Graco Ultra 1500 Mark V 236-401, Ultra 1500 Mark V 236-400, Ultra 1500 Mark V, 236-401, 236-400 Instructions-parts List Manual

INSTRUCTIONS–P

This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

220 VAC, 50 HZ, 12 AMP

ARTS LIST

308–263

Rev

Supersedes C

and PCN D

Ultra 1500 Mark V T

210 bar (3000 psi) Maximum Working Pressure

Model

This a 1 m hose, a Contractor gun, RAC IV guard and a Size 621 DripLess SwitchT

Model

This a 1 m hose, a Silver Plus gun, a Heavy Duty RAC IV

Patents

236–401, Series A

model includes a basic sprayer

, a 15 m hose,

 DripLess

ip

236–400, Series A

model includes a basic sprayer

tip guard and a Size 629 DripLess SwitchT

Pending

, a 15 m hose,

tip

ip

exture Sprayer

GRACO INC. P.O. BOX 1441

COPYRIGHT

MINNEAPOLIS, MN

1993, GRACO INC.



55440–1441

Table

PTFE

Setup 4. Operation 5 Flushing 7 Troubleshooting 9 Motor Displacement Motor Pressure Bearing Connecting Rod Replacement Drive Parts Parts Technical Dimensions 24 Warranty 24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush Replacement

Replacement

Control Replacement

Housing and

Housing Replacement – Sprayer – Displacement Pump

Data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

of Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

Pump Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

11.

12.

16.

17.

18.

19.

20.

22.

24.

Technical

Power

Requirements (full output)

orking Pressure Range Cycles/Liter 27.5 Power Outlet

Fluid Outlet Size Wetted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cord

Paint Filter

Parts:

. . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . .

Displacement Pump

polyethylene,

Filter

NOTE: 

marks of the DuPont Company

Aluminum, Carbon steel, Stainless Steel,

. . . .

and Delrin are a registered trade

Stainless

. .

Data

220 V

. . .

phase, 10 amp minimum

0 – 210 bar (0–3000 psi)

. . .

No. 12 A

250 micron (60 mesh)

steel screen, reusable

1/4 npsm from fluid filter

Carbon steel, Polyurethane,



AC, 50Hz,

WG, 3 wire, 3 m

Delrin, Leather

Dimensions

eight (basic sprayer) Height 813 mm. Length 616 mm. Width 572 mm.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

55.5 kg

Safety

The

English language DANGER label shown below is also on your sprayer read English, order one of the following labels in an appropriate language. Apply the label to the sprayer The drawing shows the best placement of the new la bels for good visibility

Order the labels directly from your Graco distributor

Spray painting, flushing or cleaning equipment with flammable

in confined areas can result in fire or explosion.

liquids Use

outdoors or in extremely well ventilated

hoses, containers and objects being sprayed.

ment, Avoid all ignition sources such as static electricity from plastic

cloths, open flames such as pilot lights, hot objects such as

drop cigarettes, turning

Failure

arcs

light switches on and off.

to follow this warning can result in death or serious injury

. If you have painters who do not

FIRE

AND

EXPLOSION HAZARD

areas. Ground equip

from connecting or disconnecting power cords or

Labels

Language French 185–955 Spanish 185–962 German 186–042 Greek 186–046 Korean 186–050

Liquids or

leaks – especially hose leaks.

Keep body. Drain all pressure before removing parts.A void accidental triggering

Never In case of accidental skin injection, seek immediate

“Surgical

Failure injury.

Apply

a label in

Part No.

can be injected into the body by high pressure airless spray

body clear of the nozzle. Never stop leaks with any part of

of gun by always setting

spray without a tip guard.

Treatment inch.

to follow this warning can result in

another language at this location

SKIN INJECTION

HAZARD

the

safety latch when not spraying.

amputation or serious

READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

 

High

Observe All W

WARNINGS

Pressure Spray Can Cause Serious Injury

arnings. Read and understand all instruction manuals before operating equipment.

. For Professional Use Only.

FLUID

General

This the your including the need for amputation. Also, fluid injected or splashed into the eyes or on the skin can cause serious damage.

NEVER NEVER put hand or fingers over the spray tip. NEVER try to “blow back inch paint; this is NOT an air spray system.

ALWAYS have the tip guard in place on the spray gun when spraying.

ALWAYS cleaning or removing the spray tip or servicing any system equipment.

