Graco Reactor 2 E-30, Reactor 2 E-30 Elite, Reactor 2 E-XP2, Reactor 2 E-XP2 Elite Operation
Operation
Reactor 2 E-30 and E-XP2
Proportioning Systems
Electric, Heated, Plural Component Proportioner for spraying polyurethane foam and polyurea coatings.
Not for outdoor use. For professional use only. Not approved for use in explosive atmospheres or
hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
333023G
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
WLE
Contents
Warnings ........................................................... 3
Important Isocyanate Information......................... 7
Models............................................................... 9
Approvals........................................................... 11
Accessories........................................................11
Supplied Manuals............................................... 12
Related Manuals ................................................ 12
Typical Installation, without circulation.................. 13
Typical Installation, with system fluid manifold
to drum circulation................................. 14
Typical Installation, with gun fluid manifold to
drum circulation.....................................15
Component Identification..................................... 16
Advanced Display Module (ADM) ........................ 18
ADM Display Details .................................... 21
Navigating the Screens ................................ 21
Electrical Enclosure ............................................ 23
Motor Control Module (MCM) .............................. 24
Temperature Control Module (TCM) Cable
Connections..........................................25
Installation.......................................................... 26
Setup................................................................. 27
Grounding ................................................... 27
Close gun fluid manifold valves A and
B ................................................... 27
General Equipment Guidelines ..................... 27
Connect Power............................................ 28
Supply Wet Cups With Throat Seal Liquid
(TSL).............................................29
Install Fluid Temperature Sensor .................. 29
Connect Heated Hose to Proportioner...........30
Registerand Activate the Graco InSite........... 30
Advanced Display Module (ADM)
Operation..............................................31
Advanced Setup Screens .................................... 34
Advanced Screen 1 — General..................... 34
Advanced Screen 2 — Units......................... 34
Advanced Screen 3 — USB.......................... 34
Advanced Screen 4— Software .................... 34
System 1 ............................................................ 35
System 2 ............................................................ 35
Recipes ............................................................. 35
Add Recipe..................................................35
Enable or Disable Recipes............................35
Run Mode..........................................................36
Home — System Off .................................... 37
Home — System Active................................ 37
Home — System With Error..........................37
Targets........................................................ 37
Maintenance................................................ 38
Cycles......................................................... 38
Events......................................................... 38
Errors.......................................................... 38
Troubleshooting........................................... 39
Diagnostic ................................................... 40
Job Data ..................................................... 40
Recipes....................................................... 40
Startup............................................................... 42
Fluid Circulation..................................................45
Circulation Through Reactor ......................... 45
Circulation Through Gun Manifold ................. 46
Jog Mode ........................................................... 46
Spraying ............................................................ 47
Spray Adjustments....................................... 48
Manual Hose Heat Mode.....................................49
Enable Manual Hose Mode........................... 49
Disable Manual Hose Mode .......................... 50
Shutdown...........................................................51
Pressure Relief Procedure .................................. 53
Flushing............................................................. 54
Maintenance ...................................................... 55
Preventative Maintenance Schedule ............. 55
Proportioner Maintenance ............................ 55
Flush Inlet Strainer Screen ........................... 56
Pump Lubrication System............................. 57
Errors ................................................................ 58
View Errors.................................................. 58
Troubleshoot Errors ..................................... 58
Troubleshooting..................................................59
Error Codes and Troubleshooting..................59
USB Data........................................................... 60
Download Procedure.................................... 60
USB Logs.................................................... 60
System Configuration Settings...................... 61
Custom Language File ................................. 62
Upload Procedure ........................................ 62
Performance Charts............................................ 63
Technical Specifications...................................... 66
Notes ............................................................... 68
Graco Extended Warranty for Reactor® 2
Components ......................................... 69
2
333023G
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
• Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled or swallowed.
• Read Safety Data Sheet (SDS) for handling instructio ns and to know the s pecific hazards of
the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area
well ventilated and always wear appropriate personal protective equipment. See
Protective Equipment
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying,
servicing equipment, or when in the work area. Protective equipment helps prevent serious
injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction;
burns; eye injury and hearing loss. This protective equipment incl udes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically
impermeable gloves, protective clothing and foot coverings as recommended by the fluid
manufacturer and local regulatory authority.
• Protective eyewear and hearing protection.
warnings in this manual.
Personal
333023G 3
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation.
treatment
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put y our hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
.
