For use with ProMix® 2KS Electronic Proportioners. For professional use only.
See page 2 for kit part numbers and maximum working pressure.
312786G
EN
Important Safety Instructions
Read all warnings and instructions in this manual. For complete
warnings and instructions see your proportioning system manual.
Hazard symbols refer to specific procedure risks. Save all instructions.
15V354 Third Flush Valve Kit
for Wall Panel, shown on
Fluid Mix Manifold
15V821 Dump Valve Kit
for Wall Panel
TI12743a
TI12954a
Page 2
Kits
Kits
15V821 Dump Valve Kit
For wall mount ProMix 2KS Electronic Proportioners
3000 psi (21 MPa, 210 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
See pages 3 and 14
15V822 Robo Dump Valve Kit
For robo mount ProMix 2KS Electronic Proportioners
300 psi (2.1 MPa, 21 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
See pages 6 and 16
15V354 Third Flush Valve Kit
For wall mount ProMix 2KS Electronic Proportioners
4000 psi (28 MPa, 280 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
See pages 5 and 15
15V202 Robo Third Flush Valve Kit
For robo mount ProMix 2KS Electronic Proportioners
300 psi (2.1 MPa, 21 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
See pages 7 and 17
15X247 Auto Dump Valve Kit
For wall mount ProMix 2KS Electronic Proportioners
3000 psi (21 MPa, 210 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
See pages 8 and 18
2312786G
Page 3
Installation
15V821 Dump Valve Kit for Wall Panel
Installation
NOTE: These instructions show this kit being installed
on the A side. It may also be installed on the B side.
1. Shut off the fluid supply to the dose valve (V) at the
front of the wall panel.
2. Actuate the dose valve to relieve fluid pressure in
the valve.
3. Relieve fluid pressure upstream and downstream of
the dose valve. See your ProMix 2KS Operation
Manual.
4. See F
IG
. 1. Remove the plug from the dose valve
adapter. Install the street elbow (18) in this port.
Install the nipple (19) in the elbow.
5. Install the dump valve assembly (includes 1, 2, 4,
and 11) in a slot of the flange (F) at the back of the
wall panel. Secure with the nut (8).
6. Install the elbow (6) in the open port of the dump
valve adapter (2). Connect a 1/4 npsm(f) hose (12)
between the elbow (6) and nipple (19).
7. Shut off all power to the fluid panel. Open the fluid
panel. See the Wall Panel detail in F
solenoid (9) at the correct position (Dump Valve A
or Dump Valve B) on the solenoid manifold. Connect the solenoid wires to the fluid panel control
board as shown in F
Electrical Schematic on page 13.
8. Connect the tubing (7) between the solenoid manifold and the tube fitting (T) on the dump valve (1).
See System Pneumatic Schematic, page 10.
IG
. 3. Also see the System
IG
. 2. Install the
At Front of Wall Panel
A SIDEB SIDE
12
V
19
FIG. 1: 15V821 Kit Installation
TI12744aTI12743a
18
At Back of Wall Panel
T
F
8
1
12
6
2
312786G3
Page 4
Installation
3rd Flush
Valve
Wall Panel
GFB1
GFB2
TI13116a
Dump
Valve B
Dump
Valve A
Dump
Valve B
RoboMix Panel
Dump
Valve A
3rd Flush
Valve
TI12655a
FIG. 2: Solenoid Manifolds
J15-1J15-2J15-6J15-5J8-6J8-5
3rd Purge ValveDump Valve ADump Valve B
J15-1J15-5J8-5J8-3J8-1Red
J15-2J15-6J8-6J8-4J8-2Black
J8-1J8-2 J8-3 J8-4
Auto Dump
Valve A (GFB1)
Auto Dump
Valve B (GFB2)Wire Color
F
IG
. 3: 255765 Fluid Panel Control Board, Detail View of Solenoid Connections
4312786G
Page 5
15V354 Third Flush Valve Kit for Wall Panel
7. Connect the tubing (13, 14) between the solenoid
manifold and the tube fittings (T) on the flush valve
(2). See System Pneumatic Schematic, page 10.
1. Shut off the air and fluid supply to the ProMix 2KS.
2. Relieve pressure. See your ProMix 2KS Operation
Manual.
Installation
3. See F
IG
. 4. Remove the air flush valve (AFV) from
the fluid mix manifold (FM) and set it aside.
FM
AFV
FIG. 4: Disconnect Air Flush Valve
IG
4. See F
. 5. Install the o-ring (6), double valve
mounting block (1), and screws (8).
