Instructions
XD Diesel Exhaust
Fluid (DEF) Hose
Reels
For use with Diesel Exhaust Fluid only. For professional use only.
Not approved for use in European explosive atmosphere locations.
Application markets include: mobile equipment servicing
and industrial plants.
Models: Page 3
3A1767A
ENG
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti13980
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin
and cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
2 3A1767A
Models
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss,
inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Each model shown in the table below is available in several colors. The last character of each model no. indicates the
hose reel color. A = white, B = Metallic Blue and F = Yellow. On the table below, this last character is represented by
the generic # symbol. For example, to show the complete model number for a white HSDD5# model hose reel, the
symbol # is replaced with “A”. The complete model number is: HSDD5A.
Model No. Application
HSDD5# Diesel Exhaust Fluid 3/4 inch 50 3.4 0.34
HSDDD# Diesel Exhaust Fluid 3/4 inch 50 3.4 0.34
Hose
Size
Maximum Pressure
PSI Bar Mpa
3A1767A 3
Installation
Installation
A bleed-type master air valve (E), thermal relief valve (H) and fluid drain valve (J) are
required in your system installation. These (user supplied) components help reduce the risk of
serious injury.
• The hose reel must be grounded.
•The bleed-type master air valve (E) relieves air trapped between this valve and the pump
after the air is shut off. Trapped air can cause the pump to cycle unexpectedly, therefore
locate the valve close to the pump.
•The thermal relief valve (H) and fluid drain valve (J) assist in relieving fluid pressure in the
displacement pump, hose and dispense valve. Triggering the dispensing valve (N) to relieve
pressure may not be sufficient. Open the fluid drain valve (J) to relieve fluid pressure that
may be captured elsewhere in the system.
Typical Installation Layout
.
A
A
F
C
D
B
B
F
IG. 1
A Main air supply
B Pump air supply
C Air regulator
D Bleed-type master air valve (user supplied, required)
EPump
F Grounding wire (user supplied, required for pump and
hose reel)
G Fluid line
H Hose reel
J Dispensing valve
K Air Supply Line
L Nozzle Tray
M Safety Valve (set to 50 psi (3.4 bar, 03.4 MPa)
N Fluid Shutoff Valve
C
D
M
E
K
G
H
L
J
N
H
E
M
F
P
K
J
G
G
K
N
L
ti13981
4 3A1767A
Installation
All Mountings
To reduce the risk of injury, be sure the mounting surface and mounting screws are strong enough to support the reels, weight of the fluids and stress caused
by hard pulls on the service hoses. See Technical
Data, page 16 for weights of hose reel assemblies.
NOTE: Reels perform best when arm allows hose to pull
straight off the spool as shown in F
IG. 2 and FIG. 3.
FIG. 2
IG. 3
F
6 3A1767A