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Product Name
With Initial Caps
ProMix® PD2K
Product Description with Initial Caps and No PeriodPositive Displacement Proportioning System
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We took the efficiency of an electronic proportioner to a new
level of savings with our ProMix PD2K!
By moving the mixing point closer to the gun, the ProMix PD2K
can reduce solvent use and mixed material waste by up to 80%
compared to traditional electronic proportioners.
This means lower disposal costs of hazardous waste materials
and less wasted paint – especially when you have multiple daily
color changes or short pot life materials.
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Reduce Solvent and Material
Waste by up to 80%
The ProMix PD2K saves you time and money by not
only making your job easier, but by reducing material
waste. It’s efficient, convenient and gives you a smooth,
consistent spray for your most challenging applications.
Savings Comparison
See the savings stack up when you compare
the ProMix PD2K to traditional systems.
• Up to 80% reduction in flushing waste over the most
efficient traditional proportioning systems
• Limited mixed material in system - great for short
pot life materials
• Faster color changes and less material to flush mean
less waste and less downtime
Daily Paint Usage*
Traditional System
ProMix PD2K System
Flush zones shown in RED
Daily Solvent Usage*
70%
savings
ProMix
PD2K
*Savings based on 7 color changes per day and hose length of 50 ft x 1/4 in diameter
Traditional
Systems
80%
savings
ProMix
PD2K
Traditional
Systems
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Increase Efficiency and Performance
Graco’s unique ProMix PD2K dosing piston pumps Stall Under Pressure
use 100% Positive Displacement Technology so you always get
and
accurate mix ratios and consistent performance – every time you spray!
PD2K
Expansion Pumps
PD2K has the ability to add additional dosing
pumps so that you can maximize your savings.
Applications include:
Dedicated Colors Reduce Waste
• Dedicate up to three colors with their
own pumps to achieve the most waste reduction
possible.
One Machine Does MORE
• Use one pair of dosing pumps for epoxy primers
and another pair for urethane top coats. One
machine will do both.
Save Time on Color Changes
• In automatic systems, stage the next color while
one is being sprayed to reduce color change time.
The ProMix PD2K is easy to set up
“
and maintain. It handles various inbound
pressures and viscosities without touchy
fine-tuning, and pumps can be rebuilt
in less than 20 minutes.
”
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Electronic Fluid
Management Display
Reduce Overspray and Paint Waste
• Set and maintain optimal spray pressures
• Save paint by keeping spray guns running at peak efficiency
Get Real Time Data
• Easily manage ratios, colors, alarms, pressure and flow rates
• Detect leaks and send alerts when maintenance is due
• Download reports onto a flash drive with the convenient USB Port
Spend Less Time on Maintenance
• No fluid regulators to flush or maintain
Dosing
Piston Pumps
Accurate
• Stalls under pressure for consistent, on-ratio
results (within 1% accuracy)
Versatile
• Proportion both epoxy and urethane
with ONE system
• Manage up to 30 colors and 4 catalysts
with 2 or 4 dosing pumps
• Pumps can be dedicated to colors
or color families
• Change color in one pump while another
pump is proportioning
Easy to Maintain
• Field serviceable in less than 20 minutes
No costly factory rebuilds like gear pumps
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Manual Systems ProMix PD2K
PD2K mixes material 6 feet (2 m) away from the spray gun.
This new features saves you time and material when you
make a color change or flush your system. There are now two
options for mixing; “At the Belt” and “At the Wall”
Mix at Belt
for Painting in Large Areas
Convenient
• Wear on your belt or hold in your hand
Efficient
• 80% reduction in flushing waste
• Faster color changes
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Consistent Spray
PD2K has electronic fluid pressure regulation, which
means you can set and manage your spray pressure
right on the PD2K interface.
Complete Your System!
AirPro® Air Spray Guns
Ergonomically-designed for easy handling,
AirPro spray guns have a soft, controlled,
• Set upper and lower pressure adjustment limits to keep consistent
quality across all of your painters
• Reduce your down time because there are no mechanical
regulators to flush or maintain
Flexible Installation
Mix Remotely (Mix at Wall)
for Painting Smaller Parts
Convenient
• Use in either manual or
automatic applications
• Consolidates all colors to one
mix and color change block
Compact
• Fits in small areas
• Ideal for automatic spray robots
and reciprocators
• Great for finishing small parts
adjustable spray pattern with
less overspray. Whether
you have a custom shop or
a high volume manufacturing
facility, you’ll get superior finishes
every time you spray.
