Graco SMVector - Frequency Inverter User Manual

SMVector - Frequency Inverter

Operating Instructions

Contents

1 Safety Information ....................................................................................................3

2 Technical Data .......................................................................................................... 6

2.1 Standards and Application Conditions .................................................................................. 6

2.2 SMV Type Number Designation ............................................................................................7

2.3 Ratings ................................................................................................................................... 8

3 Installation ..............................................................................................................11

3.1 Dimensions and Mounting ...................................................................................................11

3.1.1 NEMA 1 (IP31) Models < 30HP (22kW) ...............................................................11

3.1.2 NEMA 1 (IP31) Models > 30HP (22kW) ...............................................................12

3.1.3 NEMA 4X (IP65) Models ...................................................................................... 13

3.1.4 NEMA 4X (IP65) Models with Disconnect Switch ................................................14

3.2 Electrical Installation ............................................................................................................ 15

3.2.1 Power Connections ..............................................................................................15

3.2.1.1 Mains Connection to 120VAC Single-Phase Supply ...........................15

3.2.1.2 Mains Connection to 240VAC Single-Phase Supply ...........................16

3.2.1.3 Mains Connection to Three-Phase Supply ..........................................16

3.2.1.4 Motor Connection ................................................................................16

3.2.1.5 Installation Recommendations for EMC Compliance .......................... 17

3.2.1.6 NEMA 4X (IP65) Input Terminal Block .................................................17

3.2.1.7 Dynamic Brake Connections ............................................................... 18

3.2.2 Fuses/Cable Cross-Sections ...............................................................................19

3.2.3 Control Terminals .................................................................................................20

4 Commissioning ......................................................................................................22

4.1 Local Keypad & Display ......................................................................................................22

4.2 Drive Display and Modes of Operation ...............................................................................24

4.3 Parameter Setting ................................................................................................................25

4.4 Electronic Programming Module (EPM) ..............................................................................25

4.5 Parameter Menu ..................................................................................................................26

4.5.1 Basic Setup Parameters ...................................................................................... 26

4.5.2 I/O Setup Parameters ..........................................................................................30

4.5.3 Advanced Setup Parameters ..............................................................................34

4.5.4 PID Parameters ....................................................................................................38

4.5.5 Vector Parameters ............................................................................................... 40

4.5.6 Network Parameters ............................................................................................42

4.5.7 Diagnostic Parameters ........................................................................................43

4.5.7.1 Terminal & Protection Status Display ......................................................44

4.5.7.2 Keypad Status Display ............................................................................44

4.5.8 Onboard Communications Parameters 15-60HP (11-45kW) ..............................45

4.5.9 Sequencer Parameters ........................................................................................46

4.5.9.1 Sequencer Flow Diagram Left ............................................................. 54

4.5.9.2 Sequencer Flow Diagram Right ..........................................................55

4.5.9.3 Sequencer Status ................................................................................56

5 Troubleshooting and Diagnostics ........................................................................ 57

5.1 Status/Warning Messages ...................................................................................................57

5.2 Drive Conﬁguration Messages ............................................................................................58

5.3 Fault Messages ....................................................................................................................58

Appendix A .......................................................................................................................61

A.1 Permissable Cable Lengths ................................................................................................. 61

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About These Instructions

This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter.

These instructions are only valid for SMV frequency inverters with software revision 4.23 or higher

For version 4.23 software, the drive nameplate illustrated below would show “42” in the “F” location.

Please read these instructions in their entirety before commissioning the drive.

C A B D E F

Type: ESV751N0 4TXB

Id-No: 00000000

INPUT:

3 (3/PE) 400/480 V

2.9/2.5 A 50-60 HZ

TYPE-4X INDOOR USE ONLY

OUTPUT:

3 (3/PE) 0 - 400/460 V

2.4/2.1 A

0.75 KW/1HP 0 - 500 HZ

For detailed information

refer to instruction

Manual: SV01

000000000000000000

ESV751N0 4TXB000XX## ##

A B C D E F

Certiﬁcations Type Input Ratings Output Ratings Hardware Version Software Version

Scope of delivery Important

• 1 SMV Inverter with EPM installed (see Section 4.4)

• 1 Operating Instructions manual

After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze AC Tech does not accept any liability for deﬁciencies claimed subsequently. Claim:

• visible transport damage immediately to the forwarder.

• visible deﬁciencies /incompleteness immediately to your Lenze AC Tech representative

Related Documents

The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter. To obtain the latest documentation, visit the Technical Library at http://www.lenzeamericas.com.