NEVER

Be each

Medical

If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT.

Note

important to treat the injury surgically as soon as possible.

not delay treatment to research toxicity. T

with some exotic coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand

Spray

Be sure all gun safety devices are operating properly before each cause

Safety

equipment generates very high fluid pressure. Spray from

gun, leaks or ruptured components can inject fluid through

skin and into your body and cause extremely serious injury

point the spray gun at anyone or at any part of the body

follow the Pressure Relief Procedure

try to stop or deflect leaks with your hand or body

sure equipment safety devices are operating properly before

use.

Alert––Airless Spray W

ell the doctor exactly what fluid was injected.

to Physician: Injection in the skin is a traumatic injury. It

surgeon may be advisable

ounds

oxicity is a concern

Gun Safety Devices

use. Do not remove or modify any part of the gun; this can

a malfunction and result in serious injury

INJECTION HAZARD

, below

, before

Safety Latch

Whenever you stop spraying, even for a moment, always set the

gun trigger safety in

the

gun inoperative. Failure to set the safety latch can result

accidental

triggering of the gun.

the closed or “safe inch position, making

Diffuser

The gun diffuser breaks up spray and reduces the risk of fluid injection regularly remove gun the gun. If the fluid emitted stream,

when the tip is not installed. Check dif

. Follow the

the spray tip. Aim the gun into a metal pail, holding the

firmly to the pail. Using the lowest possible pressure, trigger

replace the dif

Pressure Relief Procedure

is not

fuser immediately

diffused into an irregular

Tip Guard

ALWAYS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the fluid injection hazard and

helps reduce, but does not prevent, the

placing

your

tip.

fingers or any part of your body close to the spray

risk of accidentally

Trigger Guard

Always

have the trigger guard in place on the gun when spray ing to reduce the risk of accidentally triggering the gun if it is dropped

Spray T

Use extreme caution when cleaning or changing spray tips. If the immediately. ALWAYS follow the Pressure Relief Procedure and

NEVER fully

or bumped.

ip Safety

spray tip clogs while spraying, engage the gun trigger

then remove the spray tip to clean it.

wipe of

relieved and the gun trigger safety is engaged.

f build–up around the spray tip until pressure

fuser operation

, below

, then

safety

Pressure

reduce the risk of serious injury, including fluid injection, splashing from dure whenever you shut off the sprayer, when checking or servicing any part of the spray system, when installing, cleaning or changing spray tips, and whenever you stop spraying.

1. Lock

2. T

Relief Procedure

fluid or solvent in the eyes or on the skin, or injury

moving parts or electric shock, always follow this proce

the gun trigger safety

urn of

f the ON/OFF switch.

Unplug the power supply cord.

4. Unlock

6. Open

If you suspect that the spray tip or hose is completely clogged, low these additional precautions,

the to

relieve the pressure gradually. Now loosen the part com

pletely.

the gun

firmly

to the

gun

to relieve the pressure.

Lock the gun trigger safety

the pressure drain valve, having a container ready

catch the drainage. Leave the valve open until you are

ready

to spray again.

or that the pressure has not been fully relieved,

retaining nut on the tip guard or loosen a hose coupling

Clear the tip or hose obstruction.

trigger safety

side of a grounded metal pail, and trigger the

. Hold a metal part of the gun

VER Y SLOWLY loosen

fol



 

EQUIPMENT MISUSE HAZARD

System

This sprayer can develop

Working

sories used are rated to withstand this pressure. DO NOT exceed cessory

General

Any misuse of the spray equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them or erty

NEVER alter or modify any part of this equipment; doing so could

Pressure

the maximum working pressure

used in the system.

. Be sure that all spray

210 bar (3000 psi ) Maximum

equipment and acces

of any component or ac

Safety

to rupture and result in fluid injection, splashing in the eyes

on the skin, or other serious injury, or fire, explosion or prop

damage.

cause it to malfunction.

HOSE SAFETY

High

pressure fluid in the hoses can hose develops a leak, split or rupture due to any kind of wear, damage cause damage.