Pressure Relief Procedure
when you stop spraying and before cleaning, checking,
Get immediate surgical
Flammable fumes, such as solvent and paint fumes, in
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See
• Use on ly grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
•
Stop operation immediately
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
if static sparking occurs or you feel a shock.Do not use
Grounding
work area
instructions.
canigniteorexplode.Tohelp
4
333023G
Warnings
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result i n death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such sol vents.
• Many other fluids may contain chemicals that can react with alumi num. Contact your material
supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See
Technical Data
solvent manufacturer’s MSDSs and recommendations.
in this and all other equipment instruction manuals. Read fluid and
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fat igued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See
• Use fluids and solvents that are compatible with equipment wetted parts. See Te chnical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or mo d ify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approv ed for the environm ent in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Technical Data
Pressure Relief Procedure
in all equipment manuals.
when equipment is not in use.
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment c an start without warning. Before checking, moving, or servicing
equipment, follow the
333023G 5
Pressure Relief Procedure
and disconnect all power sources.
Warnings
WARNING
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
6 333023G
Important Isocyanate Information
Important Isocyanate Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific
hazards and precautions related to isocyanates.
• Use of isocyanates involves potenti a lly hazardous procedures. Do not spray with this equipment unless
you are trained, qualified, and have read and understood the information in this manual and in the fluid
manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material, which
could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted
according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work
area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which
may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid
manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable
gloves, protective clothing and foot coverings a s recommended by the fluid manufacturer and local
regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling
of contaminated clothing. After spraying, wash hands and face before eati ng or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate persona l
protective equipment must stay out of the work area during application and after application for the time
period specified by the fluid manufacturer. Generally this time period is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the
recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the
following outside the work area is recommended:
333023G
7
Important Isocyanate Information
Material Self-Ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and SDS.
Keep Components A and B Separate
Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage to equipment. To prevent
cross-contamination:
•
Never
interchange component A and component
Bwettedparts.
• Never use solvent on one side if it has been
contaminated from the other side.
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause
ISO to partially cure, forming small, hard, abrasive
crystals that become suspended in the fluid.
Eventually a film will form on the surface and the ISO
willbegintogel,increasinginviscosity.
NOTICE
Partially cured ISO will reduce performance and
the life of all wetted parts.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never
store ISO in an open container.
• Keep the IS O pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
Changing Materials
NOTICE
Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.
• When chan ging materials, flush the equipment
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after
flushing.
• Check with your material manufacturer for
chemical compatibility.
• When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
often have amines on the B (resin) side.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTE:
crystallization varies depending on the blend of ISO,
the humidity, and the temperature.
The amount of film formation and rate of
Foam Resins with 245 fa Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure,
especially if agitated. To reduce frothing, minimize
preheating in a circulation system.
8 333023G
Models
Models
Reactor 2 E-30 and E-30 Elite
All elite systems include fluid inlet sensors, Graco InSite™, and Xtreme-Wrap 50 ft (15 m) heated hose. For
part numbers, see Accessories, page 11
Model
Proportioner
★ 272010 272011 272110 272111
Maximum Fluid Working
Pressure psi (MPa, bar)
Approximate Output per
Cycle (A+B) gal. (liter)
Max Flow Rate lb/min
(kg/min)
Total System Load †
(Watts)
Configurable Voltage
Phase
Full Load Peak Current*
Fusion AP Package
(Gun Part No.)
Fusion CS Package
(Gun Part No.)
Probler P2 Package
(Gun Part No.)
d Hose
Heate
15 m)
50 ft (
40 (scuff guard)
24K2
40 (Xtreme-Wrap)
24Y2
Heated Whip Hose
10 ft (3 m)
Graco Insite
Fluid Inlet Sensors (2)
™
E-30 Model E-30 Elite Model
10 kW 15 kW 10 kW 15kW
2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140)
0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034)
30 (13.5) 30 (13.5) 30 (13.5) 30 (13.5)
17,900 23,000 17,900 23,000
2301Ø230
3Ø∆
400
3ØY
2301Ø230
3Ø∆
400
3ØY
2301Ø230
3Ø∆
400
3ØY
2301Ø230
3Ø∆
400
3ØY
78 50 34 100 62 35 78 50 34 100 62 35
AP2010
(246102)
CS2010
(CS02RD)
P22010
(GCP2R2)
24K24
Qty:
246050 246050 246050 246050
0
1
AH2010
(246102)
CH2010
(CS02RD)
PH2010
(GCP2R2)
0
24K24
Qty:
5
AP2011
(246102)
CS2011
(CS02RD)
P22011
(GCP2R2)
0
24K24
Qty:
1
AH2011
(246102)
CH2011
(CS02RD)
PH2011
(GCP2R2)
0
24K24
Qty:
5
AP2110
(246102)
CS2110
(CS02RD)
P22110
(GCP2R2)
24Y24
Qty:
✓✓
✓✓
0
1
AH2110
(246102)
CH2110
(CS02RD)
PH2110
(GCP2R2)
0
24Y24
Qty:
5
AP2111
(246102)
CS2111
(CS02RD)
P22111
(GCP2R2)
24Y24024Y24
Qty:
1
AH2111
(246102)
CH2111
(CS02RD)
PH2111
(GCP2R2)
Qty:
0
5
Full load amps with all devices operating at
*
maximum capabilities. Fuse requirements at
various flow rates and mix chamber sizes may be
less.
