Graco Fracturing Equipment Lubrication Kits User Manual

Fracturing Equipment

Lubrication Kits

Get the Graco Advantage

Because not all oil and gas applications require just one solution, Graco offers multiple levels of advanced control and monitoring

and accessories tailored to your speciﬁc budget, conditions and needs.

Fracturing Equipment Lubrication Kits

Page

G3™ Pro Grease and MSP Series Progressive – Triplex � � � � � � � � � � � � � � � � � � � � � � 4

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Pro Grease and MSP Series Progressive – Quintuplex � � � � � � � � � � � � � � � � � � � � 5

™

Max DMS Grease and MSP Series Progressive – Triplex � � � � � � � � � � � � � � � � � � 6

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Max DMS Grease and MSP Series Progressive – Quintuplex � � � � � � � � � � � � � � � 7

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Max DMS Grease and GL-1 Injectors – Triplex � � � � � � � � � � � � � � � � � � � � � � � � � 8

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Max DMS Grease and GL-1 Injectors – Quintuplex � � � � � � � � � � � � � � � � � � � � � � � 9

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Max DMS Oil and MSP Series Progressive – Triplex � � � � � � � � � � � � � � � � � � � � 10

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Max DMS Oil and MSP Series Progressive – Quintuplex � � � � � � � � � � � � � � � � � 11

Dyna-Star Dyna-Star 24 VDC Compact Dyna-Star 24 VDC Compact Dyna-Star 24 VDC Compact Dyna-Star 24 VDC Compact Dyna-Star 24 VDC Electric Dyna-Star 24 VDC Electric Dyna-Star

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Hydraulic Grease and GL-1 Injector – Triplex � � � � � � � � � � � � � � � � � � � � 12

Hydraulic Grease and GL-1 Injector – Quintuplex � � � � � � � � � � � � � � � � � 13

Grease and GL-1 Injector – Triplex � � � � � � � � � � � � � � 14

Grease and GL-1 Injector – Quintuplex � � � � � � � � � � � 15

Grease and MSP Series Progressive – Triplex � � � � � � 16

Grease and MSP Series Progressive – Quintuplex � � � 17

Grease and GL-1 Injector – Triplex� � � � � � � � � � � � � � � � 18

Grease and GL-1 Injector – Quintuplex� � � � � � � � � � � � � 19

Pump Enclosure Kits / Accessories / Frac Pump Hose and Fitting Kits � � � � � � � 20

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Graco Automatic Lubrication Solutions

Peace of Mind for Your Bottom Line

Graco automatic lubrication systems deliver beneﬁt-driven solutions that save you time and money. Perfect for challenging, hazardous and harsh operating conditions of well services. Whether you need electric, hydraulic, or pneumatic powered solutions, we’ve got you covered with multiple levels of control and monitoring.

G3™ Pro

Simple ON/OFF time control with low-level sensing and manual run operation.

G3™ Max

Full control that monitors lube ﬂow via cycle counts and time. Monitors machine counts to match lube ﬂow to machine use. And monitors low ﬂuid level. Manual run and DMS are high value options.

Hydraulic Dyna-Star

Optional Graco controller, level indicator, pressure switch, follower plates and drum covers put you in control of your system – no more second guessing. Convenient pressure and ﬂow control built-in.

Because not all well sites require the same equipment, Graco offers multiple solutions to keep your equipment working.

Compact Dyna-Star

Optional Integrated Auto-Fill Shutoff in a robust pump with a compact footprint. 24 VDC, brushless motor and zero-maintenance gear drive deliver lubricants even in cold temperatures.

Electric Dyna-Star

Includes Auto-Fill Shutoff – mechanical shut off of ﬁll pump for clean and efﬁcient reﬁlls. Features the Graco Advantage Drive duty gear drive which is lubed for life.

™

heavy

Take Control of How You Monitor

You choose the level of control you require – G3™ Pro or G3™ Max. Plus Graco offers our proprietary Data Management System™ (DMS) as an option on Max control models. You gain a distinct advantage from information that offers accurate time-stamped operation, fault data, and downloadable on/off time programming. Preferred lube cycle program can be stored and transferred to other G3 pumps in your fleet for quick and accurate repeatability.

G3™ Pump and Control

An advanced pump design offers multiple levels of control and monitoring. Use feedback from MSP blocks and from your equipment to tailor and monitor the lubrication supply to critical components. Pumps are IP69K rated so no enclosure is necessary. Reﬁlling is clean and easy with the quick connect stud.

MSP Series Progressive Lubrication Blocks

Offers time-tested, ﬁeld proven dependability in the harshest environments. Flow can be monitored using a proximity switch and performance indicators so problems can be pinpointed.

Double Ball Check Valve

Ensures lubrication goes into the lube point and doesn’t get pushed back out. Stops any ﬂuid back pressure from damaging the lubrication system.

