Graco Fast-Ball 222103, Fast-Ball 685438, Fast-Ball 222104, Fast-Ball 222051 Instructions Manual

Instructions

Model 222051

Models 222103 and
222104

1:1 Ratio

™

Fast-Ball

For dispensing non-abrasive oils and lubricants only.

Model No. 222051, Series E

Universal Pump

Model No. 222103, Series E

55 Gallon Drum, Bung-Mount Pump

Model No. 222104, Series E

275 Gallon Tank, Bung-Mount Pump

Model No. 685438, Series E

Universal Pump, PTFE Cup

180 psi (1.2MPa, 12.4 bar) Maximum Air and Fluid
Working Pressure

Pumps

307906ZAA

EN

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

Warnings

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Ground all equipment in the work area.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Use only grounded hoses.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

2 307906ZAA

Warnings

WARNING

EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com­ponent. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-
tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor­mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufac­turer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

307906ZAA 3

Installation

Installation

Typical Installation

Install the accessories in order shown in the typical installation in FIG. 1. The installation shown in FIG. 1 is only a
guide for selecting and installing a pump; it is not an actual system design. Contact your Graco distributor for assis­tance in designing a system to suit your needs.

NOTE: Blow out all lines with compressed air before you connect the pumps.

NOTICE

Always mount the pump firmly to a wall bracket or a
bung on a drum. Never operate pump while it is not
mounted. Such use could damage the pump and fit­tings.

NOTICE

Do not hang the air accessories directly on the air
inlet (P). The fittings are not strong enough to support
the accessories and may break. Provide a bracket on
which to mount the accessories.

FIG. 1

KEY

A Air shutoff valve
BAir filter
C Air regulator and gauge
D Air motor lubricator
E Bleed-type master air valve (required, Part No. 110223)
F Air and fluid hose kits
G Ground wire (required Part No. 222011)
H Fluid shutoff valve
J Wall bracket

4 307906ZAA

K Universal pump (Model 222051)
L Suction kit
M 55 gallon drum bung-mount pump (Model 222103)
N Fluid drain valve (required Part No. 210658)
P Air inlet
Q Ball valve (fore releasing collected moisture)
R Thermal relief kit (required for permanent installations,

Part No. 237601)

28 Bung adapter

Installation

Grounding

Proper grounding is an essential part of maintaining a
safe system.

The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.

Pump: use ground wire and clamp (supplied) as shown
in F

IG. 2.

Air compressor: follow manufacturer’s
recommendations.

Object being dispensed to: follow local code.

Fluid supply container: follow local code.

To maintain grounding continuity when flushing or
relieving pressure: hold metal part of thedispense

valve firmly to the side of a grounded metal container,
then trigger the valve.

To ground the pump, remove the ground screw (Z) and
insert through eye of the ring terminal at the end of the
ground wire (Y). Fasten the ground screw back onto the
pump and tighten securely. Connect the other end of the
wire to a true earth ground. To order a ground wire and
clamp, order Part No. 222011.

System Accessories

Refer to FIG. 1, page 4.

Required Accessories

Three accessories are required in your system to help
reduce the risk of serious bodily injury, including fluid
injection, splashing of fluid in eyes or on skin, injury
from moving parts when you are adjusting or repairing
the pump, and explosion from static sparking.

• Bleed-type master air valve (E): required in your
system to relieve air trapped between it and the air
motor after the air supply is shut off. Trapped air can
cause the air motor to cycle unexpectedly, causing
serious injury if you are adjusting or repairing the
pump. As an alternative, use a quick-disconnect
couple fitting. Install them near the pump air inlet
within easy reach from the pump.

• Fluid drain valve (N): assists in relieving fluid
pressure in the displacement pump, hoses and
dispensing valve. Triggering the valve to relieve
pressure may not be sufficient.

• Grounding wire (G): reduces the risk of static
sparking.

Additionally, for permanent installations, a thermal relief
kit is required.

• Thermal Relief Kit (R): assists in relieving pressure
in the pump, hose and dispensing valve due to heat
expansion.

FIG. 2

307906ZAA 5

Other Accessories

• Extension Tubes: Pump models 222103 and
222104 have extension tubes. An extension tube
may be added to the Universal pump for use in sub­merged applications. To install, apply PTFE tape to
the female threads at the top of the tube. Thread the
tube tightly into the intake housing of the Universal
pump. Also install a bung adapter. To order a stan­dard 2-inch bung adapter, order Part No. 222308.