Total system watts used by system, based on
maximum heated hose length for each unit.
• E–30 and E–XP2 series: 310 ft (94.5 m)
maximum heated hose length, including whip
hose.
★
See Approvals, page 11.
Packages include gun, heated hose, and whip
hose. Elite packages also include Graco InSite
and fluid inlet sensors.
Low line input voltage will reduce power available
and heaters will not perform at full capacity.
Voltage Configurations Key
Phase
Ø
∆
DELTA
YWYE
333023G 9
Models
Reactor 2 E-XP2 and E-XP2 Elite
All elite systems include fluid inlet sensors, Graco InSite™, and Xtreme-Wrap 50 ft (15 m) heated hose. For
part numbers, see Accessories, page 11
Model
Proportioner
Maximum Fluid Working
Pressure psi (MPa, bar)
Approximate Output per
Cycle (A+B) gal. ( liter)
Max Flow Rategpm/min
(l/min)
Total System Load †
(Watts)
Configurable Voltage
Phase
Full Load Peak Current
(amps)
Fusion AP Package
(Gun Part No.)
Probler P2 Package
(Gun Part No.)
Heated Hose
50 ft (15 m)
Heated Whip Hose
10 ft (3 m)
Graco Insite
Fluid Inlet Sensors (2)
★ 272012 272112
™
E–XP2 Model E–XP2 Elite Model
15 kW 15 kW
3500 (24.1, 241) 3500 (24.1, 241)
0.0203 (0.0771) 0.0203 (0.0771)
2 (7.6) 2 (7.6)
23,000 23,000
230 1Ø 230 3Ø∆ 400 3ØY 230 1Ø 230 3Ø∆ 400 3ØY
100 62 35 100 62 35
AP2012
(246100)
P22012
(GCP2R0)
24K241
(scuff guard)
246055 246055
AP2112
(246100)
P22112
(GCP2R0)
24Y241
(Xtreme-Wrap)
✓
✓
Full load amps with all devices operating at
*
maximum capabilities. Fuse requirements
at various flow rates and mix chamber sizes
may be less.
Total system watts used by system, based on
maximum heated hose length for each unit.
• E–30 and E–XP2 series: 310 ft (94.5 m)
maximum heated hose length, including
whip hose.
★
See Approvals, page 11.
10 333023G
Packages include gun, heated hose, and
whip hose. Elite packages also include
GracoInSiteandfluidinletsensors.
Low line input voltage will reduce power
available and heaters will not perform at full
capacity.
Voltage Configurations Key
Phase
Ø
∆
DELTA
YWYE
Approvals
Approvals
Intertek approvals apply to proportioners without
hoses.
Proportioner Approvals:
9902471
Conforms to ANSI/UL Std. 499
Certified to CAN/CS A Std. C22.2 No. 88
Accessories
Kit Number Description
24U315
24U314 Wheel and Handle Kit
24T280
16X521
24N449 50 ft (15 m) CAN cable (for remote
24K207
24U174 Remote Display Module Kit
15V551
15M483 Remote Display Module Protective
24M174
121006
Air Manifold Kit (4 outlets)
GracoInSiteKit
GracoInSiteExtensioncable24.6ft
(7.5 m)
display module)
Fluid Temperature Sensor (FTS)
with RTD
ADM Protective Covers (10 pack)
Covers (10 pack)
Drum Level Sticks
150 ft (45 m) CAN cable (for remote
display module)
24N365
RTD Test Cables (to aide resistance
measurements)
333023G
11
Supplied Manuals
Supplied Manuals
The following manuals are shipped with the Reactor
2. Refer to these manuals for detailed equipment
information.
Manuals are also available at www.graco.com.
