Graco 3A1704P Instructions Manual

Instructions - Parts

ti11985a

CGM with DeviceNet connector shown

Communications Gateway Module

3A1704P

Installation Kit

For use with HFR™ systems to provide fieldbus communications abilities. For professional use only.

Kit 24J415

Important Safety Instructions

Read all warnings and instructions in your system manual. Save all instructions.

Kits

Contents

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Gateway Screens . . . . . . . . . . . . . . . . . . . . . . . . 5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . . 8

Available Internal Data . . . . . . . . . . . . . . . . . . . . . . 9

CGM Outputs to PLC Inputs for Monitoring

Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 11

PLC Outputs to CGM Inputs for PLC Control

Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 21

Controlling Device . . . . . . . . . . . . . . . . . . . . . . . 29

Timing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 30

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Model 24J415 . . . . . . . . . . . . . . . . . . . . . . . . . . 32

California Proposition 65 . . . . . . . . . . . . . . . . . . . 32

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 34

Related Manuals

Manual Description

3A1974 CAN Adapter Kit, Instructions

312864 Communications Gateway Module,

Instructions - Parts

313997 HFR Operation

313998 HFR Repair - Parts

406987 GCA CAN Cables, Reference

Overview

The Communications Gateway Module (CGM) provides a control link between the HFR system and a selected fieldbus. This provides the means for remote monitoring and control by external automation systems.

The data available by the CGM to the fieldbus depends on which GCA based system is connected. Unique data

maps are defined for each GCA system and are avail-

able on the token provided in the kit.

Kits

The following kit is the Communications Gateway Module (CGM) hardware/software and is

required for all installations. The kit is used in conjunc-

tion with the correct fieldbus device.

24J415 CGM Installation Kit (Required)

The following kits work with kit 24J415 and includes all

remaining parts necessary to install a CGM. See man-

ual 312864 for repair parts for each assembly.

CGM Part No. Fieldbus

CGMDN0 DeviceNet

CGMEP0 EtherNet/IP

CGMPB0 PROFIBUS

CGMPN0 PROFINET

See Available Internal Data on page 9 for a list of inter-

nal data from the HFR system that can be viewed or modified by your fieldbus master.

NOTE: The following system network configuration files are available at www.graco.com.

• EDS file: DeviceNet or Ethernet/IP fieldbus net-

works

• GSD file: PROFIBUS fieldbus networks

• GSDML: PROFINET fieldbus networksCGM Part No. Description

2 3A1704P

Installation

3.25 in.

(82.6 mm)

2.75 in.

(69.9 mm)

#10-32 UNF

(M5 x 0.8)

CAN

Connector 1

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CAN Connector 2

Installation

1. Install the CGM in the desired location.

a. Remove access cover (D). Loosen two screws

2. Install access cover (D).

3. Attach the ferrite suppressor to the CGM on each end of the CAN cable.

NOTICE

To avoid severe damage to GCA modules, ensure the CAN cable is connected to the appropriate CAN connection.

NOTICE

To avoid severe machine damage, do not connect any CAN device to connectors 2A, 2B, or 2C on the Motor Control Module. Connectors 2A, 2B, and 2C are not CAN connectors.

NOTE: CAN ports are located on the base of cube

shaped GCA modules or port 6 on the High Power Tem-

perature Control Module.

NOTE: If there are no free CAN ports, plug splitter (121807) into the CAN distribution block located in the Power Distribution Box (PDB). Connect the CAN cable into the splitter. For more detail, refer to the CAN Adapter Kit manual.

FIG. 1

b. Mount base (B) in desired location with four

screws supplied in this kit. See the following mounting dimensions.

c. Mount CGM (A) on base (B) with two

screws (C).

. 2: Cable Connections

3A1704P 3

Installation

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4. If used, connect the ethernet, DeviceNet, or PROFI-

BUS cable to the CGM as applicable. Connect the other end of the cable to the FieldBus device.

. 3: Cable Connections

5. Connect cable (LC0032) to the MCM, port 2B, and a customer provided signal device. The signal device must have isolated, dry contacts.