Installation

• Air and Fluid Hose Kits (F): An 18-inch kit for wall
mounted pumps and a 6-foot kit for drum-mounted
pumps are available. Use a minimum 1/4-inch ID air
supply hose between the pump air inlet and the air
accessories. To order a kit with a 1/4-inch air hose,
1/4-inch swivel elbow, 3/4-inch fluid hose, and
3/4-inch swivel elbow, order one of the following kits:

- 222118 - 18-inch (0.4 m) hose kit for wall

mounted pump.

- 222119 - 6-foot (1.8 m) hose kit for drum

mounted pump.

• Wall Bracket (J): The wall bracket is used for
mounting the Universal pump. The wall bracket is
sized to fit any Graco pump designed to use a
2-inch bung adapter. Order Part No. 203987.

• Runaway Valve: Install a pump runaway valve to
shut off the air to the pump when the pump acceler­ates beyond the pre-adjusted setting. A pump that is
in a runaway condition can be seriously damaged.

NOTICE

Never allow the pump to run dry of the fluid being
pumped. A dry pump quickly accelerates to a high
speed, possibly damaging itself, and it may get very
hot.

• Air Filter (B): The air filter removes harmful dirt and
moisture from the compressed air supply. A 300 psi
(2.1 MPa, 21 bar), 1/4-inch npt(f) air filter (20
micron) is available from Graco. Order Part No.

110146.

• Air and Fluid Shutoff Valves (A and H): Install air
shutoff valve (A) and fluid shutoff valve (H) as
shown in F

IG. 1, page 4, to isolate the pump while

you are servicing it.

• Quick-Disconnect Coupler and Nipple: The
quick-disconnect coupler and nipple (not shown) are
used to quickly disconnect the air supply. Attach the
coupler (Part No. 208536) to the pump air inlet
hose, and install the nipple (Part No. 169970) to the
pump air inlet (P).

• Thermal Relief Kit: Install the thermal relief kit on
the dispensing valve side of the pump to assist in
relieving pressure in the pump, hose and dispensing
valve due to heat expansion. A 600 psi (4.2 MPa, 41
bar) thermal relief kit is available from Graco. Order
Part No. 237601.

• Bleed-Type Master Air Valve (E): Install a
bleed-type master air valve to relieve air trapped
between it and the motor when the valve is closed.
A 300 psi (2.1 Mpa, 21 bar), 1/4-inch npt(f) bleed
type master air valve is available from Graco. Order
Part No. 110223.

• Suction Kit (L): The suction kit is for use with the
wall-mounted Universal pump. It includes a drum
tube and hose. Order Part No. 213099.

• Air Motor Lubricator (D): The air motor lubricator
provides automatic air motor lubrication. A 250 psi
(1.7 MPa, 17.4 bar), 1/4-inch npt(f) air motor lubrica­tor is available from Graco. Order Part No. 110148.

• Air Regulator and Gauge (C): The air regulator
and gauge are used to control air pressure and
pump speed. A 0-200 psi (0-1.4 MPa, 0-14 bar) reg­ulated pressure range 300 psi (2.1 MPa, 21 bar)
maximum, 1/4-inch npt(f) air regulator and gauge
are available from Graco. Order Part No. 110147.

6 307906ZAA

Operation

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever
you see this symbol.

This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.

1. Turn off power supply to the pump.

2. Close the bleed-type master air valve (E) (required
in your system).

3. Hold a metal part of the dispensing valve firmly to a
grounded metal container and trigger the dispense
valve to relieve pressure.

If you suspect that the nozzle or hose is completely
clogged, or that pressure has not been fully relieved
after you have followed the steps (above), wrap a rag
around the hose end coupling and relieve pressure
gradually by very slowly partially loosening the fitting.
Then loosen it completely. Then clear the obstruction.

Starting the Pump

1. Turn the air regulator (C) to the minimum setting.

2. Direct the outlet hose into a waste container.

3. Open the bleed-type master air valve (E).

4. Slowly adjust the air regulator (C) until the pump is
running smoothly and all air has been pumped out
of the pump and hoses. If the pump contains sol­vent, be sure to pump it all into the waste container.

5. Use the air regulator (C) to control the pump speed
and cycle rate. Always use the lowest pressure
needed to obtain the desired results. This results in
optimum system efficiency and reduces pump wear.

NOTICE

Never allow the pump to run dry of the fluid being
pumped. A dry pump quickly accelerates to a high
speed, possibly damaging itself, and it may get very
hot.

NOTE:

• The pump only takes a few strokes to prime. How­ever, in a large system, it may take several minutes
to completely prime the fluid lines.

