cally to relieve fluid pressure. If this happens, stop spraying immediately, shut of Determine the cause of the problem and correct it be

f and unplug the sprayer

fore operating the sprayer again. Refer also to the T

roubleshooting Guide, page 17. See Fig. 3.



Rotate

to increase (+)

or decrease (–)

pressure

Fig. 4

–



02986

 

Page 11

Setup

WARNING

Pressure

o reduce the risk of serious bodily injury fluid injection, splashing fluid or solvent in the eyes or on the skin, or injury from moving parts or elec tric shock, always follow this procedure when you shut of the spray system, install, clean or change spray tips, and whenever you stop spraying.

2. T

If you suspect that the spray tip or hose is com pletely clogged, or that pressure has not been fully

relieved after following the steps above,

SLOWL coupling to relieve pressure gradually completely.

Relief Procedure

, including

f the sprayer

, check or service any part of

Engage the gun safety latch.

urn the ON/OFF switch to OFF

Unplug the sprayer

Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail. T

rigger the gun to relieve pressure. Engage the gun safety latch. Open the pressure drain valve. Leave it open

until you are ready to spray again.

VER

Y loosen the tip guard retaining nut or hose

, then loosen

How to use the RAC IV tip guard

The tip guard alerts you to the risk and helps prevent placing any part of the body close to the spray tip. The tip guard also adjusts the vertical or horizontal spray pattern. See page 13. The tip guard holds a reversing

spray tip. The tip is in the spraying position when the tip handle points forward. See Fig. 5.

Clean the front of the tip frequently during the day’ operation. First, follow the

Pressure Relief Procedure

Warning, left.

 

Tip

Handle shown in



spraying position.

urn handle 180



trigger gun to clear clog

Fig. 5

,

01023

How to remove a tip clog

1. Release Rotate the RAC IV tip handle 180. See Fig. 5.

the gun trigger

. Engage the safety latch.

WARNING

reduce the risk of serious bodily injury from fluid

injection:

NEVER operate the spray gun with the tip guard removed.

DO NOT hold your hand, body the spray tip when cleaning or checking a clogged tip. Always point the gun toward the ground or into a pail when checking to see if the tip is clear

DO NOT try to “blow back” paint; this is NOT an air spray sprayer

, or a rag in front of

Disengage the safety latch. T

rigger the gun into a

pail or onto the ground to remove the clog.

Engage the safety latch. Rotate the tip handle to the spraying position.

If the tip is still clogged, engage the safety latch, shut of

f and unplug the sprayer

, and open the pressure drain valve to relieve pressure. Clean the spray tip as shown in manual 307–848, supplied.

 

Page 12

in closed, or spray position.

Shown





Open, or drain position

Startup

–

Fig. 6

Use

this procedure each time you start the sprayer to help ensure the sprayer is ready to operate and that you start it safely

NOTE:

See page 15.

2. Don’t install the spray tip until the pump is

If this is a first–time startup, flush the sprayer

Open the pressure drain valve (A).

primed!

See Fig. 6.





02984

4. T

urn the pressure knob (E) to the minimum

setting.

5. Disengage the gun safety latch.

page 10.

See Fig. 2,

CAUTION

o reduce the risk of damage to the displacement pump packings, never run the pump without fluid in it for more than 30 seconds.

3. Put the suction hose (C) into the paint

are pumping from a 1 gallon (5 liter) pail, push the drain hose (D) down below the top of the pail to avoid splashing paint when the drain valve is opened.

 

. If you

6. T

o prime the pump,

on. Slowly increase the pressure until the sprayer starts. When fluid comes from the pressure drain valve, close the valve.

turn the sprayer switch (F)

Page 13

Startup

WARNING

o reduce static sparking and splashing when priming, be sure the spray tip is not installed on the gun, and hold a metal part of the gun firmly to the side of a grounded metal pail.

If more coverage is needed, use a larger tip rather than increasing the pressure.

c. T

est the spray pattern. T

o adjust the direction of the spray pattern, engage the gun safety latch and loosen the retaining nut (B). Position the tip guard horizontally for a horizontal pat tern or vertically for a vertical pattern. Hold the tip guard in place while tightening the retaining nut. See Fig. 7.

7. T

o prime the hose

, lower the pressure to reduce splashing. Holding the gun against the pail, trigger the gun and slowly increase the pressure until the pump starts. Keep the gun triggered until all air is forced out of the system and the fluid flows freely from the gun. Release the trigger and engage the gun safety latch.

8. Check all fluid connections for leaks

. Relieve

pressure before tightening any connections.

9. Install the spray tip.

Engage the gun safety latch

first! See manual 307–848 for how to install the tip.

10. Adjust the spray pattern

Increase the pressure just until spray from the

gun is completely atomized. T

o avoid exces sive overspray and fogging, and to extend tip and sprayer life, always use the lowest pres sure needed to get the desired results.

01024

NOTE:

Spray patterns will change as tips wear

. Change the spray tip if adjusting the pressure will not improve the spray pattern.





Fig.

For a vertical spray pattern

For

a horizontal

spray pattern



01025

 

Page 14

Shutdown

and Care

WARNING

reduce the risk of serious bodily injury follow the page 3 when instructed in this procedure to relieve pressure.

1. Check the packing nut/wet-cup daily.

pressure first. Keep the wet-cup 1/3 full of TSL at

all times to help prevent fluid buildup on the piston

rod and premature wear of packings.

2. Tighten the packing nut/wet-cup just enough

to stop leakage.

and excessive packing wear

or brass rod and a light hammer to adjust the nut.

See Fig. 8.

3. Clean the gun’s fluid filter often

the gun is stored. Relieve pressure first. Refer to

manual 307–614.

Pressure Relief Procedure W

Over-tightening causes binding

. Use a round punch

, always

arning

and whenever

Relieve

7. Coil the hose

to help protect the hose from kinking, abrasion, coupling damage, etc.

when storing it, even for overnight,

WARNING

See the warning section 4 for information on the hazard of using damaged hoses.

Turn nut

clockwise

tighten

packing



HOSE SAFETY

on page

4. Lubricate the bearing housing

hours of operation. Remove the front cover

several drops of SAE 10 non-detergent oil in the

bearing housing cavity (B). See Fig. 9.

5. Flush the sprayer at the end of each work day

and fill it with mineral spirits to help prevent pump

corrosion and freezing. See page 15.

after every 100

. Apply

CAUTION

o prevent pump corrosion, and to reduce the chance of fluid freezing in the pump in cold weather the sprayer when it is not in use. Freezing can seri ously damage the sprayer or result in a loss of pressure or stalling.

6. For very short shutoff periods,

, never leave water or any type of paint in

leave the suction hose in the paint, relieve pressure, and clean the spray tip.

Fig.

02988

Fig. 9

02989

14 308-319

Page 15

Flushing

When to flush

Determine Column 1, then flush with the material indicated in the Column 2, then, depending on what you plan to do next, follow the recommendations in one of the next three columns.

