Graco Reactor 2 Spray Foam and Polyurea Equipment User Manual

Reactor® 2

Spray Foam and Polyurea Equipment

Reactor : Revolutionary

Advancing the industry

Like you, we want consumers to be completely satisfied with their investment in spray foam insulation and polyurea coatings. Graco’s goal is to provide equipment advancements that help you and your crews apply materials accurately, as the material suppliers intended.

We want to help you grow your business. That’s why Graco developed the next generation in spray foam and polyurea technology – the Reactor 2.

Revolutionize the way you run your business

Each feature in the Reactor 2 was strategically designed to help your business, with innovations that help your operation run smoothly. Software and hardware enhancements for better spray performance. New technologies that add to your bottom line.

Reactor gives you:

• Better control – with Graco InSite™ remote reporting, you can manage your business wherever you are

• Better documentation – automatically collect job log data and spray parameters – lets you confirm the job was sprayed to specifications

• Better fleet and crew management

• Better cost containment and forecasting

• Compact footprint – more room in your spray rig

• Ergonomic design – easier to service

• Advanced circuit boards

• Better spraying performance compared to traditional electric Reactor systems

• Troubleshooting made quick and easy with QR codes

Reactor 2. Available in stand-alone and integrated systems.

Reactor Top 10 List

1. Advanced control technology

• Tracks, monitors and saves project data

• Data can be downloaded onto a USB drive for further analysis

• Easy to view data display

• Stores up to 24 chemical recipes

• Drum level indicators

2. Graco InSite Remote Reporting Technology

• Transmits real-time job activity you can view on your smart phone, tablet or computer

• Lets you control your business wherever you are

3. Troubleshooting made easy

• On-screen troubleshooting with QR code shortcuts to web-based advanced troubleshooting info

• Results in less downtime

4. Compact design

• 40% smaller footprint than a traditional Reactor E-30

5. Ergonomics

• Easy to reach, conveniently-placed electronics

6. Troubleshooting Y-strainer

• Analog temperature and pressure gauges

7. Sacrificial surge protector

• Protects your electronics against excessive power spikes

• Extra sacrificial surge protector included with Reactor 2 to get you back up and running immediately

8. Advanced circuit boards

• Handles power fluctuations

• Minimizes pressure fluctuations on pump changeover

• Result is a smooth, consistent spray performance similar to hydraulic systems

9. Brushless electric motor

• Improved control and performance

• No maintenance

• Longer life

10. Three-year warranty

• Covers user display module, control boards and

electric motor

• One of the best in the industry

GLOBAL FIELD-TESTING

MORE THAN

30,000 GALLONS SPRAYED

LIFE TESTING LAB TESTING

EIGHT REACTOR 2’s RAN

CONTINUOUSLY; EACH RAN

OVER THREE MILLION CYCLES

OVER 150 UNIQUE TESTS

PERFORMED IN THE

GRACO TEST LABS

A Closer Look at Reactor

Documentation to help protect your business

Tracking project data has never been easier. With Reactor 2, you can easily create job logs for each job you do. You can track the name and date of each job, material temperatures, ambient temperatures and spray pressures – in short, everything you need to

Precise material application

Reactor 2 lets you store up to 24 recipes, so switching materials is fast, easy and trouble-free. You reduce human error in entering set points – instead you spray material as material suppliers intended.

confirm that the chemical was sprayed within the recommended range.

Try it now!

Troubleshooting made easy

In the past, if you saw an unusual error code on your ADM, you might need to look it up. Reactor 2 features a new troubleshooting screen that displays a QR code. You simply scan the QR code with a smart phone or smart device, and it takes you right to a website that provides up-to-date advanced troubleshooting information. You’re up and running more quickly.

Advanced control technology

Tracks project information

• Advanced Display module (ADM) tracks, monitors and saves project information

• Data can be downloaded onto a USB drive for further analysis

Easy to view data display

• Drum fluid levels – let you know if you are running low on material

• System events such as startup and shutdown times

• Daily chemical output

Stores material settings to get you

up and running faster

• Saves key setup data such as temperatures and pressure set points for up to 24 chemical recipes

Reduces downtime with QR codes

• Error messages via QR codes explain the problem and provide solutions

Flexible system settings

• If chemicals are low, or if pressure imbalance occurs,

you can program the system to shut down automatically

vs. traditional Reactor E-30

Better spraying performance

Reactor 2 uses software in the motor control module to intelligently smooth out pressure fluctuations on pump changeovers that are inherent to an electric driven machine. The result is a smooth, even spray that is characteristic of a hydraulic machine.

Sleek design means more room in your spray rig

Reactor 2 is designed with a 40% smaller footprint than a traditional Reactor E-30. Which gives you extra working space in your trailer for extra gear, another Reactor – or maybe even another set of chemicals.

Ergonomic setup makes it easier to service

Electronics on the Reactor 2 are located at the top of the system’s cabinet. It’s all within easy reach – more convenient and less awkward to get at than previous Reactor systems.

Advanced circuit boards for peace of mind

Graco designed the electronics in the Reactor 2 to a stringent electronics reliability standard. These boards can withstand power spikes and surges.

Sacriﬁcial surge protector

As an added level of protection, Graco also added a sacrificial surge protector to the system. If there is an excessive spike, you only have to replace this smaller, less expensive part – not the whole electronics board. All Reactor 2 models include a spare sacrificial surge protector to get you back up and running immediately.

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