Like you, we want consumers to be completely satisfied with their
investment in spray foam insulation and polyurea coatings. Graco’s
goal is to provide equipment advancements that help you and your
crews apply materials accurately, as the material suppliers intended.
We want to help you grow your business. That’s why Graco
developed the next generation in spray foam and polyurea
technology – the Reactor 2.
Revolutionize the way you
run your business
Each feature in the Reactor 2 was strategically designed to help
your business, with innovations that help your operation run
smoothly. Software and hardware enhancements for better spray
performance. New technologies that add to your bottom line.
Reactor gives you:
• Better control – with Graco InSite™ remote reporting,
you can manage your business wherever you are
• Better documentation – automatically collect job log
data and spray parameters – lets you confirm the
job was sprayed to specifications
• Better fleet and crew management
• Better cost containment and forecasting
• Compact footprint – more room in your spray rig
• Ergonomic design – easier to service
• Advanced circuit boards
• Better spraying performance compared to traditional
electric Reactor systems
• Troubleshooting made quick and easy with QR codes
2
Reactor 2. Available in stand-alone and integrated systems.
Page 3
Reactor Top 10 List
1. Advanced control technology
• Tracks, monitors and saves project data
• Data can be downloaded onto a USB drive
for further analysis
• Easy to view data display
• Stores up to 24 chemical recipes
• Drum level indicators
2. Graco InSite Remote Reporting Technology
• Transmits real-time job activity you can view
on your smart phone, tablet or computer
• Lets you control your business wherever you are
3. Troubleshooting made easy
• On-screen troubleshooting with QR code shortcuts
to web-based advanced troubleshooting info
• Results in less downtime
4. Compact design
• 40% smaller footprint than a traditional Reactor E-30
TM
5. Ergonomics
• Easy to reach, conveniently-placed electronics
6. Troubleshooting Y-strainer
• Analog temperature and pressure gauges
7. Sacrificial surge protector
• Protects your electronics against excessive power spikes
• Extra sacrificial surge protector included with Reactor 2
to get you back up and running immediately
8. Advanced circuit boards
• Handles power fluctuations
• Minimizes pressure fluctuations on pump changeover
• Result is a smooth, consistent spray performance
similar to hydraulic systems
9. Brushless electric motor
• Improved control and performance
• No maintenance
• Longer life
10. Three-year warranty
• Covers user display module, control boards and
electric motor
• One of the best in the industry
GLOBAL FIELD-TESTING
MORE THAN
30,000 GALLONS SPRAYED
LIFE TESTINGLAB TESTING
EIGHT REACTOR 2’s RAN
CONTINUOUSLY; EACH RAN
OVER THREE MILLION CYCLES
OVER 150 UNIQUE TESTS
PERFORMED IN THE
GRACO TEST LABS
3
Page 4
A Closer Look at Reactor
Documentation to help protect your business
Tracking project data has never been easier. With Reactor 2, you can easily create job logs
for each job you do. You can track the name and date of each job, material temperatures,
ambient temperatures and spray pressures – in short, everything you need to
J
Precise material application
Reactor 2 lets you store up to 24 recipes, so switching materials is fast, easy and
trouble-free. You reduce human error in entering set points – instead you spray
material as material suppliers intended.
confirm that the chemical was sprayed within the recommended range.
Try it now!
Troubleshooting made easy
In the past, if you saw an unusual error code on your ADM, you might need to look it up.
Reactor 2 features a new troubleshooting screen that displays a QR code. You simply
scan the QR code with a smart phone or smart device, and it takes you right to a
website that provides up-to-date advanced troubleshooting information. You’re up
and running more quickly.
Advanced control technology
Tracks project information
• Advanced Display module (ADM) tracks, monitors and saves project information
• Data can be downloaded onto a USB drive for further analysis
Easy to view data display
• Drum fluid levels – let you know if you are running low on material
• System events such as startup and shutdown times
• Daily chemical output
Stores material settings to get you
up and running faster
• Saves key setup data such as temperatures and
pressure set points for up to 24 chemical recipes
Reduces downtime with QR codes
• Error messages via QR codes explain the problem and provide solutions
Flexible system settings
• If chemicals are low, or if pressure imbalance occurs,
you can program the system to shut down automatically
4
Page 5
vs. traditional Reactor E-30
Better spraying performance
Reactor 2 uses software in the motor control module to intelligently smooth out pressure
fluctuations on pump changeovers that are inherent to an electric driven machine. The
result is a smooth, even spray that is characteristic of a hydraulic machine.
