Graco TI15596a, TI15605a User Manual
Instructions - Parts List
®
High-Flo
4-Ball
3A0538F
Pumps
Air-powered pumps for low pressure, high volume circulation of finishing materials.
Do not use for flushing or purging lines with caustics, acids, abrasive line strippers, and
other similar fluids. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 3 for model information, including
maximum working pressure.
EN
High-Flo Pump with
2000cc 4-Ball Lower
TI15596a
TI15605a
High-Flo Pump with
4000cc 4-Ball Lower
c IIB T3
II 2 G
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Flush Before Using Equipment . . . . . . . . . . . . . . 7
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Procedure . . . . . . . . . . . . . . . . 11
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 11
Stop the Pump at the Bottom of Its Stroke . . . . 11
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preventive Maintenance Schedule . . . . . . . . . . 12
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Air Line Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mix Tank Volume . . . . . . . . . . . . . . . . . . . . . . . 12
Stall Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Changing the TSL . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reassemble the Coupling Adapter and
Tie Rods to the Motor . . . . . . . . . . . . . . . . . 17
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
High-Flo Pumps with 1000cc, 1500cc, or 2000cc
4-Ball Lowers . . . . . . . . . . . . . . . . . . . . . . . 18
High-Flo Pumps with 3000cc or 4000 cc
4-Ball Lowers . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Motor Mounting Hole Diagrams . . . . . . . . . . . . . . 23
Mounting Stand Hole Layouts . . . . . . . . . . . . . . . 24
255143 Wall Mount Bracket . . . . . . . . . . . . . . . . . . 25
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 27
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 3A0538F
Models
Models
Your model number is marked on the pump identification plate located toward the rear of the air motor. To determine
the model number of your pump from the following matrix, select the six digits which describe your pump. The first
digit is always J for circulation pumps. The remaining five digits define the construction. For example, a circulation
pump with stainless steel construction, a 3.3:1 ratio, low noise exhaust, no DataTrak option, npt fittings, and Chromex rod and chrome cylinder is model number JS33L1. To order replacement parts, see page 18.
JS 33 L 1
First
Digit
J
(all
circulation
pumps)
Second
Digit Third and Fourth Digit Fifth Digit Sixth Digit
Material
C
(carbon
steel)
S
(stainless
steel)
Ratio
Code ‡
‡ Ratio Code XX = X.X:1 ratio
Motor
Size
3400 4000 170 (1.2, 12.0) L Low
17
2200 2000 200 (1.4, 14.0) M Low
20
3400 3000 230 (1.6, 16.0) R Remote No 5 tri-clamp Chromex Chrome
23
2200 1500 300 (2.1, 21.0) S Remote Yes 6 tri-clamp Chromex MaxLife
30
6500 4000 330 (2.3, 23.0)
33
3400 2000 350 (2.4, 24.0)
35
2200 1000 400 (2.8, 28.0)
40
6500 3000 440 (3.0, 30.0)
44
3400 1500 450 (3.1, 31.0)
45
Related Manuals
Lower
Size
Maximum
Fluid Pressure
psi (MPa, bar) Exhaust DataTrak
No 1 npt
Noise
Yes 2 npt Chromex
Noise
™
Fittings Rod Cylinder
Chromex
™
Chrome
MaxLife
®
Part No. Description
311238 NXT Air Motor manual
3A0539 4-Ball Lower manual (1000cc, 1500cc, and
2000cc)
3A0540 4-Ball Lower manual (3000cc and 4000cc)
3A0538F 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNINGWARNINGWARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
4 3A0538F
Warnings
WARNING
WARNINGWARNINGWARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
3A0538F 5
Installation
Installation
Grounding
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current
due to static build up or in the event of a short circuit.
Pump: use a ground wire and clamp. See FIG. 1.
Remove the green ground screw (Z) from the bottom of
the air motor. Insert the screw through the loop on the
end of the ground wire (Y) and reattach the screw to the
air motor. Connect the ground clamp to a true earth
ground. Order Part No. 244524, Ground Wire and
Clamp.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
Z Y
TI8250a
F
IG
. 1. Ground Wire
Air and fluid hoses: use only electrically conductive
hoses
with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of hoses. If total resistance to
ground exceeds 25 megohms, replace hose immediately.
Air compressor: follow manufacturer’s recommendations.
Surge tank: use a ground wire and clamp.
Dispense valve: ground through a connection to a
properly grounded fluid hose and pump.
Fluid supply container: follow local code.
6 3A0538F
Installation
Stand Mount
Mount the pump in the accessory pump stand (B). Use
Part No. 253692 Stand for 1000, 1500, and 2000cc
Pumps (see F
for 3000 and 4000cc Pumps (see F
See Mounting Stand Hole Layouts on page 24.
Secure the stand to the floor with M19 (5/8 in.) bolts
which engage at least 152 mm (6 in.) into the concrete
floor to prevent the pump from tipping.
IG
. 2, page 9) and Part No. 218742 Stand
IG
. 3, page 10).
Wall Mount
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the lower.
Plumbing
Install a fluid shutoff valve (D) between the mix tank (A)
and the pump.
When using a stainless steel pump, use stainless steel
plumbing to maintain a corrosion-resistant system.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flushing, page 12.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See 255143 Wall Mount
Bracket, page 25.
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
3A0538F 7
Installation
Accessories
Install the following accessories in the order shown in
F
IG
. 2 and FIG. 3, using adapters as necessary.
NOTE: Accessory Air Control Kits are available for the
NXT Air Motor. The kits include a master air valve, air
regulator, and filter. Order the kit separately. See manual 311239 for more information.
Air Line
See FIG. 2 and FIG. 3.
• Bleed-type master air valve (M): required in your
system to relieve air trapped between it and the air
motor when the valve is closed.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious injury
from splashing or moving parts.
Be sure the valve is easily accessible from the pump
and located downstream from the air regulator. Be sure
the air bleed hole points away from the operator.
Fluid Line
See FIG. 2 and FIG. 3.
• Fluid filter: with a 60 mesh (250 micron) stainless
steel element to filter particles from the fluid as it
leaves the pump.
• Fluid drain valve (N): required in your system, to
relieve fluid pressure in the hose and gun.
• Fluid shutoff valve (D): shuts off fluid flow.
The air motor is rated to 100 psi (0.7 MPa, 7.0 bar). If
you will apply more than 100 psi (0.7 MPa, 7.0 bar) to
the system, install a safety relief valve between the
bleed-type master air valve and the air motor.
• Pump air regulator (L): to control pump speed and
outlet pressure. Locate close to the pump.
• Air line filter (K): removes harmful dirt and moisture from compressed air supply.
• Second bleed-type air valve (H): isolates air line
accessories for servicing. Locate upstream from all
other air line accessories.
8 3A0538F
Installation
H
J
M
P
KL
B
A
J
Y
G DD
N
E
N
F
DC
TI15598a
FIG. 2. Typical Installation for 1000, 1500, and 2000cc Pumps
Key:
A Mix Tank
B 253692 Pump Stand
C Fluid Supply Line; 1-1/2 in. (38 mm) minimum diameter
D Fluid Shutoff Valve
E Fluid Line
F Surge Tank Stand
G Surge Tank
H Air Shutoff Valve (bleed-type)
J Air Supply Line
K Air Line Filter
L Air Regulator and Gauge
3A0538F 9
M Bleed-Type Master Air Valve
N Fluid Drain Valve
P Air Line Drain Valve
Y Pump Ground Wire (required see page 6 for installation)
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