Graco H25, H50, H40 User Manual

Operation

312062W

Hydraulic, Heated, Plural Component Proportioner For spraying polyurethane foam and polyurea coatings. For professional use only. Not approved for use in European explosive atmosphere locations.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 3 for model information, including maximum working pressure and approvals.

Model H-40 Shown

T9830a

Contents

Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Supplied Manuals . . . . . . . . . . . . . . . . . . . 7

Related Manuals . . . . . . . . . . . . . . . . . . . . 8

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Important Two-Component Material

Information . . . . . . . . . . . . . . . . . . . . . 12

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 12

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 12

Keep Components A and B Separate . . . . . . . . 12

Moisture Sensitivity of Isocyanates . . . . . . . . . . 12

Foam Resins with 245 fa Blowing Agents . . . . . 13

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 13

Typical Installation, with circulation . . . 14 Typical Installation, without circulation 15

Component Identification . . . . . . . . . . . . 16

Temperature Controls and Indicators . . 18

Main Power Switch . . . . . . . . . . . . . . . . . . . . . . 18

Red Stop Button . . . . . . . . . . . . . . . . . . . . . . . . 18

Actual Temperature Key/LED . . . . . . . . . . . . . . 19

Target Temperature Key/LED . . . . . . . . . . . . . . 19

Temperature Scale Keys/LEDs . . . . . . . . . . . . . 19

Heater Zone On/Off Keys/LEDs . . . . . . . . . . . . 19

Temperature Arrow Keys . . . . . . . . . . . . . . . . . 19

Temperature Displays . . . . . . . . . . . . . . . . . . . . 19

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . 20

Motor Controls and Indicators . . . . . . . . 21

Motor ON/OFF Key/LED . . . . . . . . . . . . . . . . . . 21

PARK Key/LED . . . . . . . . . . . . . . . . . . . . . . . . . 21

PSI/BAR Keys/LEDs . . . . . . . . . . . . . . . . . . . . . 21

Pressure Key/LED . . . . . . . . . . . . . . . . . . . . . . 21

Cycle Count Key/LED . . . . . . . . . . . . . . . . . . . . 22

Hydraulic Pressure Control Knob . . . . . . . . . . . 22

Motor Control Arrow Keys . . . . . . . . . . . . . . . . . 22

Spray Adjustments . . . . . . . . . . . . . . . . . 22

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . 38

Pressure Relief Procedure . . . . . . . . . . . 39

Fluid Circulation . . . . . . . . . . . . . . . . . . . .40

Circulation Through Reactor . . . . . . . . . . . . . . . 40

Circulation Through Gun Manifold . . . . . . . . . . . 41

Diagnostic Codes . . . . . . . . . . . . . . . . . . .42

Temperature Control Diagnostic Codes . . . . . . 42

Motor Control Diagnostic Codes . . . . . . . . . . . . 43

Maintenance . . . . . . . . . . . . . . . . . . . . . . .44

Fluid Inlet Strainer Screen . . . . . . . . . . . . . . . . . 45

Pump Lubrication System . . . . . . . . . . . . . . . . . 46

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . .47

Dimensions . . . . . . . . . . . . . . . . . . . . . . . .48

Technical Data . . . . . . . . . . . . . . . . . . . . .49

Performance Charts . . . . . . . . . . . . . . . . .50

Graco Standard Warranty . . . . . . . . . . . .52

Graco Information . . . . . . . . . . . . . . . . . .52

2 312062W

Systems

Maximum Fluid Working Pressure

Part

