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Ex35
Installation Manual
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Graco Ex35, Ex45 Installation Manual

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Page 1
Installation
Ex35
Ex35 Ex35
Electric
Electric Electric For
professional
For For
professional professional
See pages 3 for model and approvals information.
Ex45
/ //Ex45 Ex45
driver
driver driver
Important
Important Important Readallwarningsandinstructionsinthismanualandthesystem manualbeforeusingequipment.Saveallinstructions.
for
for for
e
Xtreme®
e e
- --Xtreme® Xtreme®
Driver
Driver Driver
3A3165H
EN
application
application application
use
only.
use use
only. only.
Safety
Safety Safety
of
󰘰nishing
of of
󰘰nishing 󰘰nishing
Instructions
Instructions Instructions
materials
materials materials
and
protective
and and
protective protective
coatings
coatings coatings
using
using using
Xtreme
e ee- --Xtreme Xtreme
Sprayers.
Sprayers. Sprayers.
PROVENQUALITY.LEADINGTECHNOLOGY.
Page 2
Contents
Contents Contents
ModelInformation...............................................3
DriverModel................................................3
RelatedManuals................................................3
Warnings...........................................................4
ComponentIdenti󰘰cation.....................................7
Installation..........................................................8
PowerSupplyRequirements.........................8
HazardousAreaCablingandConduit
Requirements.................................8
Grounding...................................................9
ConnectPower............................................10
GeneralRepairInformation.................................11
GracoInformation...............................................12
2
3A3165H
Page 3

ModelInformation

Model
Model Model
Driver
Driver Driver
Part
Part Part
24X901Be-XtremeDriver
List
List List
•IEC60079–0
•IEC60079–1
•EN60079–0
•EN60079–1
•ANSI/ISA60079–0
•ANSI/UL60079–1
•FM3600
•FM3615
•FM3810
•CSAC22.2No.0.4
•CSAC22.2No.0.5
•CSAC22.2No.30
•CAN/CSAC22.260079–0
•CAN/CSAC22.260079–1
•CAN/CSAC22.2No.61010.1
Standards
of ofofStandards Standards
Information
Information Information
Model
Model Model
Series
Series Series
2575
2575 2575
ExdbIIAT4Gb-5°C≤Ta≤50°C FM15ATEX0060X IECExFMG15.0035X
Description
Description Description
II2G
Related
Related Related
Manual
Manual Manual English
English English
3A5124
3A3164
311619PumpMountingKitManual
Weight
Weight Weight
110lb(50kg)
Zone1,AExdbIIAT4Gb-5°C≤Ta≤50°C ExdIIAT4Gb-5°C≤Ta≤50°CFM20CA0054X
Manuals
Manuals Manuals
Description
in
Description Description
in in
e-XtremeDriverOperation,Repair andTroubleshooting
e-XtremeEx35/Ex45Sprayer
ForClassI,Div.1,GroupDT4.
3A3165H 3
Page 4

