Graco 334945B User Manual

Operation

Reactor®

Reactor® Reactor®

Proportioning

Proportioning Proportioning

Hydraulic,

Hydraulic, Hydraulic,
coatings.

coatings. coatings.
Not

approved

Not Not

approved approved

For model information, see page 9.

Heated,

Heated, Heated,

Not

for

Not Not

for for

for

for for

Important

Important Important
Readallwarningsandinstructionsinthismanual.
Save

Save Save

Safety

Safety Safety

these

these these

2

2 2

Plural

Plural Plural

outdoor

outdoor outdoor

use

use use

instructions.

instructions. instructions.

Component

Component Component

use.

use. use.

explosive

in ininexplosive explosive

Instructions

Instructions Instructions

Hydraulic

Hydraulic Hydraulic

Systems

Systems Systems

Proportioner

Proportioner Proportioner

For

professional

For For

professional professional

atmospheres

atmospheres atmospheres

for

spraying

for for

spraying spraying

use

only.

use use

only. only.

or

hazardous

or or

hazardous hazardous

polyurethane

polyurethane polyurethane

locations.

locations. locations.

foam

foam foam

334945B

EN

and

polyurea

and and

polyurea polyurea

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Warnings...........................................................3

ImportantIsocyanateInformation.........................7

Models...............................................................9

Approvals...........................................................15

Accessories........................................................15

SuppliedManuals...............................................16

RelatedManuals................................................16

TypicalInstallation,withoutcirculation..................17

TypicalInstallation,withsystem󰘱uidmanifold

todrumcirculation.................................18

TypicalInstallation,withgun󰘱uidmanifoldto

drumcirculation.....................................19

ComponentIdenti󰘰cation.....................................20

AdvancedDisplayModule(ADM)..................22

ElectricalEnclosure......................................26

HydraulicControlModule(HCM)...................27

TemperatureControlModule(TCM)Cable

Connections...................................28

Setup.................................................................29

Grounding...................................................29

GeneralEquipmentGuidelines.....................29

ConnectPower............................................30

LubricationSystemSetup.............................31

InstallFluidTemperatureSensor..................31

InstallHeatedHosetoProportioner...............31

AdvancedDisplayModule(ADM)

Operation..............................................32

AdvancedSetupScreens.............................35

System1.....................................................36

System2.....................................................36

System3.....................................................36

Recipes.......................................................37

RunMode...................................................38

Startup...............................................................44

FluidCirculation..................................................47

CirculationThroughReactor.........................47

CirculationThroughGunManifold.................48

Spraying............................................................49

SprayAdjustments.......................................50

ManualHoseHeatMode..............................51

Standby.............................................................53

Shutdown...........................................................54

PressureReliefProcedure..................................55

Flushing.............................................................56

Maintenance......................................................57

PreventativeMaintenanceSchedule.............57

ProportionerMaintenance............................57

FlushInletStrainerScreen...........................58

PumpLubricationSystem.............................59

Errors................................................................60

ViewErrors..................................................60

TroubleshootErrors.....................................60

ErrorCodesandTroubleshooting........................61

USBData....................................................61

USBLogs....................................................61

SystemCon󰘰gurationSettings......................62

CustomLanguageFile.................................63

UploadProcedure........................................63

PerformanceCharts............................................64

TechnicalSpeci󰘰cations......................................66

Notes...............................................................68

Dimensions........................................................69

GracoExtendedWarranty...................................70

2

334945B

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

ELECTRIC

ELECTRIC ELECTRIC

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

•Donotexposetorain.Storeindoors.

TOXIC

TOXIC TOXIC
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaledorswallowed.

SHOCK

SHOCK SHOCK

FLUID

FLUID FLUID

HAZARD

HAZARD HAZARD

OR

FUMES

OR OR

FUMES FUMES

Warnings

•ReadSafetyDataSheet(SDS)forhandlinginstructionsandtoknowthespeci󰘰chazardsof
the󰘱uidsyouareusing,includingtheeffectsoflong-termexposure.

•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepworkarea
wellventilatedandalwayswearappropriatepersonalprotectiveequipment.SeePersonal Personal
Protective

Protective Protective

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.

PERSONAL

PERSONAL PERSONAL

Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhenspraying,
servicingequipment,orwhenintheworkarea.Protectiveequipmenthelpspreventserious
injury,includinglong-termexposure;inhalationoftoxicfumes,mistsorvapors;allergicreaction;
burns;eyeinjuryandhearingloss.Thisprotectiveequipmentincludesbutisnotlimitedto:

•Aproperly󰘰ttingrespirator,whichmayincludeasupplied-airrespirator,chemically
impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbythe󰘱uid
manufacturerandlocalregulatoryauthority.

•Protectiveeyewearandhearingprotection.

Equipment

Equipment Equipment

PROTECTIVE

PROTECTIVE PROTECTIVE

warningsinthismanual.

EQUIPMENT

EQUIPMENT EQUIPMENT

Personal

334945B 3

Warnings

WARNING

WARNING WARNING

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate

immediate immediate

•Engagetriggerlockwhennotspraying.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure
checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

FIRE

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:

surgical

surgical surgical

AND

EXPLOSION

AND AND

EXPLOSION EXPLOSION

HAZARD

HAZARD HAZARD

Get

treatment.

treatment. treatment.

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

HAZARD

HAZARD HAZARD

whenyoustopdispensingandbeforecleaning,

work

area

area area

canigniteorexplode.Paint

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareanti-staticorconductive.

Stop

•Stop Stop

•Keepaworking󰘰reextinguisherintheworkarea.

THERMAL

THERMAL THERMAL

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

operation

operation operation

equipmentuntilyouidentifyandcorrecttheproblem.

immediately

immediately immediately

EXPANSION

EXPANSION EXPANSION

ifstaticsparkingoccursoryoufeelashock. ..Donotuse

HAZARD

HAZARD HAZARD

Grounding

instructions.

4

334945B

WARNING

WARNING WARNING

PRESSURIZED

PRESSURIZED PRESSURIZED

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.

PLASTIC

PLASTIC PLASTIC

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.

•SeeTechnical Technical

Technical

solventmanufacturer’sMSDSsandrecommendations.

ALUMINUM

ALUMINUM ALUMINUM

PARTS

PARTS PARTS

CLEANING

CLEANING CLEANING

Data

Data Data

PARTS

PARTS PARTS

SOLVENT

SOLVENT SOLVENT

inthisandallotherequipmentinstructionmanuals.Read󰘱uidand

HAZARD

HAZARD HAZARD

HAZARD

HAZARD HAZARD

Warnings

334945B 5

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING

MOVING MOVING

MISUSE

MISUSE MISUSE

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

Technical

HAZARD

HAZARD HAZARD

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure

BURN

BURN BURN

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

HAZARD

HAZARD HAZARD

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

anddisconnectallpowersources.

6 334945B

ImportantIsocyanateInformation

Important

Important Important

Isocyanates(ISO)arecatalystsusedintwocomponentmaterials.

Isocyanate

Isocyanate Isocyanate

Sprayingordispensing󰘱uidsthatcontainisocyanatescreatespotentiallyharmfulmists,vapors,and
atomizedparticulates.

•Readandunderstandthe󰘱uidmanufacturer’swarningsandSafetyDataSheet(SDS)toknowspeci󰘰c
hazardsandprecautionsrelatedtoisocyanates.

•Useofisocyanatesinvolvespotentiallyhazardousprocedures.Donotspraywiththisequipmentunless
youaretrained,quali󰘰ed,andhavereadandunderstoodtheinformationinthismanualandinthe󰘱uid
manufacturer’sapplicationinstructionsandSDS.

•Useofincorrectlymaintainedormis-adjustedequipmentmayresultinimproperlycuredmaterial,which
couldcauseoffgassingandoffensiveodors.Equipmentmustbecarefullymaintainedandadjusted
accordingtoinstructionsinthemanual.

•Topreventinhalationofisocyanatemists,vaporsandatomizedparticulates,everyoneintheworkarea
mustwearappropriaterespiratoryprotection.Alwayswearaproperly󰘰ttingrespirator,whichmayinclude
asupplied-airrespirator.Ventilatetheworkareaaccordingtoinstructionsinthe󰘱uidmanufacturer’sSDS.

Isocyanate

Isocyanate Isocyanate

Conditions

Conditions Conditions

Information

Information Information

•Avoidallskincontactwithisocyanates.Everyoneintheworkareamustwearchemicallyimpermeable
gloves,protectiveclothingandfootcoveringsasrecommendedbythe󰘱uidmanufacturerandlocal
regulatoryauthority.Followall󰘱uidmanufacturerrecommendations,includingthoseregardinghandlingof
contaminatedclothing.Afterspraying,washhandsandfacebeforeeatingordrinking.

•Hazardfromexposuretoisocyanatescontinuesafterspraying.Anyonewithoutappropriatepersonal
protectiveequipmentmuststayoutoftheworkareaduringapplicationandafterapplicationforthetime
periodspeci󰘰edbythe󰘱uidmanufacturer.Generallythistimeperiodisatleast24hours.

•Warnotherswhomayenterworkareaofhazardfromexposuretoisocyanates.Followthe
recommendationsofthe󰘱uidmanufacturerandlocalregulatoryauthority.Postingaplacardsuchasthe
followingoutsidetheworkareaisrecommended:

334945B

7

ImportantIsocyanateInformation

Material

Material Material

Somematerialsmaybecomeself-ignitingifapplied
toothick.Readmaterialmanufacturer’swarnings
andSDS.

Keep

Keep Keep

Cross-contaminationcanresultincured
materialin󰘱uidlineswhichcouldcauseserious
injuryordamagetoequipment.Toprevent
cross-contamination:

Never

•Never Never
Bwettedparts.

•Neverusesolventononesideifithasbeen
contaminatedfromtheotherside.

Self

Ignition

Self Self

- --Ignition Ignition

Components

Components Components

interchangecomponentAandcomponent

A

and

A A

and and

Moisture

Moisture Moisture

Exposuretomoisture(suchashumidity)willcause
ISOtopartiallycure,formingsmall,hard,abrasive
crystalsthatbecomesuspendedinthe󰘱uid.
Eventuallya󰘰lmwillformonthesurfaceandtheISO
willbegintogel,increasinginviscosity.

B

Separate

B B

Separate Separate

PartiallycuredISOwillreduceperformanceand
thelifeofallwettedparts.

•Alwaysuseasealedcontainerwithadesiccant
dryerinthevent,oranitrogenatmosphere.
Never

Never Never

•KeeptheISOpumpwetcuporreservoir(if
installed)󰘰lledwithappropriatelubricant.The
lubricantcreatesabarrierbetweentheISOand
theatmosphere.

•Useonlymoisture-proofhosescompatiblewith
ISO.

•Neverusereclaimedsolvents,whichmay
containmoisture.Alwayskeepsolvent
containersclosedwhennotinuse.

Sensitivity

Sensitivity Sensitivity

storeISOinanopencontainer.

of

Isocyanates

of of

Isocyanates Isocyanates

NOTICE

NOTICE NOTICE

Changing

Changing Changing

Changingthematerialtypesusedinyour
equipmentrequiresspecialattentiontoavoid
equipmentdamageanddowntime.

•Whenchangingmaterials,󰘱ushtheequipment
multipletimestoensureitisthoroughlyclean.

•Alwayscleanthe󰘱uidinletstrainersafter
󰘱ushing.

•Checkwithyourmaterialmanufacturerfor
chemicalcompatibility.

•Whenchangingbetweenepoxiesandurethanes
orpolyureas,disassembleandcleanall󰘱uid
componentsandchangehoses.Epoxiesoften
haveaminesontheB(hardener)side.Polyureas
oftenhaveaminesontheB(resin)side.

Materials

Materials Materials

NOTICE

NOTICE NOTICE

•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.

NOTE:

NOTE: NOTE:
crystallizationvariesdependingontheblendofISO,
thehumidity,andthetemperature.

Foam

Foam Foam

Agents

Agents Agents

Somefoamblowingagentswillfrothattemperatures
above90°F(33°C)whennotunderpressure,
especiallyifagitated.Toreducefrothing,minimize
preheatinginacirculationsystem.

Theamountof󰘰lmformationandrateof

Resins

Resins Resins

with

245

fa

with with

245 245

Blowing

fa fa

Blowing Blowing

8 334945B

Models

Models

Models Models

Reactor

Reactor Reactor

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum

Pressure

Pressure Pressure

Approximate

Approximate Approximate

(A+B)

gal.

(A+B) (A+B)

gal. gal.

Max

Flow

Max Max

Flow Flow

Total

System

Total Total

System System

Con󰘰gurable

Con󰘰gurable Con󰘰gurable

Full

Load

Full Full

Load Load

Fusion

Fusion Fusion

®AP AP

(Gun Part No.)

Fusion

Fusion Fusion

®CS CS

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated
50

(15

50 50

ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)

Heated

Heated Heated

10

10 10

ft ftft(3 (3(3m) m)

Graco

Insite

Graco Graco

Insite Insite

Fluid

Inlet

Fluid Fluid

Inlet Inlet

30

2 22H HH- --30 30

★17H03117H03217H13117H132

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

(MPa, (MPa,

Output

Output Output

(liter)

(liter) (liter)

Rate

lb/min

Rate Rate

lb/min lb/min

Load

Load Load

Voltage

Voltage Voltage

Peak

Current*

Peak Peak

Current* Current*

AP

Package

Package Package

CS

Package

Package Package

P2

Package

P2 P2

Package Package

Hose

Hose Hose

m)

m) m)

Whip

Hose

Whip Whip

Hose Hose

m)

Sensors

Sensors Sensors

and

and and

bar)

bar) bar)

per

Cycle

per per

Cycle Cycle

(kg/min)

(kg/min) (kg/min)

(Watts)

† ††(Watts) (Watts)

Phase

Phase Phase

6

6

6

(2)

(2) (2)

30

H HH- --30 30

10

kW

10 10

kW kW

2000(14,140)2000(14,140)2000(14,140)2000(14,140)

0.073(0.28)0.073(0.28)0.073(0.28)0.073(0.28)

28(12.7)28(12.7)28(12.7)28(12.7)

17,96023,26017,96023,260

230
1Ø

79463510059357946351005935

APH031

(246102)

CSH031

(CS02RD)

P2H031

(GCP2R2)

24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated

Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5

246050246050246050246050

Elite

Elite Elite

30

Model

H HH- --30 30

Model Model

15

kW

15 15

kW kW

230
3Ø∆

380
3ØY

AHH031

(246102)

CHH031

(CS02RD)

PHH031

(GCP2R2)

230
1Ø

APH032

(246102)

CSH032

(CS02RD)

P2H032

(GCP2R2)

230
3Ø∆

380
3ØY

AHH032

(246102)

CHH032

(CS02RD)

PHH032

(GCP2R2)

kW

10 1010kW kW

230
1Ø

APH131

(246102)

CSH131

(CS02RD)

P2H131

(GCP2R2)

✓✓

✓✓

30

Elite

H HH- --30 30

230
3Ø∆

380
3ØY

AHH131

(246102)

CHH131

(CS02RD)

PHH131

(GCP2R2)

Model

Elite Elite

Model Model

kW

15 1515kW kW

230
1Ø

APH132

(246102)

CSH132

(CS02RD)

P2H132

(GCP2R2)

230
3Ø∆

380
3ØY

AHH132

(246102)

CHH132

(CS02RD)

PHH132

(GCP2R2)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–30series:310ft(94.5m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

334945B 9

Models

Reactor

Reactor Reactor

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum
Pressure

Pressure Pressure
Approximate

Approximate Approximate
(A+B)

gal.

