Graco G3 User Manual

G3™ Electric Lubrication Pump
For Series Progressive and Injector-based Systems
Versatile Design Helps Solve Today’s Lubrication Challenges
Temperature changes, changing grease types and challenging installation requirements are no problem for the G3 electric lubrication pump. With its flexible design, including five reservoir sizes, three controller options, three power types, and an adjustable pump element, the G3 is a rugged, cost-effective pump designed to serve multiple markets and applications.
If You’re Not Using Graco G3™ Pumps,
You’re Not Maximizing Your Profits.
Rigorously tested to pass Graco specifications and earn these approvals—
we’d love to have yours, too.
IP69K
Contact Us Today!
Versatile Design
Versatile Design
Take a Look Inside– We Think You’ll Like
Helps Solve Today’s
Helps Solve Today’s
Lubrication Challenges.
Lubrication Challenges.
What You See
Designed from the inside-out for longer lasting performance and reliability. G3 meets changing temperatures, challenging installation requirements and changing grease types head-on. Graco’s newest electric pump delivers high performance results in real world application conditions.
Advanced Flow Dynamics
Specially contoured base funnels grease directly to the pump inlet to significantly reduce stagnant flow areas where soaps and grease fillers can accumulate.
Why G3™ is Better
Two in One Design Does More!
G3’s flexible design works with injector-based and series progressive systems. A cost-effective pump designed to serve multiple markets and applications.
Options that Fit Your Business
Three controllers to choose from with multiple zone and feedback options. Includes one adjustable pump element–standard, plus room for two more. Multiple reservoir choices and more! The ultimate in flexibility–for a high value, custom fit on your application.
Built-in Tools to Help You Succeed
Work faster and smarter with Graco’s exclusive Data Management System (DMS™). Find out exactly how your lubrication system is performing and how well it’s lubricated. Tracks history, provides data protection, upload or download data using a simple USB flash drive.
World Wide Support with Experienced Professionals
Graco wants to help you become more successful. Our staff of professional engineers, designers, field experts and customer service representatives are at your service. We invite you to call on us to partner in your next project.
Extend Machinery Life, Reduce Operating Costs and Increase Productivity with a Graco G3™ Today!
Adjustable Stroke Pump
With G3, adjustability comes standard! Eliminate the need to purchase additional fixed output elements or high-priced adjustable elements.
Load Minimizing Drive
Each G3 piston pump element is offset from the main motor shaft resulting in less stress on the motor and internal components.
Versatile, Hard-working Pump
Designed for You to Succeed
Two Reservoir Types
Stirring paddle with wiper arm to keep material from separating. Follower plate available for extreme angle installations
Power Choices
Connect to DC (12 or 24v) and AC (90-240v) power sources with CPC or DIN-style connectors for easy, no hassle installations
Vent Valve Output
Combine Max controller with a vent valve for injector­based systems
Multiple Reservoir Sizes
Choice of 2, 4, 8, 12 or 16 liter U.V. resistant, high-impact reservoirs for oil and grease to meet the needs of your equipment
Three Pump Elements
G3 comes standard with one adjustable pump element installed–add up to two more for higher output on large projects
Multiple Cycle and Pressure Inputs
Mix and match up to three cycle and pressure switches for custom installations and feedback
Three Controller Options
Choose from Standard, Pro and Max controller options–buy only what you need for your application
Equipped
with
DMS
Data Management System
P/N 16G222
Machine Count Input
Machine count input to manage equipment with unpredictable lubrication requirements
Data Management System (DMS)
• Simple data transfer to your PC via USB flash drive for further analysis using Excel® or Notepad
• Provides performance history for lube system events, such as cycle detection, error logs and allows a quick check of lubrication performance to meet your system requirements
• Preferred lube cycle program can be stored and transferred to other G3 pumps in your fleet for quick and accurate repeatability
• Provides you the comfort and security in knowing your pump is being properly maintained and your lube system is protecting your valuable asset
®
Control for Your Business
Standard, Pro and Max
Choose the level of control you need for your series progressive or injector based applications.