★AP3400 2000 (13.8, 138) ★253400 246678 246050 Fusion Air Purge 246101 AR5252 AP3401 2000 (13.8, 138) 253401 246678 246050 Fusion Air Purge 246101 AR5252 AP3402 2000 (13.8, 138) 253402 246678 246050 Fusion Air Purge 246101 AR5252 ★AP3403 3500 (24.1, 241) ★253403 246679 246055 Fusion Air Purge 246101 AR4242 AP3404 3500 (24.1, 241) 253404 246679 246055 Fusion Air Purge 246101 AR4242 AP3405 3500 (24.1, 241) 253405 246679 246055 Fusion Air Purge 246101 AR4242 AP3407 2000 (13.8, 138) 253407 246678 246050 Fusion Air Purge 246101 AR5252 AP3408 2000 (13.8, 138) 253408 246678 246050 Fusion Air Purge 246101 AR5252 ★AP3725 1700 (11.7, 117) ★253725 246678 246050 Fusion Air Purge 246101 AR5252 AP3726 2000 (13.8, 138) 253726 246678 246050 Fusion Air Purge 246101 AR5252 AP3727 2000 (13.8, 138) 253727 246678 246050 Fusion Air Purge 246101 AR5252 AP5400 2000 (13.8, 138) 255400 246678 246050 Fusion Air Purge 246101 AR5252 AP5401 2000 (13.8, 138) 255401 246678 246050 Fusion Air Purge 246101 AR5252 AP5402 2000 (13.8, 138) 255402 246678 246050 Fusion Air Purge 246101 AR5252 AP5403 3500 (24.1, 241) 255403 246679 246055 Fusion Air Purge 246100 AR2929 AP5404 3500 (24.1, 241) 255404 246679 246055 Fusion Air Purge 246100 AR2929 AP5405 3500 (24.1, 241) 255405 246679 246055 Fusion Air Purge 246100 AR2929 AP5406 2000 (13.8, 138) 255406 246678 246050 Fusion Air Purge 246101 AR5252 AP5407 2000 (13.8, 138) 255407 246678 246050 Fusion Air Purge 246101 AR5252 AP5408 2000 (13.8, 138) 255408 246678 246050 Fusion Air Purge 246101 AR5252 AP6505 2000 (13.8, 138) 256505 246678 246050 Fusion Air Purge 246101 AR5252 AP6506 2000 (13.8, 138) 256506 246678 246050 Fusion Air Purge 246101 AR5252 CS5400 2000 (13.8, 138) 255400 246678 246050 Fusion CS CS02RD CS5401 2000 (13.8, 138) 255401 246678 246050 Fusion CS CS02RD CS5402 2000 (13.8, 138) 255402 246678 246050 Fusion CS CS02RD CS5406 2000 (13.8, 138) 255406 246678 246050 Fusion CS CS02RD CS5407 2000 (13.8, 138) 255407 246678 246050 Fusion CS CS02RD CS5408 2000 (13.8, 138) 255408 246678 246050 Fusion CS CS02RD

psi (MPa, bar)

Proportioner (see page 3)

Heated Hose Gun

Mix Chamber Kit50 ft (15 m) 10 ft (3 m) Model Part

★CE approval does not apply.

312062W 3

Systems Continued

Systems

Maximum Fluid Working Pressure

Part

★P23400 2000 (13.8, 138) ★253400 246678 246050 Probler P2 GCP2R2 P23401 2000 (13.8, 138) 253401 246678 246050 Probler P2 GCP2R2 P23402 2000 (13.8, 138) 253402 246678 246050 Probler P2 GCP2R2 ★P23403 3500 (24.1, 241) ★253403 246679 246055 Probler P2 GCP2R1 P23404 3500 (24.1, 241) 253404 246679 246055 Probler P2 GCP2R1 P23405 3500 (24.1, 241) 253405 246679 246055 Probler P2 GCP2R1 P23407 2000 (13.8, 138) 253407 246678 246050 Probler P2 GCP2R2 P23408 2000 (13.8, 138) 253408 246678 246050 Probler P2 GCP2R2 ★P23725 1700 (11.7, 117) ★253725 246678 246050 Probler P2 GCP2R2 P23726 2000 (13.8, 138) 253726 246678 246050 Probler P2 GCP2R2 P23727 2000 (13.8, 138) 253727 246678 246050 Probler P2 GCP2R2 P25400 2000 (13.8, 138) 255400 246678 246050 Probler P2 GCP2R2 P25401 2000 (13.8, 138) 255401 246678 246050 Probler P2 GCP2R2 P25402 2000 (13.8, 138) 255402 246678 246050 Probler P2 GCP2R2 P25403 3500 (24.1, 241) 255403 246679 246055 Probler P2 GCP2R0 P25404 3500 (24.1, 241) 255404 246679 246055 Probler P2 GCP2R0 P25405 3500 (24.1, 241) 255405 246679 246055 Probler P2 GCP2R0 P25406 2000 (13.8, 138) 255406 246678 246050 Probler P2 GCP2R2 P25407 2000 (13.8, 138) 255407 246678 246050 Probler P2 GCP2R2 P25408 2000 (13.8, 138) 255408 246678 246050 Probler P2 GCP2R2 P26505 2000 (13.8, 138) 256505 246678 246050 Probler P2 GCP2R2 P26506 2000 (13.8, 138) 256506 246678 246050 Probler P2 GCP2R2

psi (MPa, bar)

Proportioner (see page 3)

Heated Hose Gun

50 ft (15 m) 10 ft (3 m) Model Part

★CE approval does not apply.