6. Perform the Install or Update Data Map procedure in CGM manual 312864.

7. See Available Internal Data on page 9 for details on FieldBus pinout setup.

8. Perform Setup on page 5 to configure the fieldbus.

4 3A1704P

Setup

Gateway Screens

Fieldbus Screens Page

PROFIBUS 5

PROFINET 6

DeviceNet 7

EtherNet/IP 7

The Gateway screens are used to configure the field-

bus. These screens are shown only if a CGM is correctly installed in your system. See Installation on page 3.

1. With the system on and enabled, press to

access the Setup screens.

2. Press the left arrow key once to navigate to the main Gateway screen. See F

. 4.

PROFIBUS Fieldbus Screens

These screens are shown only if you have a PROFIBUS Fieldbus CGM installed. See Kits on page 2.

Screen 1

This screen enables the user to set the device address, install date, location tag, function tag, and description.

FIG. 5: PROFIBUS Fieldbus Screen 1

. 4: Example Fieldbus Screen

Screen 2

This screen displays the hardware revision, system serial number, and data map identification information.

. 6: PROFIBUS Fieldbus Screen 2

3A1704P 5

Setup

PROFINET Fieldbus Screens

These screens are shown only if you have a PROFINET Fieldbus CGM installed. See Kits on page 2.

Screen 1

This screen enables the user to set the IP address,

DHCP settings, subnet mask, gateway, and DNS infor-

mation.

. 7: PROFINET Fieldbus Screen 1

Screen 3

This screen displays the hardware revision, system serial number, and data map identification information.

FIG. 9: PROFINET Fieldbus Screen 3

Screen 2

This screen enables the user to set the station name, install date, location tag, function tag, and description.

. 8: PROFINET Fieldbus Screen 2

6 3A1704P

Setup

EtherNet/IP Fieldbus Screens

These screens are shown only if you have a EtherNet/IP Fieldbus CGM installed. See Kits on page 2.

Screen 1

This screen enables the user to set the IP address,

DHCP settings, subnet mask, gateway, and DNS infor-

mation.

DeviceNet Fieldbus Screen

This screen is shown only if you have a DeviceNet Fieldbus CGM installed. See Kits on page 2.

This screen enables the user to set the device address

and baud rate, and to view the hardware revision, sys-

tem serial number, data map identification information.

FIG. 12: DeviceNet Fieldbus Screen

. 10: EtherNet/IP Fieldbus Screen 1

Screen 2

This screen displays the hardware revision, system serial number, and data map identification information.

. 11: EtherNet/IP Fieldbus Screen 2

3A1704P 7

Maintenance

r_257396_3b9905_04b

ti12334a1

ti12358a1

ti12354a1

Maintenance

Install Upgrade Tokens

NOTE: The Motor Control Module, Fluid Control Mod-

ule, and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens.

To install software upgrades:

1. Use correct software token stated in the table. See Graco Control Architecture

manual for instructions.

NOTE: Upgrade all modules in the system to the software version on the token, even if you are

replacing only one or two modules. Different soft-

ware versions may not be compatible.

All data in the module (System Settings, USB Logs, Recipes, Maintenance Counters) may be reset to factory default settings. Download all settings and user preferences to a USB before the upgrade, for ease of restoring them following the upgrade.

™

Module Programming

FIG. 13: Remove Access Cover

See manuals for locations of specific GCA compo-

nents.

The software version history for each system can be viewed in the technical support section at www.graco.com.

Token Application

16H821 HFR:

- Communication Gateway Module

8 3A1704P

Available Internal Data

The following internal data with this system can be viewed and modified by your fieldbus master.

NOTE: Refer to appropriate system manual for machine operation instructions.

CGM Output from PLC Input (Byte)

Byte No.