G3 Standard
• No internal controller–use with separate or existing machine control for a low cost solution
• Capable of sending a low level signal to your external controller or PLC
G3 Pro
• Built-in controller with selectable pump on/pump off timer
• Low level indicator provides low warning and shut-down alarm
• Manual run initiates lube cycle on-demand (remote option also available)
• Password protection safeguards settings
• Pre-lube function can initiate lube cycle on start-up
Check Out the Full-featured G3™ Max
Easy-to-read LED display
1
Clearly identified pump
2
on/off indication Monitoring of up to three
3
independent zones Programmable machine
4
count feature Alarm signal of lube
5
system shutdown Warning signal prior to
6
lube system shutdown Low level indication
7
Password protected
8
access to control Pre-lube capability
9
Easy-to-use
10
navigation keys
1
2
4
3
10
G3 Max
• Built-in controller with selectable pump on/pump off timer
• Low level indicator provides low warning and shut-down alarm
• Manual run initiates lube cycle on-demand (remote option also available)
• Password protection safeguards
• Pre-lube function can initiate lube cycle on start-up
• Up to three pressure or cycle switch inputs to ensure proper lubrication cycles
• Mix/match cycle and pressure switches for custom installations and feedback
5
6
7
8
9
• Machine count input–ideally suited for inconsistently used equipment
• Fault indication to external alarms
• Optional Data Management System
(DMS)
Tech Specs
Max Pressure ................................5100 psi (352 bar)
Power ...........................12 VDC, 24 VDC, 90-240 VAC
Operating Temperature ....-13 to 158º F (-25 to 70º C)
Reservoir Size ...........................2, 4, 8, 12, or 16 liter
Adjustable Pump Output Per Element Per Minute ......
0.12 in3, 0.18 in3,, 0.25 in3 (2 cm3, 3 cm3, 4 cm3)
Lube Type ........................Oil or Grease, up to NLGI #2
Certifications/Ratings ........................ CE, ETL*, IP69K
*Conforms to UL 73, certified to CSA 22.2 No. 68-09
Instruction Manual.........................................3A0414
Depending on lubricant used
AMERICAS
MINNESOTA
Worldwide Headquarters Graco Inc. 88 -11th Avenue N.E. Minneapolis, MN 55413
MAILING ADDRESS
P.O. Box 1441 Minneapolis, MN 55440-1441 Tel: 612-623-6000 Fax: 612-623-6777
EUROPE
BELGIUM
Graco BVBA Industrieterrein-Oude Bunders Slakweidestraat 31 B-3630 Maasmechelen, Belgium Tel: 32 89 770 700 Fax: 32 89 770 777
Graco’s got you covered
Facilities Worldwide for Global Support
ASIA PACIFIC
AUSTRALIA
Graco Australia Pty Ltd. Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083 Australia Tel: 61 3 9468 8500 Fax: 61 3 9468 8599
CHINA
Graco Hong Kong Ltd. Shanghai Representative Office Building 7 1029 Zhongshan Road South, Huangpu District Shanghai, 200011 The People’s Republic of China Tel: 86 21 649 50088 Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd. India Liaison Office Room 443, Level 4 Augusta Point, Golf Course Road Gurgaon, Haryana, India 122001 Tel: 91 124 435 4208 Fax: 91 124 435 4001
JAPAN
Graco K.K. 1-27-12 Hayabuchi Tsuzuki-ku Yokohama City, Japan 2240025 Tel: 81 45 593 7300 Fax: 81 45 593 7301
KOREA
Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-si, Korea 431-060 Tel: 82 31 476 9400 Fax: 82 31 476 9801
Quality First
At Graco we pride ourselves on providing best-in-class products. Engineered solutions are manufactured in our own facilities, with the highest standards in the industry. We provide you with world-class customer support and expertise to help solve your lubrication challenges.
Global Reach
Graco has facilities and distribution partners across the globe to provide you with the products and service you need, where you live. Plus, Graco has dedicated field experts in all areas of the world to support the products we sell.
Product Capabilities
Graco has a broad range of products to provide solutions that meet your needs. Our products are engineered and tested to perform in the harshest environments so you can be certain your equipment is protected and working at peak performance.
©2014 Graco Inc. 340574 Rev. D 01/14 All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Contact us today!
Call 800-533-9655 to speak with a Graco representative,
or visit www.graco.com for more information.
Loading...