Pro Xp™
Now with greater spraying flexibility for your ever
Electrostatic Spray Guns
changing production needs, our
Pro Xp electrostatic
spray guns are
smaller and lighter,
offer excellent finish
quality and are designed
to maximize your profits.
Add a gun flush box to change
colors with ease
• Automated flushing system
for manual spray guns
• Eliminates manual gun triggering
for more accurate flushing and filling,
and less waste
G15 Air Assist Spray Guns
Designed to maximize efficiency, our G15 spray
guns give you great finishes
and long lasting
reliable performance.
Paired with our AAF tip line,
you get less overspray and
increased transfer efficiency.
For more information about Graco spray guns,
visit www.graco.com/Finishing.
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Automatic Systems ProMix PD2K and PD1K
Locate the main unit of the ProMix PD2K outside the hazardous area
for easier maintenance access
ProMix PD2K Automation
PD2K Automatic delivers precise flow control
to spray the perfect amount when you need it.
Step changes are faster and more accurate
with the dosing pumps - beaker calibrations
are not needed. And the remote mixing module
allows you to mix near the gun to minimize
flushing waste.
Integration with Plant Automation
• Controls color change, mixing and flushing, and
flow control
Flow Control
• Manages material flow rate to maintain
consistent paint application
• Reduces material use by applying the right
amount for each part feature
Remote Mix Module
Communications and Integration
Integrate to PLC
• ProMix PD2K interfaces with wide array of PLC/Robotic
controllers through gateways
Gateways
• Choose between ethernet IP, DeviceNet, ProfiBus, Profinet and
Modbus TCP for network automation
• Reduces installation time with quick plug-and-play set up
Advanced Web Interface
• Set up and monitor your ProMix PD2K system and get reports
accessible through corporate intranet
• Perform quick and easy system configuration and recipe set up
• Manages operations more efficiently by networking multiple
ProMix 2K systems (includes the Informer, ProControl 1KE,
ProMix 2KS and ProMix PD2K) to a single PC
PD1K
• Single component flow control and color
change for up to 4 independent spray guns
Remote Mix Module
• Saves space and weight for mounting on robots
and reciprocators
Advanced Web Interface screen shot
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Return on Investment
Example of Savings
Flush Savings with ProMix PD2K
Compared to Traditional Electronic Proportioners
Paint Cost
at example price of $60/gal
Solvent Cost
at example price of $6/gal
Disposal Cost
at example price of $7/gal
Cost per Color Change
Total Material Cost
Total Flush Cost per Day
(Total Material Cost x 7 color changes/day) $178.15 $32.41
Total Flush Cost per Year
(250 working days) $44,537 $8,102
Flush SAVINGS/year* $36,435
Traditional ProMix PD2K
0.18 gal x $60.00
= $10.80
1.03 gal x $6.00
= $6.18
1.21 gal x $7.00
= $8.47
0.04 gal x $60.00
= $2.40
0.15 gal x $6.00
= $0.90
0.19 gal x $7.00
= $1.33
$25.45 $4.63
Transfer Efficiency Savings with ProMix PD2K
SAVE up to 10% in transfer efficiency with PD2K electronic fluid management
Paint Cost per day
(based on 20 gal/day paint use at $60/gal)
Paint Cost per year
(250 working days) $300,000 $270,000
Transfer Efficiency SAVINGS/year*
*Savings based on 7 color changes per day and hose length of 50 ft x 1/4 in diameter
Technical Specifications
Flow rate ......................................20 to 800 cc/min
Maximum fluid working pressure
MC1000/AC1000 Air Spray Systems .......300 psi (21 bar, 2.1 MPa)
MC2000/AC2000 Air-Assist Systems ....1500 psi (105 bar, 10.5 MPa)
Maximum working air pressure ................. 100 psi (7 bar, 0.7 MPa)
Air supply ....................85 to 100 psi (6 to 7 bar, 0.6 to 0.7 MPa)
Air filter inlet size ...................................... 3/8 npt(f)
Air filtration
Air logic (Graco supplied) ........... minimum of 5 micron clean/dry
Air for atomizing (user supplied) .... minimum of 30 micron clean/dry
