Graco 344837EN-A User Manual

Page 1
Graco 4-Ball Pump Technology
High Performance Industrial Pumps
Page 2
4-BALL PISTON PUM P LOWERS
Graco’s positive displacement
piston pumps provide low cycle rates
and high flow as the pump displaces
fluid in both directions of the stroke.
a wide range of applications.
Graco’s new 4-ball piston pumps
produce low shear output for
shear-sensitive materials in low
pressure, high flow applications.
Typical applicaTions
• Paint circulation
• Fluid transfer and supply
Typical Fluids Handled
• Waterborne paints
• Solventborne paints
• Acid catalyzed varnishes, enamels and lacquers
Page 3
THE LATEST IN LOW PRESSURE, HIG H FLOW TEC HNOLOGY
GRACO IS MAKING IT EASIER to install and maintain your 4-ball pump. Not only can all lowers be
used with pnuematic, hydraulic and electric platforms, many models have
COMMON COMPONENTS
making cylinders and pistons easily interchangeable between pump sizes.
ADDITONAL FEATURES also now come standard on the 4-ball lowers, such as the new
enclosed wet cup, stainless steel seats and spring loaded packings.
New enclosed WeT cup
• Minimizes operator interaction for reduced maintenance
• Maintains consistent lubrication for packings
improved coaTings
• Standard Chromex™ Rods Produce durable pump performance
• Available Maxlife Provide maximum abrasion and wear resistance
sTainless sTeel or carbide seaTs
npT or Tri-clamp FiTTings
Cylinders
New spring loaded
packings
• Increases the life of throat packings
• Consistent torque - no operator torque adjustment
lubricaTion boTTle
• See-through bottle for visual checks
• Screw-in design for easy access and refill
Page 4
ACCURATE AND DE PENDA BLE MOTOR SOLUTIONS
pneumaTic
Pneumatic High-Flo® pumps with NXT® motor technology set the standard for long-lasting durability. These pumps are built to handle the toughest finishing applications.
• Modular design for easier maintenance
• Rugged body armor, won’t rust or dent
• Highest technology air motor on the market
• De-icing controls eliminate stalling
• Integrated air control
• DataTrak™ (Optional)
 Runaway protection
 Pump diagnostics
 Tracks material usage
Hydraulic
Field proven, energy efficient Viscount® pumps provide reliable, quiet, ice-free performance and are up to three times more energy efficient than comparable compressed air systems. With three hydraulic motor types, Graco has the right size to meet your application needs.
• Low noise
• No icing
• Up to 3 times more efficient than pneumatics
• Lower operating costs
elecTric
Get the benefits of a piston pump with the energy efficiency of an E-Flo electric drive unit. The dual lower minimizes pressure changes at the outlet of the pump. Online maintenance simplifies repair and reduces downtime. Accomplish remote monitoring of performance via computer or PLC for a higher degree of control.
