Graco 344855EN-E User Manual

®
SaniForce
A Complete Sanitary Pump Line
unleash the
SaniForce
ADVANCED
TECHNOLOGY
®
The new SaniForce line saves you time and money by pumping the most difficult materials – quickly and safely!
SaniForce Pumps:
Air-operated double diaphragm pumps
Piston transfer pumps
Drum and bin unloaders
High pressure cleaning equipment
Model* 515 1040 1590 2150
Max Flow Rate
Max Fluid Pressure
Pump Style
Suction Lift (Wet)
Max Pumpable Solids
Viscosity Range
Flyer
Manual
*Actual performance may vary by application
16 gpm (61 lpm)
100 psi
(7 bar,
0.7 MPa)
Ball Ball Ball Ball Ball
25 ft (7.6 m) 29 ft (8.84 m) 29 ft (8.84 m) 29 ft (8.84 m) 28 ft (8.5 m)
3/32 in
(2.38 mm)
Up to
10,000 cps
320462 320462 320462 320462 338499 338499 338067 338591 338591 338591 338591 345058 338590 338590 338589 338589
3A1973 311879 311879 311879 310622 310622 310622 3A2977 3A0733 3A0734 3A0735 333406 3A0591 3A0591 311163 311163
40 gpm
(151 lpm)
120 psi
(8 bar,
0.8 MPa)
1/8 in
(3.2 mm)
Up to
10,000 cps
90 gpm
(340 lpm)
120 psi
(8 bar,
0.8 MPa)
3/16 in
(4.8 mm)
Up to
15,000 cps
2
150 gpm (568 lpm)
120 psi
(8 bar,
0.8 MPa)
1/4 in
(6.3 mm)
Up to
20,000 cps
1590
90 gpm
(340 lpm)
120 psi
(8 bar,
0.8 MPa)
5/8 in
(15.9 mm)
Up to
15,000 cps
3150
150 gpm (568 lpm)
120 psi
(8 bar,
0.8 MPa)
Ball or
Flapper
Ball = 18 ft (5.5 m)
Flapper = 10 ft (3 m)
Ball = 1 in (25.4 mm)
Flapper = 2.5 in
(63.5 mm)
Up to
20,000 cps
Meat/
Poultry 2:1 6:1 5:1 12:1
150 gpm (568 lpm)
120 psi
(8 bar,
0.8 MPa)
Flapper Double ball
10 ft (3 m) N/A N/A
2.5 in
(63.5 mm)
Up to
20,000 cps
1.5 gpm (5.7 lpm)
250 psi (17 bar,
1.7 MPa)
1/8 in
(3.2 mm)
Up to
50,000 cps
4 gpm
(15 lpm)
600 psi
(41 bar, 4.1 MPa)
Double ball or Priming piston
1/8 in
(3.2 mm)
Up to
100,000 cps
Graco’s Complete Line of Sanitary PumpsSaniForce
Transfer a broad range of viscosities from fruit juices and pizza sauce to caramel and peanut butter.
SaniForce Pumps and Unloaders:
Move material faster
Increase efficiency
Improve processes
Pump high viscosity materials
Piston Pump
Elevator
14 gpm (53 lpm)
400 psi
(28 bar, 2.8 MPa)
Double ball or Priming piston
N/A N/A N/A N/A N/A N/A N/A
1/4 in
(6.4 mm)
Up to
100,000 cps
**When mounted on drum unloader or bin evacuation system
8.5 gpm (32 lpm)
1200 psi
(83 bar, 8.3 MPa)
Priming piston Double ball Ball or Flapper
1/4 in
(6.4 mm)
Up to
1,000,000 cps**
14 gpm (53 lpm)
400 psi
(28 bar, 2.8 MPa)
1/4 in
(6.4 mm)
Up to
50,000 cps
Diaphragm
Drum Unloaders
Up to 150 gpm
(568 lpm)
120 psi
(8 bar, 0.8 MPa)
Ball = 1 in (25.4 mm)
Flapper = 2.5 in
(63.5 mm)
Up to
100,000 cps
Piston
Drum Unloaders
Up to 14 gpm
(53 lpm)
1200 psi
(83 bar, 8.3 MPa)
Double ball or
Priming piston
1/8 in to 1/4 in
(3.2 to 6.4 mm)
Up to
1,000,000 cps with prim-
ing piston
Diaphragm Bin
Evacuation
Up to 300 gpm
(1,135 lpm)
120 psi
(8 bar, 0.8 MPa)
Ball or Flapper
Ball = 1 in (25.4 mm)
Flapper = 2.5 in
(63.5 mm)
Up to
100,000 cps
Piston Bin
Evacuation
Up to 56 gpm
(212 lpm)
1200 psi
(83 bar, 8.3 MPa)
Double ball or
Priming piston
1/4 in
(6.4 mm)
Up to
1,000,000 cps with prim-
ing piston
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SaniForce Piston Pumps
Save money by increasing efficiency
Graco’s powerful line of piston pumps move extremely difficult materials when others cannot.
