Graco 340146EN-C User Manual

XM Plural-Component
Sprayers

High-Pressure Equipment for Protective Coatings

Graco® XM Series. Advanced. Accurate. Affordable.

Boost your productivity on demanding high-volume, plural-component jobs

Advanced technology and accurate ratio control

Graco XM Plural-Component Sprayers are designed to spray the toughest plural-component materials, with the assurance that you’re
spraying accurately and on-ratio. Ideally suited for marine, bridge, rail and wind energy applications, each Graco XM is fully configurable –
simply start with a base unit and select additional components required for your application.

Mix Manifold

• Provides precision mixing and
accurate ratio control, even

Intuitive User Controls

• Adjustable ratio control, 1:1 to 10:1

• Provides real-time display of ratio
for ultimate spraying control

• USB drive for data reporting

at high flow rates

• Choose standard
or remote mount

Heavy-Duty
Carbon Steel Frame

• Built-in pallet rack
for easy transport

Material Hoppers

• Side or rear-mount

• Choose 20-gal or 7-gal
(76 or 26 liter)

• 7-gal hopper (shown) is optimized
for gravity feed

Fluid Return Lines

• Easy to control circulation speed

• Quickly change between materials
or empty fluid hoppers

Mounting Bracket

• Supports up to three fluid heaters
(A, B and hose heat)

XTR-7 Gun

• System supports

multiple spray guns

for added productivity

• Base unit includes
gun, hose and

static mixers

Graco XM Plural-Component Sprayer (base model with 7-gal hoppers)*

2

* Base model approved for use in hazardous (explosive atmospheres) locations is available

Build a System for Your Application

Fully configurable – simply select the accessories required for your material and application

More flexibility means more affordability

With Graco XM Plural-Component Sprayers, you have the flexibility to select the essential equipment on your system – no more, no less – to
complete your jobs accurately and reliably. If your application does not require heaters, feed pumps or hoppers, this flexibility may provide you
with a lower cost option. The components shown below are available as options on your configured unit. Some assembly is required.

Junction Box

• Conveniently houses switches
and breakers for heaters

• Not approved for
explosive atmospheres

Hose Rack Kit

Transfer pumps

• Choose Graco T2 or Monark® 5:1

Twistork® Agitator

• Helps maintain proper
material consistency

®

Fluid Heaters

Viscon

• Choose standard or
model approved for
explosive atmospheres

Rear Mounted Hoppers

• Excellent for highly viscous materials

• Standard 240-volt, 1500 watt immersion heaters

• Use optional circulation kit (256273*)

in explosive atmospheres must be ordered separately

Graco XM Plural-Component Sprayer (base model with 20-gal hoppers plus options)**

Visit www.graco.com/xm

** Not approved for use in explosive atmospheres unless the base model, all accessories and wiring comply with national, state and local codes

Hopper Heater

for explosive atmospheres

*Viscon fluid heater approved for use

Caster Kit

3

Performance You Can Trust

Advanced technology that boosts your productivity

Packed with features

Whether your application requires a basic machine or one that is fully loaded, the Graco XM provides the technology and performance
you need to get the job done faster and more efficiently than ever before.

Easy to use controls

The user interface on the Graco
XM is intuitive and simple to use.
It provides two display modes:
“setup” for entering parameters
and a basic “run” mode for
everyday operation. The user
interface monitors and tracks
pressure, temperature and flow,
and allows you to program
maintenance schedules as well.

Precise mixing and ratio assurance

Material mixing reaches a new level of precision due to new dosing technology.
With the Graco XM, the minor component (or side B material) is injected at high

pressure into the major material (side A). Advanced sensors allow pumps to
compensate for pressure fluctuations, resulting in accurate, on-ratio mixing

for better yield and less waste.

Choose standard, frame-mounted

mix manifold or remote mix

manifold; both include

a pressure gauge
that displays fluid

output pressure.

With a conveniently located
USB port, you can easily
access and download
historical spraying data.