00,11.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Status

12,3

24,5 5 CONDITIONING 4 SEQUENCE PART OF SHOT/SEQ Cond. Seq. 36,7 7 RED TANK FILL 6 BLUE TANK FILL R Tank B Tank 48,9 5 10,11 6 12,13 13.7 13.6 13.5 13.4 13.3 13.2 13.1 13.0 12.7 12.6 12.5 12.4 12.3 12.2 12.1 12.0 Units 7 14,15 8 16,17 9 18,19

10 20,21

11 22,23 22,23 MATERIAL RATIO SET POINT (1 WORD) Ratio St PT 12 24,25 13 26,27 14 28,29 15 30,31 16 32,33 17 34,35 18 36,37 36,37 MATERIAL RATIO ACTUAL (1 WORD) Ratio Actual 19 38,39 20 40,41 21 42,43 22 44,45 23 46,47 46,47 BLUE INLINE TEMPERATURE ACTUAL (1 WORD) B Inline Act. 24 48,49 48,49 BLUE HOSE TEMPERATURE ACTUAL (1 WORD) B Hose Act. 25 50,51 50,51 RED INLINE TEMPERATURE ACTUAL (1 WORD) R Inline Act. 26 52,53 52,53 RED HOSE TEMPERATURE ACTUAL (1 WORD) R Hose Act. 27 54,55 54,55 BLUE TANK TEMPERATURE ACTUAL (1 WORD) B Tank Act. 28 56,57 56,57 RED TANK TEMPERATURE ACTUAL (1 WORD) R Tank Act. 29 58,59 58,59 BLUE CHILLER TEMPERATURE ACTUAL (1 WORD) B Chill Act. 30 60,61 60,61 RED CHILLER TEMPERATURE ACTUAL (1 WORD) R Chill Act. 31 62,63 62,63 BLUE INLINE TEMPERATURE SETPOINT (1 WORD) B Inline St Pt. 32 64,65 64,65 BLUE HOSE TEMPERATURE SETPOINT (1 WORD) B Hose St Pt. 33 66,67 66,67, RED INLINE TEMPERATURE SET POINT (1 WORD) R Inline St Pt. 34 68,69 68,69 RED HOSE TEMPERATURE SETPOINT (1 WORD) R Hose St Pt. 35 70,71 70,71 BLUE TANK TEMPERATURE SETPOINT (1 WORD) B Tank St Pt. 36 72,73 72,73 RED TANK TEMPERATURE SETPOINT (1 WORD) R Tank St Pt. 37 74,75 74,75 BLUE CHILLER TEMPERATURE SETPOINT (1 WORD) B Chill St Pt. 38 76,77 76,77 RED CHILLER TEMPERATURE SETPOINT (1 WORD) R Chill St Pt.

FEDCBA9876543210

3 SHOT NUMBER OR SEQUENCE.

POSITION PART OF SHOT SEQUENCE

Most Significant Byte Least Significant Byte

2 OPERATING MODE Shot Mode

8,9,10,11 ERRORS TO ACKNOWLEDGE (ARRAY OF 2 WORDS)

14,15,16,17 FLOW RATE SET POINT (ARRAY OF 2 WORDS)

18,19,20,21 DISPENSE AMOUNT SET POINT (ARRAY OF 2 WORDS)

24,25,26,27 RED PUMP PRESSURE ACTUAL (ARRAY OF 2 WORDS)

28,29,30,31 BLUE PUMP PRESSURE ACTUAL (ARRAY OF 2 WORDS)

32,33,34,35 PUMP FLOW RATE ACTUAL (ARRAY OF 2 WORDS)

38,39,40,41 DISPENSE AMOUNT ACTUAL (ARRAY OF 2 WORDS)

42,43,44,45 DISPENSE DURATION ACTUAL (ARRAY OF 2 WORDS)

Description

Errors to

Acknowledge

Flow Rate Set

Point

Dispense

Amount Set

Point

Red Pump

Pressure Actual

Blue Pump

Pressure Actual

Flow Rate

Actual

Dispense

Amount Actual

Dispense

Duration Actual

3A1704P 9

Available Internal Data

CGM Output from PLC Input (Byte)

Byte No.

39 78,79

40 80,81

FEDCBA9876543210

79 SCROLLING ERROR LOW WORD

81SCROLLING ERROR HIGH WORD

41 82,83 83.7 83.6 83.5 83.4 83.3 83.2 83.1 83.0

Most Significant Byte Least Significant Byte

LOWBYTE

78 TANK LEVEL STATUS (1 BYTE) S Error Level

80 SCROLLING ERROR LOW WORD

LOWBYTE

HIGH BYTE

82 SCROLLING ERROR HIGH WORD

HIGH BYTE

Description

S Error

Status S Error

PLC Output to CGM Input (Byte)

Byte No.