Sleek design means more room in your spray rig
Reactor 2 is designed with a 40% smaller footprint than a traditional Reactor E-30.
Which gives you extra working space in your trailer for extra gear, another Reactor
– or maybe even another set of chemicals.
Ergonomic setup makes it easier to service
Electronics on the Reactor 2 are located at the top of the system’s cabinet.
It’s all within easy reach – more convenient and less awkward to get at than
previous Reactor systems.
Advanced circuit boards for peace of mind
Graco designed the electronics in the Reactor 2 to a stringent electronics reliability
standard. These boards can withstand power spikes and surges.
Sacrificial surge protector
As an added level of protection, Graco also added a sacrificial surge protector to
the system. If there is an excessive spike, you only have to replace this smaller,
less expensive part – not the whole electronics board. All Reactor 2 models include
a spare sacrificial surge protector to get you back up and running immediately.
5
Page 6
Graco InSite™ Remote Reporting Technology
The power to control your business – wherever you are
If you need to manage multiple jobsites, spend time away from the jobsite, or just want a better
way to record what goes on at the jobsite, Graco InSite is your answer.
Graco InSite is remote reporting technology that lets you track jobsite activity in real time
via a PC or smart device. From your smart phone, tablet or computer, see at a glance if your
crews are spraying and what time they began. Verify that all spray parameters are correct.
Monitor exactly how much material is being used, and do it from anywhere you can
access the Internet.
Control the direction of your business
The information Graco InSite gathers can save you money, help you bid jobs
more accurately and troubleshoot problems more quickly, saving lost overhead
and revenue. The data it collects is automatically stored. This data can be invaluable
if you need to show that you sprayed material according to the manufacturer’s specifications.
Most importantly, Graco InSite offers peace of mind that your jobs are running smoothly, your
workers are productive, and you can leave the jobsite to pursue more important business matters.
Ambient Temperature Probe
• Early warning system to alert you if
chemicals are getting too cold
GPS Locator for Fleet
• See the actual GPS location
of all spray rigs
GPS Locator
• See the actual GPS location
of each spray rig
Job Log,
Data Usage Log, Event Log
• Use icons to access and download
detailed reports
Temperature and
Pressure Set-points
• Rest assured that conditions are fine
Volume and Hours of Use
Status lights
Inlet Temperature
• Records temperature and pressures of A and B
materials for early troubleshooting diagnosis
• Available on Reactor 2 Elite models only
6
View a demo at www.gracoinsite.com/demo
• Red, yellow and green say at a glance if
machines are off, idling or spraying
• See how much chemical
each crew has sprayed
and how long it took
Page 7
Better fleet and crew management
• Know when Reactors are running, idling or off
• Track productivity by crew or Reactor
• Avoid human error and time wasted
by manual logging
• Follow your Reactors with
GPS tracking
• Recognize unauthorized or
after-hours use of Reactors
or materials
• Receive real-time alerts to deviations
and other parameters you define
• Receive a daily email summarizing
the previous day’s performance totals
Better cost containment and forecasting
• Know when equipment is ready for maintenance
by using lifetime cycle logs
• Save lost revenue and downtime by having
real-time, factual information at your
fingertips that can help you get up and
running fast performance totals
It’s simple cellular technology
Graco InSite works by transmitting your data using
the local cellular network, where it is stored in the
cloud. You can then view the data on your smart
phone, tablet or computer via the internet.
Data is transmitted to you in real time, making it
possible to receive current information on jobsite
performance. If no cell connection is available near
the jobsite, the information is stored on the Reactor
and transmitted when a connection is established.
REMOTE REPORTING TECHNOLOGY
Better customer service
• Help troubleshoot issues remotely
and get machines up and running faster
• Provide more accurate job estimates,
basing it on actual data from prior jobs
Better protection for your future
• Have documented data showing spray
parameters for every job
• Offer a final job report to customers
as an additional service
• Recognize when it’s time to hire
additional crews and expand your fleet
• Schedule appointments with potential
customers, knowing that you can still
check on your jobsites wherever you go
Graco InSite is standard on Elite
packages or can be purchased as an
accessory kit and installed easily on most
existing electric and hydraulic Reactors.