• Low noise
• No icing
• Up to 3 times more efficient than pneumatics
• Process control and feedback
• Slow smooth changeovers
®
Page 5
HIGH-FLO
Model 1.7:1 2:1 2.3:1 3:1 3.3:1 3.5:1 4:1 4.4:1 4.5:1
Pump Ratio 1.7:1 2:1 2.3:1 3:1 3.3:1 3.5:1 4:1 4.4:1 4.5:1 Output per Cycle 4000 cc 2000 cc 3000 cc 1500 cc 4000 cc 2000 cc 1000 cc 3000 cc 1500 cc Motor Size 3400 2200 3400 2200 6500 3400 2200 6500 3400 Maximum Working Pressure psi (bar) 170 (11.7) 200 (13.8) 230 (15.8) 290 (20) 325 (22.4) 340 (23.4) 400 (27.6) 440 (30.3) 450 (31)
PUMP
Maximum Air Input Pressure psi (bar) 100 (7) 100 (7) 100 (7) 100 (7) 100 (7) 100 (7) 100 (7) 100 (7) 100 (7)
SPECIFICATIONS
Output at 60 CPM gpm (lpm) 63 (238.6) 31.9 (119.3) 47.3 (179) 23.2 (87.9) 63 (238.6) 31.5 (119.3) 16.9 (64) 47.3 (179) 23.2 (87.9) Pump Manual 3A0538 3A0538 3A0538 3A0538 3A0538 3A0538 3A0538 3A0538 3A0538 Lower Manual 3A0540 3A0539 3A0540 3A0539 3A0540 3A0539 3A0539 3A0540 3A0539
MANUALS
Motor Manual 311238 311238 311238 311238 311238 311238 311238 311238 311238 Pump Inlet Size (NPT and Tri-Clamp) 2 1-1/2 2 1-1/2 2 1-1/2 1-1/2 2 1-1/2
SIZE
INLET/
OUTLET
Pump Outlet Size (NPT and Tri-Clamp) 2 1 2 1 2 1 1 2 1
Lower Type
Cylinder
Fittings
Motor
Type
DataTrak
CS
Hard
Chrome
NPT
Low Noise
Low Noise
NPT
Remote
Hard Chrome
PUMP ONLY
SST
PUMP CONSTRUCTION
Maxlife
SST
PACKAGE
Hard Chrome
Low Noise
Remote
Tri-Clamp
Low Noise
NPT
Remote
Low Noise
Remote
Tri-Clamp
Low Noise 703MSN* 704MSN*
NPT
Remote 703SSN* 704SSN*
Low Noise 703MST* 704MST*
Tri-
Clamp
Remote 703SST* 704SST*
*Package includes pump, wall bracket, air controls and DataTrak
JC17L1 JC20L1 JC23L1 JC30L1 JC33L1 JC35L1 JC40L1 JC44L1 JC45L1
JC17M1 JC20M1 JC23M1 JC30M1 JC33M1 JC35M1 JC40M1 JC44M1 JC45M1
JS17L1 JS20L1 JS23L1 JS30L1 JS33L1 JS35L1 JS40L1 JS44L1 JS45L1
JS17M1 JS20M1 JS23M1 JS30M1 JS33M1 JS35M1 JS40M1 JS44M1 JS45M1
JS17R1 JS20R1 JS23R1 JS30R1 JS33R1 JS35R1 JS40R1 JS44R1 JS45R1
JS17S1 JS20S1 JS23S1 JS30S1 JS33S1 JS35S1 JS40S1 JS44S1 JS45S1
JS20L5 JS30L5 JS35L5 JS40L5 JS45L5
JS20M5 JS30M5 JS35M5 JS40M5 JS45M5
JS20R5 JS30R5 JS35R5 JS40R5 JS45R5
JS20S5 JS30S5 JS35S5 JS40S5 JS45S5
JS17L2 JS20L2 JS23L2 JS30L2 JS33L2 JS35L2 JS40L2 JS44L2 JS45L2
JS17M2 JS20M2 JS23M2 JS30M2 JS33M2 JS35M2 JS40M2 JS44M2 JS45M2
JS17R2 JS20R2 JS23R2 JS30R2 JS33R2 JS35R2 JS40R2 JS44R2 JS45R2
JS17S2 JS20S2 JS23S2 JS30S2 JS33S2 JS35S2 JS40S2 JS44S2 JS45S2
JS20L6 JS30L6 JS35L6 JS40L6 JS45L6
JS20M6 JS30M6 JS35M6 JS40M6 JS45M6
JS20R6 JS30R6 JS35R6 JS40R6 JS45R6
JS20S6 JS30S6 JS35S6 JS40S6 JS45S6