Remote Mix Manifold Standard Mix Manifold

4

Technical Specifications & Configurable Options

Everything you need to make an informed decision

Technical Specifications

Dimensions

Base Unit (no hoppers) ................................... 39W x 70H x 38D in (99 x 178 x 97 cm)

Side mounted hoppers ................................. 99W x 70H x 38D in (252 x 178 x 97 cm)

Rear mounted hoppers ............................... 57W x 70H x 65D in (145 x 178 x 165 cm)

Mix ratio range .............................................................. 1:1 to 10:1 (in 0.1 increments)

Ratio tolerance range ....................................................................................... +/- 5%

Fluid filtration ............................................................... 60 mesh (238 micron standard)

Flow rates

Minimum .................................................................................... 1 qt/min (0.95 lpm)*

Maximum ...................................................................................... 3 gpm (11.4 lpm)*

Air inlet ........................................................................................................ 3/4 npt (f )

Fluid inlets without feed kits ................................................................... 1-1/4 npt (m)

Max mixed fluid working pressure

50:1.............................................................................. 5200 psi (358 bar, 35.8 MPa)

70:1.............................................................................. 6300 psi (434 bar, 43.4 MPa)

Air supply pressure range.........................50-150 psi (3.5 to 10.3 bar, 0.35 to 1.0 MPa)

Max pump air set pressure

50:1................................................................................... 100 psi (7.0 bar, 0.7 MPa)

70:1................................................................................... 90 psi (6.2 bar, 0.62 MPa)

Max pump inlet fluid pressure ............................................... 250 psi (17 bar, 1.7 MPa)

Max air consumption at 100 psi

(0.7 MPa, 7.0 bar) ......... 70 scfm/gpm (1.96 m

(not included on some models)

*Actual flow rates vary by material type

3

/min/lpm)

Ambient temperature range

Operating ........................................................................... 32° to 130°F (0° to 54°C)

Storage............................................................................. 30° to 160°F (-1° to 71°C)

Weight

Base machine ..................................................................................... 742 lb (337 kg)

(No heaters, hoppers or junction box)

Fully configured ................................................................................ 1550 lb (703 kg)

(Includes heated hoppers, feed pumps, heaters and junction box)

Sound pressure .................................................... 86 dBA at 100 psi (7.0 bar, 0.7 MPa)

Fluid viscosity range ........................................................................... 200-20,000 cps

(heavier viscosities can be sprayed using heat, recirculation and/or pressure feeding)

Wetted parts

Suction tubes.............................................................................................. Aluminum

Flush pump ........................................................... Stainless steel, aluminum, carbide,

UHMWPE and PTFE

Hoses ............................................................................................................... Nylon

Pumps (A and B) ............................... Carbon steel, alloy steel, 303, 440, 17-ph grades

stainless steel, zinc and nickel plating, ductile iron,

tungsten carbide, and PTFE

Metering valves .................... Carbon steel, nickel plating, carbide, polyethylene, leather

Manifold ................................. Carbon steel, nickel plating, carbide, 302 stainless steel,

PTFE, UHMWPE

Mixer ....................................................... Stainless steel housing with acetal elements

Spray gun ................................................... Stainless steel, acetal, polyethylene, nylon,

polypropylene, carbide, polyurethane, solvent-resistant o-rings

Configurable options loaded with features

Hoppers

20-gal (76 l) hoppers are:

• Jacketed for heated water or oil

• Made of rugged,
double-wall polyethylene

• Available in heated* or standard

7-gal (26 l) hoppers are:

•

Excellent for high ratio applications

Viscon Fluid Heater*

• 240 VAC, 4000 watts

• Other voltage options
sold separately

Transfer Pumps*

• Feeds material to main pumps

• Recommended for highly
viscous materials

• Easily mounts to 20-gal
(76 l) hoppers or drums

• Choose Graco T2 or
Monark 5:1 transfer pump

Twistork Agitators

• Helps maintain proper
material consistency

• Easily mounts on 20-gal (76 l)
hoppers or drums

• Approved for use
in explosive atmospheres

* Models approved for explosive atmospheres are available

5

Ordering Information

For genuine Graco products, see your nearest Graco distributor, or call 877-844-7226

BASE UNIT CHOICES

Select the number in front of your choice of system.
Note: All sprayers include 3/8 in x 25 ft (7.6 m), 1/4 in x 10 ft (3 m) whip, static mixers and XTR Spray Gun.

