Graco Inc Hydra-Clean 801-392, Hydra-Clean 2104E, Hydra-Clean 800-053 User Manual

This manual

WARNINGS

READ

AND

contains

and

INSTRUCTIONS-

RETAIN

FOR

IMPORTANT

REFERENCe

2104E.MODEL

150

psi

bar) OPERA TlNG PRESSURE

2250

psi

(155

bar).MAXIMUM WORKING PRESSURE

800-053

SERIES

"A"

~~JJj~~~~Q,&!

Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including .the need for amputation.

NEVER

the body.

NEVER NEVER

body.

point the spray

put hand or fingersover the spray tip.

try to stop or deflect leaks with your hand or

ALWAYS

MEDlCAL

[=;'b~~.j~~~

gun

at anyone or any part of

have the tip guard

TRE&TMEF%B

place when spraying.

not use chemicals or agents which are not compatible with Buna-N and PVC or neoprene cover of hose.

not leave a pressurized unit unattended. Shut off

the unit and release pressure before leaving.

FORE

not spray flammable liquids. engine where combustible fumes or 'dust may be present.

not operatethe

GENERAL

NEVER

Keep clear of moving parts when the unit is running.

run the unit with the belt guard removed.

any

fluid appears to penetrate your skin, get

treatment instructions have' your doctor call the

F.Sb,iTlONAE

Avena

Even after you shut

high pressure release the spray tip or servicing the unit, always shut offthe

unit and trigger the gun to release pressure.

Be sure that components will withstand the pressure developed.

NEVER

in system. personal safety, as well as the function of the

equipment,

Before each use, check hose for weak, worn or damaged conditions caused by traffic, sharp corners, pinching or kinking. Tighten

securely before.each hose.

~QM?~HENT

exceed the pressure rating of any component

PQ@OM

(41

the pump, hose and gun until you

by triggering the gun.

.all

NEVER

alter or modify equipment -your

at stake.

CENTER

2)6$1-6669

off

the gasoline engine, there

accessory items and system

.use.

Replace any damaged

NETWORK

before removing

all

fluid connections

observe detergent manufacturer's safety

precautions. Avoid getting detergent or other liquids

in your eyes. Follow

regarding contact with eyes, nose, and skin, breathing fumes, etc. Always wear full goggles to protect your eyes from the spray as well as any debris dislodged by the spray. If necessary, wear gloves or

other protective clothing. If. antidotes or treatment

are recommendbd, be prepared to use them.

DON'T

weed killer. This unit is supplied with an 8-foot power cord made

up of four AWG electric cord is connected to the unit chassis and motor frame. The other three wires are connected to the starter switch.

Be sure to connectthe power cord to the appropriate approved plug to fit your requirements.

The starter switch has

will shut circuit

Always check to be sure the switch is hoses and electric cord are clear of moving parts before plugging

spray toxic chemicals such as insecticide or

off

the power to the unit whenever the

overloaded.

the

directions on the container'

No.

wires. The green wire of the

built-in.circuit breaker that

the power cord.

off

and thatthe

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health Act.

These standards

should

801-392

consulted

~~~

particulsrlythe.General Standards, Part

connection

with

your

use

.. ..

airless

1910,

and the Construction Standards, Part

spray equipment.

1926

..-..

REMOVE

FROM

!’

TAPE

PUMP CAP

\SPRAY

SPRAY

GUN

HOSE

L:’:

..,<

...

Check Electrical Service and

Plug

Before plugging in the sprayer. be sure the electrical

service is

phase

220

60 HAC.

Amp. With the

ON-OFF switch in the OFF position, plug the power supplY cord into extension cord,

gauge (2.5

long.

Install

mm2)

Hose and Spray

grounded outlet. If you use an

must have 4 wires of

and should not be over.100ft

Gun

least

(30.3

Connect the spray hose to the spray gun by inserting

the pin disconnect coupler

the end of the hose into the quick

the gun. Connect the hose to

the fluid outlet in the same way. Remove the tape from the cap

top of the pump.

Cleaning Accessories For spraying detergent or other cleaning solution, we recommend using

chemical injecior

kit.

See

Accessories and instruction manual 801-192 for

installation and operation. For removing rust and old paint we recommend using

water sandblaster. See Accessories and instruction

manual 801 -190 for installation and operation.

Connect

not exceed 1 6OoF (7OOC) ,water temperature to

pump in

Wate~

direct supply system.

Connect a hose with at least from your city water supply to the unit’s

Supply

3/4

in. (19 mm)

3/4

in.

garden hose threaded inlet. The supply hose should

not

be more than

NOTE:

For a direct supply system. your water

source

ft.

m) long.

the unitmust have a flow rate of

LEAST 5 GPM

(19

LITER/MIN).

If your operating conditions are different from above, contact our Customer Service Department for assistance.

801-392

OPERATlQM

Startup

Before starting, be sure'to read the safety warnings

and setup instructions.

Turn on the water supply. Trigger the gun to release any back pressure.

CAUTION

Never run the cleaning unit dry. Costlydamage

to the pump supply iscompletelyturned

Inspect necessary.

Cleaning For Hydra-Clean technique, see the Chemical Injector manual, 801

For abrasive cleaning, see the Water Sandblaster manual, 801 -1

all

will

result. Always be sure water

before operating.

connections for any leaks. Tighten if

-1

92.

90.

Check the filter screen as often as necessary, the unit with the inlet and filter screen removed.

NOTtrytoadjusttheunloadervalveorchangethe

engine speed. Changing these settings rnay cause

excessive pressure, intermittent unloader operation, wasted fuel and increased wear

the warranty.

PUMP MUST

of water prior to exposure to freezing temperatures.

Use and store the unit where it

to freezing temperatures.

unit, thaw before trying to start. solution rnay be pumped prior to cold weather storage.

Use only spray tips that are matched to the unit to avoid excessive cycling and wear of the unloader valve. See Accessories.

NOT

the water inlet connection

least daily.

RUN

DRY

water does freeze

parts and

and must be drained

will

not be subjected

50%

CAUTION

not operate

will

void

the

anti-freeze

WAffiNBNG

installing nozzles:

Shutdown and. Care When unit is not in use, turn off water supply.

When shutting down for the day or weekend, shut off

unit, shut off water supply valve, and trigger gun to

release pressure. Wipe off the unit with

these precautions when removing and

Shutoff the cleaning unit andtriggerthegun

to relieve pressure. Engage the triggersafety. Keep the nozzle and the tube pointed

from you and everyone else.

not put your hand over the tip to push the nozzle into place. Grasp keep your fingers away from the tip.

not let anyone else touch the spray valve while you are cleaning nozztes.

Be sure the slip ring

the nozzle in place before triggering the spray gun.

from the side and

pushedforward to lock

Unit

away

damp rag.

pour hot water temperature change may crack the ceramic

not pump caustic materials.

Before extended storage, flush the pump with light

oil. Avoid dragging hoseoveranabrasivesurfacesuch as

cement. This causes excessive wear and shorter hose life.

Clean the intake line strainer daily. Lubrication

Fill

pump crankcase to dot

oz. or equivalent SA€ antiwear and rust inhibitor additives. Change initial fill after months or

and

(0.75

liters) of crankcase oil (part

hour running period. Change oil every

Care

500

hour intervals.

frozen pump. A sudden

oil,gauge window

no.

801

weight hydraulic

oil

with

-1

44)

with

WARNONG

NEVER

valve.

alter adlustment or modify the unloader

.. .

.. . .

~. ..

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