If you are going to:  Flush with: 

Spray latex paint

Spray oil paint

Change latex to oil paint

Change oil to latex paint

Change colors, same base

the material you are going to pump from the

Column 1

Column 2 Column 3 Column 4 Column 5

arm, soapy water

then clean water Mineral spirits

arm, soapy water

then clean water Mineral spirits,

soapy water clean water

Compatible solvent such as water or mineral spirits

, and

CAUTION

NEVER leave water or water-based fluids in the sprayer if there is a chance it could freeze. Push the water out with mineral spirits. Frozen fluid in the sprayer prevents it from being started and may cause serious damage.

Prime with:

Latex-base paint

Oil–base paint

Mineral spirits Mineral spirits Mineral spirits

Latex W

 Clean with:  Store unit with: 

arm soapy water

then clean water Mineral spirits Mineral spirits

arm, soapy water

then clean water

Mineral spirits

How to flush

1. Follow Pressure Relief Procedure Remove the spray tip and clean it separately

2. you are changing from water–based to oil–based paints or solvents, be sure that the tip is cleaned thoroughly.

Remove the filter screen and then reinstall the bowl, hand tight, without the screen. Clean the screen separately

BOWL

Fig. 10

. See Fig. 10.

. See page 1

SCREEN

. If

02990

Pour one-half gallon (2 liters) of compatible solvent into a grounded metal flushing pail. Put the suction hose in the pail.

Open the pressure drain valve. See Fig.1

6. To save the paint still in the pump and hose,

follow Step 7, except put the drain hose in the paint pail. When solvent appears, close the drain valve. Put the drain hose in the flushing pail. T ger the gun into the paint pail. When solvent ap pears, release the trigger

. Continue with Step 7.

rig-

308-319 15

Page 16

WARNING

o reduce static sparking and splashing, always remove the spray tip from the gun, and hold a metal part of the gun firmly to the side of a grounded metal pail when flushing.

Lower the pressure setting. T Maintaining metal-to-metal contact, trigger the gun into the flushing pail. Slowly increase the sprayer pressure just until the pump starts. Keep the gun triggered until the solvent flows freely from the gun. Circulate the solvent to thoroughly clean the sprayer

. Release the gun trigger

safety latch.

urn on the sprayer

. Engage the gun

Flushing

Remove the suction hose from the pail. Disengage the gun safety latch. T pump a few seconds to push air into the hose. Do not run the pump dry for more than 30 seconds to avoid damaging the pump packings! Relieve pres sure.

10.

Reinstall the clean filter screen.

11.

Remove and clean the inlet strainer the suction hose and drain hose.

12.

Leave the drain valve open until you use the

01024

sprayer again.

Open



drain position

rigger the gun and run the

. Wipe paint of



Open the drain valve and circulate the solvent through the drain hose to thoroughly clean it. Close the drain valve.

Fig. 11

02987

16 308-319

Page 17

Troubleshooting

WARNING

o reduce the risk of serious injury

the

Pressure Relief Procedure

checking or repairing any part of the sprayer

, always follow

on page 3 before

Check everything in the guide before disassembling the sprayer

Basic Problem Solving

TYPE OF PROBLEM

Fluid Pressure 1.

Mechanical 1.

WHA

T T

O CHECK

If check is OK, go to next check

Check pressure transducer knob setting. The pump won’t develop much pressure if it is at mini mum setting (fully counterclockwise).

Check for a clogged spray tip or fluid filter See page 1

Check for frozen or hardened paint in pump (20). Using a screwdriver back of motor by hand. See page 28.

, carefully try to rotate fan at

NOTE:

Thaw sprayer if water or water–based paint has frozen in it, due to exposure to low temperatures, by placing it in a warm area. Do not try to start sprayer until it has thawed completely or damage to motor and/ or control board may occur. If paint hardened (dried) in sprayer

, the pump packings and/or pressure transduc er must be replaced. See page 24 (pump) or 32 (pres sure transducer).

WHA

T T

O DO

When

check is not OK, refer to this column

, if used.

Slowly increase pressure setting to see if motor starts.

If tip is still clogged, relieve pressure; refer to separate gun or tip instruction manual for tip cleaning. Clean or replace filter element. See manual 308–249.

1. Thaw

. Plug in sprayer and turn on. Slowly increase pressure setting to see if motor starts. If it doesn’t, see NOTE above.

Electrical 1.

Check pump connecting rod pin (17). It must be completely pushed into connecting rod (15), and retaining spring (18) must be firmly in connecting rod groove. See Fig. 18, page 24.

Check for motor damage. Remove drive housing assembly (1 fan by hand.

Check electrical supply with volt meter should read 105–125 V

Check extension cord for visible damage. Use a voltmeter or test lamp at extension cord outlet to check.

3. Check sprayer power supply cord (50) for visible damage such as broken insulation or wires.

Check motor brushes for the following:

Loose terminal screws.

Broken or misaligned brush springs.

Brushes binding in holders.

Broken leads. e. W f.

Brush leads snagged on spring clip.

NOTE:

rate on both sides of motor

brushes.

1). See page 30. T

orn brushes.

The brushes do not wear at same

ry to rotate motor

AC.

. Check both

. Meter

Push pin into place and secure with spring retainer

Replace motor (4) if fan won’t turn. See page 28.

Reset building circuit breaker; replace building fuse. T

Replace extension cord.

Replace power supply cord. See page

29.

Refer to page 23. a. Tighten. b.

Replace broken spring and/or align spring with brush

Clean brush holders. Remove carbon with small cleaning brush. Align brush leads with slot in brush holder to as sure free vertical brush movement.

Replace brushes

Replace brushes if less than 0.4” (10 mm) long.

f. Correctly rout

ry another outlet.

e the w

ires

. See page 2

Check motor armature commutator for burn spots, gouges and extreme roughness. Remove motor cover and brush inspection plates to check. See page 23.

Check motor armature for shorts using armature tester (growler) or perform motor test. See page

22.

Remove motor and have motor shop

resurface commutator if possible. See

page 28.

Replace motor

. See page 28.

308-319 17

Page 18

Basic Problem Solving

TYPE OF PROBLEM

Electrical

(continued)

WHA

T T

O CHECK

If check is OK, go to next check

Check leads from pressure transducer and motor to motor control board (47) to be sure they are se curely fastened and properly mated.

Check motor control board (47) by substituting with a good board.

CAUTION:

armature is determined to be good. A bad motor armature can burn out a good board.

9. Check power supply cord (50). Disconnect black and white power cord terminals; connect volt meter to these leads. Plug in sprayer read 105–125 V

10. Check ON/OFF switch (52). Disconnect the “L” wire between motor control board (47) and switch and connect volt meter between exposed terminal switch and power cord’ sprayer and turn ON. Meter should read 105–125 VAC. T

11.

Check motor thermal cutout switch. Connect ohm meter between motor’s red leads. Meter should read 1 ohm maximum.

12.

Check the transducer (29) by replacing it with a new one.

Do not perform this check until motor

AC. Unplug sprayer

urn of

f and unplug sprayer

s white wire. Plug in

. Meter should

WHA

T T

O DO

When check is not OK, refer to this column

Replace loose terminals; crimp to leads. Be sure male terminal blades are straight and firmly connected to mating part.