FEDCBA9876543210

Most Significant Byte Least Significant Byte

Description

00,11.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Status 12,3 3 SHOT PART OF SHOT/SEQ 2 OPERATING MODE Shot Mode 24,5 5 CONDITIONING 4 SEQUENCE PART OF SHOT/SEQ Cond. Seq. 36,7 7 RED TANK FILL 6 BLUE TANK FILL R Tank B Tank 48,9 5 10,11 6 12,13 7 14,15 8 16,17

9 18,19

8,9,10,11 ERRORS TO ACKNOWLEDGE (ARRAY OF 2 WORDS) (ECHO BACK)

12,13,14,15 CHANGE FLOW RATE OR PRESSURE SET POINT (ARRAY OF 2

WORDS)

16,17,18,19 CHANGE DISPENSE AMOUNT SET POINT (ARRAY OF 2 WORDS)

Errors to

Acknowledge

Flow Rate Set

Point

Dispense

Amount Set

Point

10 20,21 20,21 NOT USED (1 WORD) N/A 11 22,23 22,23 CHANGE TEMPERATURE SET POINT IN 0.1 UNITS Temp St Pt 12 24,25 24,25 SELECT TEMPERATURE ZONE TO CHANGE Temp zone

13 26

26 TOGGLE SYSTEM POWER CHANGE

(1 BYTE)

Power

10 3A1704P

CGM Outputs to PLC Inputs for Monitoring Descriptions

Available Internal Data

Byte Bit

Data Type

Bit

State or

Range CGM Outputs to PLC Inputs for Monitoring Description

Square Wave Heart Beat: CGM initiates a square wave that toggles every 3 sec. The PLC must follow the heartbeat. If the heart beat is lost from the PLC or CGM then the system will shutdown if the CGM/PLC is controlling the HFR. If the PLC does not detect the heartbeat then the PLC should cycle the PLC output bit HI/LO in attempt to establish the heartbeat from the CGM.

0 Heartbeat pulse off

1 Heartbeat pulse on

Dispense Status: Monitor Only: On Circulation systems, this indicates that a dispense is pending or in progress (or when pre-dispense timer is active and during a dispense).On an L-head system Dispense Valve is considered open until the end of the clean out cycle. On other types of systems the bit will indicate a dispense is active. Note: Do not use for new designs. Use byte 83 bit 7.

0 Dispense not active

1 Dispense active

Dispense Valve Position: Used for diagnostics only. Not to be used to control a dispensed shot. Note: Do not use for new designs. Use byte 83 bit 7.

0 Dispense valve closed

1 Dispense valve open

Not used.

0N/A

1N/A

Pump Parked: Parking the pump involves moving the Red pump to the position which the pump shaft is least exposed to the atmosphere. System must be in Standby mode. Chemical will dispense out of the dispense valve if it is not a circulating system.

0 Not parked

1Parked

DV Lockout/Circulation Control: Used to lock out the dispense valve or configure circulation mode (if circulation valves are installed) when in standby, operator, shot or sequence modes only. If the PLC is controlling the dispense valve directly (P2/ Fusion DV option), operator mode only is available.

0 Unlocked

1 Locked out

Mix Head Cleanout: Used for L-Head systems cleanout /diagnostics only.

0 Cleanout is open

1 Cleanout is closed

System Startup Bit: Bit will initiate a controlled startup of the system. The temperature conditioning zones will be initiated when the bit is high. Low pressure recirculation is also enabled when the bit is set (Standby and night modes). Turning off this bit will turn OFF the temperature conditioning zones and circulation. For stall to pressure systems with a manual dispense valve, setting this bit will configure the pumps to stall to the pressure set point. For stall to pressure systems with a manual dispense valve, setting this bit will configure the pumps to stall to the pressure set point.

0 System startup is on

1 system startup is off

3A1704P 11

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