Graco Inc AirPro 312414J, AirPro 312414 User Manual

Instructions-Parts
AirPro Feed Airspray Gun
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
300 psi (2.1 MPa, 21 bar) Maximum Fluid Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
Pressure
312414J
ENG
See page 3 for model information.
ti11094a
ll 2 G

Related Manuals

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Metal Spray Guns . . . . . . . . . . . . . . . . . 3
General Metal with Stainless Steel Tip . . . . . . . . 3
Automotive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Waterborne . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
High Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spatter Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gun Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Conventional Guns . . . . . . . . . . . . . . . . . . . . . . . 6
HVLP Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compliant Guns . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connect Air and Fluid Lines . . . . . . . . . . . . . . . . 7
Ground the Gun . . . . . . . . . . . . . . . . . . . . . . . . . 7
Flush Before Using Equipment . . . . . . . . . . . . . . 7
Adjust Spray Pattern . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 9
Apply Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Volatile Organic Compounds (VOC) Regulation . 9
Daily Gun Maintenance . . . . . . . . . . . . . . . . . . . . . 10
General Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Clean Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compliant Cleaning Methods . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 24
Related Manuals
Manual Language
313059 Chinese 313061 Dutch 313062 Finnish 313063 French 313064 German 313066 Italian 313067 Japanese 313068 Korean 313070 Portuguese 313071 Russian 313072 Spanish 313073 Swedish
2 312414J

Models

Models
Conventional HVLP Compliant
Orifice
Size
in. (mm)
Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar)
Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar)
Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar)

General Metal Spray Guns

0.020 (0.5) 288726 A N/A 288935 A 19 (0.13, 1.3) 288942 A 29 (0.2, 2.0)
0.030 (0.8)
0.042 (1.1)
0.055 (1.4)
0.070 (1.8)
0.086 (2.2)
0.110 (2.8)
288929 A N/A 288936 A 19 (0.13, 1.3) 288943 A 29 (0.2, 2.0) 288930 A N/A 288937 A 19 (0.13, 1.3) 288944 A 29 (0.2, 2.0) 288931 A N/A 288938 A 19 (0.13, 1.3) 288945 A 29 (0.2, 2.0) 288932 A N/A 288939 A 19 (0.13, 1.3) 288946 A 29 (0.2, 2.0) 288933 A N/A 288940 A 19 (0.13, 1.3) 288947 A 29 (0.2, 2.0) 288934 A N/A 288941 A 19 (0.13, 1.3) 288948 A 29 (0.2, 2.0)

General Metal with Stainless Steel Tip

0.042 (1.1) 288949 A N/A 288952 A 19 (0.13, 1.3) 288955 A 29 (0.2, 2.0)
0.055 (1.4)
0.070 (1.8)
288950 A N/A 288953 A 19 (0.13, 1.3) 288956 A 29 (0.2, 2.0) 288951 A N/A 288954 A 19 (0.13, 1.3) 288957 A 29 (0.2, 2.0)

Automotive

0.030 (0.8) 288929 A N/A -- -- -- -- -- --
0.040 (1.0)
0.042 (1.1)
0.042 (1.1)
0.047 (1.2)
0.055 (1.4)
* High production
-- -- -- 289034 A 29 (0.2, 2.0) 289036 A 35 (0.24, 2.4) 288930 A N/A -- -- -- -- -- -­24D472* A N/A -- -- -- -- -- --
-- -- -- 289035 A 29 (0.2, 2.0) 289037 A 35 (0.24, 2.4) 288931 A N/A 289541 A 29 (0.2, 2.0) 289542 A 35 (0.24, 2.4)
312414J 3
Models
Conventional HVLP Compliant
Orifice
Size
in. (mm)
Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar) Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar) Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar)

Stain

0.020 (0.5) 288958 A N/A 288960 A 22 (0.15, 1.5) 288962 A 29 (0.2, 2.0)
0.030 (0.8)
0.040 (1.0)
288959 A N/A 288961 A 22 (0.15, 1.5) 288963 A 29 (0.2, 2.0) 289109 A N/A 289110 A 22 (0.15, 1.5) 289111 A 29 (0.2, 2.0)

Waterborne

0.030 (0.8) 288964 A N/A 288967 A 23 (0.16, 1.6) 288970 A 23 (0.16, 1.6)
0.042 (1.1)
0.055 (1.4)
288965 A N/A 288968 A 23 (0.16, 1.6) 288971 A 23 (0.16, 1.6) 288966 A N/A 288969 A 23 (0.16, 1.6) 288972 A 23 (0.16, 1.6)

