Graco 345008EN-B User Manual

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In-Line Fluid Monitoring Packages
Informer & ProControl 1KE
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The Affordable Way to Measure Fluids &
Reduce Paint Waste
The Informer and ProControl 1KE are
easy-to-use fluid monitoring packages that
accurately measure and regulate flow rates,
and monitor the amount of material that
improving your finishing process.
Reliable Information and Control
Graco’s In-Line Fluid Monitoring Systems are built to save you time and money. Choose the Informer to monitor your fluids or the ProControl 1KE to manage your fluids. Both products are backed by Graco’s proven reliability of key system components.
Easy-to-Read Display
Tracks & monitors flow rates
and paint usage daily,
weekly, monthly or yearly.
PIN Protected
Locks set-up functions
from unauthorized changes.
Key Applications
• Manual spray finishing
• Automatic spray finishing
• Solvent metering
• Single fluid dispensing
Key Industries
• Auto feeder
• Truck and bus
• Automotive
• Farm and construction
• Aerospace
• Wood
Maintenance Alert
Sends an alert when equipment needs maintenance.
Batch Total
Accumulates total volume for job tracking.
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Informer
Monitor Fluids and Improve your Finishing Processes
Closely monitor fluid use and collect critical operating information for costing, reporting and improving processes. It’s easy, efficient and saves you time and money by reducing paint waste.
Easy
Accurate Reporting
Collect accurate material use data easily for environmental compliance reports.
Office or Remote Access
Optional Advanced Web Interface (AWI) allows you to gather data from your office or remotely.
Efficient
Minimize Waste
Monitor flow rates to identify worn tips on your spray guns or calibration issues – reducing paint waste and costs.
Productive
Save Time & Money
Quickly and efficiently calibrate your spray guns to avoid overspraying or underspraying - saving you time and money.
Solvent-Proof Cover
Durable cover resists solvents
Touch Control Buttons
Select the readout or program rates, limits or other management control features
Fiber Optic Communications Port
Send data between Informers and AWI or PLC
G3000 Precision Meter
Measure volume and flow of fluids (other models available)
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ProControl 1KE
Manage Fluids for Better Spray Performance
Actively manage fluid and air pressure to lock in precise spray parameters. Similar to the Informer, the ProControl 1KE not only monitors fluids, but has added controls to manage fluids and improve spray performance.
Precise Control
Liquid
Manage the pressure or flow rate of the finishing material to prevent overspray and wasted material.
Atomizing Air
Manage the fan air to maintain a high quality finish.
Easy Adjustment
Pressure & Flow Rate
Manage the spray pressure or flow rate by increasing or decreasing the opening of the fluid regulator.
Preset upper and lower limits, allowing operator to adjust the output within those limits or lock the setting entirely.
Accurate Reporting
Material Use
Easily collect material use data for environmental compliance reports with Liquid Control units.
Fluid Management Display
Easily and accurately view and set pressure and flow rates
Precision I/P
Used to modulate fluid regulator or to control atomizing air pressure
Fluid Regulator
Select Graco’s low flow regulator or other air piloted fluid regulator to suit your spray requirements
Pressure Transducer
Get accurate feedback on outbound fluid pressure
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Advanced Web Interface
Remotely Monitor All Fluids on your Corporate Network
Advanced Web Interface (AWI)
Easy Access & Reporting
Web browser interface allows you to quickly gather information for environmental compliance reports with access from your home or remote location.
Reduce Operator Error
Preset upper and lower limits for flow rate or fluid pressure, allowing operator to adjust the output within those limits.
Track Your Results
Set up and track usage from the office or by remote login
Ability to track ProMix 2KS systems on the same network
ModBus PLC Interface
Send volume and flow information to your PLC
Integrate fluid information into automated process
Control flow rate or fluid pressure
Capture material use data
Manage up to 30 ProControl 1KE systems
Flow Meters
Graco’s highly accurate gear and mass flow meters are ideal for finishing applications using most solventborne and waterborne paints and resins.
G250/G250 HR, G3000/G3000 HR and S3000
Positive displacement, spur gear flow meter
Designed for low to medium viscosity materials
Stainless steel compatible
Advanced Web Interface Setup Screen
Advanced Web Interface Run Screen
G3000/G3000 HR
S3000
HG6000/HG6000 HR
Positive displacement, helical gear flow meter
Designed for higher flow rates and higher viscosity materials
Stainless steel, water-base compatible
Coriolis Mass Flow
Non-intrusive mass flow meter
Designed for all abrasive and filled materials
Stainless steel, waterborne and acid compatible
HG6000 Coriolis Mass Flow
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Installation
Reference Description Comments
A1 Flow Meter Supplied in certain kits A2 Fluid Plate Supplied in certain kits B1 Informer Supplied B2 ProControl 1KE Supplied C Power Supply and Barrier Supplied in IS Kits D Meter Cable, 50 ft (15 m) Supplied E Power Cord, 10 ft (3 m) Supplied in Non-IS Kit F Power Cable, 50 ft (15 m) Supplied Individually or in IS Kit G Fiber Optic Cable See Replacement Parts-Accessories H Serial Cable See Replacement Parts-Accessories J Advanced Web Interface See Replacement Parts-Accessories K Ethernet Cable See Replacement Parts-Accessories L Personal Computer or PLC Not supplied M FO to Serial Converter See Accessories N Modbus TCP to Modbus RTU See Accessories P Barrier Supplied Individually or in IS Kit
H
L
M
P
C
L
L
Non-Hazardous Location Data Output Connections
N
K
E
F
J
K
B1
G G
D
F
B2
D
A1
L
L
Hazardous Location
A2
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Informer & ProControl 1KE
Ordering Information
Part No.