Document # Description

CMVINS01 SMVector Communications Module Installation Instruction

CMVMB401 SMVector ModBus RTU over RS485 Communications Reference Guide

CMVLC401 SMVector Lecom Communications Reference Guide

CMVCAN01 SMVector CANopen Communications Reference Guide

CMVDVN01 SMVector DeviceNet Communications Reference Guide

CMVETH01 SMVector EtherNet/IP Communications Reference Guide

CMVPFB01 SMVector PROFIBUS Communications Reference Guide

ALSV01 SMVector Additional I/O Module Installation and Operation Manual

DBV01 SMVector Dynamic Braking

PTV01 SMVector Potentiometer Install Instructions

RKV01 SMVector ESVZXK1 Remote Keypad

RKVU01 SMVector ESVZXH0 Remote Keypad (for NEMA 1 15-60HP (11-45kW) Drives)

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of its merchantability and ﬁtness for a given purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described. Nevertheless, discrepancies cannot be ruled out. Lenze AC Tech does not accept any responsibility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions. This document is printed in the United States

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Safety Information

1 Safety Information

General

Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel and/or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualiﬁed, skilled personnel who are familiar with the installation, assembly, commissioning, and operation of variable frequency drives and the application for which it is being used.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport, handling, installation or maintenance. Do not touch any electronic components or contacts. This drive contains electrostatically sensitive components, which can easily be damaged by inappropriate handling. Static control precautions must be adhered to during installation, testing, servicing and repairing of this drive and associated options. Component damage may result if proper procedures are not followed.

To ensure proper operation, do not install the drive where it is subjected to adverse environmental conditions such as combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

This drive has been tested by Underwriters Laboratory (UL) and is UL Listed in compliance with the UL508C Safety Standard. This drive must be installed and conﬁgured in accordance with both national and international standards. Local codes and regulations take precedence over recommendations provided in this and other Lenze AC Tech documentation.

The SMVector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets the applicable standards.

Electrical Connection

When working on live drive controllers, applicable national safety regulations must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While this document does make recommendations in regards to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding, grounding, ﬁlters and cables). These notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Application

The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits, etc must be made by other devices to ensure operation under all conditions.

The drive does feature many protection devices that work to protect the drive and the driven equipment by generating a fault and shutting the drive and motor down. Mains power variances can also result in shutdown of the drive. When the fault condition disappears or is cleared, the drive can be conﬁgured to automatically restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive is conﬁgured for safe operation.

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Safety Information

Explosion Proof Applications

Explosion proof motors that are not rated for inverter use lose their certiﬁcation when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy applies:

Lenze AC Tech Corporation inverter products are sold with no warranty of ﬁtness for a particular purpose or warranty of suitability for use with explosion proof motors. Lenze AC Tech Corporation accepts no responsibility for any direct, incidental or consequential loss, cost or damage that may arise through the use of AC inverter products in these applications. The purchaser expressly agrees to assume all risk of any loss, cost or damage that may arise from such application.

Operation

Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

• Close all protective covers and doors prior to and during operation.

• Do not cycle input power to the controller more than once every two minutes.

• For SMVector models that are equipped with a Disconnect Switch (11th character in model number is L or M), the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor. When servicing the motor, it is necessary to wait 3 minutes after turning this switch to the off position before working on motor power wiring as the inverter stores electrical power. To service the inverter, it is necessary to remove mains ahead of the drive and wait 3 minutes.

Safety Notiﬁcations

All safety information given in these Operating Instructions includes a visual icon, a bold signal word and a description.

Signal Word! (characterizes the severity of the danger)

NOTE (describes the danger and informs on how to proceed)

Signal Word Meaning Consequences if ignored

Icon

DANGER!

WARNING!

WARNING! Hot Surface

STOP!

NOTE

Warns of hazardous electrical voltage. Death or severe injuries.

Warns of potential, very hazardous situations.

Warns of hot surface and risk of burns. Labels may be on or inside the equipment to alert people that surfaces may reach dangerous temperatures.

Warns of potential damage to material and equipment.

Designates a general, useful note. None. If observed, then using the controller/

Risk of severe injury to personnel and/or damage to equipment.

Risk of severe injury to personnel.

Damage to the controller/drive or its environment.

drive system is made easier.

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Safety Information

Harmonics Notiﬁcation in accordance with EN 61000-3-2, EN 61000-3-12:

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

Directive Total Power

EN 61000-3-2

EN 61000-3-12

connected to Mains

(public supply)

< 0.5kW with mains choke

0.5 ... 1kW with active ﬁlter

> 1kW complies without additional measures

16 ... 75amp Additional measures are required for compliance with the standard

(1) For compliance with EMC regulations, the permissable cable lengths may change.

(2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.

The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

Safety Information in accordance with EN 61800-5-1:

DANGER! Hazard of Electrical Shock

Capacitors retain charge for approximately 180 seconds after power is removed. Allow at least 3 minutes for discharge of residual charge before touching the drive.

WARNING!

• This product can cause a d.c. current in the PE conductor. Where a residual current-operated (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an RCD or RCM Type B is allowed on the supply side of this product.

• Leakage Current may exceed 3.5mA AC. The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment.

• In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required.

Additional Measures Required for Compliance

(2)

NOTE

Control and communications terminals provide reinforced insulation (i.e. considered SELV or PELV, providing protection in case of direct contact) when the drive is connected to a power system rated up to 300VAC between phase to ground (PE) and the applied voltage on Terminals 16 and 17 is less than 150VAC between phase to ground. Otherwise, control and communications terminals provide basic insulation.

Safety Information in accordance with UL:

Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

• Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, at

the maximum voltage rating marked on the drive.

Warnings!

Torque Requirements (in accordance with UL) are listed in section 3.2.1, Power Connections.

• Use minimum 75 °C copper wire only.

• Shall be installed in a pollution degree 2 macro-environment.

• NEMA 1 (IP31) models shall be installed in a pollution degree 2 macro-environment.