Base Unit:

(Third Digit)

XM Model

(hose/gun) (Mpa, bar)

Pump Filters Remote Manifold A Lower* B Lower*

1 XM50 X L250C4 L220C4

2 XM50 L250C3 L220C3

3 XM70 X L180C4 L145C4

4 XM70 L180C3 L145C3

5 XM50 X X L250C4 L220C4

6 XM50 X L250C3 L220C3

7 XM70 X X L180C4 L180C4

8 XM70 X L180C3 L145C3

*For Lowers, see Manual 311762

POWER AND PRIMARY HEATER CHOICES

Select the letter for your choice of kit.

Power/Heat:

(Fourth Digit)

Control Box Fluid Heaters Junction Box Location Category Approvals

A Wall power supply NE CE, FM, FMc

B Wall power supply X X NE CE, FM, FMc

C Wall power supply X NE CE, FM, FMc

D IS/ Alternator EH CE, FM, FMc, Ex

E IS/ Alternator X EH CE, FM, FMc, Ex

NE = Not for use in European explosive atmosphere locations or hazardous locations
EH = For use in explosive atmospheres and hazardous locations

PART NUMBER

Use the charts on this page to find your part number.
Note: all possible configurations may not be available.

Model Base Unit Power/Heat Supply

XM

(First Two Digits) (Fifth & Sixth Digits)(Fourth Digit)(Third Digit)

SUPPLY AND CONDITIONING CHOICES

Select the two-digit number in front of your choice of kit. For no additional kit, use 00.

Supply:

Fifth & Sixth Digits

Hopper Kit

(20 Gal)

Hopper

Heater Kit*

(240V)

Hopper

Fluid

Inlet Kit

Hopper
Universal
Mount Kit

Twistork

Agitator

Kit

T2 Pump
Feed Kit*

(on hopper)

5:1 Pump

Feed Kit

(in hopper)

7 Gal. Hop-

per and

Bracket Kit

(green)

7 Gal. Hop-

per and

Bracket Kit

(blue)

Drum Feed

Kit *

(Dual T2 and

Agitator)

Drum Feed

(Dual 5:1 and

00

11 1 1 1 1 1

13 1 1 1 1 1

14* 1 1* 1 1 1 1

15* 1 1* 1 1 1* 1

16* 1 1* 1 1 1 1

17 1 1 1 1 1 1

19 1 1 1 1 1 1

21 2 2 2 2

23 2 2 2 2

24* 2 2* 2 2 2

25* 2 2* 2 2 2*

26* 2 2* 2 2 2

27 2 2 2 2 1

29 2 2 2 2 1

30* 2*

31 2

32 1 1

*Indicates choices not approved for explosive atmospheres

Kit

Agitator)

Heated Hop-

per/ Hose

Circulation

Kit

Base Unit Includes:

• Frame

• Flush pump

• Dosing valves

• Mix manifold

• Controls

• USB port

Airless Guns

XTR-5 Airless Spray Gun -

XTR500 One inch round handle, four-finger trigger, no tip
XTR501 One inch round handle, four-finger trigger, 519 flat tip
XTR502 Oval-insulated handle, four-finger trigger, 519 XHD RAC tip

XTR-7 Airless Spray Gun -

XTR700 Round handle, four-finger trigger, no tip
XTR701 Round handle, four-finger trigger, 519 flat tip
XTR702 Oval-insulated handle, four-finger trigger, 519 XHD RAC tip

XHF Airless Spray Gun -

262854 High-flow, high-pressure gun, four-finger trigger, 429 XHD RAC tip

Maximum working pressure: 5000 psi (345 bar, 34.5 MPa)