IG
5. See F
. 6. Install the air flush valve (AFV) on the
double valve block (1). Assemble the third flush
valve kit parts (2, 3, 4, 6, 9, 10, 11) as shown on
page 15. Install on the mounting block using the
screws (7). See F
IG
. 6.
TI12955a
6
1
8
F
IG
. 5: Install Double Valve Mounting Block
1
AFV
7
2
IG
. 6: Install Third Flush Valve
F
TI12956a
TI12957a
6. Shut off all power to the fluid panel. Open the fluid
IG
panel. See the Wall Panel detail in F
. 2. Install the
solenoid (12) and two tube connectors (15) at the
correct position (3rd Flush Valve) on the solenoid
manifold. Connect the solenoid wires to the fluid
panel control board as shown in F
312786G5
IG
. 3.
Page 6
Installation
15V822 Dump Valve Kit for RoboMix
NOTE: These instructions show this kit being installed
on the B side. It may also be installed on the A side.
IG
1. See F
valve (V) in the RoboMix.
2. Actuate the dose valve to relieve fluid pressure in
the valve.
3. Relieve fluid pressure upstream and downstream of
the dose valve. See your ProMix 2KS Operation
Manual.
4. Remove the plug from the dose valve adapter.
Apply thread sealant and install the elbow (8) in this
port.
. 7. Shut off the fluid supply to the dose
5. Install the valve adapter (3) in the RoboMix. Secure
with four screws (11). Apply thread sealant and
install the nipple (9) through the back of the RoboMix and into the adapter. Install the swivel (6) in the
opposite side of the adapter.
6. Install the seat (2), o-ring (10), and dump valve (1)
in the adapter (3).
7. Connect the hose (5) between the swivel (6) and
elbow (8).
8. Shut off all power to the fluid panel. Open the fluid
panel. See the RoboMix Panel detail in F
IG
. 2.
Install the solenoid (4) at the correct position (Dump
Valve A or Dump Valve B) on the solenoid manifold.
Connect the solenoid wires to the fluid panel control
board as shown in F
IG
. 3. Also see the System
Electrical Schematic on page 13.
9. Connect the tubing (13) between the solenoid manifold and the tube fitting (T) on the dump valve (1).
See System Pneumatic Schematic, page 10.
6312786G
Page 7
Installation
1
10
2
T
3
6
5
Dump
Valve B
8
V
TI13045a
F
IG
. 7: 15V822 Kit Installation
15V202 Third Flush Valve Kit for RoboMix
TI12655a
Dump
Valve A
4
11
9
TI13047a
1. Shut off the air and fluid supply to the ProMix 2KS.
2. Relieve pressure. See your ProMix 2KS Operation
Manual.
3. See F
IG
. 8. Remove the plug (A) from the air flush
valve (AFV). Install an o-ring (6) in this port.
4. Install the third flush valve adapter (3) in the RoboMix. Ensure that the o-ring (6) remains in place to
seal between the adapter and the air flush valve
adapter.
5. Secure the adapter (3) to the air flush valve adapter
with four screws (10) inserted through the side wall
of the RoboMix. Torque to 70 in-lb (8 N•m).
6. Apply thread sealant and install the check valve (4)
through the back of the RoboMix and into the third
flush valve adapter (3).
7. Install the o-ring (2), seat (1), o-ring (6), and third
flush valve (5) in the adapter (3).
8. See F
IG
. 8. Shut off all power to the fluid panel.
Open the fluid panel. Install the solenoid (8) in the
third flush valve position on the solenoid manifold.
Install the tube connector (9). Connect the solenoid
wires to the fluid panel control board as shown in
F
IG
. 3. Also see the System Electrical Schematic
on page 13.
9. Connect the tubing (13) between the solenoid manifold and the tube fitting (T) on the third flush valve
(5). See System Pneumatic Schematic, page 10.
10. Connect the third flush fluid supply line to the check
valve (4).
312786G7
Page 8
Installation
5
6
1
2
10
F
IG
. 8: 15V202 Kit Installation
9
T
3
6
TI12655a
8
4
TI13046a
TI13047a
15X247 Auto Dump Valve Kit
1. Close the component A and component B shutoff
valves on the fluid manifold.
2. Trigger the gun to relieve fluid pressure downstream
of the fluid manifold.
3. See F
4. Install the valve adapter (2) in the mixed material
NOTE: Connect the static mixer to one 1/4 npt port of
the valve adapter.
5. Install the nipple (8) in the other port of the adapter
IG
. 9. Install the small o-ring (3), seat retainer
(6), large o-ring (7), and dump valve (1) in the valve
adapter (2).
line, downstream of the static mixer and as close to
the gun as possible.