Replace board. See page 29.

Replace power supply cord. See page

29.

10.

Replace ON/OFF switch. See page 29.

11.

Allow motor to cool. Correct cause of overheating. If switch remains open after motor cools, replace motor

12. Replace pressure transducer

32.

. See page

TYPE OF PROBLEM

Low Output

13.

Check pressure adjustment potentiometer (64) by replacing it with a new one.

Intermediate Problem Solving

WHA

T T

O CHECK

If check is OK, go to next check

1. Check for worn spray tip. 1.

Be sure pump does not continue to stroke when gun trigger is released. Plug in and turn on sprayer mentarily Relieve pressure, turn of

Release gun trigger pump rod (107).

Check electrical supply with volt meter should read 105–125 V

Check extension cord size and length.

. Prime with paint. T

, then release and engage safety latch.

f and unplug sprayer

. Observe resting position of

AC.

rigger gun mo

. Meter

WHA

T T

O DO

When check is not OK refer to this column

Pressure Relief Procedure

arning

separate gun or tip manual.

Service pump. See page 24.

If pump consistently comes to rest with rod (107) fully extended, the piston packings and/or piston valve may be worn. Service the pump. See page 24.

Reset building circuit breaker; replace building fuse. Repair electrical outlet or try another outlet.

Replace with a correct, grounded exten sion cord. Note that long lengths and/or smaller gauges reduce performance.

then replace tip. See your

Check motor brushes. See Electrical – What T Check, item 4, on page 17.

 

See page 23.

Page 19

Intermediate Problem Solving

TYPE OF PROBLEM

Low Output

(continued)

Drain V

No Output: Motor Runs And Pump Strokes

alve Leaks 1.

WHA

T T

O CHECK

If check is OK, go to next check

7. Check

8. Check

motor control board (47) by substituting with

a good board.

CAUTION:

armature is determined to be good. A bad motor armature can burn out a good board.

ture tester (growler) or perform motor test. See page 22.

Check drain valve for correct torque and/or worn parts. Check for debris trapped on seat.

Check paint supply

Check for clogged intake strainer

Check for loose suction tube or fittings. See page 34.

Check to see if intake valve ball and piston ball are seating properly

Do not perform this check until motor

motor armature for shorts by using an arma

. 1.

. 2.

. See page 24.

WHA

T T

O DO

When check is not OK, refer to this column

Replace board. See page 29.

Replace motor

1. T

ighten to 185 in–lb (21 N.m). Clean valve and replace with new gasket (42a) and sealant (42e). See page 35.

Refill and reprime pump.

Remove and clean, then reinstall.

3. T

ighten; use thread sealant on npt threads of inlet tube (38). Check for damaged o–ring (27).

Remove intake valve and clean. Check ball and seat for nicks; replace as need ed. See page 24. Strain paint before us ing to remove particles that could clog pump.

. See page 28.

No Output: Motor Runs But Pump Does Not Stroke

Spray Pattern Variations

Check for leaking around throat packing nut which may indicate worn or damaged packings. See page 24.

Release gun trigger pump rod (107).

Check displacement pump connecting rod pin (17). See Fig. 18, page 24.

Check connecting rod assembly (15) for damage. See page 30.

Be sure crank in drive housing rotates; plug in sprayer and turn on briefly to check. T unplug sprayer

Spray tip worn beyond sprayer pressure capability

Check motor control board by replacing it with a new one.

Check pressure transducer (64) by replacing it with a new one.

. Observe resting position of

urn of

. See page 30.

f and

Replace packings. See page 24. Also check piston valve seat for hardened paint or nicks and replace if necessary T

ighten packing nut/wet-cup.

If pump consistently comes to rest with rod (107) fully extended, the piston packings and/or piston valve may be worn. Service the pump. See page 24.

Replace pin if missing. Be sure retainer spring (18) is fully in groove all around connecting rod.

Replace connecting rod assembly page 30.

Check drive housing assembly for dam age and replace if necessary

30.

. 1.

Replace spray tip.

NOTE:

longer life.

3. Replace pressure transducer

A smaller size tip will provide

Replace board. See page 29.

32.

. See

. See page

 

Page 20

Intermediate Problem Solving

Switch Is Turned

TYPE OF PROBLEM

Spray Pattern Variations

(continued)

Motor Is Hot and Runs Intermittently

Building Circuit Breaker Opens As Soon As Sprayer Switch Is Turned On.

WHA

T T

O CHECK

If check is OK, go to next check

Check pressure adjustment potentiometer (64) by replacing it with a new one.

Check Low Output section, page 18.

1. Determine with up.

Be sure ambient temperature where sprayer is lo cated is no more than 90F (32 not located in direct sun.

3. Check motor. 3.

Check all electrical wiring for damaged insulation, and all terminals for loose fit or damage. Also check wires between pressure transducer and motor

Check for missing motor brush inspection plate gasket (see page 23), bent terminal forks or other metal to metal contact points which could cause a short.

Check motor armature for shorts. Use an armature tester (growler) or perform motor test. See page 18. Inspect windings for burns.

if sprayer was operated at high pressure

small tips, which causes excessive heat build

C) and sprayer is

. See page 28.

WHA

T T

O DO

When check is not OK, refer to this column

Decrease pressure setting or increase tip size.

Move sprayer to shaded, cooler area if possible.

Replace motor

Repair or replace any damaged wiring or terminals. Securely reconnect all wires.

Correct faulty conditions.

Replace motor

. See page 28.

Circuit breaker opens after sprayer operates for 5 to 10 minutes.

Building circuit breaker opens as soon as sprayer is plugged into outlet and sprayer is NOT turned on.

Unit will not run on generator but does run on AC power

Check motor control board (47) by substituting with a good board.

CAUTION:

armature is determined to be good. A bad motor armature can burn out a good board.

Check ‘Basic Problems – Electrical’ on page 17.

1. Check ON/OFF switch (52). Be sure sprayer is unplugged! Disconnect wires from switch. Check switch with ohmmeter infinity with ON/OFF switch OFF switch ON.

CAUTION:

switch and or motor control board (47).

Check for damaged or pinched wires in junction box (59).

Check the generator will not run if the peak voltage is above 190V or below 100V

Do not perform this check until motor

. The reading should be

, and zero with

A short in motor circuit can damage

’s “peak” voltage. This sprayer

Replace board. See page 29.

Replace ON/OFF switch. See page 29.

Replace damaged parts.

Use AC power or a dif

ferent generator

 

Page 21

General

Repair Information

WARNING

Pressure

o reduce the risk of serious bodily injury fluid injection, splashing fluid or solvent in the eyes or on the skin, or injury from moving parts or electric shock, always follow this procedure whenever you shut of spray system, install, clean or change spray tips, and whenever you stop spraying.

2. T

Relief Procedure

f the sprayer

Engage the gun safety latch.

urn the ON/OFF switch to OFF

Unplug the power supply cord.

, check or service any part of the

, including

Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun to relieve pres sure.

Engage the gun safety latch.