High Wear

0.059 (1.5) 288973 A N/A 288976 A 20 (0.14, 1.4) 288979 A 29 (0.2, 2.0)
0.070 (1.8)
0.086 (2.2)
0.110 (2.8)
288974 A N/A 288977 A 20 (0.14, 1.4) 288980 A 29 (0.2, 2.0) 288975 A N/A 288978 A 20 (0.14, 1.4) 288981 A 29 (0.2, 2.0) 289982 A N/A 289983 A 20 (0.14, 1.4) 289984 A 29 (0.2, 2.0)

Adhesives

Orifice Size
in. (mm)
0.051 (1.3)
0.070 (1.8)
Model Series
288982 A N/A 288983 A N/A

Spatter Gun

Orifice Size
in. (mm)
0.042 (1.1)
Model Series
288985 A 30 (0.21, 2.1)
Conventional
HVLP/Compliant
Air Pressure
psi (MPa, bar)
HVLP
HVLP/Compliant
Air Pressure
psi (MPa, bar)
Max.
Max.

Air Brush

Orifice Size
in. (mm)
0.042 (1.1)
24F202 A N/A
Conventional
Model Series
Max.
HVLP/Compliant
Air Pressure
psi (MPa, bar)
4 312414J

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip­ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Tech- nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn­ings. For complete information about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
312414J 5

Gun Selection

PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to appli-
Always wear impervious gloves when spraying or cleaning equipment.
WARNING
before cleaning, checking, or servicing equipment.
ately.
cable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
Hearing protection
Gun Selection

Conventional Guns

Excellent atomization and high production rates typically with some reduction in transfer efficiency.

HVLP Guns

An HVLP gun is a high transfer efficiency gun which limits the air pressure at the air cap to 10 psi (0.07 MPa, 0.7 bar) maximum. In some areas, an HVLP gun is required for compliance with environmental standards.

Compliant Guns

A compliant gun is a high transfer efficiency gun which has been tested to have a transfer efficiency greater than or equal to HVLP guns. The Graco compliant guns have no restrictions on air cap pressures, but the gun inlet pres­sure must remain under the maximum compli­ant pressure shown on pages 3-4 to remain in compliance.
6 312414J

Setup

At least one hose must provide a static ground to the gun.

Connect Air and Fluid Lines

1. Shut off the air supply.
2. Install a shutoff valve (not supplied) down­stream of the air regulator to shut off gun air.
Setup
5. Connect a fluid hose to the fluid inlet fitting. See FIG. 1.
air inlet
fluid inlet
3. Install an inline air filter (not supplied) to clean and dry the gun air supply.
4. Connect a clean, dry, filtered air supply to the air inlet fitting. See F
Recommended 5/16 in. (7.9 mm) ID hose, optional 3/8 in. (9.5 mm) ID hose.
Check that your shop air provides ade­quate air flow. See Technical Data, page 23, for minimum cfm requirements.
Set shop air pressure regulator (not supplied) according to fluid manufac­turer’s recommendation. See maximum compliant air pressure on air cap.
Make sure no air restrictions, such as low-volume cheater valves, obstruct the air flow.
IG. 1.
FIG. 1
6. Connect other end of the fluid hose to a regulated fluid supply line.
ti11094a

Ground the Gun

Check your local electrical code and pump manual for detailed grounding instructions.
Ground the spray gun through connection to a Graco-approved grounded fluid or air supply hose.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible sol­vent before using the equipment. See Flush, page 10.
312414J 7
Setup

Adjust Spray Pattern

1. Rotate the air cap to achieve desired spray pattern. See FIG. 2.
ti4839a
FIG. 2
2. To achieve full fan pattern, open the air control valve by turning the knob fully coun­terclockwise. See FIG. 3.
3. To create a round pattern, turn the pattern air off by turning the air control valve fully clockwise. See FIG. 3.
4. Trigger gun and adjust gun air pressure. Refer to Technical Data, page 23, for inlet air pressure recommendations.
7. To reduce fluid flow, turn the fluid control valve clockwise.
If the fluid control valve is turned clock­wise all the way, the gun will emit only air.
If you cannot achieve the correct fluid flow with the fluid control valve, a differ­ent sized nozzle may be necessary. For smaller fluid flow, use the next size smaller nozzle. For a larger fluid flow, use the next size larger nozzle.
8. Spray a test pattern. Evaluate the spray pattern size and atomization.
9. To achieve a narrow spray pattern, turn air control valve clockwise.
10.To improve atomization, reduce the fluid flow rate. Increasing the air pressure can improve atomization but may result in poor Transfer Efficiency (TE) or non-compliant operation.
5. To establish the correct fluid flow, turn the fluid control valve counterclockwise until no restriction of the trigger movement is felt, then turn out another half turn.
air control valve fluid control valve
air inlet valve
ti11097a
IG. 3
F
6. Adjust fluid pressure to achieve desired fluid flow rate.
8 312414J
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