They have pressure ratios up to 12:1 and are ideal for low to medium viscosity materials.
The air motors improve serviceability, increase efficiency and offer a lower cost of ownership.
The quick knockdown lowers are made with corrosion resistent stainless steel for long-lasting
durability.
SaniForce 2:1
Piston Pump
• Can handle up to 50,000 cps
• Flow rates up to
1.5 gpm (5.7 lpm) at 60 cpm
• Pumps available in standard and long lengths
Fluid transfer and supply of low to medium viscosity fluids
Food-related applications
Common
Applications
Cosmetic applications
SaniForce 6:1
Piston Pump
• Can handle up to 100,000 cps
• Flow rates up to 4 gpm (15 lpm) at 60 cpm
• Pumps available in stubby, drum and bin lengths
SaniForce 5:1
Piston Pump
• Can handle up to 100,000 cps
• Flow rates up to 14 gpm (53 lpm) at 60 cpm
• Pumps available in stubby and drum lengths
Common
Materials
SaniForce 12:1
Piston Pump
• Can handle up to 100,000 cps on a drum unloader or bin evacuation system
• Flow rates up to
8.5 gpm (32 lpm) at 60 cpm
Fruit juice concentrates
Cream candy fillings
Ice cream variegates
Cosmetics
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Move the Most Difficult Materials
Advanced air motor technology
Available in double ball or priming piston designs
Quick knockdown lowers
FDA-Compliant Shroud
• Removable, wash down safe, FDA-compliant shroud lets you easily access the air valve
All SaniForce Piston Pumps have Quick Knockdown Lowers for Fast and Easy Cleaning!
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SaniForce 515, 1040, 1590 & 2150
When other pumps fail, Graco pumps excel!
Graco’s SaniForce 515, 1040, 1590 and 2150 air-operated diaphragm pumps
not only have
flow rates up to 25% greater than many competitive
pumps with PTFE diaphragms, but have one of the
lube-free air valves
in the industry.
Ideal for applications requiring high flow rates and portability,
Graco’s dependable diaphragm pumps offer a wide range
of food-grade elastomers including Santoprene, PTFE, and
overmolded PTFE/EPDM.
best, most durable,
Pump Finish
• Cast 316 SST
• Sanitary shot-blasted
wetted sections
Bolt-through and overmolded
diaphragm options available
Fluid contact areas are
all FDA-compliant and
meet CFR Title 21
2150
• 2.5 in (63.5 mm) tri-clamp connections
• 2 in (50.8 mm) manifold ID
• Flow rates up to 150 gpm (568 lpm)
Evacuation of food to mixing kettles
High volume evacuation of liquid concentrates from holding vessels
Repackaging of fluids from original containers to
Common
smaller receptacles
Applications
Feed filling/packaging stations
1590
• 2.0 in (50 mm) tri-clamp connections
• 1.5 in (38.1 mm) manifold ID
• Flow rates up to 90 gpm (340 lpm)
• 1.5 in (38 mm)
• 1 in (25.4 mm)
• Flow rates of
1040
tri-clamp connections
manifold ID
40 gpm (151 lpm)
Concentrated fruit juices
Sauces, pastes and starches
Wine
Common
Materials
Jams and jellies
Edible Oils
515
• 1.0 in (25.4 mm) tri-clamp connections
• 0.96 in (24.3 mm) manifold ID
• Flow rates of 16 gpm (61 lpm)
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Improve Your Process and Reduce Downtime
Graco Air Valves are durable,
reliable and easy to repair!