Maximum working pressure: 7250 psi (500 bar, 50.0 MPa

Maximum working pressure: 7250 psi (500 bar, 50.0 MPa

Heated Hoses

Water Jacketed Heated Hoses - 50 ft (15.2 m), C Series, water-heated hose

24M440 3/8 in x 1/4 in (9.53 mm x 6.35 mm) 5000 psi (345 bar, 34.5 MPa)
24M441 3/8 in x 3/8 in (9.53 mm) 5000 psi (345 bar, 34.5 MPa)
24M442 1/2 in x 1/4 in (13 mm x 6.35 mm) 5000 psi (345 bar, 34.5 MPa)
24M443 1/2 in x 3/8 in (13 mm x 9.53 mm) 5000 psi (345 bar, 34.5 MPa)

24M444 1/2 in x 1/2 in (13 mm) 5000 psi (345 bar, 34.5 MPa)

• Xtreme Pumps

• Xtreme-Duty Hose

• Two static mixers

XTR503 Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR504 One inch round handle, four-finger trigger, 519 XHD RAC tip
XTR505 One inch round handle, two-finger trigger, 519 XHD RAC tip

XTR703 Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR704 Round handle, four-finger trigger, 519 XHD RAC tip
XTR705 Round handle, two-finger trigger, 519 XHD RAC tip

248118 1/2 in x 1/2 in (13 mm) 7250 psi (500 bar, 50 MPa)
248119 3/8 in x 3/8 in (9.53 mm) 7250 psi (500 bar, 50 MPa)
248120 1/2 in x 3/8 in (13 mm x 9.53 mm) 7250 psi (500 bar, 50 MPa)
248121 3/8 in x 1/4 in (9.53 mm x 6.35 mm) 7250 psi (500 bar, 50 MPa)
24M439 1/2 in x 1/4 in (13 mm x 6.35 mm) 7250 psi (500 bar, 50 MPa)

• XTR Gun

• Your choice of power supply

• Recirculation kit

Electrically Heated Hoses - 50 ft (15.2 m), with FTS cable (see 309572 for hose fitting sizes and adapters)

248907 1/4 in x 3/8 in (6 mm x 10 mm) 5000 psi (345 bar, 34.5 MPa)
248908 3/8 in x 3/8 in (10 mm) 5000 psi (345 bar, 34.5 MPa)
262727 1/2 in x 1/4 in (13 mm x 5 mm) 5000 psi (345 bar, 34.5 MPa)

Accessories

Accessories Kits for XM50 and XM70

255963 20-gal (76 l) hopper (heat source not included)
256257 Hopper heater kit, 240 VAC
256273 Hopper/hose heat circulation kit (heater not included)
256259 20-gal (76 l) hopper mounting bracket kit
256170 Hopper fluid outlet kit
256980 Remote mix manifold conversion kit
256512 Desiccant kit (for 20-gal (76 l) hoppers)
262454 Desiccant kit (for 7-gal (26 l) hoppers)
256262 Caster kit
256263 Hose rack kit
256274 Twistork agitator kit
15F028 Band heater, drum, 1000 W, 230 VAC
256275 T2 2:1 feed pump kit
256276 Monark 5:1 feed pump kit
256232 Dual agitator & 2:1 drum feed pump kit
256255 Dual agitator & 5:1 drum feed pump kit
256260 7-gal (26 l) hopper installation kit, green
24N011 7-gal (26 l) hopper installation kit, blue
256653 Lower strainer and valve kit
256433 President

256991 Alternator conversion kit
246477 Drum return tube/desiccant kit (requires fitting 159842)

Viscon HP Fluid Heaters - Compatible with Graco XM junction box

Approved for explosive atmospheres

245848 Hazardous location, 120 VAC, 2300 W, 19.2 amps
245862 Hazardous location, 200 VAC, 4000 W, 20 amps
245863 Hazardous location, 240 VAC, 4000 W, 16.7 amps