• To prevent air from being sucked into the pump and
fluid lines, if the supply container runs dry, use a
low-level cutoff valve at the pump intake. A 1-1/2
inch npt(f) thread connection low level cutoff valve is
available from Graco. Order Part No. 203688.

HAZARDOUS VAPORS

The air motor exhaust coming out of the muffler could
contain harmful materials, such as oil, antifreeze, or
some of the material being pumped.

307906ZAA 7

Troubleshooting

Troubleshooting

Problem Cause Solution

Pump does not run. There is no fluid demand. In a closed-end system, the pump

runs only when there is demand for
fluid.

Air supply is insufficient. Check air supply. Increase air

pressure or volume.

Fluid outlet line or intake valve is
clogged.

Air motor parts are worn or
damaged.

Pump speeds up or runs erratically. Material viscosity is too high. Reduce viscosity. Reduce pump

Pump throat packings, piston or
piston packings, or intake valve is
worn.

Pump slows down or runs erratically. Air motor is icing. Shut off pump and allow to warm up.

Relieve the pressure, page 7.
Check and clear obstacles.

Check the piston o-rings (15a*,
15b*) and exhaust plate (15c*) for
swelling. Replace if necessary. See
Service instructions beginning on
page 9.

Check the piston assembly (15). Be
sure its screws are properly torqued
(10 to 14 in-lb [1.3 to 1.6 N•m]) and
that the assembly is hand-tightened
onto the piston rod.

Check the springs (8, 17) for wear or
damage and replace as needed.

speed when running viscous
materials.

Relieve the pressure, page 7.
Check and repair. See Service
instructions beginning on page 9.

Run pump at a lower air pressure.

Pump runs, but output is low on up
or down stroke.

Pump runs, but output is low on both
strokes.

8 307906ZAA

Pump piston and/or intake valve is
worn.

Air supply is insufficient. Check air supply. Increase air

Fluid outlet line, intake valve, or
dispense valve is clogged.

Relieve the pressure, page 7.
Check and repair. See Service
instructions beginning on page 9.

pressure or volume.

Relieve the pressure, page 7.
Check and repair.

Service

NOTE:

• Clean and inspect all parts for wear or damage
when disassembled. Replace parts as needed.
Fast-Ball Repair Kit 247431 is available. For best
results, use all the parts in the kit.

• In the following instructions, the parts included in the
kit are marked with an asterisk in the text, figures,
Parts Drawing and Parts List.

• Cup Packing, Part No. 162871 and Packing O-Ring
Part No. 154662 are required for servicing pump
Model 685438.

• Piston Cup, Part No. 116152 (included in Fast-Ball
Repair Kit 247431) can be discarded when servicing
pump 685438.

Intake Valve

See the Parts Drawing, page 12.

Service

To reduce the risk of injury from trapped air pressure
when servicing the air motor, always remove the air
cap (2) from the air cylinder (4) before removing the
air cylinder from the base (5).

4. Remove the air cap (2). Gently pry the coils of the
spring (17) to remove the spring. Check the spring
for wear or damage and replace if needed.

5. Use a strap wrench to unscrew the air cylinder (4)
from the base (5).

6. Unscrew the air piston assembly (15) from the pis­ton rod (10). Use pliers on the air exhaust plate
(15c*) and a wrench on the piston rod. See the Pis-

ton Detail in F

NOTE: Old, cured thread sealant on the piston rod

threads make it necessary to use tools to remove the air
piston assembly from the piston rod. Do not use these

tools when you screw the air piston assembly onto
the piston rod.

IG. 3, page 11.

1. Relieve the pressure, page 7.

2. Unscrew the valve housing (2). Remove the o-ring
(22*), ball (23), and retainer (20).

3. Inspect the parts for wear or damage. If the ball in
nicked, replace it. Apply liquid sealant to the male
threads and reassemble.

Air Motor

See FIG. 3, page 11.

1. Relieve the pressure, page 7.

2. Remove the air hose and fluid hoses.

3. Place the air motor base (5) in a vise.

7. Disassemble the air piston assembly (15). See the
Piston Detail in F
inspect them for wear or damage. If any valve plate
spacers are damaged, replace all three in order to
maintain the correct clearance between the valve
plates and seals.

8. Check the spring (8) for wear or damage and
replace as needed.

9. Apply sealant such as Loctite
of the screws. Assemble the parts as shown in the
Piston Detail in F
to 10 to 14 in.-lbs (1.3 to 1.6 N•m).

IG. 3, page 11. Clean all parts and

®

green to the threads

IG. 3, page 11. Torque the screws

307906ZAA 9

Service

Pump Lower Repair

See FIG. 3, page 11.

Do not cycle pump with any parts disassembled.