4 312062W

Models

H-25 SERIES

Max Flow Full Load Peak Amps*

Part, Series

255400, F 69 230V (1) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 255401, F 46 230V (3) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 255402, F 35 400V (3) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 255406, F 100 230V (1) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 255407, F 59 230V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 255408, F 35 400V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)

Per Phase

Voltage (phase)

System Watts†

Primary Heater Watts

Rate◆

lb/min

(kg/min)

Approximate Output per Cycle (A+B) gal. (liter)

Hydraulic Pressure Ratio

Maximum Fluid Working Pressure psi (MPa, bar)

H-40 SERIES

Max Flow Full Load Peak Amps*

Part, Series

★253400, E 100 230V (1) 23,100 12,000 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)

253401, E 71 230V (3) 26,600 15,300 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 253402, E 41 400V (3) 26,600 15,300 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 253407, E 95 230V (3) 31,700 20,400 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138) 253408, E 52 400V (3) 31,700 20,400 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)

Per Phase

Voltage (phase)

System Watts†

Primary Heater Watts

Rate◆

lb/min

(kg/min)

Approximate Output per Cycle (A+B) gal. (liter)

Hydraulic Pressure Ratio

Maximum Fluid Working Pressure psi (MPa, bar)

H-50 SERIES

Max Flow Full Load Peak Amps*

Part, Series

★253725, E 100 230V (1) 23,100 12,000 52 (24) 0.073 (0.28) 1.64:1 1700 (11.7, 117)

253726, E 71 230V (3) 26,600 15,300 52 (24) 0.073 (0.28) 1.64:1 2000 (13.8, 138) 253727, E 41 400V (3) 26,600 15,300 52 (24) 0.073 (0.28) 1.64:1 2000 (13.8, 138) 256505, E 95 230V (3) 31,700 20,400 52 (24) 0.073 (0.28) 1.64:1 2000 (13.8, 138) 256506, E 52 400V (3) 31,700 20,400 52 (24) 0.073 (0.28) 1.64:1 2000 (13.8, 138)

Per Phase

Voltage (phase)

System Watts†

Primary Heater Watts

Rate◆

lb/min

(kg/min)

Approximate Output per Cycle (A+B) gal. (liter)

Hydraulic Pressure Ratio

Maximum Fluid Working Pressure psi (MPa, bar)

312062W 5

H-XP2 SERIES

Models

Approximate Full Load Peak Amps*

Part, Series

255403, F 100 230V (1) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241) 255404, F 59 230V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241) 255405, F 35 400V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)

Per Phase

Voltage (phase)

System Watts†

Primary Heater Watts

Max Flow Rate◆ gpm (lpm)

Output per

Cycle (A+B)

gal. (liter)

Hydraulic Pressure Ratio

Maximum Fluid Working Pressure psi (MPa, bar)

H-XP3 SERIES

Approximate Full Load Peak Amps*

Part, Series

★253403, E 100 230V (1) 23,100 12,000 2.8 (10.6) 0.042 (0.16) 2.79:1 3500 (24.1, 241)

253404, E 95 230V (3) 31,700 20,400 2.8 (10.6) 0.042 (0.16) 2.79:1 3500 (24.1, 241) 253405, E 52 400V (3) 31,700 20,400 2.8 (10.6) 0.042 (0.16) 2.79:1 3500 (24.1, 241)

Per Phase

Voltage (phase)

System Watts†

Primary Heater Watts

Max Flow Rate◆ gpm (lpm)

Output per

Cycle (A+B)

gal. (liter)

Hydraulic Pressure Ratio

Maximum Fluid Working Pressure psi (MPa, bar)

* Full load amps with all devices operating at maximum capabilities. Fuse requirements at vari-

ous flow rates and mix chamber sizes may be less.

†

Total system watts, based on maximum hose length for each unit:

• Parts 255400 through 255408, 310 ft (94.6 m) maximum heated hose length, including whip hose.

• Parts 253400 through 253408, 253725 through 253727, 256505, and 256506, 410 ft (125 m) maximum heated hose length, including whip hose.

◆

Maximum flow rate given for 60 Hz operation. For 50 Hz operation, maximum flow rate is 5/6 of

60 Hz maximum flow.

★CE approval does not apply.

Approvals:



#ONFORMSTO!.3)5,

3TD#ERTIFIEDTO

#!.#3!3TD

#.O

6 312062W

Supplied Manuals

The following manuals are shipped with the Reactor™ Proportioner. Refer to these manu-

als for detailed equipment information.

Order Part 15M334 for a compact disk of Reactor manuals translated in several languages.

Manuals are also available at www.graco.com.

Reactor Hydraulic Proportioner

Part Description

312063 Reactor Hydraulic Proportioner,

Repair-Parts Manual (English)

Reactor Electrical Diagrams

Part Description

312064 Reactor Hydraulic Proportioner,

Electrical Diagrams (English)

Proportioning Pump

Part Description

312068 Proportioning Pump Repair-Parts

Manual (English)

312062W 7

Related Manuals

Related M anuals

The following manuals are for accessories used with the Reactor™.