• All models are suitable for installation in a compartment handling Conditioned Air (i.e., plenum rated).

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Technical Data

2 Technical Data

2.1 Standards and Application Conditions

Conformity

Approvals

Input voltage phase imbalance

Supported Power Systems

Humidity

Temperature range

Installation height

Vibration resistance

Earth leakage current

Max Permissable Cable Length

Enclosure

Protection measures against

Compliance with EN 61000-3-2 Requirements

Compliance with EN 61000-3-12 Requirements

(1) The stated cable lengths are permissible at default carrier frequencies (refer to parameter P166).

(2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.

(2)

The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

CE Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives

UL508C Underwriters Laboratories -Power Conversion Equipment

< 2%

− For central grounded systems, operation is permitted

TT TN

< 95% non-condensing

Transport -25 … +70°C

Storage -20 … +70°C

Operation -10 … +55°C (with 2.5%/°C current derating above +40°C)

0 - 4000m a.m.s.l. (with 5%/1000 m current derating above 1000m a.m.s.l.)

acceleration resistant up to 1.0g

> 3.5 mA to PE

<= 4.0 Hp (3.0 kW) 30 meters shielded, 60 meters un-shielded

(1)

=> 5.0 Hp (3.7 kW) 50 meters shielded, 100 meters un-shielded.

IP31/NEMA 1 IP65/NEMA 4X

NEMA 1 and NEMA 4X model enclosures are plenun rated in accordance with UL 508C and are suitable for installation in a compartment handling conditioned air.

short circuit, earth fault, phase loss, over voltage, under voltage, motor stalling, over temperature, motor overload

< 0.5kW with mains choke

0.5 ... 1kW with active ﬁlter

> 1kW without additional measures

16 ... 75amp Additional measures required for compliance with EN 61000-3-12

without restrictions.

− For corner grounded 400/500V systems, operation is possible but reinforced insulation to control circuits is compromised.

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Technical Data

2.2 SMV Type Number Designation

The table herein describes the Type numbering designation for the SMVector Inverter models.

Electrical Products in the SMVector Series

Power Rating in kW:

251 = 0.25kW (0.33HP) 113 = 11.0kW (15HP)

371 = 0.37kW (0.5HP) 153 = 15.0kW (20HP)

751 = 0.75kW (1HP) 183 = 18.5kW (25HP)

112 = 1.1kW (1.5HP) 223 = 22.0kW (30HP)

152 = 1.5kW (2HP) 303 = 30.0kW (40HP)

222 = 2.2kW (3HP) 373 = 37.5kW (50HP)

302 = 3.0kW (4HP) 453 = 45.0kW (60HP)

402 = 4.0kW (5HP)

552 = 5.5kW (7.5HP)

752 = 7.5kW (10HP)

Installed I/O & Communication Module(s):

C_ = CANopen (Available all models) The “_” blank can be:

D_ = DeviceNet (Available all models) 0 = Standard Keypad

E_ = Ethernet/IP, (Available all models)

R_ = RS-485 / ModBus /Lecom (Avail all models)

P_ = ProﬁBus-DP (Available all models)

N_ = No Communications installed

Input Voltage:

1 = 120 VAC (doubler output) or 240 VAC

2 = 240 VAC

4 = 400/480 VAC

6 = 600 VAC

Input Phase:

S = Single Phase Input only

Y = Single or Three Phase Input

T = Three Phase Input only

Input Line Filter

F = Integral EMC Filter

L = Integral EMC Filter and Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

M = Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

X = No EMC Filter/ No Disconnect Switch

Enclosure:

B = NEMA 1/IP31; Indoor only

C = NEMA 4X/IP65; Indoor only; Convection cooled

D = NEMA 4X/IP65; Indoor only; Fan cooled

E = NEMA 4X/IP65; Indoor/Outdoor; Convection cooled

F = NEMA 4X/IP65; Indoor/Outdoor; Fan cooled

NOTE Prior to installation make sure the enclosure is suitable for the end-use environment

Variables that inﬂuence enclosure suitability include (but are not limited to) temperature, airborne contaminates, chemical concentration, mechanical stress and duration of exposure (sunlight, wind, precipitation).

ESV 152 N0 2 T X B

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Technical Data

2.3 Ratings

120V / 240VAC Models

Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz

Type

ESV251--1S-- 0.33 0.25 6.8 3.4 1.7 200 24

ESV371--1S-- 0.5 0.37 9.2 4.6 2.4 200 32 32

ESV751--1S-- 1 0.75 16.6 8.3 4.2 200 52 41

ESV112--1S-- 1.5 1.1 20 10.0 6.0 200 74 74

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

240VAC Models

Type

ESV251--2S-- 0.33 0.25 3.4 1.7 200 20

ESV371--2S-- 0.5 0.37 5.1 2.4 200 30

ESV751--2S-- 1 0.75 8.8 4.2 200 42

ESV112--2S-- 1.5 1.1 12.0 6.0 200 63

ESV152--2S-- 2 1.5 13.3 7.0 200 73

ESV222--2S-- 3 2.2 17.1 9.6 200 97

Power Mains Current Output Current Heat Loss (Watts)