Mix ratio range
Mix module .............................. 0.1:1 to 50:1, ± 1%
Fluids handled
One or two component: solvent and waterborne paints; polyurethanes;
epoxies; acid catalyzed varnishes; moisture sensitive isocyanates
Viscosity range of fluid .........................20 to 5000 centipoise
Fluid filtration (user supplied) .................... 100 mesh minimum
Fluid outlet size ...................................... 1/4 npt(m)
Traditional ProMix PD2K
$1200
$1200 - 10%
= $1080
$30,000
External power supply requirements
90 to 250 Vac, 50/60 Hz. 7 amps maximum draw, 15 amp maximum
circuit breaker required, 8 to 14 AWG power supply wire gauge
Operating temperature range .................. 36 to 122°F (2 to 50°C)
Storage temperature range ................... -4 to 158ºF (-20 to 70ºC)
Weight (approx.) ...................................300 lb (136 kg)
Sound data ........................................below 75 dBA
Wetted parts
17-4 PH, 300 series SST, tungsten carbide with nickle binder, PTFE,
PPS, perfluoroelastomer, UHMWPE
Manuals
Installation ....................................... 332457
Operation ........................................ 332562
Repair parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A2800
Pumps ........................................... 332339
Mix manifold ...................................... 3A2801
Color change valves ................................ 332454
Color change kits .................................. 332455
3rd and 4th Pump expansion kits ...................... 332456
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Ordering Information
Build Your System in 4 Easy Steps!
Manual Systems*
Select air spray or air-assist and any additional pumps
1
Select pump color change
2
Select remote mixing or mix at belt
3
Select hose bundles if you select mix at belt
4
* Manual systems using remote mixing must order an additional
solvent flow switch kit
3
Automatic Systems
Select air spray or air-assist and any additional pumps
1
Select pump color change
2
Select remote mixing
3
2
1
4
Select a ProMix PD2K Main Proportioning Unit
1
Main PD2K
Unit Part No.
Manual
Automatic
Air Spray
up to 300 psi
(21 bar)
Air-Assist
up to 1500 psi
(104 bar)
70 cc
Resin Pump
35 cc
Catalyst Pump
Advanced Display
Module with USB
Solvent Valve
MC1000 • • • • • •
MC2000 • • • • • •
AC1000 PD2K • • • • Modbus TCP
AC2000 PD2K • • • • Modbus TCP
AC0500 PD1K Control module only • Modbus TCP
MC3000* • • • • • •
MC4000* • • • • • •
*Acid applications only
Select Pump Color Change
2
1 Color
Pump Flush
Air Spray Non-Circulation 24X316 24R915 24R916 24R917 24R918
Air Spray Circulation 24X317 24R919 24R920 24R921 24R922
Air-Assist Non-Circulation 24X318 24R959 24R960 24R961 24R962
Air-Assist Circulation 24X319 24R963 24R964 24R965 24R966
Air-Assist Acid Catalyst 24X320 24T579 24T580 – –
2 Color /
3 Color Expansion
4 Color /
5 Color Expansion
Communications
7 Color Expansion
PD2K Expansion Pumps
24R968 Air Spray, 70 cc
24R970 Air Spray, 35 cc
24R969 Air-Assist, 70 cc
24R971 Air-Assist, 35 cc
PD1K Expansion Pumps
24V257 Air Spray, 70 cc
24V258 Air-Assist, 70 cc
Sealed Expansion Pumps
24W159 Air Spray, 35 cc
24W160 Air Spray, 70 cc
24W277 Air-Assist, 35 cc
24W278 Air-Assist, 70 cc
6 Color /
8 Color /
9 Color Expansion
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Remote Mixing
3a
Air Spray
Color Change Valve
Air-Assist
Color Change Valve
OR
3b
Air Spray Color Change
Colors 1 Catalyst 2 Catalysts 4 Catalysts
Non-
Circulation
1 24V157 24V166
2 24V158 24V167 24V331 24V336
4 24V159 24V308 24V332 24V337 24V343 24V347
6 24V160 24V309 24V333 24V338 24V344 24V348
8 24V161 24V326 24V334 24V339 24V345 24V349
12 24V162 24V327 24V335 24V340 24V346 24V350
13-18* 24V163 24V328
13-24* 24V164 24V329
13-30* 24V165 24V330
Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories)
*Expansion kits (use with 1, 2 or 4 catalyst kits)
Circulation
Non-
Circulation
Circulation
Non-
Circulation
Mix at Belt
Select Mix Module
one per Color
Module Part No.