Order Part 15M334 for a compact disk of Reactor manuals translated in several languages.

Feed Pump Kits

Part Description

309815 Instruction-Parts Manual

(English)

Air Supply Kit

Part Description

309827 Instruction-Parts Manual

(English) for Feed Pump Air Supply Kit

Circulation and Return Tube Kits

Part Description

Circulation Kit

Part Description

309818 Instruction-Parts Manual

(English)

Circulation Valve Kit

Part Description

312070 Instruction-Parts Manual

(English)

Data Reporting Kit

Part Description

309867 Instruction-Parts Manual

(English)

Rupture Disk Assembly Kit

Part Description

309969 Instruction-Parts Manual

(English)

Proportioning Pump Repair Kits

309852 Instruction-Parts Manual

(English)

Heated Hose

Part Description

309572 Instruction-Parts Manual

(English)

Part Description

312071 Seal Kits Instruction-Parts

Manual (English)

8 312062W

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

312062W 9

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate

surgical treatment.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

10 312062W

Warnings

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• This equipment is for professional use only.

• Do not leave the work are while the equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when the equipment is not in use.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

312062W 11

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

Material Self-ignition

To prevent exposing ISO to moisture: Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

12 312062W

• Always use a sealed container with a des-

• Keep the ISO lube pump reservoir (if

The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

iccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

installed) filled with Graco Throat Seal Liquid (TSL), Part 206995. The lubricant creates a barrier between the ISO and the atmosphere.

Important Two-Component Material Information

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A side, but some use ISO on the B side.

• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

312062W 13

Typical Installation, with circulation

Key for FIG. 1

Typical Installation, with circulation

A Reactor Proportioner B Heated Hose C Fluid Temperature Sensor (FTS) D Heated Whip Hose E Fusion Spray Gun F Gun Air Supply Hose

A Side Supply Detail

ti7820a 2

G Feed Pump Air Supply Lines J Fluid Supply Lines K Feed Pumps L Agitator M Desiccant Dryer P Gun Fluid Manifold (part of gun) R Circulation Lines

B Side Supply Detail

ti7820a 3

FIG. 1: Typical Installation, with circulation

* Shown exposed for clarity.

Wrap with tape during operation.

ti10000a

14 312062W

Typical Installation, without circulation

Key for FIG. 2

A Reactor Proportioner B Heated Hose C Fluid Temperature Sensor (FTS) D Heated Whip Hose E Fusion Spray Gun F Gun Air Supply Hose G Feed Pump Air Supply Lines

A Side Supply Detail

ti7821a 2

H Waste Containers J Fluid Supply Lines K Feed Pumps L Agitator M Desiccant Dryer N Bleed Lines P Gun Fluid Manifold (part of gun)

B Side Supply Detail

ti7821a 3

FIG. 2: Typical Installation, without circulation

* Shown exposed for clarity.

Wrap with tape during operation.

ti10001a

312062W 15

Component Identification

Key for FIG. 3

BA Component A Pressure Relief Outlet BB Component B Pressure Relief Outlet EC Heated Hose Electrical Connector EM Electric Motor, Fan, and Belt Drive (behind shroud) FA Component A Fluid Manifold Inlet (on left side of manifold

block) FB Component B Fluid Manifold Inlet FH Fluid Heater (behind shroud) FM Reactor Fluid Manifold FP Feed Inlet Pressure Gauge FS Feed Inlet Strainer FT Feed Inlet Temperature Gauge FV Fluid Inlet Valve (B side shown) GA Component A Outlet Pressure Gauge GB Component B Outlet Pressure Gauge HA Component A Hose Connection HB Component B Hose Connection HC Hydraulic Pressure Control HP Hydraulic Pressure Gauge LR ISO Lube Pump Reservoir MC Motor Control Display MP Main Power Switch OP Overpressure Rupture Disk Assembly (on rear of A and B

pumps) PA Component A Pump PB Component B Pump RS Red Stop Button SA Component A PRESSURE RELIEF/SPRAY Valve SB Component B PRESSURE RELIEF/SPRAY Valve SC Fluid Temperature Sensor Cable SN Serial Number Plate (one inside cabinet, one on right side

of cabinet) SR Electrical Cord Strain Relief TA Component A Pressure Transducer (behind gauge GA) TB Component B Pressure Transducer (behind gauge GB) TC Temperature Control Display TD Oil Cooler

Component Identification

16 312062W

+ 36 hidden pages