(A+B) (A+B)

gal. gal.

Max

Flow

Max Max

Flow Flow

Total

System

Total Total

System System

Voltage

Voltage Voltage

Full

Load

Full Full

Load Load

Fusion

Fusion Fusion

®AP AP

(Gun Part No.)

Fusion

Fusion Fusion

®CS CS

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated

(15

50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)

Heated

Heated Heated
10 1010ft ftft(3 (3(3m) m)

Graco

Insite

Graco Graco

Insite Insite

Fluid

Inlet

Fluid Fluid

Inlet Inlet

H

40

2 22H H

★17H04317H04417H14317H144

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

(MPa, (MPa,
Output

Output Output

(liter)

(liter) (liter)

Rate

lb/min

Rate Rate

lb/min lb/min

Load

Load Load

Phase

Phase Phase

Peak

Current*

Peak Peak

Current* Current*

AP

Package

Package Package

CS

Package

Package Package

P2

Package

P2 P2

Package Package

Hose

Hose Hose

m)

m) m)

Whip

Hose

Whip Whip

Hose Hose

m)

Sensors

Sensors Sensors

and

- --40 40

and and

bar)

bar) bar)

per

Cycle

per per

Cycle Cycle

(kg/min)

(kg/min) (kg/min)

(Watts)

† ††(Watts) (Watts)

6

6

6

(2)

(2) (2)

40

H HH- --40 40

15

kW

15 15

kW kW

2000(14,140)2000(14,140)2000(14,140)2000(14,140)

0.063(0.24)0.063(0.24)0.063(0.24)0.063(0.24)

45(20)45(20)45(20)45(20)

26,60031,70026,60031,700

2303Ø∆2303Ø∆2303Ø∆2303Ø∆

71957195

APH043

(246102)

CSH043

(CS02RD)

P2H043

(GCP2R2)

24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated

Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5

246050246050246050246050

Elite

Elite Elite

40

Model

H HH- --40 40

Model Model

20

kW

20 20

kW kW

AHH043

(246102)

CHH043

(CS02RD)

PHH043

(GCP2R2)

APH044

(246102)

CSH044

(CS02RD)

P2H044

(GCP2R2)

AHH044

(246102)

CHH044

(CS02RD)

PHH044

(GCP2R2)

kW

15 1515kW kW

APH143

(246102)

CSH143

(CS02RD)

P2H143

(GCP2R2)

✓✓

✓✓

40

Elite

H HH- --40 40

AHH143

(246102)

CHH143

(CS02RD)

PHH143

(GCP2R2)

Model

Elite Elite

Model Model

kW

20 2020kW kW

APH144

(246102)

CSH144

(CS02RD)

P2H144

(GCP2R2)

AHH144

(246102)

CHH144

(CS02RD)

PHH144

(GCP2R2)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–40series:410ft(125m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

10 334945B

Models

Reactor

Reactor Reactor
(Continued)

(Continued) (Continued)

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum

Pressure

Pressure Pressure

Approximate

Approximate Approximate

(A+B)

gal.

(A+B) (A+B)

gal. gal.

Max

Flow

Max Max

Flow Flow

Total

System

Total Total

System System

Voltage

Voltage Voltage

Full

Load

Full Full

Load Load

Fusion

Fusion Fusion

®AP AP

(Gun Part No.)

Fusion

Fusion Fusion

®CS CS

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated
50

(15

50 50

ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)

Heated

Heated Heated

10

10 10

ft ftft(3 (3(3m) m)

Graco

Insite

Graco Graco

Insite Insite

Fluid

Inlet

Fluid Fluid

Inlet Inlet

2

40

2 2

H HH- --40 40

★17H04517H04617H14517H146

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

(MPa, (MPa,

Output

Output Output

(liter)

(liter) (liter)

Rate

lb/min

Rate Rate

lb/min lb/min

Load

Load Load

† ††(Watts) (Watts)

Phase

Phase Phase

Peak

Current*

Peak Peak

Current* Current*

AP

Package

Package Package

CS

Package

Package Package

P2

Package

P2 P2

Package Package

Hose

Hose Hose

m)

m) m)

Whip

Hose

Whip Whip

Hose Hose

m)

Sensors

Sensors Sensors

(2)

(2) (2)

and

and and

bar)

bar) bar)

per

Cycle

per per

Cycle Cycle

(kg/min)

(kg/min) (kg/min)

(Watts)

6

6

6

40

H HH- --40 40

15

kW

15 15

kW kW

2000(14,140)2000(14,140)2000(14,140)2000(14,140)

0.063(0.24)0.063(0.24)0.063(0.24)0.063(0.24)

45(20)45(20)45(20)45(20)

26,60031,70026,60031,700

3803Ø∆3803Ø∆3803Ø∆3803Ø∆

41524152

APH045

(246102)

CSH045

(CS02RD)

P2H045

(GCP2R2)

24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated

Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5

246050246050246050246050

Elite

Elite Elite

40

Model

H HH- --40 40

Model Model

20

kW

20 20

kW kW

AHH045

(246102)

CHH045

(CS02RD)

PHH045

(GCP2R2)

APH046

(246102)

CSH046

(CS02RD)

P2H046

(GCP2R2)

AHH046

(246102)

CHH046

(CS02RD)

PHH046

(GCP2R2)

kW

15 1515kW kW

APH145

(246102)

CSH145

(CS02RD)

P2H145

(GCP2R2)

✓✓

✓✓

40

Elite

H HH- --40 40

AHH145

(246102)

CHH145

(CS02RD)

PHH145

(GCP2R2)

Model

Elite Elite

Model Model

kW

20 2020kW kW

APH146

(246102)

CSH146

(CS02RD)

P2H146

(GCP2R2)

AHH146

(246102)

CHH146

(CS02RD)

PHH146

(GCP2R2)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–40series:410ft(125m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

334945B

11

Models

Reactor

Reactor Reactor

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum
Pressure

Pressure Pressure
Approximate

Approximate Approximate
(A+B)

gal.

(A+B) (A+B)

gal. gal.

Max

Flow

Max Max

Flow Flow

Total

System

Total Total

System System

Con󰘰gurable

Con󰘰gurable Con󰘰gurable

Full

Load

Full Full

Load Load

Fusion

Fusion Fusion

®AP AP

(Gun Part No.)

Fusion

Fusion Fusion

®CS CS

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated

(15

50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)

Heated

Heated Heated
10 1010ft ftft(3 (3(3m) m)

Graco

Insite

Graco Graco

Insite Insite

Fluid

Inlet

Fluid Fluid

Inlet Inlet

H

50

2 22H H

★17H05317H05617H15317H156

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

(MPa, (MPa,
Output

Output Output

(liter)

(liter) (liter)

Rate

lb/min

Rate Rate

lb/min lb/min

Load

Load Load

Voltage

Voltage Voltage

Peak

Current*

Peak Peak

Current* Current*

AP

Package

Package Package

CS

Package

Package Package

P2

Package

P2 P2

Package Package

Hose

Hose Hose

m)

m) m)

Whip

Hose

Whip Whip

Hose Hose

m)

Sensors

Sensors Sensors

and

- --50 50

and and

bar)

bar) bar)

per

Cycle

per per

Cycle Cycle

(kg/min)

(kg/min) (kg/min)

(Watts)

† ††(Watts) (Watts)

Phase

Phase Phase

6

6

6

(2)

(2) (2)

50

H HH- --50 50

20

kW

20 20

kW kW

2000(14,140)2000(14,140)2000(14,140)2000(14,140)

0.073(0.28)0.073(0.28)0.073(0.280.073(0.28

52(24)52(24)52(24)52(24)

31,70031,70031,70031,700

2303Ø∆3803ØY2303Ø∆3803ØY

95529552

APH053

(246102)

CSH053

(CS02RD)

P2H053

(GCP2R2)

24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated

Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5

246050246050246050246050

Elite

Elite Elite

50

Model

H HH- --50 50

Model Model

20

kW

20 20

kW kW

AHH053

(246102)

CHH053

(CS02RD)

PHH053

(GCP2R2)

APH056

(246102)

CSH056

(CS02RD)

P2H056

(GCP2R2)

AHH056

(246102)

CHH056

(CS02RD)

PHH056

(GCP2R2)

kW

20 2020kW kW

APH153

(246102)

CSH153

(CS02RD)

P2H153

(GCP2R2)

✓✓

✓✓

50

Elite

H HH- --50 50

AHH153

(246102)

CHH153

(CS02RD)

PHH153

(GCP2R2)

Model

Elite Elite

Model Model

kW

20 2020kW kW

APH156

(246102)

CSH156

(CS02RD)

P2H156

(GCP2R2)

AHH156

(246102)

CHH156

(CS02RD)

PHH156

(GCP2R2)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–50series:410ft(125m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

12

334945B

Models

Reactor

Reactor Reactor

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum

Pressure

Pressure Pressure

Approximate

Approximate Approximate

(A+B)

(A+B) (A+B)

Max

Max Max

Total

Total Total

Con󰘰gurable

Con󰘰gurable Con󰘰gurable

Full

Full Full

Fusion

Fusion Fusion

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated

Heated Heated

50

50 50

Heated

Heated Heated

10

10 10

Graco

Graco Graco

Fluid

Fluid Fluid

XP2

2 22H HH- --XP2 XP2

★17H06217H162

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

gal.

(liter)

gal. gal.

(liter) (liter)

Flow

Rate

Flow Flow

Rate Rate

System

System System

Load

Peak

Load Load

Peak Peak

AP

®AP AP

P2

Package

P2 P2

Package Package

Hose

Hose Hose

(15

m)

ft ftft(15 (15

m) m)

Whip

Whip Whip
m)

ft ftft(3 (3(3m) m)

Insite

Insite Insite

Inlet

Sensors

Inlet Inlet

Sensors Sensors

bar)

(MPa, (MPa,

bar) bar)

Output

per

Output Output

per per

lb/min

lb/min lb/min

Load

(Watts)

Load Load

† ††(Watts) (Watts)

Voltage

Phase

Voltage Voltage

Phase Phase

Current*

Current* Current*

Package

Package Package

6

Hose

Hose Hose

(2)

(2) (2)

and

and and

15

15 15

3500(24.1,241)3500(24.1,241)

Cycle

Cycle Cycle

0.042(0.16)0.042(0.16)

(kg/min)

(kg/min) (kg/min)

6

1.5(5.7)1.5(5.7)

23,26023,260

2301Ø2303Ø∆2303ØY2301Ø2303Ø∆2303ØY

10059351005935

APH062

(246101)

P2H062

(GCP2R1)

24K241
(scuffguard)

246055246055

XP2

H HH- --XP2 XP2

kW

kW kW

Elite

Elite Elite

XP2

Model

H HH- --XP2 XP2

Model Model

15kW

15kW 15kW

AHH062

(246101)

PHH062

(246101)

APH162

(246101)

P2H162

(GCP2R1)

24Y241
(Xtreme-wrap)

✓

✓

XP2

Elite

H HH- --XP2 XP2

Model

Elite Elite

Model Model

AHH162

(246101)

PHH162

(246101)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–XP2series:310ft(94.5m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

334945B 13

Models

Reactor

Reactor Reactor

Model

Model Model

Proportioner

Proportioner Proportioner

Maximum

Maximum Maximum
Pressure

Pressure Pressure
Approximate

Approximate Approximate
(A+B)

gal.

(A+B) (A+B)

gal. gal.

Max

Flow

Max Max

Flow Flow

Total

System

Total Total

System System

Con󰘰gurable

Con󰘰gurable Con󰘰gurable

Full

Load

Full Full

Load Load

Fusion

Fusion Fusion

®AP AP

(Gun Part No.)

Probler

Probler Probler

(Gun Part No.)

Heated

(15

50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)

Heated

Heated Heated
10 1010ft ftft(3 (3(3m) m)

Graco

Insite

Graco Graco

Insite Insite

Fluid

Inlet

Fluid Fluid

Inlet Inlet

H

XP3

2 22H H

- --XP3 XP3

★17H07417H07617H17417H176

Fluid

Working

Fluid Fluid

Working Working

psi

(MPa,

psi psi

(liter)

(liter) (liter)

Rate

Rate Rate

Peak

Peak Peak

AP

P2

Package

P2 P2

Package Package

Hose

Hose Hose

m)

m) m)

Whip

Whip Whip
m)

Sensors

Sensors Sensors

bar)

(MPa, (MPa,

bar) bar)

Output

per

Output Output

per per

lb/min

lb/min lb/min

Load

(Watts)

Load Load

† ††(Watts) (Watts)

Voltage

Phase

Voltage Voltage

Phase Phase

Current*

Current* Current*

Package

Package Package

6

Hose

Hose Hose

(2)

(2) (2)

and

H

and and

20

20 20

3500(24.1,241)3500(24.1,241)3500(24.1,241)3500(24.1,241)

Cycle

Cycle Cycle

0.042(0.16)0.042(0.16)0.042(0.16)0.042(0.16)

(kg/min)

(kg/min) (kg/min)

6

2.8(10.6)2.8(10.6)2.8(10.6)2.8(10.6)

31,70031,70031,70031,700

2303Ø∆3803ØY2303Ø∆3803ØY

95529552

APH074

(246102)

P2H074

(GCP2R2)

24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated

Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5

246050246050246050246050

XP3

H H

- --XP3 XP3

kW

kW kW

Elite

Elite Elite

XP3

Model

H HH- --XP3 XP3

Model Model

20

kW

20 20

kW kW

APH074

(246102)

P2H074

(GCP2R2)

APH076

(246102)

P2H076

(GCP2R2)

APH076

(246102)

P2H076

(GCP2R2)

kW

20 2020kW kW

APH174

(246102)

P2H174

(GCP2R2)

✓✓

✓✓

XP3

Elite

H HH- --XP3 XP3

APH174

(246102)

P2H174

(GCP2R2)

Model

Elite Elite

Model Model

kW

20 2020kW kW

APH176

(246102)

P2H176

(GCP2R2)

APH176

(246102)

P2H176

(GCP2R2)

*

Fullloadampswithalldevicesoperatingat

* *

maximumcapabilities.Fuserequirements
atvarious󰘱owratesandmixchambersizes
maybeless.