ordering inFormaTion
VISCOUNT
Output per Cycle 2000 cc 1500 cc 4000 cc 1000 cc 3000 cc 750 cc 2000 cc Motor Size Viscount I Viscount I Viscount II Viscount I Viscount II Viscount I Viscount II Max Working Pressure psi (bar) 167 (12) 225 (16) 300 (21) 300 (21) 400 (28) 450 (31) 460 (32)
PUMP
Max Hydraulic Input Pressure psi (bar) 1500 (103) 1500 (103) 1200 (83) 1500 (103) 1200 (83) 1500 (103) 1200 (83)
SPECIFICATIONS
Oil Flow at 60 CPM gpm (lpm) 3.5 (13.2) 3.5 (13.2) 12 (45) 3.5 (13.2) 12 (45) 3 (11.3) 12 (45) Output at 60 CPM gpm (lpm) 31.5 (119.3) 23.2 (87.9) 63 (238.6) 16.9 (64) 47.3 (179) 9.6 (36.4) 31.5 (119.3) Pump Manual 3A0537 3A0537 3A0537 3A0537 3A0537 3A0537 3A0537 Lower Manual 3A0539 3A0539 3A0540 3A0539 3A0540 3A0539 3A0539
MANUALS
Motor Manual 308330 308330 308048 308330 308048 308330 308048 Hydraulic Fluid Inlet 3/4 in (37º flare) 3/4 in (37º flare) 3/4 npt(f) 3/4 in (37º flare) 3/4 npt(f) 3/4 in (37º flare) 3/4 npt(f) Hydraulic Fluid Outlet 7/8 in (37º flare) 7/8 in (37º flare) 1 npt(f) 7/8 in (37º flare) 1 npt(f) 7/8 in (37º flare) 1 npt(f)
SIZE
Pump Inlet Size (NPT and Tri-Clamp) 1-1/2 1-1/2 2 1-1/2 2 1-1/2 2
INLET/OUTLET
Pump Outlet Size (NPT and Tri-Clamp) 1 1 2 1 2 1 2
Lower
Type Cylinder Fittings
Hard Chrome
CS
Nitride 24E322
Hard Chrome
PUMP
CONSTRUCTION
SST
Maxlife
Hard Chrome
Maxlife
NPT
NPT
Tri-Clamp
NOTE: Graco recommends 20 cpm or less for intermittent pumping applications and 12 cpm or less for continuous pumping applications.
24E331 24E328 24E340 24E325 24E337 24E334
24E491 24E489 24E341 24E487 24E338 24E485 24E493 24E492 24E490 24E342 24E488 24E339 24E486 24E494 24E332 24E329 24E326 24E323 24E335 24E333 24E330 24E327 24E324 24E336
Page 6
E-FLO
Model 1500 2000 3000 4000
Output per Cycle 1500 cc 2000 cc 3000 cc 4000 cc Electric AC Motor Size 3 HP 5 HP 5 HP 5 HP
PUMP
Max Working Pressure psi (bar) 425 (29)* 460 (32) 330 (23) 250 (17)
SPECIFICATIONS
Output at 20 CPM gpm (lpm) 8.1 (31) 12 (45) 16.2 (61) 22.6 (85.5) Pump Manual 311593 311593 311593 311593 Lower Manual 3A0539 3A0539 3A0539 3A0539
MANUALS
Motor Manual 311593 311593 311593 311593 Pump Inlet Size 2 in Tri-Clamp 2 in Tri-Clamp 2 in Tri-Clamp 2 in Tri-Clamp
SIZE
INLET/
Pump Outlet Size 2 in Tri-Clamp 2 in Tri-Clamp 2 in Tri-Clamp 2 in Tri-Clamp
OUTLET
Motor
PUMP
CONSTRUCTION
*5 HP motor on no-motor configuration allows for 460 psi (31 bar) maximum working pressure
NOTE: Graco recommends 20 cpm or less for intermittent pumping applications and 12 cpm or less for continuous pumping applications.
