Graco Inc Hydra-Clean 800-051, Hydra-Clean 1204E, Hydra-Clean 801-238 User Manual

1200 1350

psi

TK~

WARNINGS

READ

(83

bed

(9.3

bad

manual

contains

AND RETAIN

IM'PORTANT

and

INSTRUCTIONS

FOR

REFERENCE

OPERATING PRESSURE

MAXIMUM WORKING PRESSURE

MODEL

8OO-051

SERIES

HIGH

PRESSURE SPRAY

FOR

PROFESSIONAL

CAN

CAUSE

USE

SERIOUS

ONLY.

INJURY.

OBSERVE

Read and understand all instruction manuals before operating equipment.

JECTlON

fluids under high pressure from spray or leaks can penetrate including the need for amputation.

NNER

body.

NNER

body.

ALWAYS

MEDICAL TREATMENT&~;T:",'?

any fluid appears to penetrate your skin, get

Tell the doctor exactlv what fluld treatment instructions have your doctor

AVOID COMPONENT Even after you shut

pressure in the pump, hose and gun until by triggering the gun.

or servicing the unit, ahys shut

the gun to release pressure.

Be sure that

ponents will withstand the pressure developed.

.exceed the pressure rating of any component in system.

NNER

safety, as well as the function of the equipment, stake.

Before each ed conditions caused by traffic, sharp corners, pinching or kinking. Tighten each

the

skin and cause extremely serious injury,

point the spray gun

anyone or any part of the

put hand or fingers over the spray tip.

try

stop or deflect leaks with your hand or

have the tip guard in place when spraying.

''<?.X

EMERGENCY

NOT TREAT AS A S!MPLE CUT.

MEDICAL

CARE

was

AT ONCE.

miected. For

Cali

the

NATIONAL POISON CENTER NETWORK

(412)681-6669

RUPTURE"~~,-:r_',":;i.'.

off

the electric motor, there is high

before removing the spray tip

off

all

accessory items and system com-

you

relieve

the unit and trigger

NNER

alter or modify equipment-your personal

use,

check hose for weak, worn

all

fluid connections securely before

use.

Replace any damaged hose.

damag-

ALL WARNINGS.

FIRE

not spray flammable liquids.

where combustible fumes or dust may be present. GENERAL

NNER

run the unit with the belt guard removed. Keep

clear of moving parts when

Observe detergent manufacturer's safety precautions. Avoid getting detergent or other liquids in your eyes.

Follow the directions on the container regarding contact

with eyes, nose, and skin, breathing fumes, etc. Always wear full goggles to protect your eyes from the spray as well

any debris dislodged by the spray. If necessary, wear gloves or other protective clothing. If antidotes or treatment are recommended, be prepared

DON'T

spray toxic chemicals such

weed killer. This unit has

from electric shock. perly grounded outlet that will accept the 3-prong plug.

not remove

The green unit chassis and motor frame and the other

are connected to the motor switch for grounding continuity.

The electric motor has an overload protection device

which automatically shuts

So,

before examining or working on a motor which has stopped, shut the electrical plug. This will avoid the hazard of the motor starting unexpectedly.

ALWAYS CHECK to be sure the switch the hoses and electric cord are clear before plugging in the power cord.

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the

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not operate the unit

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.:,

:k;k'

unit is running.

insecticide or

3-prong grounding plug to protect you

sure to plug the unit into a pro-

the

third

prong.

wire

of the electric cord

off

the unit, relieve pressure and pull out

connected to the

the motor if

OFF

moving parts

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use them.

two

wires

overheats.

and that

not

use

chemicals or agents which are not compati-

ble with Buna-N and PVC or neoprene cover of hose.

not leave a pressurized unit unattended. Shut

off

the

unit and relieve pressure before leaving.

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health standards

consulted in connection with your

801-238

particularly the General Standards, Part

use

of airless spray equipment.

1910,

and the Construction Standards, Part 1926 - should be

Act.

These

Check Electrical Service and

Before plugging in the sprayer, be sure the electrical service is switch in the OFF position, plug the power supply cord into a grounded outlet.

wires of over 100

Install Wheels and Handle Slide the axle through the frame. Slide the wheels onto

the axle and secure kith the cotter pins provided. Install the hub caps.

Using the tach the handle with the lockwashers and nuts provided.

Install Hose and Spray Gun Connect the quick coupler on the end of the tube tothe

tip assembly. Connect the hose assembly to the quick coupler at the fluid inlet of the gun. Then connect the hose to the Hydra-Clean unit.