24L073 • 24L074 • 24L075 • 24L076 • 24L077 • 24L078 • 24L083 • 24L084 • 24L085 • 24P592 • 24P593 • 24P594 • 24P595 • 24L086 • 24L087 • 24P596 • 24P597 • 24L088 • 24L089 • 24R261 • 24R262 • 24R263 • 24L090 • 24L091
Informer
Module
ProControl 1KE
Module
No Power*
Power Type
AC
(no barrier)
AC
(w/ barrier)
G3000
Meter
Fluid
Control
Fluid Control Type
Fluid
Regulator
Pressure
Transducer
Control
Replacement Parts - Accessories
Power
16V680 Non-Intrinsically Safe (Non-IS) power supply, 100-240 VAC input, 50/60
Hz, 24 VDC output 16M167* Intrinsically Safe (IS) power supply assembly, 100–240 VAC input 16P467* Power Barrier Kit, add to IS power supply to power an additional Informer.
Includes power barrier, terminal blocks, wiring and power cable.
*Purchase IS power cable separately
Cables
Non-Intrinsically Safe Cables
16K483 Meter Cable, 50 ft (15 m), for connecting Informer to a meter 16K484 Meter Cable Extension, 50 ft (15 m), for meter cable 16V069 Non-IS Power Cable, 50 ft (15 m) 16V070 Non-IS Power Cable, 100 ft (30 m) 16V380 Non-IS Pressure Sensor Cable, 50 ft (15 m), connect pressure sensor
to ProControl 1KE 16P790 Non-IS Flow Control Cable, 50 ft (15 m), connect flow control to
ProControl 1KE
Intrinsically Safe Cables
16K509 IS Power Cable, 50 ft (15 m), for power supply 16K615 IS Power Cable, 100 ft (30 m), for power supply 16V074 IS Meter Cable, 50 ft (15 m), to connect the Informer to a meter 16V077 IS Meter Cable Extension, 50 ft (15 m), meter cable 16V381 IS Pressure Sensor Cable, 50 ft (15 m), to connect to ProControl 1KE 16V142 IS Flow Control Cable, 50 ft (15 m), connect flow control to
ProControl 1KE 16V071 IS Flow Control Exentsion Cable, 50 ft (15 m), connect flow control to
ProControl 1KE
Fiber Optic Cable
16M172 50 ft (15 m) fiber optic cable 16M173 100 ft (30 m) fiber optic cable
Interfaces
24N978 Fiber Optic to Serial Converter, communicate from the Informer
to a PLC
15V337 Advanced Web Interface, communicate from the Informer to a
PLC via Ethernet 24N807 Non-IS beacon light kit 24N977 ModBus TCP to ModBus RTU
24P006 Signal out kit
Meters & Transducers
289813 G3000 Meter
Positive displacement, gear flow meter, 0.02 to 1.0 gpm
(75 to 3800 cc/min), for low to medium viscosity materials 289814 G3000HR Meter
Positive displacement, gear flow meter, 0.01 to 0.5 gpm
(38 to 1900 cc/min), for low to medium viscosity materials 280560 HG6000 Meter
Positive displacement, helical gear flow meter, 0.013 to 6.0 gpm
(50 to 22,712 cc/min), for high flow, high viscosity materials 258718 S3000 Solvent Meter
Positive displacement, gear flow meter, 0.01 to 0.5 gpm
(38 to 1900 cc/min), for light viscosity materials 24P600 Pressure Transducer Kit, 100 psi (7 bar, 0.7 MPa)
Used to measure fluid or air pressure 24R906 High Pressure Sensor Kit, 7500 psi (517 bar, 51.7 MPa)
Coriolis Meter Kit
Non-intrusive mass flow meter, for abrasive and filled materials, range of flow rates and materials
24N525 1/4 in Coriolis Flow Meter Kit
Fluid Regulators
24C375 1:1 Low Flow Regulator 24C471 1:2 Low Flow Regulator 24C472 1:3 Low Flow Regulator 234266 High Flow Regulator
Air
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ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441 Minneapolis, MN 55440-1441 Tel: 612-623-6000 Fax: 612-623-6777
AMERICAS
MINNESOTA
Worldwide Headquarters Graco Inc. 88 -11th Avenue N.E. Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters Graco N.V. Industrieterrein-Oude Bunders Slakweidestraat 31 3630 Maasmechelen, Belgium Tel: 32 89 770 700 Fax: 32 89 770 777
ASIA PACIFIC
AUSTRALIA
Graco Australia Pty Ltd. Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083 Australia Tel: 61 3 9468 8500 Fax: 61 3 9468 8599
CHINA
Graco Hong Kong Ltd. Shanghai Representative Office Building 7 1029 Zhongshan Road South Huangpu District Shanghai 200011 The People’s Republic of China Tel: 86 21 649 50088 Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd. India Liaison Office Room 443, Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon, Haryana India 122001 Tel: 91 124 435 4208 Fax: 91 124 435 4001
JAPAN
Graco K.K. 1-27-12 Hayabuchi Tsuzuki-ku Yokohama City, Japan 2240025 Tel: 81 45 593 7300 Fax: 81 45 593 7301
KOREA
Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-si, Korea 431-060 Tel: 82 31 476 9400 Fax: 82 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
©2013 Graco Inc. 345008 Rev. B 03/13 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
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