Graco Inc 245397, Series C, 309445 User Manual

INSTRUCTIONS–PARTS LIST
Important Safety Instructions
in this manual. Save these instructions.
To find your local Graco authorized service center:
Call us at 1–800–690–2894Visit our website at www.graco.com
309445
Rev. E
Pressure Roller with 20” Heavy Duty Extension, EvenFlowt Roller Frame and Contractort Inline Valve
– For the rolled application of architectural paints and
coatings –
Model 245397, Series C
20 in. (50 cm) Heavy-Duty Extension
9 in. (23 cm) EvenFlow Roller Frame
1/2 in. (13 mm) Nap Roller Cover
Contractor Inline Valve
3600 psi (24.8 MPa, 248 bar) Maximum Fluid Inlet Pressure
The best operating pressure is the lowest pressure that provides
*
an even paint supply to the roller and typically does not exceed 300 psi (2.1 MPa, 21 bar).
CAUTION
Never leave water in the pump, inline valve, or roller frame. Doing so could cause corrosion and damage from freezing. For storage, flush the system with Graco Pump Armor or mineral spirits/paint thinner.
*
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
COPYRIGHT 2001, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Warnings and Cautions
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause the equipment to rupture or malfunction and result in serious injury.
To help prevent injury
Do not modify the extension tube or roller
frame or use parts not designed for this equipment.
Do not use 1,1,1–trichloroethane, methylene
chloride, other halogenated hydrocarbon sol­vents or fluids containing such solvents in this or any other pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
To help prevent injury from fire or explosion
Provide fresh air ventilation to avoid the
buildup of flammable fumes from flushing fluids or the coating being applied.
Keep the application area free of debris,
including solvent, rags, and gasoline.
INSTRUCTIONS
SKIN INJECTION HAZARD
If high-pressure fluid pierces your skin, the injury might look like “just a cut”. But it is a serious wound. Get immediate surgical treatment.
To help prevent injection
Keep your hands and body away form the
roller frame when flushing. High pressure fluid emitted from the holes in the frame could cause an injection injury.
Always relieve pressure before you check or
repair leaks and when you turn off pump or stop painting.
Never use components rated less than system
Maximum Working Pressure.
ELECTROCUTION HAZARD
Failure to observe the electrical hazards described below could result in serious injury, including burns or electrocution.
To help prevent harmful electrical shock
Avoid contact with power lines.Follow all grounding instructions in your
separate pump instruction manual, and comply with all local, state, and national fire, electrical, and safety regulations.
Use only Graco paint hoses.
2 309445
Installation
Assemble pressure roller as shown in Parts Drawing, page 7. Attach pressure roller assembly to inline valve.
Pressure Relief Procedure
WARNING
To help prevent injection injuries, follow this procedure whenever you stop painting.
psi/MPa/bar
1. Put inline valve trigger safety in SAFETY ON position (Fig. 1).
2. Shut off power to pump.
When connecting EvenFlow roller frame to the
Contractor Inline Valve, use a wrench to tighten.
3. Turn prime/spray valve to PRIME position to relieve pressure in system.
4. Put inline valve trigger safety in SAFETY OFF position, and trigger inline valve to relieve any pressure in hose.
5. Put inline valve trigger safety in SAFETY ON position, and keep pump prime/spray valve in PRIME position until you paint again.
309445 3
Operation
WARNING
SKIN INJECTION HAZARD
To reduce the risk of a fluid injection injury, do not operate the inline valve with the tip guard or trigger guard removed.
The Contractor Inline Valve can be used as an
airless spray gun by attaching a Handtite Guard and RAC5 Switchtip.
1. Follow pump priming instructions using lowest pressure setting at which pump primes.
2. Turn prime/spray valve to SPRAY position.
In-Line Valve Trigger Safety Lever
For SAFETY ON position, rotate trigger safety lever so it is in line with trigger. For SAFETY OFF position, flip safety lever so it is 90 to trigger. Fig. 1.
NOTE: In the SAFETY ON position the lever sits in a detent which holds it in place.
SAFETY ON SAFETY OFF
Fig. 1
Startup
NOTE:
3. Disengage inline valve safety latch, trigger the inline valve, and roll the surface until paint comes to roller.
NOTE: Trigger the inline valve briefly only when you need more paint. Determine how often you must trigger the inline valve to maintain an even paint supply to the roller.
4. Increase pump pressure only if triggering inline valve cannot supply enough paint for your rolling speed.
Relieve pressure, page 3,
5.
Flush pump, inline valve, and roller frame immediately after each use to prevent paint from drying in roller frame and damaging it.
whenever you stop painting. Elevate roller end of extension tube to prevent paint from draining out.
Cleaning
NOTE: Follow this procedure to flush the roller frame
and inline valve. The pump you are using may have additional flushing steps, such as cleaning filters and screens. See the pump flushing instructions.