=

Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.

•H–XP3series:410ft(125m)maximum
heatedhoselength,includingwhiphose.

★

SeeApprovals,page15.

6

Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteand󰘱uidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.

Voltage

Voltage Voltage

Ø
∆

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

Key

Key Key
PHASE
DELTA

YWYE

14

334945B

Approvals

Approvals

Approvals Approvals

Intertekapprovalsapplytoproportionerswithout
hoses.

Proportioner

Proportioner Proportioner

ConformstoANSI/ULStd.499

Certi󰘰edtoCAN/CSAStd.C22.2No.88

Approvals:

Approvals: Approvals:

9902471

9902471 9902471

Accessories

Accessories Accessories

Kit

Number

Kit Kit

Number Number

24U315

17G340CasterKit

24T280

17F837

16X521

24N449

24K207

24U174RemoteDisplayModuleKit

15V551

15M483RemoteDisplayModuleProtective

24M174

121006

Description

Description Description

AirManifold(4outlets)

GracoInSiteKit

InletSensorKit

GracoInSiteExtensioncable24.6ft
(7.5m)

50ft(15m)CANcable(forremote
displaymodule)

FluidTemperatureSensor(FTS)
withRTD

ADMProtectiveCovers(10pack)

Covers(10pack)

DrumLevelSticks

150ft(45m)CANcable(forremote
displaymodule)

24N365

RTDTestCables(toaideresistance
measurements)

334945B 15

SuppliedManuals

Supplied

Supplied Supplied

ThefollowingmanualsareshippedwiththeReactor

2.Refertothesemanualsfordetailedequipment
information.

Manualsarealsoavailableatwww.graco.com.

Manual

Manual Manual
334945Reactor2HydraulicProportioning

334005Reactor2HydraulicProportioning

334006Reactor2HydraulicProportioning

Manuals

Manuals Manuals

Description

Description Description

SystemsOperationManual

SystemsShutdownQuickGuide

SystemsStartupQuickGuide

Related

Related Related

Thefollowingmanualsareforaccessoriesusedwith
theReactor2.

Component

Component Component

Manualsareavailableatwww.graco.com.

System

System System
333946Reactor2Repair-Parts
Displacement

Displacement Displacement
3A3085PumpRepair-Parts
Feed

Feed Feed
309572HeatedHose,Instructions-Parts
309852

309815FeedPumpKits,Instructions-Parts
309827

Spray

Spray Spray
309550
312666
313213
Accessory

Accessory Accessory
3A1905

3A3009
3A1907RemoteDisplayModuleKit,

332735
3A3010
333276
3A3084EliteKit,Instructions-Part
3A3085PumplineRepair,Instructions-Parts

Manuals

Manuals Manuals

System

System System

Gun

Gun Gun

Manuals

Manuals Manuals

Manuals

Manuals Manuals

Pump

Manual

Pump Pump

Manual Manual

Manuals

Manuals Manuals

CirculationandReturnTubeKit,
Instructions-Parts

FeedPumpAirSupplyKit,
Instructions-Parts

Manuals

Manuals Manuals

Fusion™APGun
Fusion™CSGun
Probler

Manuals

Manuals Manuals

FeedPumpShutdownKit,
Instructions-Parts
InletSensorKit,Instructions-Parts

Instructions-Parts
AirManifoldKit,Instructions-Parts

CasterKit,Instructions-Parts
GracoInSite™Kit,Instructions-Parts

®

P2Gun

in

English:

in in

English: English:

16 334945B

TypicalInstallation,withoutcirculation

B

G

K

M

J

G

H

K

L

J

D

S

C*

P

E

A

N

(B-RES)

(A-ISO)

F

N

Typical

Typical Typical

Installation,

Installation, Installation,

without

without without

circulation

circulation circulation

Figure1

*Shownexposedforclarity.Wrapwithtapeduringoperation.

AReactorProportioner
BHeatedHose

CFluidTemperatureSensor(FTS)
DHeatedWhipHose
E
F

GFeedPumpAirSupplyLines
H

FusionSprayGun
GunAirSupplyHose

AgitatorAirSupplyLine

J
KFeedPumps
LAgitator
MDesiccantDryer
NBleedLines
P

SRemoteDisplayModuleKit(optional)

FluidSupplyLines

GunFluidManifold(partofgun)

334945B

17

TypicalInstallation,withsystemuidmanifoldtodrumcirculation

(B-RES)

M

K

M

R

J

G

H

K

L

B

D

S

C*

P

E

R

A

(A-ISO)

G

J

F

Typical

Typical Typical
circulation

circulation circulation

Installation,

Installation, Installation,

with

with with

system

system system

󰘱uid

󰘱uid 󰘱uid

manifold

manifold manifold

to

drum

to to

drum drum

Figure2

*Shownexposedforclarity.Wrapwithtapeduringoperation.

AReactorProportioner
BHeatedHose

CFluidTemperatureSensor(FTS)
DHeatedWhipHose
E
F

GFeedPumpAirSupplyLines
H

FusionSprayGun
GunAirSupplyHose

AgitatorAirSupplyLine

J
KFeedPumps
LAgitator
MDesiccantDryer
P
RRecirculationLines

SRemoteDisplayModule(optional)

FluidSupplyLines

GunFluidManifold(partofgun)

18 334945B

TypicalInstallation,withgunuidmanifoldtodrumcirculation

(B-RES)

M

K

M

R

J

G

H

K

L

B

J

D

S

C*

P

E

R

(A-ISO)

G

A

N

N

F

Typical

Typical Typical
circulation

circulation circulation

Installation,

Installation, Installation,

with

with with

gun

gun gun

󰘱uid

󰘱uid 󰘱uid

manifold

manifold manifold

to

drum

to to

drum drum

Figure3

*Shownexposedforclarity.Wrapwithtapeduringoperation.

AReactorProportioner
BHeatedHose

CFluidTemperatureSensor(FTS)
CKCirculationBlock(accessory)
DHeatedWhipHose
F

GFeedPumpAirSupplyLines
H

GunAirSupplyHose

AgitatorAirSupplyLine

J
KFeedPumps
LAgitator
MDesiccantDryer
NBleedLines
P
RRecirculationLines

SRemoteDisplayModule(optional)

FluidSupplyLines

GunFluidManifold(partofgun)

334945B 19

ComponentIdentication

B

D

S

C*

P

E

Component

Component Component

Identi󰘰cation

Identi󰘰cation Identi󰘰cation

Figure4

20 334945B

Key

Key Key

BA
BB

CDAdvancedDisplayModule(ADM)
ECElectricalCordStrainRelief
EM
FA
FB
FH
FM
FV

GAISOSidePressureGauge
GBRESSidePressureGauge
HA
HB

HC
HP
MP
PA
PB

ISOSidePressureReliefOutlet
RESSidePressureReliefOutlet

ElectricMotor(behindshroud)
ISOSideFluidManifoldInlet
RESSideFluidManifoldInlet
FluidHeater(behindshroud)
ReactorFluidManifold
FluidInletValve(RESsideshown)

ISOSideHoseConnection
RESSideHoseConnection
HeatedHoseElectricalJunctionBox

HydraulicDriver(behindshroud)
MainPowerSwitch
ISOSidePump
RESSidePump

ComponentIdentication

RR

RSRedStopButton
SAISOSidePRESSURERELIEF/SPRAY

SBRESSidePRESSURERELIEF/SPRAY

TA

TB

XA

XB

XF

FPGFluidInletValvePressureGauge
FTGFluidInletValveTemperatureGauge
FTSFTSConnection
HPGHydraulicPressureGauge

GracoInSiteCellularModule(Elitemodels
only)

Valve

Valve
ISOSidePressureTransducer(behind

gaugeGA)
RESSidePressureTransducer(behind

gaugeGB)
FluidInletSensor(ISOside,Elitemodels

only)
FluidInletSensor(RESside,Elitemodels

only)
HeatedHoseTransformer(behindcover)

334945B

21

ComponentIdentication

Advanced

Advanced Advanced

TheADMdisplayshowsgraphicalandtext
informationrelatedtosetupandsprayoperations.

Figure5ADMFrontView

Topreventdamagetothesoftkeybuttons,donot
pressbuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.

Display

Display Display

Module

Module Module

NOTICE

NOTICE NOTICE

(ADM)

(ADM) (ADM)

Table

Table Table

Key

Key Key

Startup

Startup Startup

Shutdown

Shutdown Shutdown

Key

Key Key
Indicator

Indicator Indicator

Soft

Soft Soft

Navigation

Navigation Navigation

Numeric Numeric

ADM

Keys

and

1 11: ::ADM ADM

and

and and

Stop

Stop Stop

Keys

Keys Keys

Keys

Keys Keys

Numeric

Keypad

Keypad Keypad

Keys Keys

Function

Function Function

Presstostartuporshutdownthe
system.

/

/ /

Presstostopallproportioner
processes.Thisisnotasafetyor
emergencystop.

Presstoselectthespeci󰘰cscreen
oroperationshownonthedisplay
directlynexttoeachkey.

Left/Right Arrows:

•
fromscreentoscreen.

•

Up/Down Arrows:

among󰘰eldsonascreen,items
onadropdownmenu,ormultiple
screenswithinafunction.

Usetoinputvalues.

Indicators

and and

Indicators Indicators

Usetomove

Usetomove

Usetocanceladataentry󰘰eld.
AlsousedtoreturntoHomescreen.

Cancel

Cancel Cancel

PresstoenterorexitSetupmode.

Setup

Setup Setup

Presstochoosea󰘰eldtoupdate,
tomakeaselection,tosavea
selectionorvalue,toenterascreen,

Enter

Enter Enter

22

ortoacknowledgeanevent.

334945B

Figure6ADMBackView

CJFlatPanelMount(VESA100)
CKModelandSerialNumber
CLUSBPortandStatusLEDs
CMCANCommunicationCableConnection
CNModuleStatusLEDs
CPAccessoryCableConnection
CRTokenAccessCover
CSBackupBatteryAccessCover

ComponentIdentication

Table

Table Table

LED

LED LED

System

System System

USB

USB USB

ADM

ADM ADM

ADM

LED

2 22ADM ADM

Status

Status Status

Status

Status Status

Status

Status Status

Status

LED LED

Status Status

(CL)

(CL) (CL)

(CN)

(CN) (CN)

Descriptions

Descriptions Descriptions

Conditions

Conditions Conditions

GreenSolidRunMode,SystemOn

GreenFlashingSetupMode,SystemOn

YellowSolidRunMode,SystemOff

YellowFlashing

GreenFlashing

YellowSolidDownloadinginformationtoUSB

GreenandYellowFlashingADMisbusy,USBcannottransferinformation

GreenSolid

YellowSolidActiveCommunication

RedSteadyFlashingSoftwareuploadfromtokeninprogress

RedRandomFlashingorSolid

Description

Description Description

SetupMode,SystemOff

Datarecordinginprogress

wheninthismode

Powerappliedtomodule

Moduleerrorexists

334945B 23

ComponentIdentication

ADM

ADM ADM

Power

Power Power

ThefollowingscreenappearswhentheADMis
poweredup.ItremainsonwhiletheADMruns
throughinitializationandestablishescommunication
withothermodulesinthesystem.

Menu

Menu Menu

Themenubarappearsatthetopofeachscreen.
(Thefollowingimageisonlyanexample.)

Display

Display Display

Bar

Bar Bar

Details

Details Details

Up

Screen

Up Up

Screen Screen

System

System System

Thecurrentsystemerrorisdisplayedinthemiddleof
themenubar.Therearefourpossibilities:

Icon

Icon Icon
NoIcon

SeeTroubleshootErrors,page60formore
information.

Status

Status Status

Thecurrentsystemstatusisdisplayedatthelower
rightofthemenubar.

Soft

Soft Soft

Iconsnexttothesoftkeysindicatewhichmodeor
actionisassociatedwitheachsoftkey.Softkeys
thatdonothaveaniconnexttothemarenotactive
inthecurrentscreen.

Topreventdamagetothesoftkeybuttons,donot
pressbuttonswithsharpobjectssuchaspens,plastic
cards,or󰘰ngernails.

Errors

Errors Errors

Function

Function Function

Noinformationornoerrorhasoccurred

Advisory

Deviation

Alarm

Keys

Keys Keys

NOTICE

NOTICE NOTICE

Date

and

Date Date

Thedateandtimearealwaysdisplayedinoneof
thefollowingformats.Thetimeisalwaysdisplayed
asa24-hourclock.

•DD/MM/YYHH:MM

•YY/MM/DDHH:MM

•MM/DD/YYHH:MM

Arrows

Arrows Arrows

Theleftandrightarrowsindicatescreennavigation.

Screen

Screen Screen

Thescreenmenuindicatesthecurrentlyactive
screen,whichishighlighted.Italsoindicatesthe
associatedscreensthatareavailablebyscrollingleft
andright.

System

System System

Thecurrentsystemmodeisdisplayedatthelower
leftofthemenubar.

Time

and and

Time Time

Menu

Menu Menu

Mode

Mode Mode

Navigating

Navigating Navigating

Therearetwosetsofscreens:

Run

•Run Run
displaysystemstatusanddata.

Setup

•Setup Setup
advancedfeatures.

Press
screens.Ifthesystemhasapasswordlock,the
Passwordscreendisplays.Ifthesystemisnotlocked
(passwordissetto0000),SystemScreen1displays.

Press
Homescreen.

PresstheEntersoftkeytoactivatetheediting
functiononanyscreen.

PresstheExitsoftkey

Usetheothersoftkeystoselectthefunctionadjacent
tothem.

the

Screens

the the

Screens Screens

Screens

Screens Screens

Screens

Screens Screens

–controlsprayingoperationsand

–controlsystemparametersand

onanyRunscreentoentertheSetup

onanySetupscreentoreturntothe

toexitanyscreen.

24

334945B

ComponentIdentication

Icons

Icons Icons

Icons

Icons Icons

Icon

Icon Icon

Function

Function Function

ComponentA

ComponentB

EstimatedSupplyMaterial

HoseTemperature

Pressure

CycleCounter(pressand
hold)

Advisory.
SeeTroubleshootErrors,

page60formoreinformation.

Deviation.
SeeTroubleshootErrors,

page60formoreinformation.

Alarm.
SeeTroubleshootErrors,

page60formoreinformation.

PumpMovingLeft

Softkeys

Softkeys Softkeys

Icon

Icon Icon

Function

Function Function

StartProportioner

StopProportioner

Turnonoroffthespeci󰘰edheatzone.