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Triplex Frac Kit Selection Guide

G3 Pro Grease and MSP Series Progressive

Time-based

Ordering Information

G3 Pro Grease / MSP Series Progressive 12 V Triplex Kit

Part Number Quantity Description

96G147 1 G3 Pro pump 12 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT service tee

563160 1 2,500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 3 Check valve, double ball

555453 3 1/4 NPT street elbow

156971 3 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 3 MSP 15S valve assembly

563174 3 2,000 psi relief indicator

563251 1 Visual cycle indicator

Triplex

15S

G3 Pro Grease / MSP Series Progressive 24 V Triplex Kit

96G149 1 G3 Pro pump 24 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT service tee

563160 1 2500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 3 Check valve, double ball

555453 3 1/4 NPT street elbow

156971 3 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 3 MSP 15S valve assembly

563174 3 2,000 psi relief indicator

563251 1 Visual cycle indicator

Technical Speciﬁcations

Triplex Pump (three pistons) MSP Reservoir hours of operation

Piston Diameter

2.75 0.340 11.3 5 23 seconds 120 239 479

3 0.371 12.4 5 23 seconds 110 219 439

3.5 0.433 14.4 4 23 seconds 94 188 376

4 0.494 16.5 4 23 seconds 82 165 329

4.5 0.556 18.5 3 23 seconds 73 146 292

5 0.618 20.6 3 23 seconds 66 132 263

5.5 0.680 22.7 3 23 seconds 60 120 239

6 0.742 24.7 2 23 seconds 55 110 219

Notes: 1). Lube rates based on a service factor of 12. 2). G3 pump with one pump element. 3). Please note these are recommended lube rates. Each application should be reviewed to determine optimal rate.

Lube rate (in

hour each piston

) per

Feeder cycles

per hour

G3 Pump

off time setting

in minutes

G3 Pro Pump

on time

2 liter 4 liter 8 liter

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G3 Pro Grease and MSP Series Progressive

Ordering Information

G3 Pro Grease / MSP Series Progressive 12 V Quintuplex Kit

Part Number Quantity Description

96G147 1 G3 Pro pump 12 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT service tee

563160 1 2,500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 5 Check valve, double ball

555453 5 1/4 NPT street elbow

156971 5 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 1 MSP 15S valve assembly

562725 2 MSP 30T valve assembly

563174 5 2,000 psi relief indicator

563251 1 Visual cycle indicator

Quintuplex Frac Kit Selection Guide

Time-based

Quintuplex

15S

30T

G3 Pro Grease / MSP Series Progressive 24 V Quintuplex Kit

96G149 1 G3 Pro pump 24 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT service tee

563160 1 2,500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 5 Check valve, double ball

555453 5 1/4 NPT street elbow

156971 5 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 1 MSP 15S valve assembly

562725 2 MSP 30T valve assembly

563174 5 2,000 psi relief indicator

563251 1 Visual cycle indicator

Technical Speciﬁcations

Quintuplex Pump (ﬁve pistons) MSP Reservoir hours of operation

Piston Diameter

2.75 0.340 11.3 5 38 seconds 72 144 287

3 0.371 12.4 5 38 seconds 66 132 263

3.5 0.433 14.4 4 38 seconds 56 113 226

4 0.494 16.5 4 38 seconds 49 99 197

4.5 0.556 18.5 3 38 seconds 44 88 175

5 0.618 20.6 3 38 seconds 39 79 158

5.5 0.680 22.7 3 38 seconds 36 72 144

6 0.742 24.7 2 38 seconds 33 66 132

Lube rate (in

hour each piston

) per

Feeder cycles

per hour

G3 Pump

off time setting

in minutes

G3 Pro Pump

on time

2 liter 4 liter 8 liter

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Triplex Frac Kit Selection Guide

G3 Max DMS Grease and MSP Series Progressive

Time-based with monitoring, optional RPM input count, and downloadable system monitoring.

Ordering Information

G3 Max DMS Grease / MSP Series Progressive 12 VDC Triplex Kit

Part Number Quantity Description

96G161 1 G3 Max DMS pump 12 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT service tee

563160 1 2,500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 3 Check valve, double ball

555453 3 1/4 NPT street elbow

156971 3 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 3 MSP 15S valve assembly

563257 3 2,000 psi reset performance indicator

17L983 1 Proximity switch, cycle indicator

124300 1 Cable 16 ft for proximity switch

124301 1 Connector for proximity switch cable

Triplex

15S

G3 Max DMS Grease / MSP Series Progressive 24 VDC Triplex Kit

96G162 1 G3 Max DMS pump 24 V, 4 liter reservoir, low level and 5 pin CPC

24Z962 1 Protective G3 cover with manual run and reset holes

556420 1 1/4 NPT Service tee

563160 1 2,500 psi relief

557874 1 Quick ﬁll stud – 1/4 in NPT

557875 1 Dust cap

563061 3 Check valve, double ball

555453 3 1/4 NPT street elbow

156971 3 1/4 NPT hex nipple

24G485 1 3 section MSP base plate assembly

562713 3 MSP 15S valve assembly

563257 3 2,000 psi reset performance indicator

17L983 1 Proximity switch, cycle indicator

124300 1 Cable 16 ft for proximity switch

124301 1 Connector for proximity switch cable

Technical Speciﬁcations

Triplex Pump (three pistons) MSP Reservoir hours of operation

Piston Diameter

2.75 0.340 11.3 5 1 minute 736 120 239 479

3 0.371 12.4 5 1 minute 670 110 219 439

3.5 0.433 14.4 4 1 minute 566 94 188 376

4 0.494 16.5 4 1 minute 488 82 165 329

4.5 0.556 18.5 3 1 minute 427 73 146 292

5 0.618 20.6 3 1 minute 379 66 132 263

5.5 0.680 22.7 3 1 minute 339 60 120 239

6 0.742 24.7 2 1 minute 306 55 110 219

Lube rate (in

hour each piston

) per

Feeder cycles

per hour

G3 Pump off time setting in minutes

G3 Max cycle

monitor time

Rotations of Frac pump

set point for lube cycle

2 liter 4 liter 8 liter

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