All

spring guards help protect the hose from kinks or bends at or close

TIGHTEN pressure sure

NEVER tire movement of the hose couplings. If ist, replace the hose immediately pressure hose or mend it with tape or any other device. A repaired

or misuse, the high pressure spray emitted from it

a fluid injection injury or other serious

fluid hoses must have spring guards on both ends!

to the coupling which can result in hose rupture.

all fluid connections securely before each use. High

fluid can dislodge a loose coupling or allow high pres

spray to be emitted from the coupling.

use a damaged hose. Before each use, check the en

hose for cuts,

hose cannot contain the high pressure fluid.

leaks, abrasion, bulging cover

be very dangerous. If the

can

injury or property

The

, or damage or

any of these conditions ex

. DO NOT try to recouple high

FIRE OR EXPLOSION HAZARD

Static

electricity hose. If every part of the spray equipment is not properly grounded, sparking may occur , and the system may become hazardous. Sparking may also occur when plugging in or unplugging can

ignite fumes from solvents and the fluid being sprayed, dust particles and other flammable substances, whether you are spraying and

serious injury and property damage.

If you experience any static sparking or even a slight shock while

using this equipment, STOP SPRA Check the entire system for proper grounding. Do not use the system again until the problem has been identified and corrected.

Grounding

reduce the risk of static sparking, ground the sprayer and other spray equipment used or located in the spray area. CHECK tions all

your local electrical code for

for your area and type of equipment. BE SURE to ground

of this spray equipment:

Sprayer:

move the grounding prong of the plug, and do not use an adapter.

Fluid hoses:

150

m (500 feet) combined

continuity.

is created by fluid flowing through the pump and

a power supply cord or using a

indoors or outdoors, and can cause a fire or explosion

plug into a properly grounded outlet. Do not re-

Extension cords must have three wires.

use only grounded hoses with a maximum of

See

Hose Grounding Continuity.

hose length to ensure grounding

gasoline engine. Sparks

YING IMMEDIA

detailed grounding instruc

TELY.

all

CHECK all spray equipment regularly and repair or replace worn

or damaged parts immediately

wear protective eyewear

Always tor

as recommended by the fluid and solvent manufacturer

, gloves, clothing and respira

Fluid and Solvent Compatibility

All

chemicals used in the sprayer must be chemically compatible

with

the wetted parts shown in

Consult your chemical supplier to ensure compatibility

not use 1,1,1-trichloroethane, methylene chloride, other ha

Do logenated hydrocarbon solvents or fluids containing such sol-

vents in this equipment, which contains aluminum and/or zinc parts.

Such

the

possibility of explosion, which could cause death, serious in

jury

and/or substantial property damage.

Handle equipment. of

the pump and gas engine. Do not use fluids or solvents which

are

not compatible with NOT or

below –40 C (–40 F).

use could result in a serious chemical reaction, with

and route hoses carefully

Keep hoses clear of moving parts and hot

expose Graco hose to temperatures above

the

TECHNICAL DATA on page

. Do not pull on hoses to move

the inner tube and cover of the hose. DO

82 C (180

Hose Grounding Continuity

Proper

hose grounding continuity is essential to maintaining a

grounded

fluid

tag on it which specifies the maximum electrical resistance,

contact sistance

for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it immediately . An ungrounded ardous.

Flushing

Reduce the risk of fluid injection injury , static sparking, or splashing of

this manual. Follow the 3, and remove the spray tip before flushing. Hold a metal part of

the gun firmly to the side of lowest

spray system. Check the electrical resistance of your

hoses at least once a week. If your hose does not have a

the hose supplier or manufacturer for the maximum re

limits. Use a resistance meter in the appropriate range

or poorly grounded hose can make

Also read

Spray

gun:

erly

grounded fluid hose and sprayer

Object being sprayed:

Fluid supply container:

FIRE OR EXPLOSION HAZARD.

obtain grounding through connection

according to local code.

All solvent pails used when flushing,

code. Use only metal pails, which are conductive. Do not place

the pail on a non–conductive surface, such as

cardboard, which interrupts the grounding continuity

maintain grounding continuity when

pressure

side

, always hold a metal part of the gun firmly to the

of a grounded metal pail, then trigger the gun.

your system haz

according to local

flushing or relieving

Safety

by following the flushing procedure given on page 7

possible fluid pressure during flushing.

Pressure Relief Procedure

a grounded metal pail and use the

MOVING PARTS HAZARD

Moving

parts parts. the

sprayer before checking it

from starting accidentally

can pinch or amputate your fingers or other body

KEEP CLEAR of moving parts when starting or

. Follow the

Pressure Relief Procedure

or servicing any part of the sprayer

surfaces

F

to a prop

paper

on page

operating on page

, to prevent

4 308-263

Setup

WARNING

Proper

electrical–grounding is essential to reduce the risk of a fire or an explosion. A fire or an explo sion can cause a serious injury and property dam age. For the detailed grounding–instructions, refer to the warning section,

HAZARD,

on page 4.

