Graco 344880EN-B User Manual

ProControl™ 1KS

Single Component Electronic Flow Control System

Easy Key Display Fluid Control Fluid Manifold

Maintain a closed loop flow control system for a superior finish with

the same proven technology as the ProMix

2KS

Fluid Regulator

Optional

Color Change

Single Component Flow Control

• Fast step change less than 200 msec for better process control

• Maintain flow rates from 20 - 1,200 cc/min

Integrated Flushing

• Air/solvent chop minimizes material waste

Optional Color Change Modules

• Easily handles up to 30 colors

Flexible Installation

• Intrinsically safe components

• Compatible with solvent and waterborne materials

• Convenient interfaces for PLC controls

PROCONTROL 1KS ORDERING INFORMATION

Description

ProControl, Basic 262380 None None Yes Color Change* ProControl, G3000 262381 G3000 None Yes CC, Update old PC ProControl, G3000, FC 262382 G3000 Yes Yes Fluid Control ProControl, Coriolis, FC 262383 1/8 in Coriolis Yes Yes Fluid Control

*System requires a ﬂow meter to be added for operation.

Part Number Meter

Fluid Regulator

Dispense Valve System Application

TECHNICAL SPECIFICATIONS

Maximum ﬂuid working pressure . . . . . . . . . . . . . . . . . . . . . . . Base system: 4000 psi (27.58 MPa, 275.8 bar)

Low pressure color change: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)

Coriolis meter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)

Flow control: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 psi (1.31 MPa, 13.1 bar)

Maximum working air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)

Air ﬁlter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)

Air ﬁltration for air logic and purge air (Graco-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . .5 micron (minimum)

Air ﬁltration for atomizing air (user-supplied) . . . . . . 30 micron (minimum) ﬁltration required; clean and dry air

Fluids handled (one component): . . . . . . . . . . . . . . . . solvent and waterborne paints, polyurethanes, epoxies,

acid catalyzed varnishes, moisture sensitive isocyanates

Viscosity range of ﬂuid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 5000 cps*

Fluid ﬁltration (user-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mesh minimum

Fluid ﬂow rate range*

G3000, G250 Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 3800 cc/min (0.02-1.00 gal/min)

Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 3800 cc/min (0.005-1.00 gal/min)

S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . 38 - 1900 cc/min (0.01-0.50 gal/min)

Fluid inlet sizes

Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

Dose Valve/Color Valve Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

Fluid outlet size (static mixer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

External Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum

Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41- 122°F (5-50°C)

Environmental Conditions Rating . . . . . . . . . . . . . . . . . .indoor use, pollution degree (2), installation category II

Approved for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . US and Canada – class I Div 1 Group D T3

Europe – Zone 0 Ex ia IIA T3/ATEX II2G T3 Noise Level

Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .below 70 dBA

Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . below 85 dBA

Wetted parts . . . . . . . . . . . . . .303, 304 SST, tungsten carbide (with nickel binder), perﬂuoroelastomer; PTFE

ﬁltration required; clean and dry air

* Dependent on programmed K-factor and application. The

maximum allowable ﬂow meter pulse frequency is 425 Hz (pulses/sec). For more detailed information on viscosities, ﬂow rates, or mixing ratios, consult your Graco distributor.

See individual component manuals for additional technical data.

ACCESSORIES

LP Color Change Kits

256581 2 Colors 256582 4 Colors 256583 7 Colors 256584 12 Colors 256592 13-18 Colors 256593 13-24 Colors 256594 13-30 Colors

HP Color Change Kits

256596 2 Colors 256597 4 Colors 256598 7 Colors 256599 12 Colors 256607 13-18 Colors 256608 13-24 Colors 256609 13-30 Colors

Meter Kits

15V804 G3000 15V827 G3000HR 15V820 HG6000 15V806 1/8” Coriolis 258151 3/8” Coriolis 16D329 S3000 (Solvent Meter)

All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Valve Kits

16E954 Dump Valve Kit 15V077 SST Needle Kit - HP Valve 15U932 Carbide Seat Kit - HP Valve 15V737 Lubrication Cup - LP & HP Valve

Communication Kits

15V825 Discrete I/O Integration Board 15V331 Ethernet IP Gateway Assembly 15V963 DeviceNet Gateway Assembly 15V964 Proﬁbus Gateway Assembly 15X492 Ethernet IP Gateway Module 15V966 DeviceNet Gateway Module 15V965 Proﬁbus Gateway Module 15W023 Communication & I/O Harness Kit 15V337 Advanced Web Interface

with 8 Port Hub 15V336 8 Port Ethernet Hub 121998 25 ft (7.5 m) CAT V 121999 50 ft (15.2 m) CAT V 15V842 100 ft (30.5 m) CAT V 15V843 200 ft (61 m) CAT V

Cables

15V213 100 ft (30.5 m) Power Cable 15G710 100 ft (30.5 m) Fiber Cable 15U977 40 ft (12.1 m) Flow Control

15U532 3 ft (0.9 m) CAN Cable 15V205 6 ft (1.8 m) CAN Cable 15V206 10 ft (3 m) CAN Cable 15V207 15 ft (4.6 m) CAN Cable 15V208 25 ft (7.6 m) CAN Cable 15U533 50 ft (15.2 m) CAN Cable

Gun Flush Box Gun Holders

198787 Graco Pro Xs2 198405 Graco Pro Xs3™,

196768 Graco PRO 3500,

15T646 Graco AirPro 196769 Graco Delta Air Spray 196770 Graco Alpha 196771 Graco Alpha Plus,

15G093 G15 15G346 G40™, G40 RAC

Extension Cable

™

Pro Xs4

3500hc, 4500

Alpha Plus RAC

™

Air Spray

Miscellaneous

15V826 Gun Flush Box Kit 570123 Gun Flush Box Wall

Mount Kit 15V534 Manual Gun Interface Kit 15V823 Gun Air Shutoff Kit 15T632 Air Flow Switch Kit 15V350 Operator Station Kit 15X247 Auto Dump Kit 15V536 Solvent Flow Switch 15W034 Alarm Light for Manual

Systems 122193 Alarm Light for Automatic

Systems 197902 EasyKey Paint Shields 249849 Flow Control Module 24H989 Remote Regulator Flow

Control Module

Call today for product information or to request a demonstration.

877.84GRACO (1-877-844-7226) or visit us at www.graco.com.