Open the pressure drain valve, having a con tainer ready to catch the drainage. Leave the valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely

clogged, or that pressure has not been fully relieved

after following the steps above,

loosen the tip guard retaining nut or hose coupling to relieve pressure gradually Now clear the tip or hose.

VER

Y SLOWL

, then loosen completely

Tool List

These

service tools are required.

1/4” Allen wrench: 3/8” Allen wrench: 3/16” Allen wrench: 5/64” Allen wrench: #1 Phillips screwdriver:

motor shield

3/8” socket wrench: 5/8” socket wrench:

on/off switch boot, piston

13/16” socket wrench: 1-1/4” socket wrench: 1/2” open end wrench: 1

1/16” open end wrench: 15/16” open end wrench: 1-3/4” open end wrench: 5/64” drive pin: 3” needle nose pliers: Hammer & punch: T

orque wrenches:

filter plug pump manifold

gear housing, legs, handle pressure adjustment knob

junction box, front cover

motor mount

drain valve, outlet fittings,

drain valve

pump inlet valve

pump rod

piston jam nut

flats of inlet tube

pump jam nut

drain valve pin

wiring, on/off switch

packing nut

various fasteners

CAUTION

o reduce the risk of a pressure transducer mal function, properly mate connectors and never pull on a wire to disconnect it.

CAUTION

Improper wire routing can result in poor sprayer performance or damage to the pressure trans ducer.

Keep all screws, nuts, washers, gaskets, and

electrical fittings

dures.

5. T

est your repair before regular operation

sure the problem is corrected.

If the sprayer does not operate properly

that everything was done correctly. Also refer to the T

roubleshooting Guide, page 17, to help iden

tify other possible problems and solutions.

removed during repair proce

to be

, verify

WARNING

o reduce the risk of serious bodily injury electric shock, DO NOT touch any moving parts or electrical parts with your fingers or a tool while in specting the sprayer

Shut of

complete the inspection.

f the sprayer and unplug it as soon as you

, including

1. When disconnecting wires

pliers to separate mating connectors.

When reconnecting wires

of the male connector in the blade of the female connector.

Route wires carefully

3. wires between covers.

and avoid pinching any

, use needle nose

, center the flat blade

Reinstall all covers, gaskets, screws and washers before operating the sprayer

WARNING

During operation, the motor and drive housing be come very hot and could burn your skin if touched. Flammable materials spilled on the hot, bare motor could cause a fire or explosion.

 

Page 22

Motor

est

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

For checking armature, motor winding and brush elec trical continuity

arning

, follow the

on page 3 be

Pres-

Setup

Remove the drive housing. See page 30. This is to ensure that any resistance you notice in the armature test is due to the motor and not to worn gears in the drive housing.

Remove the motor brush inspection covers (A). See Fig. 13.

Remove the screws (56,75). Lower the control board (47). Disconnect the two leads (C) from the motor to the board. See Fig.12.

Armature Short Circuit Test

Remove Spin the motor fan by hand. If there are no shorts, the

motor will coast two or three revolutions before coming to a complete stop. If the motor does not spin freely the armature is shorted and the motor must be re placed. See page 28.

the fan cover (B). See Fig.13.

When turning the fan on a DC motor, normally you sense an even, pulsing resistance. If there is irregular turning resistance, or no turning resistance, check and repair the following as needed: broken brush springs, brush leads, motor leads; loose brush terminal screws or motor lead terminals; worn brushes. See page 23.

If there is still uneven or no turning resistance, replace

the motor

. See page 28.

Armature, Brushes, and Motor Wiring Open Circuit Test (Continuity)

Connect test lead. T revolutions per second. See Fig. 12.

the two black motor leads (C) together with a

urn the motor fan by hand at about two

MOT

OR (4)

Fig. 13

02991

Fig. 12

 

03000

Page 23

Motor

Brush

NOTE: Replace brushes when worn to about 0.4 in.

(10 mm). Always check both brushes. Brush Repair Kit 235–727 is available.

NOTE:

long as the original ones. T break in new brushes by operating the sprayer with no load (remove the pump connecting rod pin) for at least 1 hour

Replacement brushes may last only half as

o maximize brush life,

WARNING

o reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

Remove the motor shield (2).

Remove both inspection covers (A) and their gas kets. See Fig. 14.

arning

, follow the

on page 21 be

Pres-

Loosen

brush lead (D) away minal (B) in place. Remove the old brush. See Fig.

15.

Inspect the commutator for excessive pitting, burn ing or gouging. A black color on the commutator is normal. Have the commutator resurfaced by a qualified motor repair shop if the brushes seem to wear too fast or arc excessively also.

Repeat for the other side.

Place a new brush (C) in the holder (A). Slide the terminal under the terminal screw washer (E). En sure the motor lead (B) is still connected at the screw. T

Holding the spring/clip (F) at a slight angle, slide the spring/clip into the brush holder and hook it over the end of the holder (G). See Fig. 16. Pull on the spring/clip to be sure it stays in place. Be sure the brush lead is tucked under the spring/clip tab.

Repeat for the other side.

10. Test the brushes.

a. b.

c. T

the brush lead terminal screw (E). Pull the

, but leave the motor lead ter

. See Step 10.d..

ighten the screw

Remove the pump connecting rod pin. With the sprayer OFF

ducer knob fully counterclockwise to minimum pressure. Plug in the sprayer

urn the sprayer ON. Slowly increase the

pressure until the motor is at full speed. Inspect the brush and commutator contact

area for excessive arcing. Arcs should not “trail” or circle around the commutator surface.

. See Fig. 15.

, turn the pressure trans

Do not touch the brushes, leads, springs or brush holders while the sprayer is plugged in to reduce

Fig. 14

Push in the spring/clip (F) and release its hooks from the brush holder (A). Pull out the spring/clip. See Fig. 15.

Fig. 15 Fig. 16



02992



0.4

in. (10 mm) Minimum

Spring/Clip P



01065 01066

the risk of electric shock and serious bodily injury

11.

Install the brush inspection covers and gaskets.

12.

Break in the brushes.

least one hour with no load. Install the pump connecting rod pin.

.N.111–610



WARNING

Operate the sprayer for at

 

Page 24

Displacement

Pump

WARNING

reduce the risk of serious injury

sure Relief Procedure W

arning

fore doing this procedure. Unplug the sprayer!

NOTE:

Packing Repair Kit 235–703 is available. Refer ence numbers of parts included in the kit are marked with an asterisk, i.e., (121*). For the best results, use all the new parts in the kit, even if the old ones still look good.

NOTE: To minimize down time, and for the best spray

er performance, check the motor brushes (see page

23) and clean the transducer (see page 32) whenever you repack the pump. Replace these parts as needed.

Removing the pump

Flush the pump, if possible. Relieve pressure. Stop

(See Fig.17)

the pump with the piston rod (107) in its lowest position, if possible. T ally

, rotate the motor fan blades.

o lower the piston rod manu

, follow the

Pres-

on page 21 be

WARNING

Be sure the retaining spring (18) is firmly in the groove all the way around, to prevent the pin (17) from working loose due to vibration. See Fig. 18.

If the pin works loose, it or other parts could break of

f due to the force of the pump action. These parts could be projected into the air and result in serious injury or property damage, including the pump connecting rod or bearing housing.

Replace the o-ring (27) if it is worn or damaged. See page 34. Reconnect the suction and drain hoses (32,33). Install the front cover (13).

TORQUE TO



Apply pipe



sealant (42e)

50 ft–lb

(68 N.m)

Remove the filter (85).

While pulling upward on the suction hose (32), un screw the hose from the inlet tube (38). Unscrew the drain hose (33) from the displacement pump nipple (36).

NOTE:

If repairing only the intake valve assembly

Intake valve repair, on page 25.

Use a screwdriver to push the retaining spring (18) up and push out the pin (17).

Loosen the screws (21). Remove the pump (20).

Installing the pump

Lightly grease or oil the transducer (29). See Fig

(See Fig. 17 and 18)

ure XX. Guide the pump over the alignment pins and pressure transducer soft hammer

. T

ighten the screws (21) to 50 ft-lb

. T

ap it into position with a

(68 N.m).

, go



107

120

*122

*121

*119

118

Fig. 17



02993



TORQUE TO 50 ft–lb (68 N.m)

123

Align the hole in the rod (107) with the connecting

2. rod assembly (15). Use a screwdriver to push the retaining spring (18) up and push in the pin (17). Push the retaining spring (18) into place around the connecting rod.

 

Fig.



102

01068

Page 25

4. Tighten leakage, but no tighter

the packing nut (102) just enough to stop

. Fill the packing nut/wet-cup 1/3 full with Graco TSL. Push the plug (123) into the wet-cup.

Stack these parts onto the piston valve (108) one at a time: the backup washer (126*) and u–cup (125*), the female gland (1 plastic (1

12*) with two leather packings (1

14*), alternately three

and the male gland (111*). See Fig. 20.

13*),

Intake valve repair

Remove the suction hose. See Step 3,

(See Fig. 17)

Removing

the pump.

Unscrew the intake valve (1 o-ring (1

19*), ball guide (120), stop pin (122*) and

18). Remove the

ball (121*) from the valve.

Clean and inspect the parts for wear or damage. Replace parts as needed. Use a new o–ring (1

19*). If no further service is needed, reassemble

the pump.

Disassembling the pump

Remove the intake valve (1

Loosen the packing nut (102) and plug (123).

Use a plastic mallet to tap the piston rod (107)

(See Fig. 19)

18).

down, and then pull the rod out through the bottom of the cylinder

3. T

ighten the nut (110) onto the piston valve (108) to

2 in-lb (0.23 N.m). See Fig. 21.

Note the alignment

10). Maintain this alignment through Step 8.

Clean all residue from the piston valve threads.

of the piston (108) to the nut

Apply one drop of adhesive, supplied, to the threads.

Place the ball (109*) on the piston valve (108). See

5. Fig. 20.

CAUTION

Step 8, tightening the piston valve into the rod, is critical. Follow the procedure carefully to avoid damaging the packings by overtightening.

Hand tighten the valve into the piston rod just until the nut (1

10) contacts the rod. See Fig. 21.

Remove the packing nut (102) and throat packings.

Loosen the jam nut (1

5. (1

15) and the o-ring (1

Clamp the flats of the piston rod in a smooth jaw

17). Remove the cylinder 16*).

vise. Use an open-end wrench to loosen the nut (1

10) and then unscrew the piston valve (108).

Remove all parts from the piston valve (108).

Reassembling the pump

NOTE:

Alternate plastic and leather packings. See Fig.

19. The lips of the throat V-packings face down. The lips of the piston V–packings face up. The lips of seal 125* face down. Incorrect installation damages the packings and causes pump leaks.

NOTE:

Soak the leather packings in oil before reas

sembling the pump.



101

*116

123

102

*103



127

117

115

*104

105*



*106

*113

*122



Lips

down.



Lips up.

107

109*

110



111

112*

114*

125*







126*

108

120

*121

*119





118

Check the outside of the piston rod (107) and the inside of the cylinder (1

15) for wear

parts to ensure a good seal with the new packings.

. Replace worn

Fig. 19

03149

 

Page 26

TORQUE TO



2 in-lb (0.23 N.m)

APPLY ONE DROP



OF SEALANT T THREADS

110

*111



*113

*125

Fig.

DO NOT ALLOW NUT (1



T T ENING PIST

TORQUE



AGAINST ROD T

O 19 FT–LB

(25 N.m)

Fig.

7. Place

*126

O MOVE RELA ON (108) WHEN TIGHT–

TIVE T

ON AGAINST ROD.

NUT

10)

O PIS

110





the flats of the rod (107) in a smooth jaw

vise.

8. CAREFULLY

tighten the nut (1

ton rod to 19 ft-lb (25 N.m). See Fig. 21.

107

109*



112*

114*

108

107

108

10) against the pis

Use two wrenches to maintain the alignment men

tioned in Fig. 21.

Stack these parts one at a time into the top of the manifold (101): the male gland (106*), alternately three plastic packings (104*) with two leather pack

ings (105*), and then the female gland (103*). See Fig. 23.

10.

Install the packing nut (102) and plug (124), but leave loose for now

11.

Place a new o–ring (1

. See Fig. 23.

16*) firmly in the cylinder

groove. See Fig. 22.

12.

Coat the piston rod and packings with oil. Carefully slide the assembly

CYLINDER (1

13.

Put the manifold in a vise. Fully thread the jam nut (1

17) onto the cylinder (115). Guide the rod/

INT

15)

. See Fig. 22.

O THE T

OP OF THE

cylinder assembly down through the manifold (101). Screw the cylinder (115) into the manifold. See Fig. 22.

14.

Place the ball guide (120), stop pin (122) and ball (121*) in the cylinder (1

15). Screw the intake valve into the cylinder and torque to 53 ft-lb (71 N.m). This will also properly torque the cylinder into the manifold. See Fig. 22.

15. T

orque the cylinder jam nut (1

17) to 73 ft–lb (98

N.m). See Fig. 22.

16.

Install the pump. See page 24.

 

Page 27

ORQUE JAM NUT (1



73 ft-lb (98 N.m)

TORQUE



O MANIFOLD (101) T

INT 53 ft-lb (71 N.m)



TORQUE INT VAL

VE (1

O CYLINDER

INT (115) T

53 ft-lb (71 N.m)

CYLINDER (1

AKE

18)

17)

15)



Lips

face down.



Lips face up.

TORQUE TO



53 ft-lb (71 N.m)

107

123

102

101

102

Fig.





107

116*

117

115

118







01072A

Fig.



LEATHER



LEATHER



*103

*105

*116

110

*111

*113

108

115

120

*119

118



PLASTIC

106*

101

117



PLASTIC

114*



126*

122*

121*

03147

104*

112*

125*

 

Page 28

WARNING

reduce the risk of serious injury

sure Relief Procedure W

arning

fore doing this procedure. Unplug the sprayer!

NOTE:

3. T

See Fig. 26 except where noted.

Relieve pressure.

Remove the motor shield (4).

ry to stop the pump with the piston rod (107) in its

lowest position. T

o lower the piston rod manually rotate the motor fan blades. Use a screwdriver to push the retaining spring (18) up and push out the pin (17). See Fig. 24.