Leave the roller frame attached to the inline valve for this procedure.
4 309445
Cleaning the EvenFlow Roller Frame
1.
2. Remove roller cover (19) and diffuser (23) from roller frame as follows (see Parts Drawing):
a. Using your thumb, press down on clip (5) to
release end caps (2 &4), diffuser (23) and
roller cover (19) into a pail. b. Remove roller cover (19) from diffuser (23). c. Pull end caps (2 & 4) off diffuser (23).
3. Clean roller cover (19), caps (2 & 4) and diffuser (19) with water or a compatible fluid for oil–based materials.
4. Place roller frame (1) in paint pail. Be sure the holes in roller frame (1) are facing inside the paint pail.
Relieve pressure, page 3.
5. Prime pump with water or flushing fluid for oil– based materials. Use the lowest pump priming pressure setting.
6. Turn prime/spray valve to SPRAY.
NOTE: Perform Step 7 at the lowest pressure pos­sible.
7. Trigger inline valve until flushing fluid begins to dilute the paint.
8. Place roller frame (1) in another bucket and contin­ue flushing until fluid coming out of the roller frame (1) is clear.
Storage
If you are going to store the airless equipment for an extended period of time after flushing with water-base fluid, flush again with Graco Pump Armor or mineral spirits/paint thinner. Leave this fluid in the system during storage.
Cleaning Contractor Inline Valve
1.
2. Push up on bottom of trigger guard and swing it away from trigger.
3. Unscrew inline valve handle from housing. Re­move filter and clean it in compatible solvent.
NOTE: Do not soak entire inline valve in solvent. Prolonged exposure to solvent can ruin packings.
4. Apply lithium–based grease to threads of inline valve handle and reassemble inline valve.
Relieve pressure, page 3.
309445 5
Notes
6 309445
Parts List
ti10642a
23
4
1
5
2
12
14
19
Model 245397, Series A
Ref. No. Part No. Description Qty.
1 244271* FRAME, roller 1 2 245999 CAP, end (includes seal and retainer) 1 4 246277 CAP, end (includes seal, retainer, and
o–ring) 1 5 197106 CLIP, roller 1 7 15H622 GASKET 1
12 115524 GASKET 1 14 232122 EXTENSION, 20 in. (50 cm) 1 19 107590 ROLLER, cover, 9 inch,
1/2 in. (13 mm) nap 1 23 15B065 DIFFUSER 2
*244271 Frame includes 1, 2, 4, 5, 12, 19, 23.
7
Pressure Roller
Additional Roller Covers
The following pressure roller covers are available at your local distributor:
107589 9 in. (23 cm); 3/8 in. (9.5 mm) nap 107590 9 in. (23 cm); 1/2 in. (13 mm) nap 107591 9 in. (23 cm); 3/4 in. (19 mm) nap
107592 9 in. (23 cm); 1-1/4 in. (32 mm) nap
Additional Heavy Duty Extensions
The following extensions can be mixed and matched to create any length pressure roller needed and are available at your local distributor:
232121 10 in. (25 cm) 232122 20 in. (50 cm) 232123 40 in. (100 cm) 232124 60 in. (150 cm) 232125 80 in. (200 cm)
309445 7
119
Parts List
101
108
111
103
110
113
107
102
114
112
105a
120
106
105b
105
105c
105d
TI0667
104
8 309445
Contractort In–line Valve Model 244161
Parts List
Ref. No. Part No. Description Qty.
101 218070 NEEDLE–DIFFUSER/SEAT KIT 1 102 244193 TRIGGER, valve, In–line
(includes 107) 1 103 196869 GUARD, trigger 1 104 238817 KIT, swivel 1 105218131 FLUID FILTER ASSEMBLY 1
(standard 50 mesh) includes
replacement parts 5a, 5b, 5c, 5d 105a 179722 RETAINER, spring 1 105b 179731 ELEMENT, strainer 1 105c 179763 SPRING, compression 1 105d 179750 RETAINER, spring 1 106179733 SEAL, sleeve 1
Ref. No. Part No. Description Qty.
107 107110 LOCKNUT 1 108 197052 ADAPTER, RAC 1 110 197058 BRACKET, stem 1 111 197568 HOUSING, fluid 1 112 113409 RETAINER, guard 1 113 195788 HANDLE, valve 1 114 104938 PACKING, o–ring 1 119 177538 STUD, trigger 2 120 105334 LOCKNUT 2
Keep these items on hand to reduce down time.The Contractor Inline Valve contains a paint filter
(218131) inside handle. The primary function of the paint filter is to prevent clogging of spray tips.
The paint filter may be removed for rolling applica-
tions.
Remove and clean filters after each use.
309445 9
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub­stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais­sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–690–2894 Toll Free
All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
10 309445
This manual contains English. MM 309445
Graco Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
www.graco.com
9/2001, Revised 9/2007
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