(2). Connect the gun line to this nipple.
6. Connect a 1/4 npsm(f) dump hose (not supplied) to
the 1/4 npsm(m) threaded stud at the bottom of the
adapter (2). When the gun closes, the dump valve
opens and fluid is dumped through the stud.
7. Shut off all power to the fluid panel. Open the fluid
panel. See the Wall Panel detail in F
IG
. 9. Install the
solenoid (5) at the correct position (GFB1 or GFB2)
on the solenoid manifold. Connect the solenoid
wires to J8 on the fluid panel control board as
shown in F
IG
. 3. Also see the System Electrical
Schematic on page 13.
8. Install the tube connector (9) in the solenoid manifold. Connect the tubing (4) between the connector
and the tube fitting (T) on the dump valve (1). See
System Pneumatic Schematic, page 10.
8312786G
Page 9
Installation
T
7
6
3
2
FIG. 9: 15X247 Kit Installation
TI14283b
1
8
GFB1
GFB2
9
J8 (see FIG. 3
for details)
5
4
TI13116a
Wall Panel
312786G9
Page 10
Schematic Diagrams
Schematic Diagrams
System Pneumatic Schematic
AIR INPUT
COLOR
CHANGE
AIR EXHAUST MUFFLER
12 VDC
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID
AIR EXHAUST MUFFLER
12 VDC
3-WAY SOLENOID
3/8 AIR FILTER
MANUAL DRAIN
5 MICRON
WALL MOUNT ONLY
05
AIR INPUT
TO MANIFOLD 1/4 TUBE
CONTROL AIR
PURGE AIR
12 VDC
3-WAY SOLENOID
12 VDC
3-WAY SOLENOID
12 VDC
3-WAY SOLENOID
MANIFOLD
A
B
A
B
A
B
A
B
A
B
A
A
A
A
MANIFOLD
CLOSE
5/32 TUBE
OPEN
CLOSE
5/32 TUBE
OPEN
CLOSE
5/32 TUBE
OPEN
CLOSE
5/32 TUBE
OPEN
CLOSE
5/32 TUBE
OPEN
5/32 TUBE
OPEN
5/32 TUBE
OPEN
5/32 TUBE
OPEN
5/32 TUBE
OPEN
DOSE A
VALV E
DOSE B
VALV E
PURGE A
VALV E
PURGE B
VALV E
PURGE C
VALV E
(OPTIONAL)
DUMP A
VALV E
(OPTIONAL)
DUMP B
VALV E
(OPTIONAL)
GFB 1
VALV E
(OPTIONAL)
GFB 2
VALV E
(OPTIONAL)
FLUSH AIR TO FLUID INLET 1/4 TUBE
CONTROL
36 SERIES SOLENOID VALVES
COLOR
VALV E
STACKS
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
COLOR SOLVENT
COLOR 9
COLOR 10
COLOR 11
COLOR 12
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
CATALYST SOLVENT
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
see manual 312782
6n/aO-RING; ptfe2
8121795 VALVE, solenoid, 4-way1
9111328 CONNECTOR; 10-32 x 5/32 in. (4
mm) OD tube
10110420 SCREW, cap, socket-hd; 10-24 x
1-1/2 in. (38 mm)
13n/aTUBE; nylon; 5/32 in. (4 mm) OD; 2
ft (0.61 m); green
Parts labeled n/a are not available separately.
1
1
4
1
312786G17
Page 18
Parts
15X247 Auto Dump Valve Kit
1
7
6
3
2
8
GFB1
GFB2
TI14283a
Ref.
No.Part No. DescriptionQty
124W310 VALVE, dispense; includes 7 ; see manual 3127821
215T717 ADAPTER, dump valve1
3†111457 O-RING; ptfe1
4n/aTUBE; nylon; 5/32 in. (4 mm) OD; 5 ft (1.52 m)1
5121324 VALVE, solenoid, dump valve1
6†n/aSEAT, dump valve; sst1
7†n/aO-RING; ptfe1
8C20482 NIPPLE; 1/4 npt1
9111328 CONNECTOR; 10-32 x 5/32 in. (4 mm) OD tube1
†
Order Kit 16A560 to replace a single seat. The kit
includes a seat (6) and o-rings (3 and 7).
NOTE:
The standard valve seat (6) is SST. To install a
carbide seat, order Kit 24U054. The kit includes a single
carbide seat and o-rings 3 and 7.
Parts labeled n/a are not available separately.
9
5
4
TI13116a
18312786G
Page 19
Notes
Notes
312786G19
Page 20
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Originalinstructions. This manual containsEnglish. MM
312786
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision G, August 2014
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