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ProControl™ 1KS
Single Component Electronic Flow Control System
Easy Key Display Fluid Control Fluid Manifold
Maintain a closed loop flow control system for a superior finish with
®
the same proven technology as the ProMix
2KS
Fluid Regulator
Optional
Color Change
Single Component Flow Control
• Fast step change less than 200 msec for better process control
• Maintain flow rates from 20 - 1,200 cc/min
Integrated Flushing
• Air/solvent chop minimizes material waste
Optional Color Change Modules
• Easily handles up to 30 colors
Flexible Installation
• Intrinsically safe components
• Compatible with solvent and waterborne materials
• Convenient interfaces for PLC controls
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PROCONTROL 1KS ORDERING INFORMATION
Description
ProControl, Basic 262380 None None Yes Color Change*
ProControl, G3000 262381 G3000 None Yes CC, Update old PC
ProControl, G3000, FC 262382 G3000 Yes Yes Fluid Control
ProControl, Coriolis, FC 262383 1/8 in Coriolis Yes Yes Fluid Control
*System requires a flow meter to be added for operation.
Part
Number Meter
Fluid
Regulator
Dispense Valve
System Application
TECHNICAL SPECIFICATIONS
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . Base system: 4000 psi (27.58 MPa, 275.8 bar)
Low pressure color change: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)
Coriolis meter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)
Flow control: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 psi (1.31 MPa, 13.1 bar)
Maximum working air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)
Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Air filtration for air logic and purge air (Graco-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . .5 micron (minimum)
Air filtration for atomizing air (user-supplied) . . . . . . 30 micron (minimum) filtration required; clean and dry air
Fluids handled (one component): . . . . . . . . . . . . . . . . solvent and waterborne paints, polyurethanes, epoxies,
acid catalyzed varnishes, moisture sensitive isocyanates
Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 5000 cps*
Fluid filtration (user-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mesh minimum
Fluid flow rate range*
G3000, G250 Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 3800 cc/min (0.02-1.00 gal/min)
Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 3800 cc/min (0.005-1.00 gal/min)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . 38 - 1900 cc/min (0.01-0.50 gal/min)
Fluid inlet sizes
Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
Dose Valve/Color Valve Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
Fluid outlet size (static mixer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
External Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum
Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41- 122°F (5-50°C)
Environmental Conditions Rating . . . . . . . . . . . . . . . . . .indoor use, pollution degree (2), installation category II
Approved for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . US and Canada – class I Div 1 Group D T3
Europe – Zone 0 Ex ia IIA T3/ATEX II2G T3
Noise Level
Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .below 70 dBA
Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . below 85 dBA
Wetted parts . . . . . . . . . . . . . .303, 304 SST, tungsten carbide (with nickel binder), perfluoroelastomer; PTFE
filtration required; clean and dry air
* Dependent on programmed K-factor and application. The
maximum allowable flow meter pulse frequency is 425 Hz
(pulses/sec). For more detailed information on viscosities,
flow rates, or mixing ratios, consult your Graco distributor.
See individual component manuals for additional technical data.
ACCESSORIES
LP Color Change Kits
256581 2 Colors
256582 4 Colors
256583 7 Colors
256584 12 Colors
256592 13-18 Colors
256593 13-24 Colors
256594 13-30 Colors
HP Color Change Kits
256596 2 Colors
256597 4 Colors
256598 7 Colors
256599 12 Colors
256607 13-18 Colors
256608 13-24 Colors
256609 13-30 Colors
Meter Kits
15V804 G3000
15V827 G3000HR
15V820 HG6000
15V806 1/8” Coriolis
258151 3/8” Coriolis
16D329 S3000 (Solvent Meter)
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Valve Kits
16E954 Dump Valve Kit
15V077 SST Needle Kit - HP Valve
15U932 Carbide Seat Kit - HP Valve
15V737 Lubrication Cup - LP & HP Valve
Communication Kits
15V825 Discrete I/O Integration Board
15V331 Ethernet IP Gateway Assembly
15V963 DeviceNet Gateway Assembly
15V964 Profibus Gateway Assembly
15X492 Ethernet IP Gateway Module
15V966 DeviceNet Gateway Module
15V965 Profibus Gateway Module
15W023 Communication & I/O Harness Kit
15V337 Advanced Web Interface
with 8 Port Hub
15V336 8 Port Ethernet Hub
121998 25 ft (7.5 m) CAT V
121999 50 ft (15.2 m) CAT V
15V842 100 ft (30.5 m) CAT V
15V843 200 ft (61 m) CAT V
Cables
15V213 100 ft (30.5 m) Power Cable
15G710 100 ft (30.5 m) Fiber Cable
15U977 40 ft (12.1 m) Flow Control
15U532 3 ft (0.9 m) CAN Cable
15V205 6 ft (1.8 m) CAN Cable
15V206 10 ft (3 m) CAN Cable
15V207 15 ft (4.6 m) CAN Cable
15V208 25 ft (7.6 m) CAN Cable
15U533 50 ft (15.2 m) CAN Cable
Gun Flush Box Gun Holders
198787 Graco Pro Xs2
198405 Graco Pro Xs3™,
196768 Graco PRO 3500,
15T646 Graco AirPro
196769 Graco Delta Air Spray
196770 Graco Alpha
196771 Graco Alpha Plus,
15G093 G15
15G346 G40™, G40 RAC
Extension Cable
™
Pro Xs4
3500hc, 4500
Alpha Plus RAC
™
™
™
Air Spray
®
Miscellaneous
15V826 Gun Flush Box Kit
570123 Gun Flush Box Wall
Mount Kit
15V534 Manual Gun Interface Kit
15V823 Gun Air Shutoff Kit
15T632 Air Flow Switch Kit
15V350 Operator Station Kit
15X247 Auto Dump Kit
15V536 Solvent Flow Switch
15W034 Alarm Light for Manual
Systems
122193 Alarm Light for Automatic
Systems
197902 EasyKey Paint Shields
249849 Flow Control Module
24H989 Remote Regulator Flow
Control Module
Call today for product information or to request a demonstration.
877.84GRACO (1-877-844-7226) or visit us at www.graco.com.
©2011 Graco Inc. Form No. 344880 Rev. B 09/11 Printed in the U.S.A.
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.