Parkpump

ResetCycleCounter
(pressandhold)

SelectRecipe

Search

MoveCursorLeftOneCharacter

MoveCursorRightOneCharacter

Togglebetweenupper-case,lower-case,and
numbersandspecialcharacters.

Backspace

Cancel

Clear

PumpMovingRight

TroubleshootSelectedError

Increasevalue

Decreasevalue

Nextscreen

Previousscreen

Returnto󰘰rstscreen

334945B 25

ComponentIdentication

Electrical

Electrical Electrical

H-40,

H-50,

H-40, H-40,

H-50, H-50,

AAATemperatureControlModule(TCM)

AABHydraulicControlModule(HCM)

AACEnclosureFan(s)

AADWiringTerminalBlocks(H-30/H-XP2only)

Enclosure

Enclosure Enclosure

H-XP3

H-XP3 H-XP3

H-30,

H-XP2

H-30, H-30,

H-XP2 H-XP2

AAEPowerSupply

AAFSacri󰘰cialSurgeProtector(SSP)

AAGHoseBreaker

AAHMotorBreaker

AAJASideHeatBreaker

AAKBSideHeatBreaker

AALHoseTransformerBreaker

AAMMotorContactor

AANTB21TerminalBlock(ifequipped)

MPMainPowerSwitch

26 334945B

ComponentIdentication

Hydraulic

Hydraulic Hydraulic

Figure7

MSModuleStatusLEDsseeLEDStatusTable
1
2
6
7

8
9
10
14
15

RS

Control

Control Control

Description

Description Description

CANCommunicationConnections
MotorOver-Temperature
APumpOutputPressure
BPumpOutputPressure

AFluidInletSensor
BFluidInletSensor
PumpPositionSwitches

GracoInsite
MotorContactorandSolenoids
RotarySwitch

Module

Module Module

™

(HCM)

(HCM) (HCM)

HCM

Rotary

HCM HCM

Rotary Rotary

0=Reactor2,H-30

1=Reactor2,H-40

2=Reactor2,H-50

3=Reactor2,H-XP2

4=Reactor2,H-XP3

Table

Table Table

3 33HCM HCM

LED

LED LED

HCM

HCM HCM

Switch

Switch Switch

HCM

Status

Status Status

Module

Module Module

(RS)

(RS) (RS)

Conditions

Conditions Conditions

GreenSolid

YellowSolid

RedSteady
Flashing

RedRandom
FlashingorSolid

Positions

Positions Positions

LED

(MS)

LED LED

Status

(MS) (MS)

Status Status

Descriptions

Descriptions Descriptions

Description

Description Description

Powerappliedto
module

Active
Communication

Softwareupload
fromtokenin
progress

Moduleerror
exists

334945B

27

ComponentIdentication

Temperature

Temperature Temperature

Figure8

1PowerInput
2
3
4
5

6
7

8
9
10HoseTemperature

Control

Control Control

HeaterOvertemperature
CANCommunicationsConnections
PowerOutHeaterA(ISO)
PowerOutHeaterB(Res)
PowerOut(HeatedHose)
ModuleStatusLEDs
HeaterA(ISO)Temperature
HeaterB(RES)Temperature

Module

Module Module

(TCM)

(TCM) (TCM)

Cable

Cable Cable

Connections

Connections Connections

Table

Table Table

LED

LED LED

TCM

TCM TCM

TCM

4 44TCM TCM

Status Status

Module

Module Module

Status

Conditions

Conditions Conditions

GreenSolid

YellowSolid

RedSteady
Flashing

RedRandom
FlashingorSolid

LED

(7)

LED LED

Status

(7) (7)

Status Status

Descriptions

Descriptions Descriptions

Description

Description Description

Powerappliedto
module

Active
Communication

Softwareupload
fromtokenin
progress

Moduleerror
exists

28 334945B

Setup

Setup

Setup Setup

Grounding

Grounding Grounding

Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

•

Reactor:

cord.

•

Spray gun:

SeeInstallFluidTemperatureSensor.Donot
disconnectgroundwireorspraywithoutwhiphose.

Fluid supply containers:

•

•

Object being sprayed:

•

Solvent pails used when 󰘱ushing:

code.Useonlymetalpails,whichareconductive,
placedonagroundedsurface.Donotplacepail
onanonconductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.

To maintain grounding continuity when 󰘱ushing or

•

relieving pressure,

󰘰rmlytothesideofagrounded
triggergun.

Systemisgroundedthroughthepower

connectwhiphosegroundwiretoFTS.

followyourlocalcode.

followyourlocalcode.

followyourlocal

holdametalpartofspraygun

metal

pail,then

General

General General

Failuretoproperlysizetheequipmentmayresult
indamage.Toavoiddamagetotheequipment,
followtheguidelineslistedbelow.

•Determinethecorrectsizegenerator.Usingthe
correctsizegeneratorandproperaircompressor
willenabletheproportionertorunatanearly
constantRPM.Failuretodosowillcausevoltage
󰘱uctuationsthatcandamageelectricalequipment.
Ensurethatthegeneratormatchesthevoltageand
phaseoftheproportioner.

Usethefollowingproceduretodeterminethecorrect
sizegenerator.

1.Listpeakwattagerequirementsofallsystem

components.

2.Addthewattagerequiredbythesystem

components.

3.Performthefollowingequation:

Totalwattsx1.25=kVA(kilovolt-amperes)

4.Selectageneratorsizethatisequaltoorgreater

thanthedeterminedkVA.

•Useproportionerpowercordsthatmeetorexceed
therequirementslistedinTable4.Failuretodoso
willcausevoltage󰘱uctuationsthatcandamage
electricalequipment,andmaycausethepower
cabletooverheat.

•Useanaircompressorwithcontinuousrunhead
unloadingdevices.Directonlineaircompressors
thatstartandstopduringajobwillcausevoltage
󰘱uctuationsthatcandamageelectricalequipment.

Equipment

Equipment Equipment

NOTICE

NOTICE NOTICE

Guidelines

Guidelines Guidelines

•Maintainandinspectthegenerator,air
compressor,andotherequipmentperthe
manufacturerrecommendationstoavoidan
unexpectedshutdown.Unexpectedequipment
shutdownwillcausevoltage󰘱uctuationsthatcan
damageelectricalequipment.

•Useawallpowersupplywithenoughcurrent
tomeetsystemrequirements.Failuretodoso
willcausevoltage󰘱uctuationsthatcandamage
electricalequipment.

334945B 29

Setup

ti26342a_17D775

Connect

Connect Connect

NOTE:

NOTE: NOTE:

Power

Power Power

Allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

1.Turnmainpowerswitch(MP)OFF.

2.Openelectricalenclosuredoor.

NOTE:

NOTE: NOTE:

Terminaljumpersarelocatedinsidethe

electricalenclosuredoorifequipped.

3.Installsuppliedterminaljumpersinthepositions

showninimageforthepowersourceused(H-30
andH-XP2modelsonly).

4.Routepowercablethroughstrainrelief(EC)in

electricalenclosure.

5.Connectincomingpowerwiresasshownin

image.Gentlypullonallconnectionstoverify
theyareproperlysecured.

6.Verifyallitemsareconnectedproperlyasshown

inimagethencloseelectricalenclosuredoor.

Table

Table Table

Model

Model Model

H-30,10.2
kW

H-30,15.3
kW

H-XP2,

15.3kW

H-40,15.3
kW

H-40,20.4
kW

H-50,20.4
kW

H-XP3,

20.4kW

Power

5 55Power Power

Cord

Cord Cord

Input

Input Input

200-240VAC,
1Phase

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
1Phase

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
1Phase

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

200-240VAC,
3Phase,DELTA

350-415VAC,
3Phase,WYE

Requirements

Requirements Requirements

Power

Power Power

Cord

Speci󰘰cations*

Cord Cord

Speci󰘰cations* Speci󰘰cations*

AWG

(mm^2)

AWG AWG

(mm^2) (mm^2)

4(21.2),
2wire+ground

8(8.4),
3wire+ground

8(8.4),
4wire+ground

4(21.2),
2wire+ground

6(13.3),
3wire+ground

8(8.4),
4wire+ground

4(21.2),
2wire+ground

6(13.3),
3wire+ground

8(8.4),
4wire+ground

6(13.3),
3wire+ground

8(8.4),
4wire+ground

4(21.2),
3wire+ground

6(13.3),
4wire+ground

4(21.2),
3wire+ground

6(13.3),
4wire+ground

4(21.2),
3wire+ground

6(13.3),
4wire+ground

*Valuesareforreferenceonly.Refertoamperage
listedinModelstable(seeModels,page9)forgiven
systemandcompareagainstlatestversionoflocal
electricalcodetoselectproperpowercordsize.

NOTE:

NOTE: NOTE:

400VACsystemsarenotdesignedtooperate

from480VACpowersource.

30 334945B

Setup

Lubrication

Lubrication Lubrication

Component

Component Component
(LR)withGracoThroatSealLiquid(TSL),part
206995(supplied).

1.Liftthelubricantreservoir(LR)outofthebracket
(RB)andremovethecontainerfromthecap.

2.Fillwithfreshlubricant.Threadthereservoironto
thecapassemblyandplaceitinthebracket(RB).

3.Pushthelargerdiametersupplytube(ST)
approximately1/3ofthewayintothereservoir.

4.Pushthesmallerdiameterreturntube(RT)into
thereservoiruntilitreachesthebottom.

NOTE:

NOTE: NOTE:
thereservoirtoensurethatisocyanatecrystals
willsettletothebottomandnotbesiphonedinto
thesupplytube(ST)andreturnedtothepump.

System

System System

(ISO)

A AA(ISO) (ISO)

Thereturn(RT)mustreachthebottomof

Pump:

Pump: Pump:

Setup

Setup Setup

FillISOlubereservoir

5.Thelubricationisreadyforoperation.Nopriming
isrequired.

Install

Install Install

TheFluidTemperatureSensor(FTS)issupplied.
InstallFTSbetweenmainhoseandwhiphose(see

RelatedManuals,page16).

Install

Install Install

1.Removecover(CV).

2.Routeheatedhosewires(HW)throughstrain

3.Reinstallcover(CV).

Fluid

Fluid Fluid

Heated

Heated Heated

relief(SR)andinstallwiresintotheopenscrew
terminalsontheterminalblock(TB).Torqueto
35in-lb(3.95N•m).

Temperature

Temperature Temperature

Hose

Hose Hose

to

to to

Sensor

Sensor Sensor

Proportioner

Proportioner Proportioner

334945B 31

AdvancedDisplayModule(ADM)Operation

Advanced

Advanced Advanced

Whenmainpoweristurnedonbyturningthemain
powerswitch(MP)totheONposition,thepowerup
screenwillbedisplayeduntilcommunicationand
initializationiscomplete.

Thenthepowerkeyiconscreenwilldisplayuntilthe

ADMpoweron/offbutton(A)
󰘰rsttimeaftersystempower-up.

TobeginusingtheADM,themachinemustbeactive.
Toverifythemachineisactive,verifythattheSystem
StatusIndicatorLight(B)isilluminatedgreen,see

AdvancedDisplayModule(ADM),page22.Ifthe

SystemStatusIndicatorLightisnotgreen,press

theADMPowerOn/Off(A)button
StatusIndicatorLightwillilluminateyellowifthe
machineisdisabled.

Performthefollowingtaskstofullysetupyoursystem.

Display

Display Display

Module

Module Module

ispressedforthe

.TheSystem

(ADM)

(ADM) (ADM)

1.SetpressurevaluesforthePressureImbalance
Alarmtoactivate.SeeSystemScreen1,page36.

2.Enter,enable,ordisablerecipes.See

RecipesScreen,page37.

3.Setgeneralsystemsettings.See

AdvancedScreen1—General,page35.

4.Setunitsofmeasure.See

AdvancedScreen2—Units,page35.

5.SetUSBsettings.See

AdvancedScreen3—USB,page35.

6.Settargettemperaturesandpressure.See

Targets,page39.

7.SetcomponentAandcomponentBsupply
levels.SeeMaintenance,page40.

Operation

Operation Operation

32 334945B

AdvancedDisplayModule(ADM)Operation

Setup

Setup Setup

TheADMwillstartintheRunscreensattheHomescreen.FromtheRunscreens,pressto
accesstheSetupscreens.Thesystemdefaultswithnopassword,enteredas0000.Enterthecurrent

passwordthenpress.PresstonavigatethroughtheSetupModescreens.See

SetupScreensNavigationDiagram,page45.

Set

Set Set

SetapasswordtoallowSetupscreenaccess,seeAdvancedScreen1–General,page35.Enteranynumber
from0001to9999.Toremovethepassword,enterthecurrentpasswordintheAdvancedScreen–General
screenandchangethepasswordto0000.

Mode

Mode Mode

Password

Password Password

FromtheSetupscreens,presstoreturntotheRunscreens.

334945B 33

AdvancedDisplayModule(ADM)Operation

Setup

Screens

Setup Setup

Screens Screens

Navigation

Navigation Navigation

34 334945B

AdvancedDisplayModule(ADM)Operation

Advanced

Advanced Advanced

Advancedsetupscreensenableuserstosetunits,adjustvalues,setformats,andviewsoftwareinformation

foreachcomponent.PresstoscrollthroughtheAdvancedsetupscreens.Onceinthe

desiredAdvancedsetupscreen,presstoaccessthe󰘰eldsandmakechanges.Whenchangesare

completepress

NOTE:

NOTE: NOTE:
throughtheAdvancedsetupscreens.

Advanced

Advanced Advanced

Usethisscreentosetthelanguage,dateformat,
currentdate,time,setupscreenspassword(0000–
fornone)or(0001to9999),andscreensaverdelay
(zeroequalsscreensaveroff).

Usersmustbeoutofeditmodetoscroll

Setup

Setup Setup

Screen

Screen Screen

toexiteditmode.

1 11— —

Screens

Screens Screens

Advanced

Advanced Advanced

—

General

General General

UsethisscreentoenableUSBdownloads/uploads,
enablealogs90%fulladvisory,enterthemaximum
numberofdaystodownloaddata,enablespecifying
daterangeofdatatodownload,andhowfrequently
USBlogsarerecorded.SeeUSBData,page61.

Screen

Screen Screen

—

USB

3 33— —

USB USB

Advanced

Advanced Advanced

Usethisscreentosetthetemperatureunits,pressure
units,volumeunits,andcycleunits(pumpcyclesor
volume).

Screen

Screen Screen

—

Units

2 22— —

Units Units

Advanced

Advanced Advanced

Thisscreendisplaysthesoftwarepartnumberand
softwareversionfortheAdvancedDisplayModule,
USBCon󰘰guration,HydraulicControlModule,and
TemperatureControlModule,andRemoteDisplay
Module(optional).