FIRE OR EXPLOSION

WARNING

If you supply the hoses and the spray gun for the sprayer hoses are electrically conductive. Be sure the spray gun has a tip guard. Be sure that each part is rated for at least 210 bar (3000 psi) working pressure These precautions reduce the risk of a serious injury ing, over–pressurizing or rupturing the hose or the gun.

, follow these precautions. Be sure the

, including skin injection, due to static spark

Be sure the electrical service is 220 V an electrical outlet that is properly grounded. Have a licensed electrician attach an appropriate plug to the power supply cord. Do not remove the ground ing prong of the power supply cord. Do not use an ungrounded adapter three wires which have a minimum 2.5 gauge) size. Long extension cords reduce the per formance of the sprayer

4. T

urn of

f the power switch (A). Plug the power supply cord into a grounded electrical outlet which is located at least 6 m (20 feet) away from the spray area.

If you are spraying texture material, remove the screen from the fluid filter procedure on page 8.

Flush the pump before using it. Refer to page 8.

. Extension cords must have

. Refer to the Flushing

, 50 Hz. Use

mm2 (12

CAUTION

A damaged pressure control can cause poor sprayer performance and may damage other parts of the sprayer damaging the pressure control.

Use a nylon spray hose (99) that is at least 15 m (50 feet) long.

Never use a wire braid hose. It is too rigid to absorb the pulsations of the fluid in the hose.

Never install a shutoff device between the fluid filter and the main hose. See Ref. B in Fig. 1.

Connect the gun (101) and the 15 m (50 feet) hose (99). Do not install the spray tip yet.

Fill the wet–cup (216) with Graco Throat Seal Liq uid, supplied, until it is 1/3 full.

. Follow these precautions to avoid

216

101

Fig. 1



308-263 5

Operation

WARNING

o reduce the risk of a serious injury

the

Pressure Relief Procedure W

3 before checking, adjusting, cleaning, and shut ting of

f the sprayer

Startup

Always use this procedure to help ensure that the sprayer is ready to operate and that you start the sprayer safely

Flush the sprayer before you use it for the first time. Refer to page 8.

Close the pressure drain valve (55).

Do not install the spray tip until the pump is primed with fluid!

Put the pump (39) into the supply pail

5. T

urn the pressure–adjusting knob (A) counter

clockwise to the lowest setting.

Unlock the gun trigger safety

, always follow

arning

on page

Check all fluid connections for leaking. If you find

8. any leaks, relieve the pressure before tightening the connections.

Lock the gun trigger safety and the tip guard (96, 103). Follow the instructions supplied with the tip guard.

10.

Adjust the pressure.

a. Slowly

c. T

, turn the pressure–adjusting knob (B) clockwise just until spray from the gun is com pletely atomized. T fogging, and to lengthen the life of the spray tip and sprayer needed for good atomization.

If more fluid coverage is needed, use a larger spray tip rather than increasing the pressure.

est the spray pattern. Follow this procedure to adjust the direction of the spray pattern. Lock the gun trigger safety ing nut on the tip guard. T hozontal position for a horizontal pattern. T the tip guard to a vertical position for a vertical pattern. T

, use the lowest fluid pressure

ighten the retaining nut.

. Install the spray tip

o reduce the overspray and

. Loosen the retain

urn the tip guard to a

urn

WARNING

ake precautions to reduce the risk of static spark ing and splashing when you prime or flush the sprayer metal part of the gun firmly to the side of grounded metal pail. See Fig. 2.

Fig. 2

. Be sure the spray tip is removed. Hold a

Prime the pump. Squeeze the gun trigger and hold it open. T the pressure–adjusting knob (B) clockwise only until the sprayer starts. Keep the gun triggered until the air is forced out of the system and the fluid flows freely from the gun. Release the gun trigger and lock the gun trigger safety

urn of

f the power switch (A). Slowly turn

96, 103

NOTE: To avoid damaging the pump packings, do not

operate the sprayer without fluid in it for more than 30 seconds.

 

Fig. 3



Operation

Cleaning a Clogged Tip

WARNING

these precautions to reduce the risk of a

serious injury when cleaning a clogged tip.