Meet 2-Track Solutions, LLC
Graco InSite is a collaboration between Graco and
2-Track Solutions, LLC, an established leader in
web-based vehicle intelligence and asset tracking.
The partnership combines expertise in equipment,
hardware, software development, data storage and
cellular technology. Graco InSite is a subscriptionbased service; your subscription can be paid
monthly or annually.
View a demo now!
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warranty
T
H
R
E
E
-
Y
E
A
R
E
X
T
E
N
D
E
D
Ordering Information and Technical Specifications
Reactor Elite models include:
• Graco InSite Remote Reporting Technology
• Inlet pressure and temperature sensor
(interfaces with Graco InSite)
• Xtreme-Wrap™ Scuff Guard on heated hoses for
Reactor 2 packages
Reactor standard models include:
• Graco InSite upgradable
(will not include inlet temperature and pressure)
• No inlet pressure and temperature sensor
• Standard scuff guard on heated hoses with
Reactor packages
8
Three-Year Extended Warranty
We stand behind every piece of equipment we manufacture
with one of the industry’s strongest warranties. Spray with
the confidence that you will probably never need to use
Graco’s warranty, but if you do we will be there.
Reactor 2 offers a three-year extended warranty on control
boards, display module and electric motor. See product
manuals for specific warranty details.
Page 9
Model
Reactor 2 E-30 EliteReactor 2 E-30Reactor 2 E-XP2
SPRAY FOAM EQUIPMENTPOLYUREA EQUIPMENT
TM
EliteReactor 2 E-XP2
Graco InSiteYesNoYesNo
Fluid Inlet SensorsYesNoYesNo
Max Working Pressure psi
272111 (Bare)272011 (Bare)272112 (Bare)272012 (Bare)
AP2111 (AP Pkg)AP2011 (AP Pkg)AP2112 (AP Pkg)AP2012 (AP Pkg)
CS2111 (CS Pkg)CS2011 (CS Pkg)
P22111 (P2 Pkg)P22011 (P2 Pkg)P22112 (P2 Pkg)P22012 (P2 Pkg)
Heated hose, 50 ft (15 m)24Y24024K24024Y24124K241
Heated hose, 10 ft (3 m)246050246050246055246055
®
AP Gun246102246102246101246101
Fusion
Fusion CS GunCS02RDCS02RDnono
®
Probler
P2GCP2R2GCP2R2GCP2R1GCP2R1
TM
Max Hose Length310 ft (94 m)310 ft (94 m)310 ft (94 m)310 ft (94 m)
Max Fluid Temp190°F (88°C)190°F (88°C)190°F (88°C)190°F (88°C)
Output30 lb (13.6 kg)/min)30 lb (13.6 kg)/min)2.0 gpm (7.6 lpm)2.0 gpm (7.6 lpm)
Weight355 lb (161 kg)355 lb (161 kg)350 lb (159 kg)350 lb (159 kg)
Operation manual333023333023333023333023
Repair manual333024333024333024333024
*Each model can be wired for all voltages: 230V-1ph; 230V-3ph; 400V-3ph
9
Page 10
Integrated Systems
* By replacing a standard 40 kw generator with a 20 kw generator,
the system’s fuel needs are greatly reduced. Savings are an estimate only. Actual savings may vary.
Ready for the jobsite or spray rig –
right out of the box
A complete system for polyurethane foam or polyurea
applications, the integrated series of Reactor systems
combines an electric Reactor and a diesel generator into
one package. Complete turnkey models are also available
with an integrated air compressor.
Look what the integrated system can do for you:
• Saves diesel fuel costs –
on average of $7,000 annually*
• Improves productivity –
with advanced, easy to use controls
• Eliminates guesswork –
the system is totally engineered and tested by Graco
• Eliminates costly power issues –
associated with shore power and low cost generators
• Start spraying sooner –
with improved heating capacity
• Improves spray performance –
with consistent pressure at the gun
• Saves time –
it’s easy to install into a spray rig since it’s
prewired with components already selected and installed
• Reduces fuel costs even more –
compact, portable design fits into a smaller trailer
and a smaller trailer means a smaller truck
Smaller generator saves fuel costs
The integrated series of Reactor Systems uses the heat from
the diesel engine to heat the A and B materials. Depending on
the model, this eliminates or significantly reduces the need for
electrical heaters – reducing your fuel costs. Here’s how:
• The system pulls heat from the engine to heat the
A and B materials
• Since there are no heaters (or only small heaters) on
the equipment, this reduces the electrical demands
of the generator, allowing a smaller generator to be used
• The system’s smaller 22 kw generator uses less fuel
than a standard 30 or 40 kw generator
• You benefit from an annual fuel savings
on average of $7,000*
Try the ROI calculator www.graco.com/integrated
10
Page 11
Technology Delivers Fuel Savings
Innovative design re-purposes wasted heat and saves energy
Graco’s patent pending dual coolant loop design ensures that the A and B materials are isolated from the engine coolant.