Screen

Screen Screen

—

Software

4 44— —

Software Software

334945B 35

AdvancedDisplayModule(ADM)Operation

System

System System

Usethisscreentosettheactivationpressureforthe
PressureImbalanceAlarmandDeviation,enableor
disablediagnosticscreens,setthemaximumand
minimumdrumvolume,andenabledrumalarms.

System

System System

UsethisscreentoenableManualHoseMode
andinletsensors,aswellassettingtheinlet
sensorlowpressurealarmandlowtemperature
deviation.ManualHoseModedisablesthehose
temperatureRTDsensorsothesystemcan
operateifthesensorsweretomalfunction(see

ManualHoseHeatMode,page51formore

information).Defaultsettingsare10psi(0.07MPa,

0.7bar)forlowinletpressurealarmand50˚F(10˚C)
forlowinlettemperaturedeviation.

1

1 1

2

2 2

System

System System

Usethisscreentoenablealternatepumpcylinder
sizes,toturnmotorstandbymodeonandoff,and
toenablerecirculationcyclecount.Cyclesbelow
700psioutletpressurewillnotbecountedunless
enabled.

3

3 3

36 334945B

AdvancedDisplayModule(ADM)Operation

Add

Recipes

Recipes Recipes

Recipe

Add Add

Recipe Recipe

Usethisscreentoaddrecipes,viewsavedrecipes,
andenableordisablesavedrecipes.Enabled
recipescanbeselectedattheHomeRunScreen.24
recipescanbedisplayedonthethreerecipescreens.

1.Pressandthenusetoselecta

recipe󰘰eld.Presstoenterarecipename

(maximum16characters).Presstoclearthe
oldrecipename.

2.Usetohighlightthenext󰘰eldandusethe

numberpadtoenteravalue.Press

tosave.

Enable

Enable Enable

1.Press

2.Use

or

Disable

or or

Disable Disable

andthenusetoselectthe

recipethatneedstobeenabledordisabled.

tohighlighttheenabledcheckbox.

Press

toenableordisabletherecipe.

Recipes

Recipes Recipes

334945B 37

AdvancedDisplayModule(ADM)Operation

Run

Run Run

TheADMwillstartintheRunscreensatthe“Home”screen.Press
screens.SeeRunScreensNavigationDiagram,page44.

Mode

Mode Mode

FromtheRunscreens,presstoaccesstheSetupscreens.

tonavigatethroughtheRunMode

RunScreensNavigationDiagram
Figure9

38 334945B

AdvancedDisplayModule(ADM)Operation

Home

Home Home

Thisisthehomescreenwhenthesystemisoff.
Thisscreendisplaysactualtemperatures,actual
pressuresatthe󰘱uidmanifold,andnumberofcycles.

Home

Home Home

Whenthesystemisactive,thehomescreendisplays
actualtemperatureforheatzones,actualpressures
atthe󰘱uidmanifold,thenumberofcycles,alongwith
allassociatedcontrolsoftkeys.

Usethisscreentoturnonheatzones,startthe
proportioner,stoptheproportioner,parkthe
componentApump,andclearcycles.

NOTE:

NOTE: NOTE:
temperaturesandpressures.Thesewillnotbe
shownonmodelswithoutinletsensors.

—

System

— —

System System

—

System

— —

System System

Screenshowndisplaysinletsensor

Off

Off Off

Active

Active Active

Home

Home Home

Activeerrorsareshowninthestatusbar.Theerror
code,alarmbell,anddescriptionoftheerrorwill
scrollinthestatusbar.

1.Presstoacknowledgetheerror.

2.Seeforcorrectiveaction.

Targets

Targets Targets

Usethisscreentode󰘰nethesetpointsforthe
AComponentTemperature,BComponent
Temperature,heatedhosetemperature,and
pressure.

Maximum

Maximum Maximum

Maximum

Maximum Maximum
10°F(5°C)abovethehighestAorBtemperature
setpointor180°F(82°C).

—

System

— —

System System

and

A AAand and

heated

heated heated

With

Error

With With

Error Error

temperature:

B BBtemperature: temperature:

hose

temperature:

hose hose

temperature: temperature:

190°F(88°C)

thelesserof

Note

Iftheremotedisplaymodulekitisused,
thesesetpointscanbemodi󰘰edatthegun.

334945B 39

AdvancedDisplayModule(ADM)Operation

Maintenance

Maintenance Maintenance

Usethisscreentoviewdailyandlifetimecyclesor
gallonsthathavebeenpumpedandgallonsorliters
remaininginthedrums.

Thelifetimevalueisthenumberofpumpcyclesor
gallonssincethe󰘰rsttimetheADMwasturnedon.

Thedailyvalueautomaticallyresetsatmidnight.

Themanualvalueisthecounterthatcanbemanually

reset.Press

andholdtoresetmanualcounter.

Events

Events Events

Thisscreenshowsthedate,time,eventcode,and
descriptionofalleventsthathaveoccurredon
thesystem.Thereare10pages,eachholding10
events.The100mostrecenteventsareshown.See

SystemEvents,page43foreventcodedescriptions.

SeeErrorCodesandTroubleshooting,page61for
errorcodedescriptions.

Alleventsanderrorslistedonthisscreencanbe
downloadedonaUSB󰘱ashdrive.Todownloadlogs,
seeDownloadProcedure,page61.

Cycles

Cycles Cycles

Thisscreenshowsdailycyclesandgallonsthathave
beensprayedfortheday.

Allinformationlistedonthisscreencanbe
downloadedonaUSB󰘱ashdrive.Todownloadlogs,
seeDownloadProcedure,page61.

Errors

Errors Errors

Thisscreenshowsthedate,time,errorcode,and
descriptionofallerrorsthathaveoccurredonthe
system.

Allerrorslistedonthisscreencanbedownloaded
onaUSB󰘱ashdrive.Todownloadlogs,see

DownloadProcedure,page61.

40 334945B

Troubleshooting

Troubleshooting Troubleshooting

Thisscreendisplaysthelasttenerrorsthat
occurredonthesystem.Usetheupanddown

AdvancedDisplayModule(ADM)Operation

QR

Codes

QR QR

Codes Codes

arrowstoselectanerrorandpress

theQRcodefortheselectederror.Press
toaccesstheQRcodescreenforanerror
codethatisnotlistedonthisscreen.See

ErrorCodesandTroubleshooting,page61,formore

informationonerrorcodes.

toview

Toquicklyviewonlinehelpforagivenerrorcode,
scanthedisplayedQRcodewithyoursmartphone.
Alternately,visithttp://help.graco.comandsearchfor
theerrorcodetoviewonlinehelpforthatcode.

334945B

41

AdvancedDisplayModule(ADM)Operation

Diagnostic

Diagnostic Diagnostic

Job

Data

Job Job

Data Data

Usethisscreentoviewinformationforallsystem
components.NOTE:Ifnotvisible,thisscreenmay
beontheSetupSystemsscreen(seeSetupMode).

Thefollowinginformationisdisplayed:

Temperature

Temperature Temperature

•AChemical

•BChemical

•HoseChemical

•TCMPCB—temperaturecontrolmodule
temperature

Amps

Amps Amps

•ACurrent

•BCurrent

•HoseCurrent

Usethisscreentoenterajobnameornumber.

Recipes

Recipes Recipes

Usethisscreentoselectanenabledrecipe.Usethe
upanddownarrowstohighlightarecipeandpress

toload.Thecurrentlyloadedrecipeisoutlined

byagreenbox.

Note

Thisscreenwillnotdisplayiftherearenot
anyenabledrecipes.Toenableordisable
recipes,seeRecipesSetupScreen,page37.

Volts

Volts Volts

•AVoltage

•BVoltage

•HoseVoltage

Pressure

Pressure Pressure

•PressureA—chemical

•PressureB—chemical

Cycles

Cycles Cycles

•CPM—cyclesperminute

•TotalCycles—lifetimecycles

42

334945B

AdvancedDisplayModule(ADM)Operation

System

System System

Usethetablebelowto󰘰ndadescriptionforallsystemnon-errorevents.AlleventsareloggedintheUSB
log󰘰les.

Event

Event Event

EACX
EADA
EADB
EADH

EAPX

EAUX

EB0X
EBDA
EBDB
EBDH

EBPX
EBUX

EC0X
ECDA
ECDB
ECDH
ECDP
ECDX

EM0X

EP0X

EQU1
EQU2
EQU3
EQU4
EQU5

ER0X

EVSX
EVUX

Events

Events Events

Code

Code Code

EL0X

Description

Description Description

RecipeSelected

HeatOnA
HeatOnB
HeatOnHose
PumpOn

USBDriveInserted
ADMRedStopButtonPressed

HeatOffA
HeatOffB
HeatOffHose
PumpOff

USBDriveRemoved
SetupValueChanged
ATemperatureSetpointChanged
BTemperatureSetpointChanged
HoseTemperatureSetpointChanged
PressureSetpointChanged
RecipeChanged
SystemPowerOn
SystemPowerOff
PumpParked
SystemSettingsDownloaded
SystemSettingsUploaded
CustomLanguageDownloaded
CustomLanguageUploaded
LogsDownloaded

UserCounterReset
Standby

USBDisabled

334945B 43

Startup

Startup

Startup Startup

Topreventseriousinjury,onlyoperateReactorwith
allcoversandshroudsinplace.

NOTICE

NOTICE NOTICE

Propersystemsetup,startup,andshutdown
proceduresarecriticaltoelectricalequipment
reliability.Thefollowingproceduresensuresteady
voltage.Failuretofollowtheseprocedureswill
causevoltage󰘱uctuationsthatcandamage
electricalequipmentandvoidthewarranty.

Check

1.Check Check

Beforedailystartup,ensurethatthe
󰘱uidinletscreensareclean.See

FlushInletStrainerScreen,page58

󰘱uid

inlet

󰘰lter

󰘱uid 󰘱uid

inlet inlet

screens.

󰘰lter 󰘰lter

screens. screens.

Con󰘰rm

5.Con󰘰rm Con󰘰rm
generator.

generator. generator.

6.Ensurethemainbreakeronthegeneratorisin
theoffposition.

7.Startthegenerator.Allowittoreachfulloperating
temperature.

Turn

8.Turn Turn

main

power

main main

main

power

main main

power power

switch

power power

switch switch

switch

switch switch

OFF

is isisOFF OFF

ON.

ON. ON.

before

before before

starting

starting starting

Check

2.Check Check

ChecklevelandconditionofISOlubedaily.See

PumpLubricationSystem,page59.

3.UseAandBDrumLevelSticks(24M174)to
measurethemateriallevelineachdrum.If
needed,thelevelcanbeenteredandtrackedin
theADM.SeeAdvancedSetupScreens,page35.

Check

4.Check Check

ISO

lubrication

ISO ISO

lubrication lubrication

generator

generator generator

Runningoutoffuelwillcausevoltage
󰘱uctuationsthatcandamageelectrical
equipmentandvoidthewarranty.Donotrun
outoffuel.

reservoir.

reservoir. reservoir.

fuel

level.

fuel fuel

level. level.

NOTICE

NOTICE NOTICE

TheADMwilldisplaythefollowingscreenuntil
communicationandinitializationiscomplete.

44

334945B

Startup

SB

SA

GA

GB

9.Switchontheaircompressor,airdryer,and

breathingair,ifincluded.

For

󰘰rst

10.For For

feed

feed feed

a.CheckthatallSetup Setup

startup

󰘰rst 󰘰rst

startup startup

pumps.

pumps. pumps.

new

of ofofnew new

system,

system, system,

Setup

load

load load

stepsarecomplete.

SeeSetup,page29.

b.Ifanagitatorisused,opentheagitator’sair

inletvalve.

c.Ifyouneedtocirculate󰘱uidthroughthe

systemtopreheatthedrumsupply,see

CirculationThroughReactor,page47.

Ifyouneedtocirculatematerialthrough
theheathosetothegunmanifold,see

CirculationThroughGunManifold,page48.

e.Open󰘱uidinletvalves(FV).Checkforleaks.

󰘱uid

with

󰘱uid 󰘱uid

with with

Cross-contaminationcanresultincured
materialin󰘱uidlineswhichcouldcause
seriousinjuryordamageequipment.To
preventcross-contamination:

Never

•Never Never

interchangecomponentAand

componentBwettedparts.

•Neverusesolventononesideifit
hasbeencontaminatedfromtheother
side.

•Alwaysprovidetwogroundedwaste
containerstokeepcomponentAand
componentB󰘱uidsseparate.

d.TurnbothPRESSURERELIEF/SPRAY

valves(SA,SB)toSPRAY

.

wastecontainers.Open󰘱uidvalvesAandB
untilclean,air-free󰘱uidcomesfromvalves.
Closevalves.

The Fusion AP gun manifold is shown.

f.Holdgun󰘱uidmanifoldovertwogrounded

334945B 45

Startup

11.PresstoactivateADM.

12.Ifnecessary,setuptheADMinSetupMode.See

AdvancedDisplayModule(ADM)Operation,
page32.

13.Preheatthesystem:

Thermalexpansioncancause
over-pressurization,resultingin
equipmentruptureandseriousinjury,
including󰘱uidinjection.Donot
pressurizesystemwhenpreheating
hose.

a.Presstoturnonhoseheatzone.

Thisequipmentisusedwithheated󰘱uid
whichcancauseequipmentsurfaces
tobecomeveryhot.Toavoidsevere
burns:

•Donottouchhot󰘱uidorequipment.

•Donotturnonhoseheatwithout󰘱uid
inhoses.

•Allowequipmenttocoolcompletely
beforetouchingit.

•Wearglovesif󰘱uidtemperature
exceeds110°F(43°C).

b.Ifyouneedtocirculate󰘱uidthroughthe

systemtopreheatthedrumsupply,see

CirculationThroughReactor,page47.

Ifyouneedtocirculatematerialthrough
theheathosetothegunmanifold,see

CirculationThroughGunManifold,page48.

c.Waitforthehosetoreachsetpoint

temperature.

NOTE:

NOTE: NOTE:
voltageslessthannominal230VACwhen
maximumhoselengthisused.

d.Press

Hoseheat-uptimemayincreaseat

toturnonAandBheatzones.

46 334945B

FluidCirculation

SA

SB

GA

GB

SB

SA

GA

GB

Fluid

Fluid Fluid

Circulation

Circulation Circulation

Topreventequipmentdamage,donotcirculate
󰘱uidcontainingablowingagentwithoutconsulting
withyourmaterialsupplierregarding󰘱uid
temperaturelimits.

NOTE:

NOTE: NOTE:
󰘱uid󰘱owrateswithtemperaturesetpointsatdesired
drumtemperature.Lowtemperaturerisedeviation
errorsmayresult.
Tocirculatethroughgunmanifoldandpreheathose,
seeCirculationThroughGunManifold,page48.

1.FollowStartup,page44.