Type
No Motor
ATEX
FM
Sensor
Type
No Sensor
ATEX/FM
No Sensor
ATEX/FM
No Sensor
ATEX/FM
Lower
Type Stand
SST
MAXLIFE
SST
MAXLIFE
SST
MAXLIFE
SST
MAXLIFE
SST
MAXLIFE
SST
MAXLIFE
EP0070 EP0010 EP0020 EP0030
EP0071 EP0011 EP0021 EP0031
EP0080 EP0040 EP0050 EP0060
EP0081 EP0041 EP0051 EP0061
EP0170 EP0110 EP0120 EP0130
EP0171 EP0111 EP0121 EP0131
EP0180 EP0140 EP0150 EP0160
EP0181 EP0141 EP0151 EP0161
EP3070 EP1010 EP1020 EP1030
EP3071 EP1011 EP1021 EP1031
EP3080 EP1040 EP1050 EP1060
EP3081 EP1041 EP1051 EP1061
EP3170 EP1110 EP1120 EP1130
EP3171 EP1111 EP1121 EP1131
EP3180 EP1140 EP1150 EP1160
EP3181 EP1141 EP1151 EP1161
EP4070 EP2010 EP2020 EP2030
EP4071 EP2011 EP2021 EP2031
EP4080 EP2040 EP2050 EP2060
EP4081 EP2041 EP2051 EP2061
EP4170 EP2110 EP2120 EP2130
EP4171 EP2111 EP2121 EP2131
EP4180 EP2140 EP2150 EP2160
EP4181 EP2141 EP2151 EP2161
ordering inFormaTion
Page 7
AGITATORS
231414 Heavy-duty agitator with elevator, drum cover and siphon kit 231413 Same as 231414 without siphon capability 238157 Heavy-duty back-geared agitator 240209 Same as 238157 with siphon kit
AIR SUPPLY CONTROLS
217074 Air filter (40 micron) 181521 High volume air regulator (200 cfm, 75 psi max) 206197 High volume air regulator (200 cfm, 125 psi max) 207755 High volume air regulator (380 cfm, 125 psi max) 214849 Air lubricator (3/4 npt(f), 16 oz bowl capacity 217072 Air Filter-Regulator-Lubricator (FRL) kit (2200/3400) 217073 Air Filter-Regulator-Lubricator (FRL) kit (6500) 222345 Air Filter-Regulator-Lubricator (FRL) kit (2200/3400/Glutton
with hose, bracket, gauge and swivel adapters)
NXT011 Integrated air control for NXT air motors
BACK PRESSURE REGULATORS (BPR)
208997 Mechanical (15 gpm, 180 psi max fluid pressure, 1-1/4 npt) 236770 Mechanical (4.3 gpm, 180 psi max fluid pressure, 3/8 npt) 916154 Carbide mechanical (15 gpm, 180 psi max fluid pressure, 1-1/4 npt) 288117 Pnuematic (20 gpm, 300 psi max fluid pressure, 1-1/4 npt) 288311 Pnuematic (20 gpm, 300 psi max fluid pressure, 1-1/2 npt) 288262 Pnuematic (20 gpm, 300 psi max fluid pressure, 2 in tri-clamp) 224486 Low shear mechanical (20 gpm, 300 psi max fluid pressure,
1-1/2 npt)
223824 Low shear mechanical (20 gpm, 300 psi max fluid pressure,
2 in sanitary) 15J498 Pnuematic BPR conversion kit 24E709 BPR kit for 750 cc lowers 24E722 BPR kit for 1000 cc to 4000 cc lowers
FITTINGS
16F044 Inlet/outlet fitting for 1 npt to 1 bspp 16F045 Inlet/outlet fitting for 1-1/2 npt to 1-1/2 bspp 16F046 Inlet/outlet fitting for 2 npt to 2 bspp 15J423 Inlet/outlet fitting for 2 in tri-clamp to 2 npt 15J639 Inlet/outlet fitting for 1-1/2 in tri-clamp to 2 in tri-clamp
FLUID FILTER