This unique design also provides constant, steady temperature control for superior heating performance.
Engine coolant loop
Engine coolant goes through
heat exchanger 1 and transfers
the heat from the engine to the
coolant in the secondary loop.
Graco’s controls turn the radiator
fan on when additional cooling
is required.
Secondary coolant loop –
Coolant in the secondary loop
continually circulates when valve C
is open, maintaining a consistent
temperature. When material heating
is required, valve C closes, and
valves A and B open. This allows
the coolant in the secondary loop
to go through heat exchangers
2 and 3, thereby transferring the
heat to the A and B materials.
Did you know...
Fast material heating
gets you up and
running quicker
With just one pass through
the heat exchanger, materials
can be heated to a Delta T
(change in temperature)
of 100°F (56°C) (140°F on
units with heaters)
greater than a standard Reactor
model. Because of this better
Delta T performance, you
don’t have to wait as long
for materials to preheat.
. That’s 25%
11
Page 12
Advanced Technologies Save Time and Energy
Integrated Air Control Panel
• Controls A and B feed pumps, agitator and gun
• One air line connection means less plumbing,
less hoses and less assembly time
• Integrated controls allow for convenient
Compact Design
• Lightweight design lets you use a smaller
trailer and truck, saving you fuel costs
• Built-in pallet for easy transport
• 4 ft (1.2 m) wide by 5 ft (1.5 m) deep
Heat
Recovery System
• Recovers heat from the
engine coolant and
transfers it to the
A and B materials
Fluid Inlet Sensor
• Measures chemical inlet
pressure and temperature
• Allows troubleshooting of fluid
supply
• Engine monitoring functionality
Gen Set Controls
and easy start up
Compressor Start/
Stop Switch
• Convenient access to
control compressor
Advanced Controls
• Stores up to 24 material recipes
• Troubleshooting made
easy with QR codes
• USB downloadable job data
• User settable pressure
imbalance and low
chemical shutdown
Troubleshooting
Y-Strainer
• Easy to access
• Analog temperature
and pressure gauges
are standard
Battery
• Battery not included
Booster Heat
• 4000 watt heater
(included on highheat systems only)
Motor Control
• Consistent pressure at the gun for
improved spray performance
*Packages include spray hose, whip hose and gun **Packages with Remote Display also include kit part number 24K338
† Available auxiliary current will be less when the engine is de-rated for site altitude. Reduce the available auxiliary current by 2.5 amps per 1000 ft (300 m) elevation
increments. If the available auxiliary current is less than zero, the system configuration may not support the full load at that altitude.
Reactor 2 E-30iTM
Elite
with heat
2000 psi (138
bar, 13.8 MPa)
30 lb
(13.6 kg)/min
AP2080
(246102 gun)
CS2080
(CS02RD gun)
P22080
(GCP2R2 gun)
Reactor 2 E-XP2i
Elite
with heat
3500 psi (240
bar, 24.0 MPa)
2 gpm (7.6 lpm)30 lb
AP2081
(246101 gun)
Reactor 2 E-30i
Elite
2000 psi (138
bar, 13.8 MPa)
(13.6 kg)/min
AP2089
(246102 gun)
NACS2089
(CS02RD gun)
P22081
(GCP2R1 gun)
P22089
(GCP2R2 gun)
(998 kg)
Reactor 2 E-30i
Elite
with heat
2000 psi (138
bar, 13.8 MPa)
30 lb
(13.6 kg)/min
2250 lb
(1021 kg)
AP2090
(246102 gun)
CS2090
(CS02RD gun)
P22090
(GCP2R2 gun)
Reactor 2 E-XP2iTM
Elite
with heat
3500 psi (240
bar, 24.0 MPa)
2 gpm (7.6 lpm)
2200 lb
(998 kg)
AP2091
(246101 gun)
NA
P22091
(GCP2R1 gun)
14
Page 15
Reactor Accessories
Graco InSite Remote Reporting Technology
24T280 Graco InSite Retrofit Kit. Compatible with the following Reactor 2 models: E-30, E-XP2.