Do not hold a hand, a body spray tip. Always point the gun toward the ground or into a waste container when triggering the gun to see if the spray tip is unclogged.

DO NOT try to “blow back inch fluid; this is NOT an air spray sprayer

Release the gun trigger

Lock the gun trigger safety (B).

Rotate the HD RAC IV handle 180. See Ref. A in

Fig. 4.

Unlock the gun trigger safety (C).

5. T

rigger the gun into a waste container

Lock the gun trigger safety again. See Ref. A in

6. Fig. 4.

, or a rag in front of the

Shutdown and Care

1. Keep

the wet–cup (216) 1/3 full with Graco Throat Seal Liquid. The liquid helps prevent fluid from building up on the piston rod. Fluid build–up causes the packings to wear prematurely relieve the pressure before checking, filling or tightening the wet–cup. See Fig. 5. Remove the plug from the wet-cup. T

ighten the wet cup, which is also the packing nut, just enough to stop leak age. If you over–tighten the wet–cup, the packings may bind and wear out more quickly

. Use a screw

driver and a light hammer to adjust the wet-cup.

Clean the fluid filter (48) often and whenever the sprayer is stored. See manual 307–273 for the cleaning procedure.

After each 100 hours of operation, fill the cavity of the connecting rod (D) with motor oil. First Relieve the pressure and then remove the front cover Fig. 5.

. Always

. See

Rotate the tip handle to the original position.

Unlock the gun trigger safety

If the tip is still clogged, lock the gun trigger safety

9. shut of

f and unplug the sprayer

, and open the pressure drain valve to Relieve the pressure. Remove the spray tip and soak it in solvent. Do not scrape or chip debris from the spray tip.

10.

Resume spraying.

The

tip handle (A) is shown in the spraying position. Rotate the tip handle 180 in the direction of the arrow for clearing a clog.

rigger safety shown in the locked position.

rigger safety shown in the unlocked position.

216

Fig. 5

When you shut of

f the sprayer for a short time,

leave the pump in the fluid–supply container

02067A

, re-

lieve the pressure, and clean the spray tip.

Fig. 4

Before you store the sprayer

, flush it thoroughly

. Always use mineral spirits for the final flushing. Relieve the pressure.

6. T

0137

o protect the hose, coil it and hang it on the cart

handle

when storing the sprayer

 

Flushing

Use this category when flushing a new sprayer and

when flushing the sprayer after it has been stored.

The system has this fluid in it:

Oil-base solvent

or paint.

Oil-base solvent or paint.

Water or waterbase paint.

Use the following information to prepare the sprayer for storage.

The system has this fluid in it:

Oil-base solvent or paint.

ater or water-base

paint.

The next fluid to be sprayed is:

Oil-base fluid in a new color

ater-base paint.

ater-base fluid

in a new color

Oil-base paint.

Flush the sprayer in the order given.

First flush

Mineral spirits

arm, soapy

water

Flushing the sprayer in the order given.

First flush

Mineral spirits

Mineral spiritsWarm, soapy

arm, soapy

water

arm, soapy

water

Second flush

none none

Clean water

Second flush

none none

water

Clean water

Third flush

Mineral spirits

Before you use the

Third Flush

Clean water

none

Mineral spirits

Before you store the sprayer:

Relieve the pressure.

sprayer:

Prime the sprayer with oil-base paint.

Prime the sprayer with water-base paint.

Prime the sprayer with oil-base paint.

CAUTION

Never allow water to freeze in the pressure control. A frozen pressure control prevents the sprayer from being started and causes serious damage to the pressure control. Pump out the water with mineral spirits.

Relieve the pressure.

Remove the bowl (C) and the screen (D) from the filter

. Leave the filter support (E) in place. Install

the bowl (C), only

Close the pressure drain valve (55). See Fig. 8.

Pour two liters of a compatible solvent into a grounded metal pail. Put the pump in the pail.

Remove the spray tip from the gun.

6. T

urn the pressure–adjusting knob (A) counter

clockwise to the lowest pressure setting.

. See Fig. 8.

Fig. 6

 



+ 16 hidden pages

Graco Ultra 1500 Mark V 236-401, Ultra 1500 Mark V 236-400, Ultra 1500 Mark V, 236-401, 236-400 Instructions-parts List Manual

Specifications and Main Features

Frequently Asked Questions

User Manual