Hp kW

120VA240VACont (In)AMax I%N1/IP31 N4X/IP65

No ﬁlter

Mains = 240V Single Phase (2/PE) (170...264V); 48...62Hz

Power Mains Current Output Current Heat Loss (Watts)

Hp kW

240V

)AMax I%N1/IP31 N4X/IP65

Cont (I

No ﬁlter

N4X/IP65

W/ ﬁlter

N4X/IP65

W/ ﬁlter

240V Single Phase (2/PE) (170...264V), 240V Three Phase (3/PE) (170...264V); 48...62Hz

Type

ESV371--2Y-- 0.5 0.37 5.1 2.9 2.4 200 27 26

ESV751--2Y-- 1 0.75 8.8 5.0 4.2 200 41 38

ESV112--2Y-- 1.5 1.1 12.0 6.9 6.0 200 64 59

ESV152--2Y-- 2 1.5 13.3 8.1 7.0 200 75 69

ESV222--2Y-- 3 2.2 17.1 10.8 9.6 200 103 93

Power Mains Current Output Current Heat Loss (Watts)

Hp kW

1~ (2/PE)A3~ (3/PE)

Cont (In)AMax I%N1/IP31 N4X/IP65

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No ﬁlter

N4X/IP65

W/ ﬁlter

Technical Data

240V Three Phase (3/PE) (170...264V); 48...62Hz

Type

ESV112--2T-- 1.5 1.1 6.9 6 200 64

ESV152--2T-- 2 1.5 8.1 7 200 75

ESV222--2T-- 3 2.2 10.8 9.6 200 103

ESV402--2T-- 5 4.0 18.6 16.5 200 154 139

ESV552--2T-- 7.5 5.5 26 23 200 225 167

ESV752--2T-- 10 7.5 33 29 200 274 242

ESV113--2T-- 15 11 48 42 180 485 468

ESV153--2T-- 20 15 59 54 180 614 591

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

400...480VAC Models

400 ... 480V Three Phase (3/PE) (400V: 340...440V), (480V: 340...528V); 48...62Hz

Type

ESV371--4T-- 0.5 0.37 1.7 1.5 1.3 1.1 175 200 23 21 25

ESV751--4T-- 1 0.75 2.9 2.5 2.4 2.1 175 200 37 33 37

ESV112--4T-- 1.5 1.1 4.2 3.6 3.5 3.0 175 200 48 42 46

ESV152--4T-- 2 1.5 4.7 4.1 4.0 3.5 175 200 57 50 54

ESV222--4T-- 3 2.2 6.1 5.4 5.5 4.8 175 200 87 78 82

ESV302--4T-- 4 3.0 8.3 7.0 7.6 6.3 175 200 95

ESV402--4T-- 5 4.0 10.6 9.3 9.4 8.2 175 200 128 103 111

ESV552--4T-- 7.5 5.5 14.2 12.4 12.6 11.0 175 200 178 157 165

ESV752--4T-- 10 7.5 18.1 15.8 16.1 14.0 175 200 208 190 198

ESV113--4T-- 15 11 27 24 24 21 155 180 418 388 398

ESV153--4T-- 20 15 35 31 31 27 155 180 493 449 459

ESV183--4T-- 25 18.5 44 38 39 34 155 180 645 589 600

ESV223--4T-- 30 22 52 45 46 40 155 180 709 637 647

ESV303--4T-- 40 30 68 59 60 52 155 180 1020

ESV373--4T-- 50 37.5 85 74 75 65 155 180 1275

ESV453--4T-- 60 45 100 87 88 77 155 180 1530

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

For 400...480 VAC models, the output current maximum (%) in the 400V column is used when P107 = 0 For 400...480 VAC models, the output current maximum (%) in the 480V column is used when P107 = 1

Power Mains Current Output Current Heat Loss (Watts)

Hp kW

Power Mains Current Output Current Heat Loss (Watts)

Hp kW

240V

400VA480VACont (In)AMax I%N1/IP31 N4X/IP65

)AMax I%N1/IP31 N4X/IP65

Cont (I

400V 480V 400V 480V

No ﬁlter

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N4X/IP65

W/ ﬁlter

N4X/IP65

W/ ﬁlter

Technical Data

600VAC Models

600V Three Phase (3/PE) (425...660V); 48...62Hz

Type

ESV751--6T-- 1 0.75 2 1.7 200 37 31

ESV152--6T-- 2 1.5 3.2 2.7 200 51 43

ESV222--6T-- 3 2.2 4.4 3.9 200 68 57

ESV402--6T-- 5 4 6.8 6.1 200 101 67

ESV552--6T-- 7.5 5.5 10.2 9 200 148 116

ESV752--6T-- 10 7.5 12.4 11 200 172 152

ESV113--6T-- 15 11 19.7 17 180 380 356

ESV153--6T-- 20 15 25 22 180 463 431

ESV183--6T-- 25 18.5 31 27 180 560 519

ESV223--6T-- 30 22 36 32 180 640 592

ESV303--6T-- 40 30 47 41 180 930

ESV373--6T-- 50 37.5 59 52 180 1163

ESV453--6T-- 60 45 71 62 180 1395

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

Power Mains Current Output Current Heat Loss (Watts)

Hp kW A

Cont (In)AMax I%N1/IP31 N4X/IP65

No ﬁlter

STOP!

• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.

• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

N4X/IP65

W/ ﬁlter

Output Current (In) derating for Carrier Frequency (P166) for NEMA 1 (IP31) Models:

- If P166=2 (8 kHz), derate In to 92% of drive rating

- If P166=3 (10 kHz), derate In to 84% of drive rating

Output Current (In) derating for Carrier Frequency (P166) for NEMA 4X (IP65) Models:

- If P166=1 (6 kHz), derate In to 92% of drive rating

- If P166=2 (8 kHz), derate In to 84% of drive rating

- If P166=3 (10 kHz), derate In to 76% of drive rating

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3 Installation

3.1 Dimensions and Mounting

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)

Mounting Screws

4 x #10

18 lb-in

4 x M5

( )

20 Nm

Installation

s1 s1

Type

ESV251~~~~~B; ESV371~~~~~B

ESV751~~~~~B

ESV112~~~~~B; ESV152~~~~~B

ESV222~~~~~B

G3 ESV402~~~~~B 3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.30 (8) 5.80 (147) 0.6 (15) 2.0 (50) 3.2 (1.5)

H1 ESV552~~~~~B; ESV752~~~~~B 5.12 (130) 4.25 (108) 9.83 (250) 9.30 (236) 0.26 (7) 6.30 (160) 0.6 (15) 2.0 (50) 6.0 (2.0)

ESV113~~~~~B; ESV153~~~~~B

ESV183~~~~~B; ESV223~~~~~B

in (mm)

3.90 (99) 3.12 (79) 7.48 (190) 7.00 (178) 0.24 (6) 4.35 (111) 0.6 (15) 2.0 (50) 2.0 (0.9)

3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.26 (7) 5.45 (138) 0.6 (15) 2.0 (50) 2.8 (1.3)

6.92 (176) 5.75 (146) 12.50 (318) 11.88 (302) 0.31 (8) 8.09 (205) 0.6 (15) 2.0 (50) 13.55 (6.15)

in (mm)b in (mm)

Conduit Hole Dimensions Type

in (mm)c in (mm)

in (mm)Q in (mm)S in (mm)

in (mm)

in (mm)P in (mm)

G1 1.84 (47) 1.93 (49) .70 (18) 1.00 (25) .88 (22)

G2 1.84 (47) 3.03 (77) .70 (18) 1.00 (25) .88 (22)

G3 1.84 (47) 3.38 (86) .70 (18) 1.00 (25) .88 (22)

H1 2.46 (62) 3.55 (90) .13 (3) 1.38 (35)

J1 3.32 (84) 4.62 (117) .73 (19) 1.40 (36)

in (mm)m lb (kg)

1.13 (29)

.88 (22)

1.31 (33)

.88 (22)

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Installation

3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)

SMV

ESV303~~4~~B;

ESV303~~6~~B

ESV373~~4~~B;

ESV373~~6~~B

ESV453~~4~~B

ESV453~~6~~b

Type

in (mm)

8.72 (221) 7.50 (190) 14.19 (360) 13.30 (338) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 24 (10.9)

8.72 (221) 7.50 (190) 17.19 (436) 16.30 (414) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 31 (14.1)

8.72 (221) 7.50 (190) 20.19 (513) 19.30 (490) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 35 (15.9)

Conduit Hole Dimensions Type

in (mm)b in (mm)

in (mm)

in (mm)P in (mm)

K1 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

in (mm)c in (mm)

in (mm)Q in (mm)S in (mm)

in (mm)

SMV

in (mm)m lb (kg)

in (mm)

K2 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

K3 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

SV01M

Installation

3.1.3 NEMA 4X (IP65) Models

Mounting Screws

4 x #8 32

10 lb in

4 x M4

( )

1 2 Nm

Type

ESV371N01SX_; ESV751N01SX_; ESV371N02YX_; ESV751N02YX_; ESV371N04TX_; ESV751N04TX_;

ESV751N06TX_; ESV371N02SF_; ESV751N02SF_; ESV371N04TF_; ESV751N04TF_;

ESV112N01SX_; ESV112N02YX_; ESV152N02YX_; ESV112N04TX_; ESV152N04TX_; ESV222N04TX_;

ESV152N06TX_; ESV222N06TX_; ESV112N02SF_; ESV152N02SF_; ESV112N04TF_; ESV152N04TF_; ESV222N04TF_; ESV302N04TF_;

in (mm)

6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 4.47 (114) 2.00 (51) 2.00 (51) 3.6 (1.63)

6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 6.31 (160) 2.00 (51) 2.00 (51) 5.9 (2.68)

in (mm)b in (mm)

S1 ESV222N02YX_; ESV222N02SF_ 7.12 (181) 6.74 (171) 8.00 (203) 6.56 (167) 0.66 (17) 6.77 (172) 2.00 (51) 2.00 (51) 7.1 (3.24)

ESV552N02TX~; ESV752N02TX~

ESV752N04TX~; ESV752N06TX~; ESV752N04TF~

ESV402N02TX_; ESV402N04TX_; ESV552N04TX_; ESV402N06TX_

ESV552N06TX_; ESV402N04TF_; ESV552N04TF_

ESV113N02TX~; ESV153N02TX~ ESV113N04TX~; ESV153N04TX~ ESV113N04TF~; ESV153N04TF~

ESV113N06TX~; ESV153N06TX~ ESV183N04TX~; ESV183N04TF~ ESV183N06TX~

ESV223N04TX~; ESV223N04TF~

ESV223N06TX~

_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled) E = N4X In/Outdoor (convection cooled) F = N4X In/Outdoor (fan cooled)