244053 Low pressure PTFE encapsulated fluoroelastomer SST (Mesh 60) 247479 Kit for 3/4 npt(f) SST fluid filter kit 247480 Kit for 1 npt(f) SST fluid filter kit 247474 Aluminum fluid filter kit 915515 Low pressure bag filter (15 gpm, 300 psi, CS) 915516 Low pressure bag filter (15 gpm, 300 psi, SST) 915517 Low pressure bag filter (30 gpm, 300 psi, CS) 915518 Low pressure bag filter (30 gpm, 300 psi, SST) 213057 Red alert low pressure filter (6 gpm, 30 Mesh, 3/4 npt) 213058 Red alert low pressure filter (6 gpm, 60 Mesh, 3/4 npt) 213059 Red alert low pressure filter (6 gpm, 100 Mesh, 3/4 npt) 213060 Red alert low pressure filter (6 gpm, 150 Mesh, 3/4 npt) 213061 Red alert low pressure filter (6 gpm, 200 Mesh, 3/4 npt) 213062 Red alert low pressure filter (20 gpm, 30 Mesh, 3/4 npt) 213063 Red alert low pressure filter (20 gpm, 60 Mesh, 3/4 npt) 213064 Red alert low pressure filter (20 gpm, 100 Mesh, 3/4 npt) 213065 Red alert low pressure filter (20 gpm, 150 Mesh, 3/4 npt) 213066 Red alert low pressure filter (20 gpm, 200 Mesh, 3/4 npt)
GAUGE
187875 Gauge (30 psi max, SST) 187874 Gauge (100 psi max, SST) 187873 Gauge (200 psi max, SST) 187876 Gauge (300 psi max, SST)
TORQUEABLE WET CUP KITS
24F144 Kit for 750-2000 cc lowers 187874 Kit for 3000-4000 cc lowers
ELECTRIC MOTOR ACCESSORIES
120373 Local I/O box 15J755 Sensor circuit kit 288414 Gear box lubricant, 12 pack carton
HYDRAULIC MOTOR ACCESSORIES
189305 Assembly tool for servicing yoke and trip rod (Viscount I) 239805 Intake valve seat with relief valve, carbide seat (Viscount I) 239865 Intake valve seat without relief valve, carbide seat (Viscount I) 237744 Intake valve seat, with internal pressure relief valve (Viscount II) 180529 Intake valve seat, without relief valve (Viscount II) 515258 Hydraulic pressure control valve 3/4 npt inlet, 3/4 npt outlet,
1/4 npt drain, 1/4 npt gauge 512150 Hydraulic shutoff valve (2000 psi max, 1/2 npt (fbe) 102644 Hydraulic shutoff valve (3000 psi max, 3/4 npt (fbe) 102646 Hydraulic shutoff valve (3000 psi max, 1 npt (fbe) 169236 Hydraulic oil 5 gal (18.9 l) size
PNEUMATIC MOTOR ACCESSORIES
NXT206 DataTrak upgrade kit for the NXT 2200 NXT306 DataTrak upgrade kit for the NXT 3400 NXT606 DataTrak upgrade kit for the NXT 6500
MOUNTING HARDWARE
255143 Wall Bracket for all NXT and Viscount Motors 253692 Stand for NXT and Viscount Motors (750-2000 cc) 218742 Stand for NXT and Viscount Motors (3000-4000 cc) 247312 Wall mount and floor stand adapter for NXT 2200 motor 16E086 Wall mount and floor stand adapter for Viscount I, I+ motor 287884* Heavy duty cart 287919* Light duty cart 222011 Grounding Clamps 15H884 Stand for E-Flo
SUCTION KITS
247475 For 1-/2 npt(f) 5 gallon (18 l) SST suction kit 247476 For 1-1/2 npt(f) 55 gallon (208 l) SST suction kit 247477 For 2 npt(f) 5 gallon SST (18 l) suction kit 247478 For 2 npt(f) 55 gallon (208 l) SST suction kit 24E709 Circulation kit (4.3 gpm, 180 psi max) 24E722 Circulation kit (15 gpm, 180 psi max)
SURGE TANKS
239858 Medium volume (15 gpm, 600 psi, SST) 238987 High volume (20 gpm, 300 psi, SST, 2 npt) 238988 High volume (20 gpm, 300 psi, SST, 1-1/2 npt) 218509 High volume (20 gpm, 300 psi, SST, 2 npt, carbide) 218742 Floor stand
HEATER
239850 Vis-con HP (120 VAC) 239851 Vis-con HP (240 VAC) 239852 Vis-con HP (220/240 VAC)
RETROFIT CONNECTION KITS
24F308 High-Flo to Bulldog/Senator 24F065 High-Flo to Viscount/President/President Stubby
UPGRADE KITS
FOR PREVIOUSLY RELEASED PUMP LOWERS