2.SeeTypicalInstallation,withsystem󰘱uid

manifoldtodrumcirculation,page18.Route

circulationlinesbacktorespectivecomponent
AorBsupplydrum.Usehosesratedforthe
maximumworkingpressureofthisequipment.
SeeTechnicalSpeci󰘰cations,page66.

Circulation

Circulation Circulation

Through

Through Through

NOTICE

NOTICE NOTICE

Optimumheattransferisachievedatlower

Toavoidinjectioninjuryandsplashing,
donotinstallshutoffsdownstreamof
thePRESSURERELIEF/SPRAYvalve
outlets(BA,BB).Thevalvesfunctionas
overpressurereliefvalveswhensetto

SPRAY
valvescanautomaticallyrelievepressure
whenmachineisoperating.

.Linesmustbeopenso

Reactor

Reactor Reactor

4.Settemperaturetargets.SeeTargets,page39.

5.Beforestartingthemotor,unlockthehydraulic
compensatorknob,thenrotatecounter-clockwise
untilitceasestomove.

6.Pressmotortostartmotorandpumps.
Circulate󰘱uidatlowestpossiblepressureuntil
temperaturesreachtargets.

7.Press

8.TurnontheAandBheatzones.Waituntilthe
󰘱uidinletvalvetemperaturegauges(FTG)reach
theminimumchemicaltemperaturefromthe
supplydrums.

9.Turnoffmotor.

10.SetPRESSURERELIEF/SPRAYvalves(SA,

SB)toSPRAY

toturnonthehoseheatzone.

.

3.SetPRESSURERELIEF/SPRAYvalves(SA,

SB)toPRESSURERELIEF/CIRCULATION.

334945B

47

FluidCirculation

P

CK

R

Circulation

Circulation Circulation

Topreventequipmentdamage,donotcirculate
󰘱uidcontainingablowingagentwithoutconsulting
withyourmaterialsupplierregarding󰘱uid
temperaturelimits.

NOTE:

NOTE: NOTE:
󰘱uid󰘱owrateswithtemperaturesetpointsatdesired
drumtemperature.Lowtemperaturerisedeviation
errorsmayresult.

Circulating󰘱uidthroughthegunmanifoldallows
rapidpreheatingofthehose.

1.Installgun󰘱uidmanifold(P)onaccessory

Optimumheattransferisachievedatlower

circulationkit(CK).Connecthighpressure
circulationlines(R)tocirculationmanifold.

Through

Through Through

NOTICE

NOTICE NOTICE

Gun

Gun Gun

Manifold

Manifold Manifold

2.Routecirculationlinesbacktorespective
componentAorBsupplydrum.Usehoses
ratedforthemaximumworkingpressureofthis
equipment.SeeTechnicalSpeci󰘰cations.

3.FollowproceduresfromStartup,page44.

4.Turnmainpowerswitchon.

5.Settemperaturetargets.SeeTargets,page39.

6.Beforestartingthemotor,unlockthehydraulic
compensatorknob,thenrotatecounter-clockwise
untilitceasestomove.

7.Pressmotortostartmotorandpumps.
Circulate󰘱uidatlowestpossiblepressureuntil
temperaturesreachtargets.

8.Press

The Fusion AP gun manifold is shown.

CK

CK CK

246362FusionAP309818

256566

48 334945B

Gun

Gun Gun

FusionCS

Manual

Manual Manual

313058

9.TurnontheAandBheatzones.Waituntilthe
󰘱uidinletvalvetemperaturegauges(FTG)reach
theminimumchemicaltemperaturefromthe
supplydrums.

10.Turnoffmotor.

toturnonthehoseheatzone.

Spraying

SB

SA

GA

GB

Spraying Spraying

The Fusion AP gun is shown.

1.Engagegunpistonsafetylockandclosegun
󰘱uidinletvalvesAandB.

Spraying

6.Open󰘱uidinletvalve(FV)locatedateachpump
inlet.

Fusion

Fusion Fusion

2.Attachgun󰘱uidmanifold.Connectgunairline.
Openairlinevalve.

3.Adjustthegunairpressure.Donotexceed130
psi(0.2MPa,2bar).

4.SetPRESSURERELIEF/SPRAYvalves(SA,

SB)toSPRAY.

Probler

Probler Probler

7.Presstostartmotorandpumps.

8.Adjustpressurecompensatorknobtodesired
󰘱uidstallpressure.Turnknobclockwiseto
increasepressureandcounter-clockwiseto
decreasepressure.Usehydraulicpressure
gauge(HPG)toviewhydraulicpressure.Once
desired󰘱uidstallpressureisset,locktheknob
inplacebyrotatinglowerportionclockwiseuntil
tight.

5.Verifyheatzonesareonandtemperaturesare
ontarget,seeHomescreen,page39.

ComponentAandBoutletpressureswillbe
higherthanthehydraulicsetpressure,depending
onthemodel.ComponentAandB(GA,GB)
pressuremaybeviewedonthepressuregauges
ortheADM.

334945B 49

Spraying

SA

SB

GA

GB

9.Check󰘱uidpressuregauges(GA,GB)to
ensureproperpressurebalance.Ifimbalanced,
reducepressureofhighercomponentby
slightly

slightly slightly
valveforthatcomponenttowardPRESSURE

RELIEF/CIRCULATION
balancedpressures.

10.Opengun󰘱uidinletvalvesAandB.

turningPRESSURERELIEF/SPRAY

Fusion

Fusion Fusion

NOTICE

NOTICE NOTICE

Topreventmaterialcrossoveronimpingement

never

guns,never never
triggergunifpressuresareimbalanced.

open󰘱uidmanifoldvalvesor

untilgaugesshow

Probler

Probler Probler

11.Disengagegunpistonsafetylock.

Fusion

Fusion Fusion

12.Pullguntriggertotestsprayontocardboard.If
necessary,adjustpressureandtemperatureto
getdesiredresults.

Spray

Spray Spray

Flowrate,atomization,andamountofoversprayare
affectedbyfourvariables.

Fluid

•Fluid Fluid

inanunevenpattern,coarsedropletsize,low
󰘱ow,andpoormixing.Toomuchpressureresults
inexcessiveoverspray,high󰘱owrates,dif󰘰cult
control,andexcessivewear.

Fluid

•Fluid Fluid

setting.TheAandBtemperaturescanbeoffsetto
helpbalancethe󰘱uidpressure.

Mix

•Mix Mix

ondesired󰘱owrateand󰘱uidviscosity.

Clean-off

•Clean-off Clean-off

resultsindropletsbuildinguponthefrontofthe
nozzle,andnopatterncontainmenttocontrol
overspray.Toomuchclean-offairresultsin
air-assistedatomizationandexcessiveoverspray.

Adjustments

Adjustments Adjustments

pressure

pressure pressure

temperature.

temperature. temperature.

chamber

chamber chamber

setting.

setting. setting.

size.

size. size.

air

adjustment.

air air

adjustment. adjustment.

Toolittlepressureresults

Similareffectsto󰘱uidpressure

Choiceofmixchamberisbased

Toolittleclean-offair

Probler

Probler Probler

50 334945B

Spraying

Manual

Manual Manual

IfthesystemproducestheT6DHSensorErrorHose
alarmortheT6DTSensorErrorTCMalarm,use
manualhoseheatmodeuntilthehoseRTDcableor
FTStemperaturesensorcanberepaired.

DonotuseManualHoseModeforextendedperiods
oftime.Thesystemperformsbestwhenthehosehas
avalidRTDsignalandcanoperateintemperature
controlmode.IfahoseRTDbreaks,the󰘰rstpriority
isto󰘰xtheRTD.ManualHoseModecanhelp󰘰nish
ajobwhilewaitingforrepairparts.

Hose

Hose Hose

Heat

Heat Heat

Mode

Mode Mode

3.SelectEnableManualHoseMode.

NOTE:

NOTE: NOTE:
manualhosemodeadvisoryEVCH-Vwillappear.

4.EnterRunModeandnavigatetotheTarget

screen.Usetheupanddownarrowstosetthe
desiredhosecurrent.

Whenmanualhosemodeisenabled,the

Enable

Enable Enable

1.DisconnectthehoseRTDsensorfromtheTCM.

2.EnterSetupModeandnavigatetoSystem
Screen2.

Manual

Manual Manual

Hose

Hose Hose

Mode

Mode Mode

Hose

Current

Hose Hose

Current Current

Default

Maximum37A

Settings

Settings Settings

Hose

Current

Hose Hose

Current Current

20A

334945B 51

Spraying

5.NavigatebacktotheRunModeHomescreen.
Thehosenowdisplaysacurrentinsteadofa
temperature.

NOTE:

NOTE: NOTE:
T6DHsensorerroralarmwilldisplayeachtime
thesystemispoweredup.

UntiltheRTDsensorisrepaired,the

Disable

Disable Disable

1.EnterSetupModeandnavigatetoSystem2

2.Manualhosemodeisautomaticallydisabled

Manual

Manual Manual

ScreenanddeselectEnableManualHoseMode,
orrepairthehoseRTDcableorFTS.

whenthesystemdetectsavalidRTDsensorin
thehose.

Hose

Hose Hose

Mode

Mode Mode

52 334945B

Standby

Standby Standby

Ifyoustopsprayingforaperiodoftime,theunitwill
enterstandbybyshuttingdowntheelectricmotor
andhydraulicpump,toreduceequipmentwearand
minimizeheatbuildup.ThepumpiconontheADM
Homescreenwill󰘱ashwheninstandby.

NOTE:

NOTE: NOTE:
offduringstandby.

Torestart,sprayofftargetfortwoseconds.The
systemwillsensethepressuredropandthemotor
willrampuptofullspeedinafewseconds.

NOTE:

NOTE: NOTE:

Toactivateordeactivatestandby:

1.EntersetupmodebypressingontheADM.

2.GotoscreenSystem3andselectto

TheA,B,andHoseheatzoneswillnotshut

Thisfeatureisdisabledfromthefactory.

thepageforediting.

Standby

3.Selectthe“StandbyIdleTime”dropdownusing

andthearrowkeys.Selectthedesireddelay

enter

using
selectthedesiredvalue.

andthearrowkeys.Pressenterto

4.Exitthepageandreturntorunmodebypressing

,then.

334945B 53

Shutdown

Shutdown

Shutdown Shutdown

NOTICE

NOTICE NOTICE

Propersystemsetup,startup,andshutdown
proceduresarecriticaltoelectricalequipment
reliability.Thefollowingproceduresensuresteady
voltage.Failuretofollowtheseprocedureswill
causevoltage󰘱uctuationsthatcandamage
electricalequipmentandvoidthewarranty.

1.Presstostopthepumps.

2.Turnoffallheatzones.

3.Relievepressure.See

PressureReliefProcedure,page55.

6.Turnofftheaircompressor,airdryer,and
breathingair.

7.TurnmainpowerswitchOFF.

Topreventelectricshockdonotremoveany
shroudsoropentheelectricalenclosuredoorwhile
thepowerisON.

8.Closeall󰘱uidsupplyvalves.

4.PresstoparktheComponentAand
ComponentBpumps.Theparkoperationis
completewhengreendotgoesout.Verifythe
parkoperationiscompletebeforemovingtonext
step.

5.Presstodeactivatethesystem.

54 334945B

9.SetPRESSURERELIEF/SPRAYvalvesto
SPRAYtosealoutmoisturefromthedrainline.

10.Engagegunpistonsafetylockthenclose󰘱uid
inletvalvesAandB.

Fusion

Fusion Fusion

Probler

Probler Probler

PressureReliefProcedure

SA

SB

GA

GB

Pressure

Pressure Pressure

FollowthePressureReliefProcedure
wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicing
equipment.

The Fusion AP gun is shown.

Relief

Relief Relief

Procedure

Procedure Procedure

4.Closegun󰘱uidinletvalvesAandB.

5.Shutofffeedpumpsandagitator,ifused.

6.Route󰘱uidtowastecontainersorsupplytanks.

TurnPRESSURERELIEF/SPRAYvalves(SA,
SB)toPRESSURERELIEF/CIRCULATION

.Ensuregaugesdropto0.

1.Presstostopthepumps.

2.Turnoffallheatzones.

3.Relievepressureingunandperformgun
shutdownprocedure.Seegunmanual.

7.Engagegunpistonsafetylock.

8.Disconnectgunairlineandremovegun󰘱uid
manifold.

334945B 55

Flushing

SA

SB

GA

GB

Flushing

Flushing Flushing

To󰘱ushentiresystem,circulatethroughgun󰘱uid
manifold(withmanifoldremovedfromgun).

Toavoid󰘰reandexplosion:

•Flushequipmentonlyinawell-ventilatedarea.

•Ensuremainpowerisoffandheateriscool
before󰘱ushing.

•Donotturnonheateruntil󰘱uidlinesareclearof
solevent.

To󰘱ushfeedhoses,pumps,andheaters
separatelyfromheatedhoses,setPRESSURE
RELIEF/SPRAYvalves(SA,SB)toPRESSURE

RELIEF/CIRCULATION
lines(N).

.Flushthroughbleed

Topreventmoisturefromreactingwith
isocyanate,alwaysleavethesystem󰘰lled
withamoisture-freeplasticizeroroil.Donot
usewater.Neverleavethesystemdry.See

ImportantTwo-ComponentMaterialInformation.

56 334945B

Maintenance

Maintenance

Maintenance Maintenance

Priortoperforminganymaintenanceprocedures,
followPressureReliefProcedure,page55.

Preventative

Preventative Preventative

Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.

•Inspecthydraulicand󰘱uidlinesforleaksdaily.

•Cleanupallhydraulicleaks;identifyandrepairthe
causeoftheleak.

•Inspect󰘱uidinletstrainerscreensdaily.Seebelow.

•KeepcomponentAfromexposuretomoistureto
preventcrystallization.

•Checkhydraulic󰘱uidlevelweekly.Check
hydraulic󰘱uidlevelonadipstick.Fluidlevel
mustbebetweenindentmarksondipstick.
Re󰘰llasrequiredwithapprovedhydraulic󰘱uid
(seeTechnicalSpeci󰘰cations,page66andthe
ApprovedAnti-Wear(AW)HydraulicOilstablein
theReactorRepair-Partsmanual334946.If󰘱uidis
darkincolor,change󰘱uidand󰘰lter.

Maintenance

Maintenance Maintenance

Schedule

Schedule Schedule

Table

Table Table

Ambient

Ambient Ambient
Temperature

Temperature Temperature

0°to90°F
(-17°to32°C)

90°Fandabove
(32°Candabove)

Proportioner

Proportioner Proportioner

Fluid

Fluid Fluid

Inspect󰘱uidinletstrainerscreensdaily,see

FlushInletStrainerScreen,page58.

Grease

Grease Grease

Greasecirculationvalves(SAandSB)withFusion
grease(117773)weekly.