8.04 (204) 7.56 (192) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 10.98 (4.98)

8.96 (228) 8.48 (215) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 11.58 (5.25)

9.42 (240) 8.94 (228) 14.50 (368) 12.54 (319) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 22.0 (10.0)

9.42 (240) 8.94 (228) 18.5 (470) 16.54 (420) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 25.5 (11.6)

Conduit Hole Dimensions Type

in (mm)

in (mm)c in (mm)

in (mm)P in (mm)Q in (mm)S in (mm)

in (mm)

in (mm)m lb (kg)

in (mm)

R1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a

R2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a

S1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a

T1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a

V1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a

W1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

X1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

SV01M

Installation

3.1.4 NEMA 4X (IP65) Models with Disconnect Switch

Mounting Screws

4 x #8 32

10 lb in

4 x M4

( )

1 2 Nm

Type

ESV371N01SM_; ESV371N02YM_; ESV371N02SL_; ESV371N04TM_; ESV371N04TL_; ESV371N06TM_;

AA1

ESV751N01SM_; ESV751N02YM_; ESV751N02SL_; ESV751N04TM_; ESV751N04TL_; ESV751N06TM_;

ESV112N01SM_; ESV112N02YM_; ESV112N02SL_; ESV112N04TM_; ESV112N04TL_; ESV152N02YM_;

AA2

ESV152N02SL_; ESV152N04TM_; ESV152N04TL_; ESV152N06TM_; ESV222N04TM_; ESV222N04TL_; ESV222N06TM_; ESV302N04TL_;

AD1 ESV222N02SL_; ESV222N02YM_;

ESV552N02TM~; ESV752N02TM~

AB1

ESV752N04TM~; ESV752N06TM~; ESV752N04TL~

ESV402N02TM_; ESV402N04TM_; ESV552N04TM_; ESV402N06TM_;

AC1

ESV552N06TM_; ESV402N04TL_; ESV552N04TL_

ESV113N04TM~; ESV153N04TM~,

AE1

ESV113N06TM~; ESV153N06TM~

ESV113N02TM~; ESV153N02TM~ ESV113N04TL~; ESV153N04TL~

AF1

ESV183N04TL~; ESV223N04TL~ ESV183N04TM~; ESV223N04TM~ ESV183N06TM~; ESV223N06TM~

(mm)

6.28

(160)

6.28

(160)

7.12

(181)

8.04

(204)

8.96

(228)

9.42

(240)

9.42

(240)

(mm)

5.90

(150)

5.90

(150)

6.74

(171)

7.56

(192)

8.48

(215)

8.94

(228)

8.94

(228)

(mm)

10.99 (279)

13.00 (330)

14.50 (368)

18.5 (470)

(mm)

0.66 (17)

0.92 (23)

0.92 (24)

(mm)

4.47

(114)

6.31

(160)

6.77

(172)

8.00

(203)

8.04

204)

9.45

(241)

9.45

(241)

(mm)

9.54

(242)

9.54

(242)

9.54

(242)

11.04 (280)

12.54 (319)

16.54 (420)

_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled)

Conduit Hole Dimensions Type

Q Q

in (mm)P in (mm)Q in (mm)S in (mm)

AA1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a

AA2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a

AD1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a

AB1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a

AC1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a

AE1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

AF1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

(mm)

.86

(22)

.86

(22)

.86

(22)

.86

(22)

.86

(22)

0.73 (19)

(mm)

2.00 (51)

4.00

(102)

4.00 (102)

(mm)

2.00 (51)

4.00

(102)

4.00

(102)

4.00

(102)

4.00

(102)

(kg)

4.7

(2.13)

7.9

(3.58)

9.0

(4.08)

13.9

(6.32)

14.7

(6.66)

23.0

(10.4)

28.5

(12.9)

in (mm)

SV01M

Installation

3.2 Electrical Installation

Installation After a Long Period of Storage

STOP!

Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.

If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.

In order to reform the capacitors and prepare the drive for operation after a long period of inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.

3.2.1 Power Connections

STOP!

If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive(s), an isolation transformer or 2-3% input line reactor must be added to the line side of the drive(s).

DANGER! Hazard of electrical shock! Circuit potentials up to 600 VAC are possible. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive.

STOP!

• Verify mains voltage before connecting to drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.

• Do not cycle mains power more than once every two minutes. Damage to the drive may result.

Type Torque Strip Length

<5HP 12 lb-in (1.3 Nm) 5/16 in (8mm)

ESV552xx2T, ESV752xx2T, ESV113xx4/6, ESV153xx4/6, ESV183xx6, ESV223xx6 16 lb-in (1.8 Nm) 5/16 in (8mm)

ESV552xx4Txx, ESV752xx4Txx, ESV552xx6Txx, ESV752xx6Txx 12 lb-in (1.3Nm) 0.25 in (6mm)

ESV113xx2xxx, ESV153xx2xxx, ESV183xx4xxx, ESV223xx4xxx, ESV303xx4xxx 24 lb-in (2.7 Nm) 7/16 in (10mm)

ESV373xx4xxx, ESV453xx4xxx 27 lb-in (3.05 Nm) 0.75 in (19mm)

N4X/IP65 6-7 lb-in (0.67-0.79 Nm) 0.25 in (6mm)

3.2.1.1 Mains Connection to 120VAC Single-Phase Supply

Mains and Motor Terminations

Torque: N4X/IP65 Door Screws

ESV...N01S...