24E664 Upgrade kit for enclosed wet cup, SST, High-Flo 1000 cc lowers 24H346 Upgrade kit for enclosed wet cup, SST, High-Flo 1500 cc lowers 24H348 Upgrade kit for enclosed wet cup, SST, High-Flo 2000 cc lowers 24F062 Upgrade kit for enclosed wet cup, CS, High-Flo 1000 cc lowers 24H347 Upgrade kit for enclosed wet cup, CS, High-Flo 1500 cc lowers 24H349 Upgrade kit for enclosed wet cup, CS, High-Flo 2000 cc lowers 24F063 Upgrade kit for open wet cup, SST, High-Flo 1000-2000 cc lowers 24F064 Upgrade kit for open wet cup, CS, High-Flo 1000-2000 cc lowers 24H350 Upgrade kit for enclosed wet cup, SST, High-Flo Plus 2000 cc lowers 24F285 Upgrade kit for enclosed wet cup, SST, High-Flo Plus 3000 cc lowers 24H354 Upgrade kit for enclosed wet cup, SST, High-Flo Plus 4000 cc lowers 24H351 Upgrade kit for enclosed wet cup, CS, High-Flo Plus 2000 cc lowers 24F286 Upgrade kit for enclosed wet cup, CS, High-Flo Plus 3000 cc lowers 24H355 Upgrade kit for enclosed wet cup, CS, High-Flo Plus 4000 cc lowers 24H352 Upgrade kit for open wet cup, SST, High-Flo Plus 2000 cc lowers 24F287 Upgrade kit for open wet cup, SST, High-Flo Plus 3000 cc lowers 24H356 Upgrade kit for open wet cup, SST, High-Flo Plus 4000 cc lowers 24H353 Upgrade kit for open wet cup, CS, High-Flo Plus 2000 cc lowers 24F288 Upgrade kit for open wet cup, CS, High-Flo Plus 3000 cc lowers 24H357 Upgrade kit for open wet cup, CS, High-Flo Plus 4000 cc lowers 24F293 Upgrade kit, E-Flo ball cages
accessories
* Please contact customer service for questions or assistance choosing the correct cart adapter kit for your pump.
Page 8
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441 Minneapolis, MN 55440-1441 Tel: 612-623-6000 Fax: 612-623-6777
AMERICAS
MINNESOTA
Worldwide Headquarters Graco Inc. 88 -11th Avenue N.E. Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters Graco N.V. Industrieterrein- Oude Bunders Slakweidestraat 31 3630 Maasmechelen, Belgium Tel: 32 89 770 700 Fax: 32 89 770 777
ASIA PACIFIC
AUSTRALIA
Graco Australia Pty Ltd. Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083 Australia Tel: 61 3 9467 8558 Fax: 61 3 9467 8559
CHINA
Graco Hong Kong Ltd. Shanghai Representative Office Room 118 1st Floor No.2 Xin Yuan Building No.509 Cao Bao Road Shanghai, 200233 The People’s Republic of China Tel: 86 21 649 50088 Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd. India Liaison Office Room 432, Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon, Haryana India 122001 Tel: 91 124 435 4208 Fax: 91 124 435 4001
JAPAN
Graco K.K. 1-27-12 Hayabuchi Tsuzuki-ku Yokohama City, Japan 2240025 Tel: 81 45 593 7300 Fax: 81 45 593 7301
KOREA
Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-si, Korea 431-060 Tel: 82 31 476 9400 Fax: 82 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
©2011 Graco Inc. E LECTRON IC ONL Y 08/11 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or mar ks are used f or ide ntificati on pur poses and are tr ademarks of their respe ctive ow ners.
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