Warnings

Warnings
Warnings Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout thebodyofthismanualwhereapplicable.
WARNING
WARNING WARNING
FIRE
AND
FIRE FIRE
Flammablefumes,suchassolventandpaintfumes,inwork work Paintorsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent 󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps, andplasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen 󰘱ammablefumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepailliners unlesstheyareanti-staticorconductive.
Stop
•Stop Stop equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
EXPLOSION
AND AND
EXPLOSION EXPLOSION
operation
operation operation
immediately
immediately immediately
HAZARD
HAZARD HAZARD
work
area
area area
canigniteorexplode.
Grounding
ifstaticsparkingoccursoryoufeelashock.Donotuse
instructions.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite 󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
SPECIAL
SPECIAL SPECIAL
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshould becleanedonlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith genuineGracopartswithnosubstitutions.
•ConsultGracoTechnicalAssistanceoryourGracodistributorifdimensionalinformation onthe󰘱ameproofjointsisnecessary.
•ConsultGracoTechnicalAssistanceoryourGracodistributorforgenuinereplacement fasteners.M8x30socket-headcapscrewsofClass12.9steelorbetterwithaminimum yieldstrengthof1100MPa(160,000psi)areacceptablealternatives.Allsocket-head capscrewcoverfastenersmustbetorquedto15ft-lb(20.3N•m).
CONDITIONS
CONDITIONS CONDITIONS
FOR
SAFE
FOR FOR
USE
SAFE SAFE
USE USE
4
3A3165H
Page 5
Warnings
WARNING
WARNING WARNING
ELECTRIC
ELECTRIC ELECTRIC Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystem cancauseelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand beforeservicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal codesandregulations.
•Donotexposetorain.Storeindoors.
•Wait󰘰veminutesbeforeservicingafterpowerisremoved.
BURN
BURN BURN Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.To avoidsevereburns:
•Donottouchhot󰘱uidorequipment.
MOVING
MOVING MOVING Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
SHOCK
SHOCK SHOCK
HAZARD
HAZARD HAZARD
PARTS
PARTS PARTS
HAZARD
HAZARD HAZARD
HAZARD
HAZARD HAZARD
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing equipment,followthePressure Pressure
SKIN
INJECTION
SKIN SKIN
INJECTION INJECTION
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.This maylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get immediate
immediate immediate
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
surgical
surgical surgical
Pressure
Pressure
HAZARD
HAZARD HAZARD
treatment.
treatment. treatment.
Relief
Relief Relief
Relief
Procedure
Relief Relief
Procedure Procedure
Procedure
Procedure Procedure
whenyoustopsprayingandbeforecleaning,
anddisconnectallpowersources.
Get
3A3165H 5
Page 6
Warnings
WARNING
WARNING WARNING
TOXIC
TOXIC TOXIC Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoron skin,inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouare
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
PERSONAL
PERSONAL PERSONAL Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventserious injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protective equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
EQUIPMENT
EQUIPMENT EQUIPMENT Misusecancausedeathorseriousinjury.
FLUID
FLUID FLUID
using.
guidelines.
manufacturer.
OR
FUMES
OR OR
FUMES FUMES
PROTECTIVE
PROTECTIVE PROTECTIVE
MISUSE
MISUSE MISUSE
EQUIPMENT
EQUIPMENT EQUIPMENT
HAZARD
HAZARD HAZARD
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated systemcomponent.SeeTechnical Technical
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical Speci󰘰cations
Speci󰘰cations Speci󰘰cations warnings.Forcompleteinformationaboutyourmaterial,requestSafetyDataSheets (SDSs)fromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure isnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywith genuinemanufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagency approvalsandcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouare usingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot surfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’s
Technical
Speci󰘰cations
Speci󰘰cations Speci󰘰cations
Pressure
inallequipmentmanuals.
Relief
Relief Relief
Procedure
Procedure Procedure
whenequipment
Technical
6 3A3165H
Page 7
ComponentIdentication
Component
Component Component
Identi󰘰cation
Identi󰘰cation Identi󰘰cation
Ref.
Ref. Ref.
ADriver
CLiftRing
GOilDrainPlug
H
K
L
N
P
SPowerSwitch(Lock-outtag-outequipped)
YElectricalJunctionBox
X
Z
ZZ
Description
Description Description
DriverOutputShaft
OilSightGlass
StatusIndicatorLight(LED)
PressureControlKnob
OilFillCap(vented)
ConduitEntry
ElectricalJunctionBoxCover
GroundScrews
3A3165H
7
Page 8

Installation

Installation
Installation Installation
Installationofthisequipmentinvolvespotentially hazardousprocedures.Onlytrainedandquali󰘰ed personnelwhohavereadandwhounderstand theinformationinthismanualshouldinstallthis equipment.
NOTE:
NOTE: NOTE: information,seeDriverOperationmanual.
Power
Power Power
ForcompleteTechnicalSpeci󰘰cation
Supply
Supply Supply
Improperwiringmaycauseelectricshockorother seriousinjuryifworkisnotperformedproperly. Haveaquali󰘰edelectricianperformanyelectrical work.Besureyourinstallationcomplieswithall localcodesandregulations.
Requirements
Requirements Requirements
Hazardous
Hazardous Hazardous Requirements
Requirements Requirements
Explosion
Explosion Explosion
Allelectricalwiringinthehazardousareamustbe encasedinClassI,DivisionI,GroupDapproved explosion-proofconduit.FollowallNational,State, andLocalelectriccodes.
Aconduitsealisrequiredwithin18in.(457 mm)ofthedriverfortheUSandCanada.See
ConnectPower,page10.
Allcablesmustberated70°Cminimum.
Flame
Flame Flame
Useappropriateconduit,connectors,andcable glandsratedforATEXII2G.Followalllocalcodes andregulations.
Allcableglandsandcablesmustberated70°C minimum.
Proof
Proof Proof
Area
Area Area
Proof
Proof Proof
(ATEX)
(ATEX) (ATEX)
Cabling
Cabling Cabling
and
Conduit
and and
Conduit Conduit
Seethetablebelowforpowersupplyrequirements. Thedriverrequiresadedicatedcircuitprotectedwith acircuitbreaker.
Model
Model Model
24X901200–240
NOTE:
NOTE: NOTE: mustbeequaltothephaseconductions..
Voltage
Voltage Voltage
Vac
Theprotectiveearthinggroundconductor
Phase
Phase Phase
150/602.5
Hz
Hz Hz
kVA
kVA kVA
8 3A3165H
Page 9