1. Use a strap wrench on the fluid cylinder (24) to
unscrew it from the motor base (5). Pull down on the
piston rod (10) until you have access to the fluid pis­ton assembly (19).

2. Remove the fluid piston (19) from the piston rod (10)
by holding the piston rod stationary while turning the
fluid piston out. Be careful to not drop the check ball
(18).

3. Use a strap wrench to unscrew the air cylinder (4)
from the pump base (5). Carefully lift the air cylinder
off the air valve.

4. Carefully remove the piston rod (10) from the pump
base (5) by pulling upward on the air valve (15).

5. Remove the shaft seal (16*), wiper ring (11*), and
the gasket (9*) from the top of the motor base (5).

6. Reach inside the opening of the air motor base (5)
to remove the o-ring (26*). Carefully remove the
wiper ring (11*) and the seal (12*) from the motor
base.

7. Lubricate and install the new shaft seal (16*), upper
wiper ring (11*), gasket (9*), seal (12*), lower wiper
ring (11*), and o-ring (26*) into the base (5).

8.

For pump 685438

a. Remove the washer (19c), piston seal (19b),

and piston spacer (19d) from the fluid piston

b. Remove the spacer o-ring (19e) from inside the

piston spacer (19d)

c. Lubricate and install the new spacer o-ring

(19e) inside the piston spacer (19d)

d. Carefully slide the piston spacer (19d) and

o-ring (19e) assembly onto the fluid piston
(19a).

e. Lubricate the new piston seal (19b) and install it

on the fluid piston (19a).

f. Install washer (19c) onto fluid piston (19a).

For all pumps

9. Install the air motor rod assembly by inserting it
down through the pump base (5) from the top.

10. Carefully install air cylinder (4) onto the base (5),
making sure the gasket (9*) is in place. Screw the
cylinder and base together until hand tight.

11. Place the check ball (18) on the fluid piston (19)

12. Apply thread sealant to the threads of the fluid pis­ton (19), screw the fluid piston onto the piston rod
(10), and tighten to proper torque. For 222051,
222103, and 222104 the proper torque is 23 ft-lbs
(31.2 N-m). For 685438, the proper torque is 50
ft-lbs (68 N-m).

For pumps 222051, 222103, or 222104

a. Remove the washer (19c) and piston seal

(19b*) from the fluid piston (19a).

b. Lubricate the new piston seal (19b*) and install

it on the fluid piston (19a).

c. Install washer (19c) onto fluid piston (19a).

10 307906ZAA

13. Heavily lubricate the top inside diameter of the fluid
cylinder (24) and the outside threads. Carefully
guide the fluid piston assembly into the fluid cylin­der. Push the fluid cylinder up, and screw it into the
pump base. Use strap wrench on the knurled part of
the intake valve housing (21) to tighten the fluid cyl­inder and the intake valve to the pump base.

2

17

6*

4

15

7

8

10

5

24

13

air inlet

fluid outlet

21

intake valve

15c*

15d

15a*

15e

15b*

15f

15g

Apply sealant to threads of screw,
and torque to 10 to 14 in-lbs (1.3 to 1.6 N-m)

NOTE: Use pliers and wrench
only for loosening the piston
assembly from the piston rod.
Do not use them for tightening
the piston assembly.

Service

FIG. 3

307906ZAA 11

2

17

6*

3

4

15

7

8

10

15c*

15d

15a*

15e

15b*

15f

15g

9*

16*

11*

5

26*

24

18

19

22*

20

23

21

19c

19b*

19a

19c

19b

19e

19d

19a

13

12*

11*

28

31, 32

30

Pump Models:
222051, 222103, 222104

Pump Model: 685438

Torque to 10 to 14 in-lb (1.3 to 1.6 N-m)

1

Torque to 23 ft-lb (31.2 N-m)

2

Torque to 85 ti 195 ft-lb (129 to 142 N-m)

3

Lips face up

4

Lips face down

5

Smaller OD up

6

Smaller OD down

7

1

7

4

5

6

3

2

2

Parts

Parts

12 307906ZAA

Parts

Parts

Model 222051, Series E
Universal Pump

Includes items 1 through 26

Model 222103, Series E
55 Gallon Drum Bung-Mount Pump

Includes items 1 through 31

Ref. Part Description Qty.

