Graco 96A637 User Manual

Instructions – Parts List

Parts

WALL MOUNT OR FLOOR STAND

4:1 Ratio, Gluttonr Circulation Packages

For heavy–duty, medium–volume circulation of fluids.

Read warnings and instructions.

See page 2 for Table of Contents and a List of Models.

310564D

Model 96A637 Shown

307107 Fluid Regulator

307628 Fluid Ball Valves

307707 Surge Tanks

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

TI0957

Related Manuals:

308169 Lubricators

308201 Runaway Valves

307843 Glutton Pumps

Table of Contents

List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Identification 5. . . . . . . . . . . . . . . . . . . . . . . .

Setup 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

List of Models

Model Pump

96A637 Glutton Right Hand Pump Mount

96A638 Glutton Left Hand Pump Mount

96A938 Glutton Right Hand Pump Mount

96A939 Glutton Left Hand Pump Mount

Description – Pump Model Ratio

Single Filter

Dual Filter

Troubleshooting 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layouts 29. . . . . . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty and Information 30. . . . . . . .

Maximum Fluid Working Pressure

4:1 350 psi

(2.4 MPa, 24.5 bar)

4:1 350 psi

(2.4 MPa, 24.5 bar)

4:1 350 psi

(2.4 MPa, 24.5 bar)

4:1 350 psi

(2.4 MPa, 24.5 bar)

Maximum Pump Air Input Pressure

90 psi (0.6 MPa, 6.2 bar)

Parts Page

2 310564

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data

for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).

D Wear hearing protection when operating this equipment.

D Do not lift pressurized equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.

D Do not point the gun at anyone or at any part of the body.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Follow the Pressure Relief Procedure on page 10 whenever you: are instructed to relieve pres-

sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.

D Tighten all fluid connections before operating the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.

Permanently coupled hoses cannot be repaired; replace the entire hose.

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WARNING

MOVING PARTS HAZARD

Moving parts, such as the air motor piston, can pinch or amputate your fingers.

D Keep clear of all moving parts when starting or operating the pump.

D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the

equipment from starting unexpectedly.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D Ground the equipment and the object being sprayed. Refer to Grounding on page 9.

D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-

ing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being sprayed.

D Keep the spray area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray area.

D Extinguish all open flames or pilot lights in the spray area.

D Do not smoke in the spray area.

D Do not turn on or off any light switch in the spray area while operating or if fumes are present.

D Do not operate a gasoline engine in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

4 310564

Component Identification

Ensure that there is 5 ft (1.5 m) overhead clearance

for a wall mounted system and at least 7 ft (2.1 m) for a floor mounted system.

Mount the circulation package so the top of the

bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor.

R S

K L M N

Side View

F Ref

KEY

A Pump Inlet B Fluid Gauge and Dampener C Fluid Gauge Ball Valve D Fluid Filter E Filter Ball Valve F Fluid Drain Valve G Air Supply Inlet H Air Filter

D Ref

Model 96A637 Shown

J Fluid Surge Tank K Air Motor Master Air Valve L Air Regulator and Gauge M Pump Runaway Control Valve N Pump P Ground Wire R Wall Mount Frame S Air Line Lubricator

TI0957

T Fluid Return Inlet U Fluid Return Valve V Fluid Regulator and Gauge W Bleed–type Master Air Valve

(not supplied)

Y Air Line Drain Valve

(not supplied)

Z Facility Air Supply

Fig. 1

310564 5

Setup

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 10.

Site Preparation

Fig. 1. Relieve system pressure. For installing any one of the packages listed in this manual, select a site with at least 5 ft (1.5 m) overhead clearance for the wall mounted systems and at least 7 ft (2.1 m) for the floor mounted systems.

Ensure that the wall is strong enough to support the weight of the circulation package and accessories, fluid, hoses, and stress caused during pump operation.

D The bleed-type master air valve (K) is required in

your system to relieve air trapped between it and the air motor when the valve is closed (see the preceding WARNING).

D The fluid drain valve (F), is mounted on the

bottom of the fluid filter bowl. The fluid drain valve is required in your system to relieve fluid pressure in the displacement pump, fluid filter, hose, and gun. (see the preceding WARNING).

D The pump air filter (H) includes an air filter with a

40 micron polypropylene element, to remove harmful dirt and moisture from the compressed air supply.

Ensure that you have an adequate compressed air supply.

Bring an air supply line from the facility air supply (Z) to the circulation package location. Be sure all air lines are properly sized and pressure-rated for the system. Use only electrically conductive hoses. The air hose should have a 1/2 npt(m) thread.

Install a bleed-type shutoff valve (W) in the air line to isolate the air line components for servicing. Install a moisture trap and drain valve (Y) to help remove moisture and contaminants from the compressed air supply.

Keep the site clear of any obstacles or debris that could interfere with the operator’s movement.

Have a grounded, metal pail available for use when flushing the system.

Supplied Components

Refer to Fig. 1.