PE L1 L2 N

PE L1 N

SV01M

Installation

3.2.1.2 Mains Connection to 240VAC Single-Phase Supply

PE L1 L2 N

ESV...N01S...

ESV...N02Y... (2/PE AC)

ESV...N02S... (2/PE AC)

PE L1 L2

PE L1 L2 L3

PE L1 L2

ESV...N01S...

ESV...N02Y... (1/N/PE AC)

ESV...N02S... (1/N/PE AC)

3.2.1.3 Mains Connection to Three-Phase Supply

ESV...N02Y... ESV...N02T... ESV...N04T... ESV...N06T... (3/PE AC)

PE L1 L2 L3

3.2.1.4 Motor Connection

U/T1 V/T2 W/T3 PE

PES

PES = Protective Earth Shielding

WARNING!

If the cable connection between the drive and the motor has an in-line contactor or circuit breaker then the drive must be stopped prior to opening/closing the contacts. Failure to do so may result in 0vercurrent trips and/or damage to the inverter.

WARNING!

Leakage current may exceed 3.5 mA AC. The minimum size of the protective earth (PE) conductor shall comply with local safety regulations for high leakage current equipment.

PE L1 L2 N

PE L1 N

PE L1 L2 L3

PE L1 N

PE L1 L2

PE L1 N

STOP!

In the case of a Spinning Motor:

To bring free-wheeling loads such as fans to a rest before starting the drive, use the DC injection braking function. Starting a drive into a freewheeling motor creates a direct short-circuit and may result in damage to the drive.

Conﬁrm motor suitability for use with DC injection braking. Consult parameter P110 for starting / restarting into spinning motors.

SV01M

Installation

3.2.1.5 Installation Recommendations for EMC Compliance

For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate.

The EMC requirements apply to the ﬁnal installation in its entirety, not to the individual components used. Because every installation is different, the recommended installation should follow these guidelines as a minimum. Additional equipment (such as ferrite core absorbers on power conductors) or alternative practices may be required to meet conformance in some installations.

Motor cable should be low capacitance (core/core <75pF/m, core/shield <150pF/m). Filtered drives can meet the class A limits of EN 55011 and EN 61800-3 Category 2 with this type of motor cable up to 10 meters.

NOTE: Refer to Appendix A for recommended cable lengths. Any external line ﬁlter should have its chassis connected to the drive

External Control Circuits

Control and signal cabling should be separated from

power cables by

a minimum of 300mm

360° shield termination to

backplate using saddle clamp

chassis by mounting hardware or with the shortest possible wire or braid.

3.2.1.6 NEMA 4X (IP65) Input Terminal Block

For NEMA 4X (IP65) models with integrated EMC ﬁlter and/or integrated line disconnect, the input terminal block is located on the right-hand side of the SMV inverter in the NEMA 4 X (IP65) enclosure. The single and three phase models are illustrated herein. Refer to paragraph 3.2.3 Control Terminals for pin out information.

Enclosure / Backplate

From Motor

From AC Supply

Screened motor cable core/core <75pF/M core/shield <150pF/M

With Filter and/or integrated line disconnect

Single Phase (2/PE)

U V W

Three Phase (3/PE)

With Filter and/or integrated line disconnect

WARNING

Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover.

SV01M

Installation

3.2.1.7 Dynamic Brake Connections

For NEMA 1 and NEMA 4X Drives rated up to 30HP (22kW) the Dynamic Brake connections are made as illustrated herein. Refer to the SMV Dynamic Brake Instructions (DBV01) for complete information.

NEMA 1 (IP31) up to 30HP (22kW) NEMA 4X (IP65) up to 30HP (22kW)

The SMV 40...60Hp (30...45kW) models include a dynamic brake transistor as standard and only require the connection of an external resistor kit for dynamic braking operation. The dynamic brake resistor connections for 40...60 Hp (30...45kW) drives are standard built-in connections as illustrated in the diagram below. In the 40Hp (30kW) model drives, the dynamic brake connector is on the right-hand side of the drive and the terminals from top to bottom are B-, BRAKE and B+. In the 50/60HP (37.5/45 kW) model drives, the dynamic brake connector is on the left-hand side of the drive and the terminals from top to bottom are B+, BRAKE and B-.

B BRAKE B+

B+

BRAKE

40HP (30kW)

50/60HP (37.5/45kW)

External resistor kits must be connected to terminals B+ and BRAKE (no connection to B-). Refer to the table herein for external resistor kit selection. Refer to parameter P189 for enabling the dynamic brake function in the 40...60Hp (30...45kW) models.