Frequency

6 66Frequency Frequency

Inlet

Strainer

Inlet Inlet

Strainer Strainer

Circulation

Circulation Circulation

Oil

Changes

of ofofOil Oil

Changes Changes

Recommended

Recommended Recommended
Frequency

Frequency Frequency

1000hoursor12months,
whichevercomes󰘰rst

500hoursor6months,
whichevercomes󰘰rst

Maintenance

Maintenance Maintenance

Screens

Screens Screens

Valves

Valves Valves

ISO

Lubricant

ISO ISO

Lubricant Lubricant

InspectISOlubricantlevelandcondition
daily.Re󰘰llorreplaceasneeded.See

PumpLubricationSystem,page59.

Moisture

Moisture Moisture

Topreventcrystallization,donotexposecomponent
Atomoistureinair.

Gun

Mix

Gun Gun

Mix Mix

•Changebreak-inoilinanewunitafterthe󰘰rst250
hoursofoperationorwithin3months,whichever
comes󰘰rst.Seethetablebelowforrecommended
frequencyofoilchanges.

334945B 57

Cleangunmixchamberportsregularly.Seegun
manual.

Level

Level Level

Chamber

Chamber Chamber

Ports

Ports Ports

Maintenance

Gun

Check

Gun Gun

Check Check

Cleanguncheckvalvescreensregularly.Seegun
manual.

Dust

Protection

Dust Dust

Protection Protection

Useclean,dry,oil-freecompressedairtoprevent
dustbuilduponcontrolmodules,fans,andmotor
(undershield).

Vent

Holes

Vent Vent

Holes Holes

Keepventholesonbottomandbackofelectrical
enclosureandsidesandbackoftransformer
enclosureopen..

Flush

Flush Flush

Theinletstrainers󰘰lteroutparticlesthatcanplugthe
pumpinletcheckvalves.Inspectthescreensdailyas
partofthestartuproutine,andcleanasrequired.

Valve

Valve Valve

Inlet

Inlet Inlet

Screens

Screens Screens

Strainer

Strainer Strainer

Screen

Screen Screen

1.Closethe󰘱uidinletvalveatthepumpinletand
shutofftheappropriatefeedpump.Thisprevents
materialfrombeingpumpedwhilecleaningthe
screen.

2.Placeacontainerunderthestrainerbasetocatch
drainoffwhenremovingthestrainerplug(C).

3.Removethescreen(A)fromthestrainer
manifold.Thoroughly󰘱ushthescreenwith
compatiblesolventandshakeitdry.Inspectthe
screen.Nomorethan25%ofthemeshshould
berestricted.Ifmorethan25%ofthemeshis
blocked,replacethescreen.Inspectthegasket
(B)andreplaceasrequired.

4.Ensurethepipeplug(D)isscrewedintothe
strainerplug(C).Installthestrainerplugwiththe
screen(A)ando-ring(B)inplaceandtighten.Do
notovertighten.Lettheo-ringmaketheseal.

5.Openthe󰘱uidinletvalve,ensurethatthereare
noleaks,andwipetheequipmentclean.Proceed
withoperation.

Isocyanatecancrystallizefrommoisture
contaminationorfromfreezing.Ifthechemicalsused
arecleanandproperstorage,transfer,andoperating
proceduresarefollowed,thereshouldbeminimal
contaminationoftheA-sidescreen.

Note

CleantheA-sidescreenonlyduring
dailystartup.Thisminimizesmoisture
contaminationbyimmediately󰘱ushing
outanyisocyanateresidueatthestartof
dispensingoperations.

Figure10

58 334945B

Maintenance

Pump

Pump Pump

ChecktheconditionoftheISOpumplubricantdaily.
Changethelubricantifitbecomesagel,itscolor
darkens,oritbecomesdilutedwithisocyanate.

Gelformationisduetomoistureabsorptionbythe
pumplubricant.Theintervalbetweenchanges
dependsontheenvironmentinwhichtheequipment
isoperating.Thepumplubricationsystemminimizes
exposuretomoisture,butsomecontaminationisstill
possible.

Lubricantdiscolorationisduetocontinualseepageof
smallamountsofisocyanatepastthepumppackings
duringoperation.Ifthepackingsareoperating
properly,lubricantreplacementduetodiscoloration
shouldnotbenecessarymoreoftenthanevery3or
4weeks.

Tochangepumplubricant:

1.FollowPressureReliefProcedure,page55.

2.Liftthelubricantreservoir(LR)outofthebracket

Lubrication

Lubrication Lubrication

(RB)andremovethecontainerfromthecap.
Holdingthecapoverasuitablecontainer,remove
thecheckvalveandallowthelubricanttodrain.
Reattachthecheckvalvetotheinlethose.

System

System System

5.Threadthereservoirontothecapassemblyand

placeitinthebracket.

6.Pushthelargerdiametersupply(ST)tube

approximately1/3ofthewayintothereservoir.

7.Pushthesmallerdiameterreturntube(RT)into

thereservoiruntilitreachesthebottom.
NOTE:

NOTE: NOTE:
thereservoirtoensurethatisocyanatecrystals
willsettletothebottomandnotbesiphonedinto
thesupplytubeandreturnedtothepump.

8.Thelubricationsystemisreadyforoperation.No

primingisrequired.

Thereturntubemustreachthebottomof

3.Drainthereservoirand󰘱ushitwithclean
lubricant.

4.Whenthereservoiris󰘱ushedclean,󰘰llwithfresh
lubricant.

PumpLubricationSystem
Figure11

334945B 59

Errors

Errors

Errors Errors

View

View View

Whenanerroroccurstheerrorinformationscreen
displaystheactiveerrorcodeanddescription.

Theerrorcode,alarmbell,andactiveerrorswill
scrollinthestatusbar.Foralistofthetenmost
recenterrorsseeTroubleshooting.Errorcodesare
storedintheerrorloganddisplayedontheErrorand
TroubleshootingscreensontheADM.

Therearethreetypesoferrorsthatcanoccur.Errors
areindicatedonthedisplayaswellasbythelight
tower(optional).

Alarmsareindicatedby
aparametercriticaltotheprocesshasreacheda
levelrequiringthesystemtostop.Thealarmneeds
tobeaddressedimmediately.

Deviationsareindicatedby
indicatesaparametercriticaltotheprocesshas
reachedalevelrequiringattention,butnotsuf󰘰cient
enoughtostopthesystematthistime.

Advisoriesareindicatedby
indicatesaparameterthatisnotimmediatelycritical
totheprocess.Theadvisoryneedsattentionto
preventmoreseriousissuesinthefuture.

Errors

Errors Errors

.Thisconditionindicates

.Thiscondition

.Thiscondition

Troubleshoot

Troubleshoot Troubleshoot

Totroubleshoottheerror:

1.Pressthesoftkeynextto“HelpWithThisError”
forhelpwiththeactiveerror.

Note

Press
previouslydisplayedscreen.

2.TheQRcodescreenwillbedisplayed.Scan
theQRcodewithyoursmartphonetobesent
directlytoonlinetroubleshootingfortheactive
errorcode.Otherwise,manuallynavigateto
http://help.graco.comandsearchfortheactive
error.

Errors

Errors Errors

ortoreturntothe

Todiagnosetheactiveerror,see

TroubleshootErrors,page60.

3.Ifnointernetconnectionisavailable,see

ErrorCodesandTroubleshooting,page61for

causesandsolutionsforeacherrorcode.

60 334945B

ErrorCodesandTroubleshooting

Error

Error Error

Seesystemrepairmanual334946orvisithttp://help.graco.comforcausesandsolutionstoeacherrorcode,or
callyourGracocontactlistedonthebackpageofthismanual.

USB

USB USB

Download

Download Download

NOTE:

NOTE: NOTE:
language󰘰lescanbemodi󰘰edifthe󰘰lesareinthe
UPLOADfolderoftheUSB󰘱ashdrive.SeeSystem
Con󰘰gurationSettingsFile,CustomLanguageFile,
andUploadProceduresections.

1.InsertUSB󰘱ashdriveintoUSBport.

2.ThemenubarandUSBindicatorlightsindicate
thattheUSBisdownloading󰘰les.WaitforUSB
activitytocomplete.

3.RemoveUSB󰘱ashdrivefromUSBport.

4.InsertUSB󰘱ashdriveintoUSBportofcomputer.

5.TheUSB󰘱ashdrivewindowautomaticallyopens.
Ifitdoesnot,openUSB󰘱ashdrivefromwithin
Windows®Explorer.

6.OpenGRACOfolder.

7.Openthesystemfolder.Ifdownloadingdata
frommorethanonesystem,therewillbemore
thanonefolder.Eachfolderislabeledwiththe
correspondingserialnumberoftheADM(The
serialnumberisonthebackoftheADM.)

Codes

Codes Codes

Data

Data Data

Procedure

Procedure Procedure

Systemcon󰘰gurationsetting󰘰lesandcustom

and

and and

Troubleshooting

Troubleshooting Troubleshooting

USB

USB USB

NOTE:

NOTE: NOTE:
AllocationTable)storagedevices.NTFS,usedby32
GBorgreaterstoragedevices,isnotsupported.

Duringoperation,theADMstoressystemand
performancerelatedinformationtomemoryinthe
formoflog󰘰les.TheADMmaintainssixlog󰘰les:

•EventLog

•JobLog

•DailyLog

•SystemSoftwareLog

•BlackboxLog

•DiagnosticsLog

FollowDownloadProcedure,page61,toretrieve
log󰘰les.

EachtimeaUSB󰘱ashdriveisinsertedintotheADM
USBport,anewfoldernamedDATAxxxxiscreated.
Thenumberattheendofthefoldernameincreases
eachtimeaUSB󰘱ashdriveisinsertedanddatais
downloadedoruploaded.

Event

Event Event

Logs

Logs Logs

TheADMcanread/writetoFAT(File

Log

Log Log

8.OpenDOWNLOADfolder.

9.OpenDATAxxxxfolderlabeledwiththehighest
number.Thehighestnumberindicatesthemost
recentdatadownload.

10.Openlog󰘰le.Log󰘰lesopeninMicrosoft®Excel
bydefaultaslongastheprogramisinstalled.
However,theycanalsobeopenedinanytext
editororMicrosoft®Word.

NOTE:

NOTE: NOTE:
(UTF-16)format.Ifopeningthelog󰘰lein
MicrosoftWord,selectUnicodeencoding.

334945B 61

AllUSBlogsaresavedinUnicode

Theeventlog󰘰lenameis1–EVENT.CSVandis
storedintheDATAxxxxfolder.

Theeventlogmaintainsarecordofthelast49,000
eventsanderrors.Eacheventrecordcontains:

•Dateofeventcode

•Timeofeventcode

•Eventcode

•Eventtype

•Actiontaken

•EventDescription

Eventcodesincludebotherrorcodes(alarms,
deviations,andadvisories)andrecordonlyevents.

ActionsTakenincludessettingandclearingevent
conditionsbythesystem,andacknowledgingerror
conditionsbytheuser.

ErrorCodesandTroubleshooting

Job

Log

Job Job

Log Log

Thefollowingdataisstoredinthis󰘰le:

Thejoblog󰘰lenameis2–JOB.CSVandisstored
intheDATAxxxxfolder.

Thejoblogmaintainsarecordofdatapoints
basedontheUSBLogFrequencyde󰘰ned
intheSetupscreens.TheADMstoresthe
last237,000datapointsfordownload.See

Setup-AdvancedScreen3—USB,page35,for

informationonsettingtheDownloadDepthandUSB
LogFrequency.

•Datapointdate

•Datapointtime

•Asidetemperature

•Bsidetemperature

•Hosetemperature

•Asidetemperaturesetpoint

•Bsidetemperaturesetpoint

•Hosetemperaturesetpoint

•PressureA

•PressureB

•Asideinletpressure(Eliteonly)

•Bsideinletpressure(Eliteonly)

•Datethatmaterialwassprayed

•Time—unusedcolumn

•Totalpumpcyclecountforday

•Totalvolumesprayedforday

System

System System

Thesystemsoftware󰘰lenameis4–SYSTEM.CSV
andisstoredintheDATAxxxxfolder.

Thesystemsoftwarelogliststhefollowing:

•Datelogwascreated

•Timelogwascreated

•Componentname

•Softwareversionloadedontheabovecomponent

Blackbox

Blackbox Blackbox

Theblackbox󰘰lenameis5–BLACKB.CSVandis
storedintheDATAxxxxfolder.

TheBlackboxlogmaintainsarecordofhowthe
systemrunsandthefeaturesthatareused.Thislog
willhelpGracotroubleshootsystemerrors.

Diagnostics

Diagnostics Diagnostics

Software

Software Software

Log

Log Log

Log

Log Log

File

File File

Log

File

Log Log

File File

•Asideinlettemperature(Eliteonly)

•Bsideinlettemperature(Eliteonly)

•Inletpressuresetpoint

•Systemlifetimepumpcyclecounts

•UsageVolume(manual)

•Pressure,volume,andtemperatureunits

•Jobname/number

Daily

Daily Daily

Thedailylog󰘰lenameis3–DAILY.CSVandisstored
intheDATAxxxxfolder.

Thedailylogmaintainsarecordofthetotalcycle
andvolumesprayedonanydaythatthesystemis
poweredup.Thevolumeunitswillbethesameunits
thatwereusedintheJobLog.

Log

Log Log

Thediagnostics󰘰lenameis6–DIAGNO.CSVandis
storedintheDATAxxxxfolder.

TheDiagnosticslogmaintainsarecordofhowthe
systemrunsandthefeaturesthatareused.Thislog
willhelpGracotroubleshootsystemerrors.

System

System System

Thesystemcon󰘰gurationsettings󰘰lenameis
SETTINGS.TXTandisstoredintheDOWNLOAD
folder.

Asystemcon󰘰gurationsettings󰘰leautomatically
downloadseachtimeaUSB󰘱ashdriveisinserted
intotheADM.Usethis󰘰letobackupsystem
settingsforfuturerecoveryortoeasilyreplicate
settingsacrossmultiplesystems.Refertothe

UploadProcedure,page63forinstructionsonhow

tousethis󰘰le.

Con󰘰guration

Con󰘰guration Con󰘰guration

Settings

Settings Settings

62 334945B

ErrorCodesandTroubleshooting

Custom

Custom Custom

Thecustomlanguage󰘰lenameisDISPTEXT.TXT
andisstoredintheDOWNLOADfolder.

Acustomlanguage󰘰leautomaticallydownloads
eachtimeaUSB󰘱ashdriveisinsertedintotheADM.
Ifdesired,usethis󰘰letocreateauser-de󰘰nedsetof
customlanguagestringstobedisplayedwithinthe
ADM.