Remove the shroud (4).

Lift the connecting rod. Remove the screws (56,75) and lower the control card (47). Disconnect the motor wires and the pressure transducer wire (A) from the motor control board. Refer to Fig. 26.

, follow the

on page 21 be

Motor

Pres-

11.

Align the new motor with the cart and reinstall the screws (46).

12.

Assemble the drive housing to the motor steps 8 to 14 on page NO

AG. Install the junction

. Follow

box.

13.

Connect the wires in the junction box. Refer to Fig.

12. Install the control card.

14.

Connect the piston rod (107) to the drive housing; see page 24, W

ARNING following it.

15.

Install the shroud (4).

Installing the Pump

, Step 2 and the

Remove the drive housing cover (13). Remove the control card (47), screws (71), and junction box (59).

7. T

urn the displacement pump rod (107) so the pin hole aligns with the bottom drive housing screw (19). See Fig. 25. Remove the three drive housing screws and lockwashers (19,6). See Fig. 25 and 26

Remove the two motor screws and lockwashers (5,6).

9. T

ap the lower rear of the drive housing (1

plastic mallet to loosen the motor

. Pull the drive

1) with a

housing straight off the motor while guiding the harness (A) from the motor

. Do not allow the gear

(16) to fall. Read the CAUTION on page 30.

10.

Remove the two screws (46) and lift the motor of the cart (1).

TORQUE TO 80 in–lb (9 N.m)

Fig. 24

01068

107

19,6

Fig. 25

01074

TORQUE TO 80 in–lb (9 N.m)

Fig.

 

02994

Page 29

Motor

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

Remove the screws (56,75) and lower the control card (47). See Fig. 26.

arning

, follow the

on page 21 be

Control Board

Install the new motor control board. Reconnect all

Pres-

wires and secure it to the junction box (59).

CAUTION

Be sure the flat blade of the insulated male connec tor is centered in the wrap–around blade of the fe male connector when the connections are made.

Disconnect the motor wires (C) and the two connectors (D) from the motor control board (47). Observe where connections are made. See Fig.

12.

Remove the screw (9) from the ground wire (G)

3. and remove the board.

Power

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

Remove the screws (56, 75) and lower the control card (47). See Fig. 26.

Disconnect the power supply cord leads (P), in cluding the green wire to the grounding screw (9). See Fig. 12.

arning

, follow the

on page 21 be

On/Off

Route all wires carefully to avoid interference with the motor control board or junction box.

These precautions are essential to reduce the risk of a malfunction.

Supply Cord

Loosen the strain relief bushing (51). Remove the

Pres-

power supply cord (50).

Install the new cord (50) in the reverse order of disassembly.

Install the control card. Be sure no leads are pinched between the card and other components.

Switch

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

Remove the screws (56,75) and lower the control card (47). See Fig. 28.

Remove the rubber boot (55). See page 36.

Disconnect the black wires from the ON/OFF switch (52) and remove the switch. See Fig. 12.

arning

, follow the

on page 21 be

Pres-

Install the switch so the internal tab of the anti–ro tation ring (54) engages with the vertical groove in

the threads of the switch, and the external tab en gages with the slot of the junction box. See page

36.

Powder the inside of the rubber boot (55) with tal cum, then shake the excess out of the boot. Install the nut and rubber boot and tighten.

Reconnect the ON/OFF switch black wires.

Install the control card. Be sure no leads are pinched between the motor control board or other components.

 

Page 30

Drive

Housing, Connecting Rod, Crankshaft

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

NOTE:

parts that are worn or damaged.

Fig. 27

4. T

Inspect parts as they are removed. Replace

Remove the displacement pump. See page 24.

Remove the shroud (4). Lower the control card (47) and remove the pres

sure transducer (29). See page 32.

107

urn the displacement pump rod (107) so the pin hole aligns with the bottom drive housing screw (19). See Fig. 27. Remove the three drive housing screws and lockwashers (19,6). Also see Fig. 28.

arning

, follow the

on page 21 be

19,6

Pres-

01074

Remove and inspect the crankshaft (12) and the connecting rod (15). Replace all damaged or worn parts.

Install the connecting rod.

Lubricate the inside of the connecting rod bearing with SAE non-detergent oil. Pack the roller bearing and gears with the grease supplied.

NOTE:

housing (1 tain a total of 3 fl oz (29 cc) of grease.

10.

11.

12.

The gears and bearings between the drive

1) and motor front end bell (C) should con

Place the large washer (12a) and then the small washer (12b) on the crankshaft (12).

Rotate the crank to the top of the stroke and insert crankshaft (12). Align the gears and push the drive housing (1 ing pins. Install the screws (19, 5) and their lock washers (6). T

Install the pressure transducer

1) straight onto the motor and the locat

orque to 80 in–lb (9 N.m).

. See page 32.

Remove the two motor screws and lockwashers (5,6). See Fig. 28.

6. T

ap the lower rear of the drive housing (1 plastic mallet to loosen the motor housing straight of

f the motor

. Pull the drive

1) with a

CAUTION

Do not allow the gear (16) to fall; it may stay at tached to the drive housing or to the motor

Do not lose the thrust balls (1 fall between the gears, which will damage the drive housing if not removed. The balls, which are heav ily covered with grease, usually stay in the gear recesses, but could be dislodged. If the balls are not in place, the bearings will wear prematurely

1a or 4a) or let them

13.

Install the displacement pump. See page 24.

14.

Install the front cover (13).

15.

Replace the shroud (4).

 

Page 31

12a

TORQUE TO 80 in–lb (9 N.m)

6,5

Note:

not shown

Fig. 28

Filter

12b

11a

TORQUE TO 80 in–lb (9 N.m)

02995

 

Page 32

Pressure

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

NOTE:

See Fig. 28 and 29 for this procedure.

arning

, follow the

on page 21 be

Pres-

ransducer

Guide the harness up through the leg and notch of

3. the drive housing (1 the connector

While pulling the guide wire out through the bottom

4. of the motor housing and motor castings.

1). Secure the guide wire over

, guide the harness through the drive

NOTE:

paired or adjusted. If it malfunctions, replace it.

Removal

Installation

The pressure transducer (29) cannot be re

Remove the displacement pump (20). See page

24.

Remove the front cover (13). Remove the screws (56,75). Lower the motor control card.

Disconnect the harness connector from the motor control board (47). Remove grommet (77).

Remove the retaining ring (72). Pull the pressure transducer down and out past the drive housing (11).

Guide the harness (A) through the motor and drive housing and remove the pressure transducer

Inspect the spacer (76) and seal (7) for damage. Replace the seal (7) only if it is cut, nicked, or if leakage occurred. See page 33.

Place the grommet (77) over the harness and push into position in the drive housing hole.

Feed the excess harness cable through the grommet and fully seat the transducer body into the hole in the drive housing leg. Secure it with the retaining ring (72).

Attach the connector to the control board. Replace the cover(13) and board (47) taking care not to pinch any wires between the components.