24T278 Graco InSite Retrofit Kit. Compatible with the following Reactor models: E-20
24T279 Graco InSite Retrofit Kit. Compatible with the following first generation integrated Reactor
models: E-30i, E-XP2i.
16X521 Extension cable, 25 ft (7.5 m)
TM
E-XP1
, E-XP2, H-25TM, H-40TM, H-50TM, H-XP2TM and H-XP3
TM
Hoses and Hose Accessories
Protect your hoses with Xtreme-Wrap Scuff Guard. For all Reactor 2 models.
24T243 10 ft (3 m) Wrap Kit
24T244 50 ft (15 m) Wrap Kit
24Y240 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 2000 psi (138 bar, 13.8 MPa) with RTD and Xtreme-Wrap Scuff Guard
24Y241 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 3500 psi (240 bar, 24.0 MPa) with RTD and Xtreme-Wrap Scuff Guard
24K240 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 2000 psi (138 bar, 13.8 MPa) with RTD, w/ Scuff Guard
24K241 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 3500 psi (240 bar, 24.0 MPa) with RTD, w/ Scuff Guard
246050 1/4 in x 10 ft (6.3 mm x 3 m) Whip Hose, 2000 psi (138 bar, 13.8 MPa)
246055 1/4 in x 10 ft (6.3 mm x 3 m) Whip Hose, 3500 psi (240 bar, 24.0 MPa)
24N450 50 ft (15 m) RTD cable
24K207 Fluid Temperature Sensor with RTD
For list of all hose options, visit Graco.com
TM
, E-30,
Additional Kits and Accessories
Hose Rack Kit
24K336
For integrated Reactor 2 systems.
Supports 310 feet (94 m) of heated
hose. (Some assembly required).
15V551 ADM Protective Covers, 10 pack
15M483 Remote Display Protective Covers, 10 pack
24U177 Feed Pump Shut Down Kit
24M174 Drum Level Dip Sticks, for standard 55-gal drums
For Reactor 2 stand-alone models
24U314 Wheel Kit, includes wheels, handle and brackets,
Reactor 2 stand-alone only
24U315 Air Manifold Kit, Reactor 2 stand-alone only
For integrated Reactor 2 systems
24U176 Complete air compressor, refrigerated air dryer, frames, fastener
and all electrical and air connections included. Assembly required.
24K333 Fuel Tank/Battery Move Kit
24K337 Light Tower Kit
24U181 Booster Heat Kit, to reach temperatures above 140°F (60°C)
Remote Display Kit 24U174
The convenience of having control at the gun. For both
integrated and stand-alone Reactor 2 systems.
With a Remote Display*, your sprayer/operator can:
• Adjust temperatures and pressures
• Turn heat zones and motor on and off
• View and clear alarms and warnings
• Place pump in park mode
• View drum level indicator
• Communicate with ADM at the equipment
*Additional CAN cable required, hose bundles available
For more parts and accessories, see Graco Catalog 349104.
15
Page 16
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
Graco Australia Pty Ltd.
Suite 17, 2 Enterprise Drive
Bundoora, Victoria 3083
Australia
Tel: 61 3 9468 8500
Fax: 61 3 9468 8599
CHINA
Graco Hong Kong Ltd.
Shanghai Representative Office
Building 7
1029 Zhongshan Road South
Huangpu District
Shanghai 200011
The People’s Republic of China
Tel: 86 21 649 50088
Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd.
India Liaison Office
Room 443, Augusta Point
Regus Business Centre 53
Golf Course Road
Gurgaon, Haryana
India 122001
Tel: 91 124 435 4208
Fax: 91 124 435 4001
JAPAN
Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: 81 45 593 7300
Fax: 81 45 593 7301
KOREA
Graco Korea Inc.
Shinhan Bank Building
4th Floor #1599
Gwanyang-Dong, Dongan-Ku,
Anyang-si, Korea 431-060
Tel: 82 31 476 9400
Fax: 82 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.