™

10:1 drum feed kit

262728 1/2 in x 3/8 in (13 mm x 10 mm) 5000 psi (345 bar, 34.5 MPa)
262730 1/2 in x 1/2 in (13 mm) 5000 psi (345 bar, 34.5 MPa)
256876 Electric hose heat control kit. Includes XM mounting hardware

246254 Hazardous location, 380 VAC, 4000 W, 10.5 amps
245864 Hazardous location, 480 VAC, 4000 W, 8.3 amps

Viscon HP Fluid Heaters - Compatible with Graco XM junction box

Not approved for explosive atmospheres

245867 Non-hazardous location,120 VAC, 2300 W, 19.2 amps
245868 Non-hazardous location, 200 VAC, 4000 W, 20.0 amps
245869 Non-hazardous location, 240 VAC, 4000 W, 16.7 amps
246276 Non-hazardous location, 380 VAC, 4000 W, 10.5 amps
245870 Non-hazardous location, 480 VAC, 4000 W, 8.3 amps

Pump Lower Filter Screens
2-Pack 25-Pack Description

224458 238436 30 mesh (595 micron), 145cc, 180cc, 220cc, 250cc, 290cc
224459 238438 60 mesh (290 micron), 145cc, 180cc, 220cc, 250cc, 290cc
224468 238440 100 mesh (149 micron), 145cc, 180cc, 220cc, 250cc, 290cc

Other Accessories

511352 Static mixer, 3/8 npt SST pipe, 12 SST element, 7250 psi
262478 Static mixer housing, 3/8 npt SST, 7250 psi. Uses plastic element below
246078 Scuff guard, 50 ft (15.2 m) braided polyethylene mesh
246456 Scuff guard, 50 ft (15.2 m) polyethylene bag
248927 Element mixer kit, plastic 12 element sticks, 25 pack
206995 Graco throat seal liquid (TSL), 1 qt (0.9 l)
206996 Graco throat seal liquid (TSL), 1 gal (3.8 l)
16T138 Scuff, Xtreme Wrap, removeable
262826 Gun splitter
24P834 Gun swivel, high-flow, 3/8 npsm x 1/2 in (F) for XHF gun

7

ABOUT GRACO

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.

GRACO LOCATIONS

MAILING ADDRESS

P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: [phone]
Fax: [phone]

AMERICAS

MINNESOTA

Worldwide Headquarters
Graco Inc.
88 -11th Avenue N.E.
Minneapolis, MN 55413

EUROPE

BELGIUM

European Headquarters
Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
Belgium
Tel: [phone]
Fax: [phone]

ASIA PACIFIC

AUSTRALIA

Graco Australia Pty Ltd
Suite 17 2 Enterprise Drive
Bundoora Victoria 3083
Australia
Tel: [phone]
Fax: [phone]

CHINA

Graco Hong Kong Ltd.
Shanghai Representative Office
Room 118 1st Floor
No.2 Xin Yuan Building
No.509 Cao Bao Road
Shanghai, P.R. China 200233
Tel: [phone]
Fax: [phone]

INDIA

Graco Hong Kong Ltd.
India Liaison Office
Room 103, Level 4, Augusta Point
Golf Course Road
Gurgaon, Haryana, India 122001
Tel: [phone]
Fax: [phone]

JAPAN

Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: [phone]
Fax: [phone]

KOREA

Graco Korea Inc.
4th Floor. Shinhan Bank Building
#1599
Gwanyang-dong, Dongan-ku,
Nayang-si Korea
431-060
Tel: [phone]
Fax: [phone]

SALES/

DISTRIBUTION/

SERVICE

North America

Customer Service

800-328-0211

Fax [phone]

Call today for product information or to request a demonstration.

877.84GRACO (1-877-844-7226) or visit us at www.graco.com.

Graco Inc. is registered to I.S. EN ISO 9001

©2009-2014 Graco Inc. 340146 Rev. C 8/14 All written and visual data contained in this document are based on the latest product
information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand
names or marks are used for identification purposes and are trademarks of their respective owners.