Using a small piece of solid copper or mild steel wire (approx. 12”), form a small hook and place it in the passage of the bottom of the motor up and out the hole in the drive housing.

Pass a spacer (76) over the harness connector (A) and down into position at the bottom of the trans ducer (29).

. Guide it

Fig. 29

02996

 

Page 33

Pressure

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

NOTE:

and materials. Replacement of the seal is recom mended only when leakage has occurred.

Removal

The

PTFE seal is unaf

Remove the displacement pump (20). See page

24.

Using a wooden or plastic probe (such as a tooth pick), dislodge the packing (7) from its recess in the manifold (101).

arning

, follow the

on page 21 be

fected by most solvents

Pres-

ransducer Seal

Heat the packing (7) in hot water for several minutes.

Using fingertips or a blunt wooden or plastic probe,

3. install the packing into the recess. Be careful not to cause kinks or bends in the packing during

installation.

Lightly grease or oil the transducer (29) and install

4. the pump (20). See page 24.

NOTE:

will damage the packing and cause subsequent leakage.

Excess pressure from the probes or fingernails

Remove the packing and clean the manifold recess with solvent and cloth or cotton swabs. Inspect for nicks or scratches in the o–ring area.

Installation

Lightly coat the cleaned packing recess in the manifold with a light grease or oil.

Fig. 30

101

02997

 

Page 34

Suction

Hose

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

Remove the drain hose (33) from the clip.

Pull upward on the suction hose (32) while un screwing it from the inlet tube (38). The hose cou pling (A) threads will engage and the hose will sep arate from the tube.

Replace the o–ring (27) if it is worn or damaged.

Lubricate the o–ring (27) and the inlet tube (38) threads with light grease.

Align the suction hose coupling (A) with the threads of the inlet tube (38). T onto the tube at least 4 turns to ensure that the threads have disengaged swivel joint.

arning

, follow the

on page 21 be

ighten the hose

and can function as a

Pres-

CAUTION

Misalignment or cross-threading will damage the parts and/or create shavings which can cause the o–ring (27) to leak.

LUBRICATE



WITH LIGHT GREASE.

Fig. 31



02998

34 308-319

Page 35

Drain

alve

WARNING

reduce the risk of serious injury

sure Relief Procedure W

fore doing this procedure. Unplug the sprayer!

1. T

urn the handle (45) to the closed position. Drive

out the pin (44). Remove the handle.

Remove the base (43).

Unscrew the drain valve (42). The gasket (42a) and seat (42b) will stay in the valve.

42a

42b

APPLY

TORQUE INT MANIFOLD T 185 in–lb (21 N.m)

Fig.

O PUMP

arning

THREAD SEALANT

42d

42c

HANDLE SHOWN

IN CLOSED POSITION

, follow the

on page 21 be

APPL T

O F

ACE OF

BASE

Y GREASE

Pres-

02819

Repair

Unscrew the spring retainer from the valve body Remove the spring, washers and stem/ball. Clean any debris from the ball or seat area.

If replacing the gasket (42a) or seat (42b), pry out the gasket.

NOTE:

place it with a new one.

NOTE:

valve until the valve is tightened into pump, which cor rectly seats the gasket.

Whenever the gasket (42a) is removed, re

Coat the o–ring (42d) with grease. Press the stem (42c) into the valve body ers and spring retainer into the valve body

Place the seat (42b) in the valve body so the lapped side is toward the ball. Apply a small amount of grease to the new gasket (42a) and in stall it in the valve body

The gasket will protrude from the end of the

. Install the spring, wash

Replacement

Apply a small amount of thread sealant (42e) onto the valve (42) threads. T pump manifold to 185 in–lb (21 N.m).

Lightly grease the face of the base (43) and install the base. T

Securely install the handle (45) and drive the pin (44).

urn the stem so the pin hole is vertical.

ighten the valve into the

308-319 35

Page 36

Model

231–307 & 231–325, Series A

Complete

Sprayer Parts

20a

02999

12b

42d

11a

42c

12a

29 7

42a

42b

Pressure Control Box (Bottom V

36 308-319

iew)

49 55

03020

Page 37

Model

231–307 & 231–325, Series A

Complete

Sprayer Parts

Ref. No.

Part No.

1 236–523 KIT 2 236–358 KIT 2a 189–490 2b 189–491 2c 187–784 2d 187–791 2e 187–975 4 236–360 KIT, motor 4a 100–069 4b 107–265

4c 107–504

4e 187–784 4f 187–791 4g 187–975 5 101–682 SCREW 6 105–510 LOCKW 7 104–319 P 8 189–270 BRACKET 9 108–865 SCREW 10 100–721 11 236–362 KIT 11a 100–069 12 218–242 CRANKSHAFT 12a 107–434 12b 180–131 13 236–366 KIT 15 218–359 16 218–364 17 176–818 18 176–817 19 103–345 SCREW 20 236–361 KIT 20a 188–663* 21 111–706 SCREW 22 109–570 W 25 111–611 CAP 27 104–938 P 28 162–453 29 236–364 KIT 30 111–602 CLIP 32 187–624 33 187–652

*Not supplied with sprayer



Extra W

arning Labels available free

Description Qty.

, replacement,cart, U–600

, shield, motor LABEL, ID, Ultra 600 LABEL, ID, Ultra 600 LABEL, DANGER, French LABEL, DANGER, English LABEL, W

BALL, thrust TERMINAL, 3/16” (M) QC, 16 A TERMINAL, 3/16”, (F), QC, 18 A LABEL, DANGER, French LABEL, DANGER, English LABEL, W

ACKING, o–ring,

PLUG, pipe, 1/4 npt, headless

, housing, drive, U–600 BALL, thrust

BEARING, thrust, front BEARING, thrust, rear

, cover CONNECTING, rod assy GEAR, assy PIN, straight SPRING, retaining

, pump, displacement LABEL, W

ASHER, plain 1/2”

ACKING, o–ring

NIPPLE, 1/4 npt x 1/4 npsm

, transducer, pressure control

HOSE, suction, swivel HOSE, assy drain

ARNING, elec shock , electric, DC

WG 1

ARNING, elec shock

, sch, 1/4–20 x .625

ASHER, 1/4 hi–collar

, shield

, panh

, front, U–600

, 2nd stage

, sch, 1/4–20 x 1.25

ARNING 1

, mach, sch, 7/16 x 1.75

, tubing

, spring

, Model 231–325

, U–600

PTFE ) 1

, U–500

Ref. No.

Part No.

34 107–209 SCREW

35 189–111

36 111–612

38 187–627

39 235–004

40 112–607

42 235–014 VAL

42a 111–699 GASKET

42b 187–615 SEAT 42c 224–968

42d 168–110 42e 110–110 SEALANT 43 224–807 VAL 44 111–600

45 187–625

46 110–997

47 236–368 KIT

48 186–620 49 110–037 SCREW

50 236–354

51 108–295

52 105–679

54 105–658

55 105–659 BOOT

56 112–381 SCREW

57 112–612 CAP

59 189–105

60 112–400 NUT

61 112–373

64 236–352

1 1

65 185–565

66* 214–701

67* 220–955 SPRA 68 206–994

69 112–382 NUT

70 112–158 GASKET, motor 1

71 112–379 SCREW

72 112–396

73 112–159 GASKET

74* 223–541

75 112–380 SCREW

76 189–269 SP

77 189–483 GROMMET 85 235–677 FIL

(see manual 308–249)

86 112–598 SCREW

Description Qty.