WARNING

A bleed-type master air valve (K) and a fluid drain valve (F) are supplied. These components help reduce the risk of serious injury, including splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

D The pump air regulator and gauge (L) controls

pump speed and outlet pressure by adjusting the air pressure to the pump. The gauge provides a readout of air pressure to the pump. See manual 308168 for further details.

D The pump runaway control valve (M) protects

the pump against damage by a runaway air motor. See manual 308201 for further details.

D The air line lubricator (S) provides automatic

lubrication of the air motor.

D The pump (N), run by air motor, circulates fluid

throughout the system. See pump manual for further details.

D Fluid is supplied to the pump through the fluid

outlet (A). Fluid pressure is monitored by the two fluid gauges (B).

D The fluid filter (D) includes a 60 mesh (250 mi-

cron) stainless steel element to filter particles from the fluid as it leaves the pump.

D The fluid surge tank (J) protects against surges in

the fluid lines during gun use and system operation.

The bleed-type master air valve relieves air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly.

The fluid drain valve assists in relieving fluid pressure in the displacement pump, fluid filter, hose, and gun. Triggering the gun to relieve pressure may not be sufficient.

6 310564

D The fluid regulator and gauge (V) controls fluid

inlet pressure. The gauge provides a readout of fluid pressure at the inlet. See manual 307107 for further details.

D Fluid is returned from the circulation package to the

the system through the fluid return valve (U). See valve manual 307628 for further details.

Setup

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 10.

Wall Mount installation of the Circulation Package

Single or Dual Floor Mount installation of the Circulation Package

Fig. 1. The circulation package consists of the pump mounted on the wall mount frame. Also on the wall mount frame are air filter, master air valve, air controls, lubricator, surge tank, fluid filter, and plumbing.

NOTE: Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system.

NOTE: Refer to Fig. 1, and to the Dimension drawing on page 28 and the Mounting Hole Layout on page 29.

1. Relieve system pressure prior to installation of circulation package. Follow Pressure Relief Procedure on page 10.

2. Ensure that wall is strong enough to support weight of circulation package, accessories, fluid plumbing, and stress caused during pump operation.

3. Using capable hoist, position wall mount frame (R) so that the top edge is 5 to 6 ft (1.5 to 1.8 m) above floor. Check that wall mount frame is level. Mark four holes on wall for each of four wall mount feet.

4. Drill holes where marked on wall.

WARNING

NOTE: Ensure that there is 7 ft (2.1 m) overhead

clearance for a floor mounted system.

NOTE: Refer to Fig. 1, and to the Single Mount Floor Stand drawing on page 24 or the Dual Mount Floor Stand drawing on page 25. Also refer to the Mounting Hole Layouts on page 29.

1. Relieve system pressure prior to installation of circulation package. Follow Pressure Relief Procedure on page 10.

2. Anchor either single or dual floor stand to floor using 1/2 in. bolts.

WARNING

Do not attempt to mount two circulation packages on a single mount floor stand. Use dual mount stand for dual or back–to–back installations. Failure to do so can result in mount failure causing equipment damage or personal injury

The wall mount frame (R) must be bolted to the wall. Do not simply hang the wall mount frame. Failure to do so may cause circulation package to fall causing equipment damage or personal injury.

5. Using capable hoist, lift circulation package back into position. Bolt wall mount frame (R) to wall. Use 1/2 in. bolts and washers to mount circulation package to wall. Use bolts that are long enough to keep wall mount frame from vibrating during operation.

3. Using capable hoist, position wall mount frame (R) so that the top edge is level with the top edge of the floor stand. For dual, use second hoist and align with dual floor stand and first circulation package.

4. Bolt single unit or dual units to floor stand using 3/8 in. hardware.

310564 7

Setup

Connect the Fluid Lines

Fig. 1. Connect system fluid supply line to the circulation package at fluid supply inlet (A). Close filter ball valves (E) to isolate the circulation package from the main fluid supply line.

Connect circulation package to the system fluid return line at fluid return outlet (T). Close fluid return valve (U) to isolate the circulation package from the main fluid return line.

Connect the Air Line

Fig. 1. Bring an air supply line from the facility air supply (Z) to the circulation package location. Be sure all air lines are properly sized and pressure-rated for the system. Use only electrically conductive hoses. Air hose should have a 1/2 npt(m) thread.

Using the Quick Connectors

Fig. 2. To open a quick connector (A), loosen the captive screw (B) and open the connector. Slide the desired component into or out of the connector, close, and tighten the screw.

06278

Fig. 2

8 310564

Setup

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the circulation package, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4.

1. Pump: use the ground wire and clamp (A, supplied). See Fig. 3. Loosen the grounding lug locknut (W) and washer (X). Insert one end of the ground wire (A) into the slot in lug (Z) and tighten the locknut securely. Connect the ground clamp to a true earth ground.

2. Air and fluid hoses: use only electrically conductive hoses.

3. Air compressor: follow manufacturer’s recommendations.

4. Spray gun: ground through connection to a properly grounded fluid hose and pump.

5. Fluid supply container: follow your local code.

6. Object being sprayed: follow your local code.

7. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Fig. 3

0720

8. To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.

310564 9

+ 21 hidden pages

Graco 96A637 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual