Graco Inc Hydra-Clean 247552, Hydra-Clean 247549, Hydra-Clean 247553, Hydra-Clean 258665, Hydra-Clean 258664 User Manual
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Instructions - Parts
®
Hydra-Clean
Package solutions for pressure washing applications. For use only with water and cleaning
solutions.
Important Safety Instructions
Read all warnings and instructions in this manual and in
your respective pump manual. Save these instructions.
See page 3 for model information, including maximum working pressure.
Cart Mount Packages
Packages
Wall Mount Packages
312585E
ENG
TI11267A
TI11273A
II 2 G
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wall Mount Packages . . . . . . . . . . . . . . . . . . . . . 6
Flush Before Using Equipment . . . . . . . . . . . . . . 6
Integrated Air Control Module . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 9
Cleaning Solutions . . . . . . . . . . . . . . . . . . . . . . . 9
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting the Pump . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting the Pump . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disconnect the Displacement Pump . . . . . . . . . 13
Reconnect the Displacement Pump . . . . . . . . . 13
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
247549 Cart Mount Package . . . . . . . . . . . . . . 14
247550 Wall Mount Package . . . . . . . . . . . . . . 15
247551, 247553, and 258664
Cart Mount Packages . . . . . . . . . . . . . . . . . 16
247552, 247554, and 258665
Wall Mount Packages . . . . . . . . . . . . . . . . . 17
Parts Listings . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wall Mounting Bracket Diagram . . . . . . . . . . . . . . 20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pump Performance Charts . . . . . . . . . . . . . . . . . . 22
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 24
2 312585E
Models
Check your package’s identification plate (ID) for the
6-digit part number of your package. To order replacement parts, see Parts starting on page 14.
All packages include integrated air controls, hose
and gun, and ground wire.
Models
ID
TI11530A
Maximum Air
Maximum Working
Pressure
Part No.
247549 1250 (8.6, 86.2) 100 (0.7, 7.0) 12:1 550 cc
247550 1250 (8.6, 86.2) 100 (0.7, 7.0) 12:1 550 cc
247551 2275 (15.7, 156.9) 100 (0.7, 7.0) 23:1 580 cc
247552 2275 (15.7, 156.9) 100 (0.7, 7.0) 23:1 580 cc
247553 3065 (21.1, 211.3) 100 (0.7, 7.0) 30:1 430 cc
247554 3065 (21.1, 211.3) 100 (0.7, 7.0) 30:1 430 cc
258664 4000 (31.0, 310.3) 100 (0.7, 7.0) 45:1 290 cc
258665 4000 (31.0, 310.3) 100 (0.7, 7.0) 45:1 290 cc
psi (MPa, bar)
Input
Pressure
psi (MPa, bar) Ratio
Displacement
(cc per cycle)
Related Manuals
Manual Description
312745 247599 Displacement Pump
311825 Dura-Flo Displacement Pump; 1800 and
2400
311827 Dura-Flo Displacement Pump; 600, 750,
900, and 1200
311238 NXT Air Motor
311239 NXT Integrated Air Control Module
308511 Hydra-Clean Spray Gun
Includes:
Pump Size
Portable Cart Wall Mount
✔
✔
✔
✔
✔
✔
✔
✔
312585E 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
4 312585E
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
312585E 5
Installation
Installation
The Graco warranty will not apply if cleaning solutions
other than those recommended by Graco are used in
these units. Only use solutions that are not harmful to
the wetted parts. See the Technical Data in the displacement pump manuals 311825, 311827, and 312745.
See F
IG. 1. Connect the suction hose (P) between the
pump fluid inlet and the suction tube (R), using thread
sealant on the male threads. Screw on the suction tube
strainer. Place the suction tube in the supply drum, and
adjust it so it is 1 in. (25 mm) off the bottom of the drum.
Tighten the thumbscrew of the pipe hanger onto the
drum.
Connect the spray hose (S) to the pump outlet manifold.
For two gun spraying, remove the plug in the manifold
and connect another spray hose. Connect the spray gun
(T) to the hose (S). Use thread sealant on the male
threads.
Wall Mount Packages
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the displacement
pump.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See Wall Mounting
Bracket Diagram, page 20.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
your respective pump manual. See Related Manuals on
page 3.
Integrated Air Control Module
See FIG. 1. The integrated air control module (C) is
included with all packages. It includes the following (see
311239 for detailed information):
• Bleed-type master air valve (D): required in your
system to relieve air trapped between it and the air
motor when the valve is closed.
Trapped air can cause the pump to cycle unexpectedly,
which could result in serious injury from splashing or
moving parts.
• Pump air regulator (E): adjusts air pressure to the
motor and fluid outlet pressure of pump. View the
gauge (F) to read air pressure.
• Safety relief valve (G): automatically opens to
relieve air pressure, to prevent pump overpressurization.
• Air filter (H): removes harmful contaminants from
entering the air control module and air motor.
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
6 312585E
Installation
K
Detail of Integrated Air
Control Module (C)
R
LM
B
N
U
A
C
T
P
J
H
D
G
E
F
TI8322C
S
TI11380A
FIG. 1: Typical Installation (Cart Mount Package Shown)
A Displacement Pump
B Air Motor
C Integrated Air Control Module (includes items D-H)
D Bleed-type Master Air Valve (required)
E Pump Air Regulator
F Air Pressure Gauge
G Safety Relief Valve
H Air Filter (hidden)
JAir Inlet
K Air Supply Line
L Air Line Shutoff Valve
M Air Line Filter
312585E 7
NPortable Cart
P Fluid Suction Hose
R Fluid Suction Tube and Strainer
S Fluid Spray Hose
T Spray Gun and Wand
U Ground Wire (required)
Installation
Grounding
Although water generally provides a natural electrical
ground, the following equipment must be grounded if the
cleaning chemicals are volatile.
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
When cleaning in enclosed areas, such as storage
tanks, locate the pump and air compressor outside the
area and well away from it. Provide adequate ventilation.
If the area you are cleaning has stored flammable materials. take appropriate precautions to avoid static sparking. Consult your local codes.
Pump: use supplied ground wire and clamp. See F
Use the ground screw (GS) and lockwasher (LW) to
attach the ground wire (U) at the rear of the air motor.
Tighten the screw securely. Connect the other end of the
ground wire to a true earth ground.
IG. 2.
Air and fluid hoses: use only electrically conductive
hoses.
Air compressor: follow manufacturer’s recommendations.
Spray gun / Dispense valve: ground through connec-
tion to a properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.
GS, LW
FIG. 2. Ground Wire
U
TI8250A
8 312585E
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