Manual Description
333023 Reactor 2 E-30 and E-XP2
Operation
333091
333092 Reactor 2 E-30 and E-XP2
Reactor 2 E-30 and E-XP2 Startup
Quick Guide
Shutdown Quick Guide
Related Manuals
The following manuals are for accessories used with
the Reactor.
Component Manuals in English:
Manuals are available at www.graco.com.
System Manuals
333024 Reactor 2 E-30 and E-XP2,
Repair-Parts
Displacement Pump Manual
309577 Electric Reactor Displacement Pump,
Repair-Parts
Feed System Manuals
309572 Heated Hose, Instructions-Parts
309852
309815 Feed Pump Kits, Instructions-Parts
309827
Spray Gun Manuals
309550
312666
313213
Accessory Manuals
3A1905
3A1906 Light Tower Kit, Instructions-Parts
3A1907 Remote Display Module Kit,
332735
332736 Handle and Wheel Kit,
333276
Circulation and Return Tube Kit,
Instructions-Parts
Feed Pump Air Supply Kit,
Instructions-Parts
Fusion ™ AP Gun
Fusion ™ CS Gun
®
Probler
Feed Pump Shutdown Kit,
Instructions-Parts
Instructions-Parts
Air Manifold Kit, Instructions-Parts
Instructions-Parts
Graco InSite ™ Kit, Instructions-Parts
P2 Gun
12
333023G
Typical Installation, without circulation
Typical Installation, without circulation
H
K
G
J
M
K
G
L
J
A
F
N
(RES)
N
(ISO)
D
S
Figure 1
* Shown exposed for clarity. Wrap with tape during operation.
A Reactor Proportioner
BHeatedHose
C Fluid Temperature Sensor (FTS)
D HeatedWhipHose
E
F
G Feed Pump Air Supply Lines
H
Fusion Spray Gun
Gun Air Supply Hose
Agitator Air Supply Line
E
P
C*
J
K Feed Pumps
L Agitator
MDesiccantDryer
NBleedLines
P
S Remote Display Module Kit (optional)
B
Fluid Supply Lines
Gun Fluid Manifold (part of gun)
333023G 13
Typical Installation, with system fluid manifold to drum circulation
Typical Installation, with system fluid manifold to drum
circulation
M
K
H
G
J
R
M
K
G
J
A
L
R
(RES)
F
(ISO)
D
S
Figure 2
* Shown exposed for clarity. Wrap with tape during operation.
A Reactor Proportioner
BHeatedHose
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose
E
F
G Feed Pump Air Supply Lines
H
Fusion Spray Gun
Gun Air Supply Hose
Agitator Air Supply Line
E
P
C*
J
K Feed Pumps
L Agitator
M Desiccant Dryer
P
R Recirculation Lines
S Remote Display Module (optional)
B
Fluid Supply Lines
Gun Fluid Manifold (part of gun)
14
333023G
Typical Installation, with gun fluidmanifoldtodrumcirculation
Typical Installation, with gun fluid manifold to drum
circulation
Figure 3
* Shown exposed for clarity. Wrap with tape during operation.
A Reactor Proportioner
BHeatedHose
C Fluid Temperature Sensor (FTS)
CK Circulation Block (accessory)
D HeatedWhipHose
F
G Feed Pump Air Supply Lines
H
333023G 15
Gun Air Supply Hose
Agitator Air Supply Line
J
K Feed Pumps
L Agitator
MDesiccantDryer
P
R Recirculation Lines
S Remote Display Module (optional)
Fluid Supply Lines
Gun Fluid Manifold (part of gun)
Component Identification
Component Identification
Figure 4
16 333023G
Key
BA
BB
CD Advanced Disp
DG Drive Gear Hou
EC Electrical C
EM Electric Motor
FA
FB
FH
FM
FV
GA ISO Side Pre
GB RES Side Pr
HA
HB
MP
PA
PB
RR
ISO Side Pressure Relief Outlet
RES Side Pressure Relief Outlet
ord Strain Relief
ISO Side Flui
RES Side Flui
Fluid Heate
Reactor Flu
Fluid Inlet
ISO Side Ho
RES Side H
Main Powe
ISO Side P
RES Side P
Graco InS
only)
rs (behind shroud)
id Manifold
Valve(RESsideshown)
rSwitch
ump
ite Cellular Module (Elite models
lay Module (ADM)
sing
d Manifold Inlet
d Manifold Inlet
ssure Gauge
essure Gauge
se Connection
ose Connection
ump
Component Identification
RS Red Stop Button
SA ISO Side PRESSURE RELIEF/SPRAY
SB RES Side PRESSURE RELIEF/SPRAY
T Heated Hose Power Termination Box
TA
TB
XA
XB Fluid Inlet Sensor (RES side, Elite models
Valve
Valve
ISO Side Pressure Transducer (behind
gauge GA)
RES Side Pressure Transducer (behind
gauge GB)
Fluid Inlet Sensor (ISO side, Elite models
only)
only)
333023G
17
Advanced Display Module (ADM)
Advanced Display Module (ADM)
The ADM display shows graphical and text
information related to setup and spray operations.