, filh, 8–32 x 1.0 LABEL, cover ADAPTER, tube TUBE, inlet, swivel STRAINER, 3/4 unf WHEEL, semi–pneumatic

VE, drain

, valve, lapped STEM, drain valve O–RING, stem

VE, base PIN, grooved HANDLE, drain valve SCREWS, 1/4–20 x .625

, motor control board

LABEL, ground terminal

CORD, power set BUSHING, strain relief SWITCH, toggle RING, locking

, toggle

, hub

HOUSING, junction box

, self–retaining KNOB, pressure adjustment POTENTIOMETER, pressure adjustment 1 LABEL, knob HOSE, whip, 3/16” x 3’

Y GUN, contractor

LIQUID, throat seal (not shown)

, shaft sealing

RING, external retaining

HOSE, 1/4” x 50’

ACER, transducer

TER, fluid

, front

, seat valve

, pipe (not shown)

, mach, pnh, 10–24 x .500

, panh, 10–24 x 3.5

, filh, 10–24 x 0.75

, heatsink

, panh, 8–32 x 0.5

, cable

, trusshead, 8–32

4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 1

1 1 1 1 1

2 1 1 1 2 1 1 1

308-319 37

Page 38

Displacement

Pump Parts

Model 236–361 Series A

Ref No. Part

101 236–365 102 103 176–757* GLAND, 104 176–997* V–PACKING, 105 176–755* V–PACKING, 106 176–754* GLAND, 107 235–709 DISPLACEMENT 108 218–197 PIST 109 105–444* 110 176–751 NUT, 111 176–750* GLAND, 112 176–882* V–PACKING, 113 176–749* V–PACKING, 114 180–073* GLAND, 115 235–708 CYLINDER, 116 108–526* P 117 187–614 NUT, 118 224–966 INLET 119 111–603* PACKING, 120 176–760 GUIDE, 121 105–445* BALL, 122 176–759* PIN, 123 180–656 PLUG 124 102–969* SEALANT 1 125 105–522* PACKING, 126 186–652* WASHER, 127 104–319 PACKING,

*Supplied

Keep a repair kit on hand to reduce down time.

No.

Description Qty

MANIFOLD,

176–758

ACKING NUT

BALL,

ACKING,

in Repair Kit 235–703

pump 1

female, throat

plastic, throat

leather,

throat

male.

throat

ROD

ON,

valve 1

5/16”,

piston

hex, 1/2–20 unf–2b

male,

piston plastic,

piston

leather,

piston

female,

piston

pump 1

o–ring,

PTFE

jam,1-3/8

1/2”, inlet

ball stop

18 unef–2

ALVE 1

o–ring, PTFE

ball

u-cup, polyurethane

backup,

o–ring,

steel

manifold

 1

123

102

1 1 3 2

103*

107

1 1

*105

1 1 1

104*

3 2

127

101

106*

*113

109*

110

111*

112*

1 1 1 1

114*

1 1

117

125*

126*

108

*116

115

120

*122

121*

119*

118

03149

 

Page 39

Technical

Power

Requirements

Generator Working Motor 3/4 Cycles/Gallon (liter) 530 (140). Delivery 0.55 gpm (2.1 lpm). Tip

Size

Power Cord

. . . . . . . . . . . . . . . . . . . .

Pressure Range

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . . . . . . .

phase, 15 amp minimum

0–2750 psi (0 – 195 bar)

. . .

. . . . . . . . . . . . . . . . . . . . .

one gun to 0.025 new tip

with

latex at 2000 psi (138 bar)

No. 14 A

120 V

AC, 60Hz,

3000 W

WG, 3 wire, 6’ (1.8 m)

att minimum

Dimensions

Data

Inlet

Paint Strainer

Outlet Filter Pump Fluid

Outlet Size

Wetted

Displacement Pump

Filter

NOTE:

. . . . . . . . . . . . . . . . .

Inlet Size

Parts:

Aluminum, Polyethylene, Delrin, Leather

. . . .

Aluminum, Steel,

. . . . . . . . . .

Stainless

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

 is a

12 mesh (1525 micron)

Steel Screen, reusable

60 mesh (250 micron)

1/2 npt(f).

1/4 npsm

Stainless steel, Carbon steel,

PTFE,)Stainless steel

Weight Height 21 in (533 mm). Length 22 in (559 mm). Width 15 in (381 mm).

(dry w/o packaging)

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

50 lb (23 kg)

Accessories

DANGER

The English language DANGER label shown on page 1 is also on your sprayer. If you have painters who do not read your sprayer. The drawing below shows the best placement

Order the labels directly from Graco, free of charge: 1–800–328–0211

French 187–784 Spanish 185–956 German 185–961 Greek 186–041 Korean 186–045 English 187–791

LABELS

English, order one of the following labels to apply to

of these labels for good visibility

Apply

language here

other

 

Page 40

The

WARRANTY

Graco the date of sale warranty defective, with the exception of defects in parts on the drive train/gear box, which will be repaired or replaced for forty-eight months from the date of sale and the electric motor (excluding brush replacement, which is routine maintenance) or pressure control assembly which will be repaired or replaced for twenty-four months from the date of sale. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’

This warranty does not cover misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, instal lation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.

DISCLAIMERS AND LIMITATIONS

The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or implied), liabilities, including product liabilities, based on negligence or strict liability tial damages or loss is expressly excluded and denied. In no case shall Graco’ Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco Ultra

warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on

by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this

, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the Ultra equipment proven

, and Graco shall not be liable for

including warranty of merchantability or warranty of fitness for a particular purpose,

 Warranty

, any malfunction, damage or wear caused by faulty installation,

. Every form of liability for direct, special or consequen

and Disclaimers

s written recommendations.

and of any non–contractual

s liability exceed the amount of the purchase price.

EQUIPMENT NOT COVERED BY GRACO WARRANTY

Graco makes no warranty respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

, and disclaims all implied

Phone

TO PLACE AN ORDER

or call this number to identify the distributor closest to you:

1–800–367–4023 T

, contact your Gracodistributor,

oll Free

warranties of merchantability and fitness for a particular purpose,

, switches, hose, etc.) are subject to the warranty

, if any

, of their manufacturer

Numbers

FOR TECHNICAL ASSISTANCE

mation

or assistance regarding the application of equip

ment:

1–800–543–0339 T

oll Free

, service repair infor-

with

Sales

Foreign Offices:

Offices:

GRACO

 

Atlanta, Chicago, Dallas, Detroit, Los Angeles, Mt. Arlington (N.J.)

Canada; England; Korea; Switzerland; France; Germany; Hong Kong; Japan

INC.P.O. BOX 1441

PRINTED

MINNEAPOLIS, MN

IN U.S.A. 308–319 2/94

55440–1441