Increase durability and reduce repair time with fewer moving parts
Three-way pilot valve for non-stick operation
Externally serviceable for quick, inexpensive repairs
Stop Harboring Bacteria!
Graco overmolded the fluid side diaphragm plate with PTFE on the fluid side and EPDM on the air side on our PTFE/EPDM diaphragms. This improves wear, durability and cleanability –making SaniForce diaphragm pumps one of the easiest to
clean in the market.
Tri-clamp inlet and
outlet connections
Improve wear and diaphragm life with no exposed diaphragm plate on the fluid side
Longer diaphragm life in moderately abrasive applications that still require PTFE
Available on the SaniForce 515, 1040, 1590, 2150 and SaniForce 1590 HS and 3150 HS
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SaniForce 1590 and 3150 High Sanitation
Easy to clean, quick knockdown design
Graco’s SaniForce High Sanitation (HS) FDA-compliant pumps are ideal for
applications that require an electropolished 32 Ra finish and benefit from the
convenience of a quick knockdown design.
32 Ra formed/welded
stainless steel with
sanitary finish
Maximum flow
rates range from
90-150 gpm
(340-568 lpm)
Patented, durable,
lube-free air valve
1590 HS
• 2.0 in (50.8 mm) tri-clamp connections
• 1.9 in (48.3 mm) manifold ID
• Maximum flow rates up to 90 gpm (340 lpm)
Evacuation of food to mixing kettles
Transferring from original containers to mixing tanks
High volume evacuation of liquid concentrates from holding vessels
Common
Applications
Repackaging of fluids from original containers to smaller receptacles
3150 HS
• Up to 4.0 in (101.6 mm) tri-clamp connections
• 2.9 in (73.7 mm) manifold ID
• Maximum flow rates up to 150 gpm (568 lpm)
3A certifications are available on a variety of SaniForce 1590 and 3150 models.
Fruit filling
Spaghetti sauce
Muffin and cake batter
Edible oils
Common
Materials
Lotions
Cultured dairy products
Interchangeable
flapper and
ball check
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Designed for Easy Cleaning
Tri-clamp
connections
Overmolded
diaphragm options
are available
EPDM Overmolded Diaphragms
Approved for 3A applications
Easy cleaning with smooth, flat surfaces
No exposed diaphragm plates to help prevent contaminant collection
Meat and Poultry Pump
The SaniForce Meat and Poultry Flapper
pump handles solids up to 2.5 inches
(6.3 cm) in diameter and features Graco’s
durable, non-sticking air valve.
Leak detector
available on
3A models
Meat and poultry processing
Pet food manufacturers
Common
Applications
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SYSTEMS
SaniForce Drum Unloaders
Need to transfer 1,000,000 cps* materials? No problem!
Graco’s SaniForce drum unloaders can evacuate medium to high viscosity products from their original 55-gallon (208 l) containers, without diluting the material.
*Only applies to priming piston drum unloaders
Sanitary flange clamps for quick disassembly
Wiper Seal Features
FDA-compliant inflatable ram plate seal
Faster change-out of empty containers
Up to 99% evacuation rates
Available in double ball or priming piston designs
One size follower plate and seal to accommodate
straight-sided AND tapered drums
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Liner guard prevents bags from entering pump
SYSTEMS
Configure your own SaniForce Drum Unloading System
It’s easy as 1-2-3.
Choose the Ram Frame Material + Control Type + Piston or Diaphragm Pump to build your own SaniForce Drum Unloading System.
1
3
Ram Frame Material
Stainless Steel Enclosed ControlsPainted Carbon Steel Exposed Controls
SaniForce Piston Pump OR SaniForce Diaphragm Pump
OR
2
Controls Type
OR
(Available with SST frame only)
SaniForce 6:1 SaniForce 5:1 SaniForce 12:1 SaniForce 2150 SaniForce 3150 HS
All pumps feature an on-demand workflow capability and can also be taken apart quickly for applications that require frequent sanitation.