NOTICE
To prevent damage to the softkey buttons, do not
press buttons with sharp objects such as pens,
plastic cards, or fingernails.
Figure 5 Front View
18 333023G
Table 1 : ADM Keys and Indicators
Key Function
Press to startup or shutdown the system.
Advanced Display Module (ADM)
Startup/Shu
Key and Indic
Soft Keys
Navigation Keys
Numeric Keypad
tdown
ator
Stop
Press to stop all proportioner processes. This Is not a safety or emergency stop.
Press to select the specific screen or operation shown on the display directly next to
each key.
•
Left/Right Arrows:
•
Up/Down Arrows:
menu, or multiple screens within a function.
Use to input values.
Usetocanceladataentryfield.
Usetomovefromscreentoscreen.
Usetomoveamongfieldsonascreen,itemsonadropdown
Cancel
Press to enter or exit Setup mode.
Setup
Press to choose a field to update, to make a selection, to save a selection or value, to
enter a screen, or to acknowledge an event.
Enter
333023G 19
Advanced Display Module (ADM)
Figure 6 Back View
CJ Flat Panel Mount (VESA 100)
CK Model and Serial Num ber
CL USB Port and Status LEDs
CM CAN Cable Connection
Table 2 ADM LED Status Descriptions
LED
System Status
USB Status (CL)
ADM Status (CN)
CN Module Status LEDs
CP Accessory Cable Connection
CR Token Access Cover
CS Battery Access Cover
Conditions
Green Solid Run Mode, System On
Green Flashing Setup Mode, System On
Yellow Solid Run Mode, System Off
Yellow Flashing
Green Flashing
Yellow Solid Downloading information to USB
Green and Yellow Flashing ADM is busy, USB cannot transfer
Green Solid
Yellow Solid Active Communication
Description
Setup Mode, System Off
Data recording in progress
informationwheninthismode
Power applied to module
Red Steady Flashing Software upload from token in
progress
Red Random Flashing or Solid
20 333023G
Module error exists
Advanced Display Module (ADM)
ADM Display Details
Power Up Screen
The following screen appears when the ADM is
powered up. It remains on while the ADM runs through
initialization and establishes communication with other
modules in the system.
Menu Bar
The menu bar appears at the top of each screen. (The
following image is only an example.)
Alarm/Deviation
The current system error is displayed in the middle of
the menu bar. There are four possibilities:
Icon Function
No Icon
Status
The current system status is displayed at the lower right
of the menu bar.
No information or no error has occurred
Advisory
Deviation
Alarm
Soft Keys
Icons next to the soft keys indicate which mode or
action is associated with each soft key. Soft keys that
do not have an icon next to them are not active in the
current screen.
NOTICE
To prevent damage to the soft key buttons, do not
press buttons with sharp objects such as pens, plastic
cards, or fingernails.
Date and Time
The date and time are always displayed in one of the
following formats. The time is always displayed as a
24-hour clock.
MM/YY HH:MM
• DD/
/MM/DD HH:MM
•YY
/DD/YY HH:MM
•MM
Arrows
The left and right arrows indicate screen navigation.
creen Menu
S
The screen menu indicates the currently active screen,
which is highlighted. It also indicates the associated
screens that are available by scrolling left and right.
System Mode
The current system mode is displayed at the lower left
of the menu bar.
Navigating the Screens
Therearetwosetsofscreens:
• The Run s creens control spraying operations and
display system status and data.
• The Setup screens control system parameters and
advanced features.
Press
screens. If the system has a password lock, the
Password screen displays. If the system is not locked
(password is set to 0000), System Screen 1 displays.
Press
Home screen.
Press the Enter soft key
function on any screen.
Press the Exit soft key
Use the other softkeys to select the function adjacent
to them.
on any Run screen to enter the Setup
on any Setup screen to return to the
to activate the editing
to exit any screen.
333023G
21
Loading...