Grounding

Grounding Grounding
Thisequipmentmustbegroundedtoreducethe riskofstaticsparkingandelectricshock.Electric orstaticsparkingcancausefumestoigniteor explode.Impropergroundingcancauseelectric shock.Groundingprovidesanescapewireforthe electriccurrent.
Driver:
Driver: Driver:
Thedriverisgroundedthroughthepowercord.
Installation
Driver
Driver Driver
PumpGroundWire–Twogroundterminalsare providediflocalcoderequiresredundantgrounding connections.
Loosenthegroundscrew(ZZ)andattachaground wire(Gracopart244524–notsupplied).Tightenthe groundscrewsecurely.Connecttheotherendofthe groundwiretoatrueearthground.
(optional
(optional (optional
secondary):
secondary): secondary):
3A3165H 9
Page 10
Installation
1
2
3
4
Connect
Connect Connect
Power
Power Power
Improperwiringmaycauseelectricshock,󰘰re andexplosion,orotherseriousinjuryifwork isnotperformedproperly.Haveaquali󰘰ed electricianperformanyelectricalwork.Besure yourinstallationcomplieswithallNational,State andLocalsafetyand󰘰recodes.
1.Shutoffthefusedsafetyswitch(B)andfollow theappropriatelock-out/tag-outprocedures. Typical󰘰xedinstallationforwallmounted systemsshownbelow:
4.Installincomingpowerwiresintothedisconnect terminalslabeled2T1and4T2,andtorqueto7 in-lb(0.8N•m).
5.Reinstalljunctionboxcover(Z)andscrews(J). Torquescrewsto15–20ft-lb(21–27N•m).
NOTE:
NOTE: NOTE:
Onewireisinstalledinterminals1L1and
3L2.
Makesurewiresarenotpinchedwhen re-installingcovers.Wireswillbedamaged andcreateanelectricalhazardand/or󰘰reand explosionhazardifpinched.
Disconnect
Disconnect Disconnect
2.Toinstallwiring,locatetheelectricaljunctionbox (Y).Removefourscrews(J)andjunctionbox cover(Z).Wireswillalreadybeinstalledinthe frontsideofthedisconnectinterminalslabeled
Block
Terminals
Block Block
Terminals Terminals
Tightendisconnectblockterminalsto7in-lb (0.8N•m).Donotover-tighten.
Tightencoverscrewsto15ft-lb(20.3N•m).
Aconduitseal(D)isrequiredwithin18in. (457mm)ofthedriverfortheUSandCanada.
15in-lbmaximum(terminalbushings)
†Conduitnotsupplied.
‡Powercordnotsupplied.
1L1and3L2.
3.Connectthegroundwiretothelabeledground screwinthebackofthejunctionbox.See
Grounding,page9.
10 3A3165H
Page 11

GeneralRepairInformation

General
General General Information
Information Information
NOTE:
NOTE: NOTE: instructions.
SeeDriverRepairmanualforspeci󰘰c
Toavoidelectricshock,󰘰reandexplosionhazard, and/orinjuryfrommovingpartshazard,turnoff equipmentpowerandshutoffpoweratthemain circuitbreakerbeforerepairing.Wearappropriate protectiveequipmentwheninworkarea.Wait󰘰ve minutesbeforeservicing.
Makesurewiresarenotpinchedwhenre-installing covers.Wireswillbedamagedandcreatean electricalhazardand/or󰘰reandexplosionhazard ifpinched.
Repair
Repair Repair
NOTE:
NOTE: NOTE: Gracodistributorifdimensionalinformationonthe 󰘱ameproofjointsisnecessary.
ConsultGracoTechnicalAssistanceoryour
3A3165H
11
Page 12
Graco
Graco Graco
NOTE:
NOTE: NOTE:
ForthelatestinformationaboutGracoproducts,visitwww.graco.com.Forpatentinformation,seewww.graco.com/patents.
To
place
To To
place place
1-800-328-0211Fax: Fax:
Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.
Gracoreservestherighttomakechangesatanytimewithoutnotice.OriginalInstructions.ThismanualcontainsEnglish.MM3A3165 3A3165
Information
Information Information
ForGracoWarrantyinformationseeDriverOperationmanual.
order,
an ananorder, order,
contactyourGracoDistributororcalltoidentifythenearestdistributor.Phone: Phone:
Fax:
612-378-3505
Graco
Headquarters:
Graco Graco
Headquarters: Headquarters:
GRACO
GRACO GRACO
INC.
AND
INC. INC.
AND AND
Copyright
Copyright Copyright
2021,
2021, 2021,
MinneapolisInternational International
SUBSIDIARIES
SUBSIDIARIES SUBSIDIARIES
Graco
Inc.
Graco Graco
All
Inc. Inc.
All All
International
P.O.
BOX
• ••P.O. P.O.
BOX BOX
Graco
manufacturing
Graco Graco
manufacturing manufacturing
www.graco.com
RevisionH–January2021
Phone:
612-623-6921or ororToll Toll
Of󰘰ces:
Of󰘰ces: Of󰘰ces:
1441
1441 1441
Belgium,China,Japan,Korea
MINNEAPOLIS
• ••MINNEAPOLIS MINNEAPOLIS
locations
locations locations
MN
55440-1441
MN MN
55440-1441 55440-1441
are
registered
are are
registered registered
to totoISO ISO
USA
• ••USA USA
ISO
9001.
9001. 9001.
Toll
Free:
Free: Free:
3A3165
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