Air Spray Module 24R991
Air-Assist Module 24R992
Air-Assist Acid 24T273
Whip Hose
Hose between Static Mixer and gun
Whip Hose Part No.
1/8 in Air Spray/Air-Assist Fluid - 6 ft 236135
1/8 in Air Spray/Air-Assist Fluid - 3 ft 236134
1/4 in Air Spray Fluid - 6 ft 24N305
1/4 in Air-Assist Fluid - 6 ft H52506
1/4 in Air Spray/Air-Assist Fluid - 3 ft H52503
5/16 in Air Whip Hose -
for conventional air spray use
Circulation
Air-Assist Color Change
Colors 1 Catalyst 2 Catalysts 4 Catalysts
Non-
Circulation
1 24V359 24V369
2 24V360 24V370 24V381 24V389
4 24V361 24V371 24V382 24V390 24V396 24V402
6 24V362 24V372 24V383 24V391 24V397 24V403
8 24V363 24V373 24V384 24V392 24V398 24V404
12 24V364 24V374 24V385 24V393 24V399 24V405
13-18* 24V365 24V375
13-24* 24V366 24V376
13-30* 24V367 24V377
Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories)
*Expansion kits (use with 1, 2 or 4 catalyst kits)
Circulation
Non-
Circulation
Circulation
Non-
Circulation
Circulation
Quick Disconnect (if needed)
Quick Disconnect Part No.
Air, Electrostatic 24S004
Fluid 24T873
16F537
Select One Hose Bundle per Color (Only for Mix at Belt)
4
Bundle includes: 1/4 in resin hose; 1/4 in catalyst hose; 1/4 in solvent hose; air hose
Hose Bundle 25 ft (7 m) 50 ft (15 m)
Air Spray 24T140 24T141
Air Spray Electrostatic 24T138 24T139
Air Assist 24T247 24T248
Air-Assist Electrostatic 24T245 24T246
Separate Hoses 25 ft (7 m) 50 ft (15 m)
Air Spray 3/8 inch Fluid Hose 24T763 24T764
Accessories
Other Items Part No.
Gun Air Shut Off Kit 15V823
Cable, 100 ft CAN, Booth Control 16V430
Solvent Meter Kit 16D329
Bracket, Belt 16W557
Gun Flush Box Kit 15V826
Solvent Flow Switch Kit 24T787*
Manual to Automatic Conversion Kit 24T803
*Manual systems using remote mixing must order an additional solvent flow switch kit
Communication Kits Part No.
Advanced Web Interface 15V337**
Modbus Gateway 24R910**
Ethernet I/P Gateway 15V331
DeviceNet Gateway 15V963
Profibus Gateway 15V964
**Manual systems require Modbus Gateway to work with Advanced Web Interface
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ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: 612-623-6000
Fax: 612-623-6777
AMERICAS
MINNESOTA
Worldwide Headquarters
Graco Inc.
88 -11th Avenue N.E.
Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters
Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
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Fax: 32 89 770 777
ASIA PACIFIC
AUSTRALIA
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Suite 17, 2 Enterprise Drive
Bundoora, Victoria 3083
Australia
Tel: 61 3 9468 8500
Fax: 61 3 9468 8599
CHINA
Graco Hong Kong Ltd.
Shanghai Representative Office
Building 7
1029 Zhongshan Road South
Huangpu District
Shanghai 200011
The People’s Republic of China
Tel: 86 21 649 50088
Fax: 86 21 649 50077
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India Liaison Office
Room 443, Augusta Point
Regus Business Centre 53
Golf Course Road
Gurgaon, Haryana
India 122001
Tel: 91 124 435 4208
Fax: 91 124 435 4001
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1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: 81 45 593 7300
Fax: 81 45 593 7301
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Graco Korea Inc.
Shinhan Bank Building
4th Floor #1599
Gwanyang-Dong, Dongan-Ku,
Anyang-si, Korea 431-060
Tel: 82 31 476 9400
Fax: 82 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
©2015 Graco Inc. 345031 Electronic Version 01/15 All written and visual data contained in this document are based on the latest product information available at the
time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and
are trademarks of their respective owners.
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