400/480 VAC SMV Inverter Resistor Kit

Type Hp kW Resistance (W) Power (W) Catalog # SAP#

ESV303**4T** 40 30 23.5 1020 841-013 13317724

ESV373**4T** 50 37 17 1400 841-015 13317626

ESV453**4T** 60 45 17 1400 841-015 13317626

600 VAC SMV Inverter Resistor Kit

Type Hp kW Resistance (W) Power (W) Catalog # SAP#

ESV303**6T** 40 30 35 1070 841-014 13317624

ESV373**6T** 50 37 24 1560 841-016 13317628

ESV453**6T** 60 45 24 1560 841-016 13317628

SV01M

3.2.2 Fuses/Cable Cross-Sections

NOTE: Observe local regulations. Local codes may supersede these recommendations

Type

ESV251N01SXB M10 A C10 A 10 A 1.5 14

120V

ESV371N01SXB, ESV371N01SX* M16 A C16 A 15 A 2.5 14

ESV751N01SXB, ESV751N01SX* M25 A C25 A 25 A 4 10

(1/N/PE)

ESV112N01SXB, ESV112N01SX* M32 A C32 A 30A 4 10 ESV 251N0 1SXB, E SV251 N02SX B, ESV37 1N01S XB,

ESV371N02YXB, ESV371N02SF* ESV751N01SXB, ESV751N02YXB, ESV751N02SF* M16 A C16 A 15 A 2.5 14

240V

ESV 112N 02YX B, ESV 112N 02SF C, ESV 112N 01SX B

ESV112N01SX*

(2/PE)

ESV152N02YXB, ESV152N02SF* M25 A C25 A 25 A 2.5 12

ESV222N02YXB, ESV222N02SF* M32 A C32A 30 A 4 10 ESV 371N 02YX B, ESV7 51N0 2YXB , E SV37 1N02 Y_*,

ESV751N02Y_* ESV 112N0 2YXB , E SV15 2N02Y XB, ESV 112N 02TXB , ESV152N02TXB, ESV112N02Y *, ESV152N02Y *

ESV222N02YXB, ESV222N02TXB, ESV222N02YX* M20 A C20 A 20 A 2.5 12

240V

ESV402N02TXB, ESV402N02T_* M32 A C32 A 30 A 4.0 10

(3/PE)

ESV552N02TXB, ESV552N02T_~ M40 A C40 A 35 A 6.0 8

ESV752N02TXB, ESV752N02T_~ M50 A C50 A 45 A 10 8

ESV113N02TXB, ESV113N02TX~, ESV113N02TM~ M80 A C80 A 80 A 16 6

ESV153N02TXB, ESV153N02TX~, ESV153N02TM~ M100 A C100 A 90 A 16 4 ESV371N04TXB ...ESV222N04TXB

ESV371N04T_* ...ESV222N04T_* ESV371N04TF* ...ESV222N04TF*

400V

ESV302N04T_* M16 A C16 A 15 A 2.5 14

or 480V

ESV402N04TXB, ESV402N04T_* M16 A C16 A 20 A 2.5 14

3~(3/PE)

ESV552N04TXB, ESV552N04T_* M20 A C20 A 20 A 2.5 14

ESV752N04TXB, ESV752N04T_~ M25 A C25 A 25 A 4.0 10

ESV113N04TXB, ESV113N04T_~ M40 A C40 A 40 A 4 8

ESV153N04TXB, ESV153N04T_~ M50 A C50 A 50 A 10 8

ESV183N04TXB, ESV183N04T_~ M63 A C63A 70 A 10 6

400V

or 480V

ESV223N04TXB, ESV223N04T_~ M80 A C80 A 80 A 16 6

3~(3/PE)

ESV303N04TXB M100 A C100 A 100 A 25 4

ESV373N04TXB M125 A C125 A 125 A 35 2

ESV453N04TXB M160 A C160 A 150 A 35 1 ESV751N06TXB ...ESV222N06TXB

ESV751N06T * ...ESV222N06T * ESV402N06TXB, ESV402N06T_* M16 A C16 A 12 A 1.5 14

ESV552N06TXB, ESV552N06T_* M16 A C16 A 15 A 2.5 14

ESV752N06TXB, ESV752N06T_~ M20 A C20 A 20 A 2.5 12

ESV113N06TXB, ESV113N06TX~, ESV113N06TM~ M32 A C32 A 30 A 4 10

600V

ESV153N06TXB, ESV153N06TX~, ESV153N06TM~ M40 A C40 A 40 A 4 8

3~(3/PE)

ESV183N06TXB, ESV183N06TX~, ESV183N06TM~ M50 A C50 A 50 A 6 8

ESV223N06TXB, ESV223N06TX~, ESV223N06TM~ M63 A C63 A 60 A 10 8

ESV303N06TXB M80 A C80 A 70 A 16 6

ESV373N06TXB M100 A C100 A 90 A 16 4

ESV453N06TXB M125 A C125 A 110 A 25 2

Installation

Recommendations

(2)

(3)

Input Power Wiring

(L1, L2, L3, PE)

[mm²] [AWG]

Miniature circuit

Fuse

breaker

M10 A C10 A 10 A 1.5 14

M20 A C20 A 20 A 2.5 12

M10 A C10 A 10 A 1.5 14

M16 A C16 A 12 A 1.5 14

M10 A C10 A 10 A 1.5 14

Fuse Breaker

(1)

(N. America)

SV01M

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