ThesystemisabletodisplaythefollowingUnicode
characters.Forcharactersoutsideofthisset,
thesystemwilldisplaytheUnicodereplacement
character,whichappearsasawhitequestionmark
insideofablackdiamond.

•U+0020-U+007E(BasicLatin)

•U+00A1-U+00FF(Latin-1Supplement)

•U+0100-U+017F(LatinExtended-A)

•U+0386-U+03CE(Greek)

•U+0400-U+045F(Cyrillic)

Create

Create Create

Thecustomlanguage󰘰leisatab-delimitedtext󰘰le
thatcontainstwocolumns.The󰘰rstcolumnconsists
ofalistofstringsinthelanguageselectedatthe
timeofdownload.Thesecondcolumncanbeused
toenterthecustomlanguagestrings.Ifacustom
languagewaspreviouslyinstalled,thiscolumn
containsthecustomstrings.Otherwisethesecond
columnisblank.

Modifythesecondcolumnofthecustomlanguage󰘰le
asneededandthefollowUploadProcedure,page63,
toinstallthe󰘰le.

Theformatofthecustomlanguage󰘰leiscritical.
Thefollowingrulesmustbefollowedinorderforthe
installationprocesstosucceed.

•De󰘰neacustomstringforeachrowinthesecond

column.
NOTE:

NOTE: NOTE:
mustde󰘰neacustomstringforeachentryinthe
DISPTEXT.TXT󰘰le.Blanksecond-column󰘰elds
willbedisplayedblankontheADM.

•The󰘰lenamemustbeDISPTEXT.TXT.

Language

Language Language

Custom

Custom Custom

Ifthecustomlanguage󰘰leisused,you

Language

Language Language

File

File File

Strings

Strings Strings

•The󰘰leformatmustbeatab-delimitedtext󰘰le
usingUnicode(UTF-16)characterrepresentation.

•The󰘰lemustcontainonlytwocolumns,with
columnsseparatedbyasingletabcharacter.

•Donotaddorremoverowsfromthe󰘰le.

•Donotchangetheorderoftherows.

Upload

Upload Upload

Usethisproceduretoinstallasystemcon󰘰guration
󰘰leand/oracustomlanguage󰘰le.

1.Ifnecessary,followtheDownload Download

automaticallygeneratetheproperfolderstructure
ontheUSB󰘱ashdrive.

2.InsertUSB󰘱ashdriveintoUSBportofcomputer.

3.TheUSB󰘱ashdrivewindowautomaticallyopens.

Ifitdoesnot,openUSB󰘱ashdrivefromwithin
WindowsExplorer.

4.OpenGRACOfolder.

5.Openthesystemfolder.Ifworkingwithmore

thanonesystem,therewillbemorethanone
folderwithintheGRACOfolder.Eachfolderis
labeledwiththecorrespondingserialnumberof
theADM.(Theserialnumberisonthebackof
theADM.)

6.Ifinstallingthesystemcon󰘰gurationsettings

󰘰le,placeSETTINGS.TXT󰘰leintotheUPLOAD
folder.

7.Ifinstallingthecustomlanguage󰘰le,place

DISPTEXT.TXT󰘰leintotheUPLOADfolder.

8.RemoveUSB󰘱ashdrivefromthecomputer.

9.InstallUSB󰘱ashdriveintotheADMUSBport.

10.ThemenubarandUSBindicatorlightsindicate

thattheUSBisdownloading󰘰les.WaitforUSB
activitytocomplete.

11.RemoveUSB󰘱ashdrivefromUSBport.

NOTE:

NOTE: NOTE:
userscannowselectthenewlanguage
fromtheLanguagedrop-downmenuin

AdvancedScreen1—General,page35.

Procedure

Procedure Procedure

Download

Ifthecustomlanguage󰘰lewasinstalled,

Procedure

Procedure Procedure

to

334945B 63

PerformanceCharts

2000

(13.8, 138)

1500

(10.3, 103)

1000

(6.9, 69)

500

(3.4, 34)

0 15

(6.8)25(11.4)35(15.9)

5

(2.3)

55

(25.0)

45

(20.5)

A

B

C

E

D

F

ti26328a

Performance

Performance Performance

Usethischarttohelpidentifytheproportionerthatwillworkmostef󰘰cientlywitheachmixchamber.Flowrates
arebasedonamaterialviscosityof60cps.

Topreventsystemdamage,donotpressurizethe
systemabovethelinefortheguntipsizebeingused.

Foam

Foam Foam

Table

Table Table

PRESSUREpsi

(MPa,bar)

Performance

Performance Performance

Foam

7 77Foam Foam

Performance

Performance Performance

Charts

Charts Charts

NOTICE

NOTICE NOTICE

Chart

Chart Chart

Chart

Chart Chart

KEY

KEY KEY
A=H-30at50Hz
B=H30at60Hz
C=H-40at50Hz
D=H-40at60Hz
E=H-50at50Hz
F=H-50at60Hz

FLOWrateinlb/min(kg/min)

64 334945B

PerformanceCharts

2000

(13.8, 138)

2500

(17.2, 172)

3000

(20.7, 207)

3500

(24.1, 241)

1500

(10.3, 103)

0 1.0

(3.8)

1.5

(5.7)

2.0

(7.6)

0.5

(1.9)

3.0

(11.4)

2.5

(9.5)

ti26345a

G

H

J

K

1000

(6.9, 69)

500

(3.4, 34)

Coatings

Coatings Coatings

Table

Table Table

8 88Coatings Coatings

PRESSUREpsi

(MPa,bar)

Performance

Performance Performance

Coatings

Performance

Performance Performance

Chart

Chart Chart

Chart

Chart Chart

KEY

KEY KEY
G=H-XP2at50Hz
H=H-XP2at60Hz
J=H-XP3at50Hz
K=H-XP3at60Hz

FLOWrateinlb/min(kg/min)

334945B 65

TechnicalSpecications

Technical

Technical Technical

Reactor

Reactor Reactor

Maximum

Maximum Maximum

ModelsH-30,H-40,andH-502000psi13.8MPa,138bar

ModelsH-XP2andH-XP33500psi24.1MPa,241bar

Fluid:

Fluid: Fluid:

ModelH-401.91:1

ModelsH-30andH-501.64:1

ModelsH-XP2andH-XP32.79:1

Fluid

Fluid Fluid

ComponentA(ISO)3/4npt(f),250psimaximum3/4npt(f),1.75MPa,17.5

ComponentB(RES)3/4npt(f),250psimaximum3/4npt(f),1.75MPa,17.5

Fluid

Fluid Fluid

ComponentA(ISO)#81/2in.JIC,with#55/16in.JICadapter

Hydraulic

2 22Hydraulic Hydraulic

Fluid

Fluid Fluid

Oil

Pressure

Oil Oil

Pressure Pressure

Inlets

Inlets Inlets

Outlets

Outlets Outlets

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Proportioning

Proportioning Proportioning

Working

Working Working

Pressure

Pressure Pressure

Ratio

Ratio Ratio

System

System System

U.S.

U.S. U.S.

for

Bare

for for

Proportioners

Bare Bare

Proportioners Proportioners

Metric

Metric Metric

barmaximum

barmaximum

ComponentB(RES)#105/8in.JIC,with#63/8in.JICadapter

Fluid

Circulation

Fluid Fluid

Circulation Circulation

1/4npsm(m)

Maximum

Maximum Maximum

Maximum

Maximum Maximum

ModelH-30

ModelH-XP2

ModelH-50

ModelH-40

ModelH-XP3

Output

Output Output

ModelH-400.063gal.0.23liter

ModelsH-30andH-500.073gal.0.28liter

ModelsH-XP2andH-XP30.042gal.0.16liter

Per

Per Per

Ports

Ports Ports

250psi1.75MPa,17.5bar

Fluid

Temperature

Fluid Fluid

Temperature Temperature

190°F88°C

Output

Output Output

(10

weight

(10 (10

weight weight

Cycle

(A

Cycle Cycle

and

(A (A

and and

oil

ambient

oil oil

at atatambient ambient

B)

B) B)

temperature)

temperature) temperature)

28lb/min(60Hz)13kg/min(60Hz)

1.5gpm(60Hz)5.7liter/min(60Hz)

52lb/min(60Hz)24kg/min(60Hz)

45lb/min(60Hz)20kg/min(60Hz)

2.8gpm(60Hz)10.6liter/min(60Hz)

66 334945B

Line

Voltage

Line Line

Voltage Voltage

Amperage

Amperage Amperage

SeetheModelslistinginthemanual.

Heater

Heater Heater

SeetheModelslistinginthemanual.

Hydraulic

Hydraulic Hydraulic

Recommended

Recommended Recommended

Sound

Sound Sound

Sound

Sound Sound

Weight

Weight Weight

Options

Options Options

Requirement

Requirement Requirement

Power

Power Power

Power,

Power, Power,

Pressure

Pressure Pressure

(A

and

(A (A

and and

Reservoir

Reservoir Reservoir

Hydraulic

Hydraulic Hydraulic

per

ISO

per per

ISO ISO

1 11m mmFrom From

TechnicalSpecications

230V1phaseand230V3phaseunits:195–264Vac,50/60Hz

400V3phaseunits:338–457Vac,50/60Hz

(phase)

(phase) (phase)

heaters

B BBheaters heaters

Capacity

Capacity Capacity

9614–2

9614–2 9614–2

From

total)

total) total)

3.5gal.13.6liters

Fluid

Fluid Fluid

Citgo,A/WHydraulicOil,ISOGrade46

90.2dB(A)

Equipment

Equipment Equipment

82.6dB(A)

H-40,H-50,H-XP3,600lb272kg

H-30,10kW544lb247kg

H-30,H-XP2,15kW556lb252kg

Wetted

Wetted Wetted

Parts

Parts Parts

Aluminum,stainlesssteel,zinc-platedcarbonsteel,brass,carbide,

chrome,󰘱uoroelastomer,PTFE,ultra-highmolecularweight

polyethylene,chemicallyresistanto-rings

All other brand names or marks are used for identi󰘰cation purposes and are trademarks of their respective
owners.

334945B 67

Notes

Notes

Notes Notes

68 334945B

Dimensions

Dimensions

Dimensions Dimensions

334945B 69

Graco

Graco Graco

Extended

Extended Extended

Warranty

Warranty Warranty

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserforuse.
Gracowill,foraperiodasde󰘰nedinthetablebelowfromthedateofsale,repairorreplaceanypartofthe
equipmentdeterminedbyGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,
operatedandmaintainedinaccordancewithGraco’swrittenrecommendations.

Description

Part

Part Part

24U854

24Y263

24U855

Description Description

AdvancedDisplayModule

HydraulicControlModule36Monthsor2MillionCycles(whichevercomes󰘰rst)
TemperatureControl

Module

AllOtherParts

Warranty

Warranty Warranty

36Monthsor2MillionCycles(whichevercomes󰘰rst)

36Monthsor2MillionCycles(whichevercomes󰘰rst)

12Months

Period

Period Period

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGraco
beliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,
accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,
operationormaintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized
Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace
freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportation
prepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbe
madeatareasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

INCLUDING

INCLUDING INCLUDING
FOR

FOR FOR

PARTICULAR

A AAPARTICULAR PARTICULAR

IS

EXCLUSIVE,

IS IS

BUT

BUT BUT

EXCLUSIVE, EXCLUSIVE,

NOT

LIMITED

NOT NOT

LIMITED LIMITED

PURPOSE

PURPOSE PURPOSE

AND

IS

IN

LIEU

OF

ANY

AND AND

IS IS

IN IN

LIEU LIEU

TO

WARRANTY

TO TO

WARRANTY WARRANTY

OF OF

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

OTHER

ANY ANY

OTHER OTHER

WARRANTIES,

WARRANTIES, WARRANTIES,

OR

OR OR

EXPRESS

EXPRESS EXPRESS

WARRANTY

WARRANTY WARRANTY

OR

IMPLIED,

OR OR

OF

OF OF

IMPLIED, IMPLIED,

FITNESS

FITNESS FITNESS

.

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.The
buyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlost
pro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.
Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO

GRACO GRACO
AND

AND AND
MATERIALS

MATERIALS MATERIALS

MAKES

MAKES MAKES

FITNESS

FITNESS FITNESS

NO

WARRANTY,

NO NO

WARRANTY, WARRANTY,

FOR

FOR FOR

OR

OR OR

PARTICULAR

A AAPARTICULAR PARTICULAR

COMPONENTS

COMPONENTS COMPONENTS

AND

DISCLAIMS

AND AND

DISCLAIMS DISCLAIMS

PURPOSE,

PURPOSE, PURPOSE,

SOLD

BUT

SOLD SOLD

NOT

BUT BUT

NOT NOT

ALL

IMPLIED

ALL ALL

IN

IN IN

IMPLIED IMPLIED

CONNECTION

CONNECTION CONNECTION

MANUFACTURED

MANUFACTURED MANUFACTURED

WARRANTIES

WARRANTIES WARRANTIES

WITH

ACCESSORIES,

WITH WITH

ACCESSORIES, ACCESSORIES,

BY

GRACO

BY BY

GRACO GRACO

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

EQUIPMENT,

EQUIPMENT, EQUIPMENT,

.

Theseitemssold,butnotmanufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),aresubjectto
thewarranty,ifany,oftheirmanufacturer.Gracowillprovidepurchaserwithreasonableassistanceinmaking
anyclaimforbreachofthesewarranties.
InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco
supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssold
hereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FOR

GRACO

FOR FOR

GRACO GRACO

CANADA

CANADA CANADA

CUSTOMERS

CUSTOMERS CUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,notices
andlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,be
drawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraen
Anglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeou
enrapport,directementouindirectement,aveclesprocéduresconcernées.

Graco

Graco Graco

Information

Information Information

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.
Forpatentinformation,seewww.graco.com/patents.
To

place

an

To To

place place

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

order,

an an

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

612-623-6921or ororToll Toll

GRACO

GRACO GRACO

Copyright

Copyright Copyright

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

OriginalInstructions.ThismanualcontainsEnglish.MM334945 334945

International

INC.

INC. INC.

2014,

2014, 2014,

International International

AND

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

Graco

Graco Graco

Graco

Graco Graco

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

Inc.

All

Inc. Inc.

Graco

All All

Graco Graco

Fax:

Headquarters:

Headquarters: Headquarters:

Belgium,China,Japan,Korea

P.O.

BOX

• ••P.O. P.O.

BOX BOX

manufacturing

manufacturing manufacturing

www.graco.com

RevisionB,May2015

612-378-3505

Minneapolis

1441

MINNEAPOLIS

1441 1441

• ••MINNEAPOLIS MINNEAPOLIS
locations

locations locations

334945

MN

55440-1441

MN MN

are

are are

55440-1441 55440-1441

registered

registered registered

USA

• ••USA USA

ISO

9001.

to totoISO ISO

9001. 9001.