Unload medium to high viscosity products, +1,000,000 cps*, from 55-gallon containers
Common
without diluting the material
Applications
*Only applies to priming piston drum unloaders
Tomato paste Cosmetics
Peanut butter Jams and jellies
Icing and frosting Caramel
Common
Materials
Toothpaste Corn syrup
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SaniForce Bin Evacuation Systems (BES)
The most sanitary way to unload materials without introducing airborne bacteria!
Save time and money in your facility by unloading materials efficiently from 300-gallon (1135.6 l) “bag-in-bin” containers – eliminating manual scooping or bin dumping.
Complete bin unloading saves money and provides better process control while removing the need for costly booster pumps.
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SaniForce 3150 BES
with Diaphragm Pumps
Evacuate viscous products from their original 300-gallon containers without dilution
Common
Applications
SaniForce BES
with Piston Pumps
Tomato paste Cosmetics
Peanut butter Jams and jellies
Icing and frosting Caramel
Common
Materials
Toothpaste Corn syrup
Unload a Tote Without Diluting or Heating the Product!
Keep your product clean, move it quickly and boost your bottom line with a SaniForce bin evacuation system.
Available with pneumatic or electronic controls
Up to 99% evacuation rates
Inflatable wiper creates a tight seal preventing contaminants from entering the container
Unique floating ram plate eliminates the need for exact positioning of bins under the ram plate
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SaniForce Elevators
Stop unloading containers manually.
The SaniForce Elevator is ideal for small to medium sized companies who currently unload less than two containers per hour by either scooping or dumping. Flow rates range from 1.5 to 14 gpm (5.7 to 53 lpm), depending on which SaniForce piston pump is used.
Can be used
with SaniForce
2:1, 5:1, &
6:1 ball check
piston pumps
Air controls housed in
wash down enclosure
Easily position the pump
with the articulating arm
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FDA-compliant stainless
steel design for sanitary
applications
Mobile unit fits around
a standard pallet
Stationary unit with base plate
mounted to the floor
Hydra-Clean
®
Pressure Washers
Gas and electric can’t be used? Choose the air-driven or hydraulic Hydra-Clean pressure washer for your cleaning solution.
Ideal for cleaning and sanitizing food, beverage and pharmaceutical processing facilities, Hydra-Clean pressure washers can be used with hot or cold water, detergents or strong chemical solutions.
Available in both wall-mount and cart-mount
Ideal for use with open-head drums
Stainless steel lower is compatible with a variety of chemicals
Hydraulic option
Supports multiple guns
Each package comes standard with five different spray tips
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GRACO PUMPS
A Complete Line of Chemical Transfer Pumps
A Complete Line of Chemical Transfer Pumps for CIP
Graco pumps are a dependable, easy-to-service solution for CIP applications.
Husky™ 205 Polypropylene
• 1/4 in (6.3 mm) connection
• Max flow: 5 gpm (19 lpm)
Husky 515 Polypropylene
• 1/2 in (12.7 mm) connection
• Max flow: 15 gpm (57 lpm)
Husky 205 PVDF
• 1/4 in (6.3 mm) connection
• Max flow: 5 gpm (19 lpm)
Husky 515 PVDF
• 1/2 in (12.7 mm) connection
• Max flow: 15 gpm (57 lpm)
Husky 307 Polypropylene
• 3/8 in (9.4 mm) connection
• Max flow: 7 gpm (26 lpm)
Husky 716 SST
• 3/4 in (19.1 mm) connection
• Max flow: 16 gpm (61 lpm)
Husky 1050 Polypropylene
• 1 in (25.4 mm) connection
• Max flow: 50 gpm (189 lpm)
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Call today for product information or to request a demonstration.
Husky 15120
• 1-1/2 in (38.1 mm) connection
• Max flow: 120 gpm (454 lpm)
Husky 2200
• 2 in (50.8 mm) connection
• Max flow: 200 gpm (757 lpm)
877.84GRACO (1-877-844-7226) or visit us at www.graco.com.
©2014 Graco Inc. Form No. 344855 Rev. E 12/14 Printed in the U.S.A. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
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