1AIR MOTOR (includes items 2

through 17)
2 168825 CAP, air motor 1
3 185218 LABEL, identification 1
4 185528 CYLINDER, air 1
5 183520 BASE, air motor 1
6* 162989 GASKET 1
7 157872 WASHER, valve 1
8 157633 SPRING, compression, piston 1
9* 158109 GASKET 1
10 191389 PISTON ROD 1
11* 185428 WIPER 2
12* 110247 SEAL 1
13 116343 SCREW, ground 1
15 24J679 KIT, air valve (includes 15a

through 15g)
15a* 108357 O-RING 1
15b* 108358 O-RING 3
15c* 162729 PLATE, air exhaust valve 1
15d 189210 PISTON 1
15e 181485 SPACER, valve plate 1
15f 181487 PLATE, valve 1
15g 220884 SCREW/GASKET assembly 1
16* 121010 SEAL, shaft 1
17 157630 SPRING, compression 1
18 100279 BALL, metallic, 0.88 inch (22.2

mm) diameter
19 PISTON, fluid (models 222051,

222103, 222104)
19a 196802 PISTON, fluid 1
19b* 116152 CUP, piston 1
19c 116153 WASHER 1
19 PISTON, fluid (model 685438) 1
19a 626767 PISTON, fluid 1
19b 162871 CUP, piston 1
19c 171594 WASHER 1
19d 158857 SPACER, piston 1

1

1

1

1

Model 22104, Series E
275 Gallon Tank Bung-Mount Pump

Includes items 1 through 30 and 32

Model 685438, Series E
Universal Pump, PTFE Cup

Includes items 1 through 21, 23-26

Ref. Part Description Qty.

19e 154662 O-RING, spacer 1
20 157182 RETAINER, ball 1
21 183009 HOUSING, intake valve 1
22* 626767 O-RING, nitrile rubber 1
23 101190 BALL, steel; 1 inch (25 mm) dia 1
24 196803 CYLINDER, fluid (for models

222051, 222103, 222104)

191125 CYLINDER, fluid (for model

685438)
26* 156641 O-RING, buna-N 1
28 222308 BUNG ADAPTER 1
30 110126 SPACER, foot 1
31 191130 TUBE, extension, 55 gallon drum 1
32 191131 TUBE, extension, 275 gallon tank 1

 Replacement safety labels, tags, and cards are

available at no cost.

* Parts included in Kit 247431 (purchase separately).

1

307906ZAA 13

Technical Specifications

Technical Specifications

1:1 Ratio Fast-Ball Pump

US Metric

Maximum fluid working pressure 180 psi 1.2 MPa, 12.4 bar
Fluid pressure ratio* 1:1

Air pressure range

Air consumption at 1 gpm (3.8 lpm) at 100 psi
(0.7 MPa, 7 bar) air pressure

Effective piston area 1.48 sq. inches 9.55 sq. cm
Piston rod diameter 1.375 inches 34.9 mm
Stroke length 4 inches 101 mm
Maximum temperature 180°F 82°C
Sound Data (dBa) (measurement taken@ 100 psi (0.7 MPa, 7 bar) air inlet pressure @ 40 cycles per minute

per ISO Standard 3744

Sound pressure level 74.9 dB(A)
Sound power level

Wetted Parts

Model 222051, 222103, 222104 Carbon steel, Zinc, Aluminum, polyurethane, NBR,

Model 685438 Carbon steel, Zinc, Aluminum, polyurethane, NBR, PTFE

Weight

Model 222051 8 lb. 3.6 kg
Model 222103 13 lb. 5.9 kg
Model 222104 14 lb. 6.4 kg
Model 685438 8 lb. 3.6 kg

Notes

Loctite® is a registered trademark of the Henkel Corporation.

40 to 180 psi 0.28 to 1.2 MPa, 2.8 to 12.4

bar

1.5 cfm

83.5 dB(A)

UHMWPE

0.042 m

3

/minute

14 307906ZAA

Dimension Drawing

Technical Specifications

307906ZAA 15

Performance Curve

Performance Curve

To find fluid outlet pressure at a specific fluid flow and

operating air pressure:

1. Locate the desired fluid flow along the bottom of the
chart.

2. Follow the vertical line up to the intersection with
selected fluid outlet pressure curve (black).

3. Follow left to scale and read fluid outlet pressure.

16 307906ZAA

To find pump air consumption at a specific fluid flow
and air pressure:

1. Locate the desired fluid flow along the bottom of the
chart.

2. Follow the vertical line up to the intersection with
selected air consumption curve (gray).

3. Follow right to scale and read air consumption.

Notes

Notes

307906ZAA 17

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest
distributor.
Phone: [phone] or Toll Free: 1-800-533-9655, Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 1989, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM307906

International Offices: Belgium, China, Japan, Korea

Graco Headquarters: Minneapolis

www.graco.com

Revised

September 2018