Remove

Clean Accessories For spraying detergent or other cleaning solution, we

220

HzAC,

the

plug1

If you

use

an extension cord,

least 12 gauge

(30.3

long.

two

lowest

the tape from the cap on the top of the pump.

holes on each leg of the frame,

Plug

Amp. With the ON-OFF

not remove the

mist have 3

(2.5

mm2)

and should not be

screws, flat washers,

third

prong

at-

recommend using cessories and instruction manual 801-192 for installation

and operation.

Connect

l"-AUT'oNl~

Do not exceed 160OF

pump in Connect

your city water supply to the unit's threaded inlet. The supply hose should not than

NOTE:

If your operating conditions are different from above, contact our Customer Service Department for

assistance.

Before attaching to the water supply, check local plumbing code regarding cross-connection to

water supply. If backflow prevention

use accessory check valve 801 -133.

direct supply system.

hose with a least

(15

For a direct supply system, your water

source

AT LEAST

chemical injector kit. See Ac-

Water Supply

(7OoC)

long.

the unit

GPM

needed,

water temperature to the

3/4

in. (19

must

(19

LITER/MIN).

mm)

3/4

in. garden hose

have

flow

ID from

be more

rate of

OPERATION

Startup

Before starting,

setup instructions.

Turn

on the water supply. or triggered position.

sure to read the safety warnings and

Trigger the gun to release any back pressure.

WARNING

NOT

wire

or tie the gun trlgger'into the open

CAUTION

unit

Never run the cleaning the pump will result. Always be sure the water

supply is completely turned on before operating.

Inspect all connections for any leaks. Tighten if necessary.

Cleaning For cleaning

jector Kit manual

For cleaning

need to hold the spray nozzle from the surface on a scrap piece of similar material. For soft surfaces such as wood, hold the nozzle about face and gradually bring

high

pressure spray is damaging the surface. Always

hold the nozzle

off

the

unit

with

harsh chemicals,

801-192.

with

clear water, test the distance

an angle to the surface and "chisel"

dirt.

When you have finished cleaning, shut

and trigger the spray gun to relieve pressure.

dry. Costly damage to

see

the Chemical

mm) from the sur-

closer, checking to

you

see

In-

will

if the

off

WARNING

Follow these precautions when removing and

stalling nozzles:

Shut

off

to relieve pressure. Engage the trigger safety.

the cleaning unit and trigger the

in-

gun

Check the filter screen often as necessary, at least unit with the inlet and filter screen removed.

NOT

try

engine speed. Changing these settings may cause cessive pressure, intermittent unloader operation, wasted fuel and increased wear on parts and the warranty.

THE

PUMP

drained of water before exposure to freezing temperatures. subjected to freezing temperatures. If water does freeze

the unit, thaw before trying to start. freeze solution may be pumped prior to cold weather storage.

Use

only spray tips that are matched to the unit to avoid excessive cycling and wear of the unloader valve. ACCESSORIES.

pour hot water on a frozen pump.

temperature change may crack .the ceramic

plungers.

not pump caustic materials.

to adjust the unloader valve or change the

MUST NOT BE RUN

Use

the water inlet connection as

daily.

not operate the

DRY

and store the unit where

ex-

will

void

and must be

will not be

50%

anti-

See

sudden

Keep the nozzle and the tube pointed away

from you and everyone

not put your hand over the tip to push the nozzle into place. Grasp keep your fingers away from the

not let anyone

while you are changing nozzles.

sure the slip ring is pushed forward to lock the nozzle in place before triggering the spray gun.

else.

from the side and

tip.

else

touch the spray valve

Shutdown

When the unit is not

When shuning down for the day or weekend, shut the unit, shut

gun

to relieve pressure. Wipe

rag.

and Care of

off

the water supply valve, and trigger the

Unit

use,

turn

off

the water supply.

the

unit

with a damp

off

Before extended storage, flush the pump with light oil.

Avoid dragging hose over an abrasive surface such as cement. This causes~excessive wear and shorter hose life.

Clean the intake line strainer daily. Lubrication and Care

Fill the pump crankcase to the dot on the oil gauge window with or equivalent and

hours of operation'and then every 3 months or at

hour intervals.

NEVER

Altering or adjusting unloader

(0.75

liters) of crankcase oil

SAE

weight hydraulic oil with antiwear

rust

inhibitor additives. Change the oil after the first

alter adjustment or modify the unloader

wi//

erformance of

unit.

not

(801-144)

500

increase'

801-238

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