Operation
Reactor®
Reactor® Reactor®
Proportioning
Proportioning Proportioning
Hydraulic,
Hydraulic, Hydraulic,
coatings.
coatings. coatings.
Not
approved
Not Not
approved approved
For model information, see page 9.
Heated,
Heated, Heated,
Not
for
Not Not
for for
for
for for
Important
Important Important
Readallwarningsandinstructionsinthismanual.
Save
Save Save
Safety
Safety Safety
these
these these
2
2 2
Plural
Plural Plural
outdoor
outdoor outdoor
use
use use
instructions.
instructions. instructions.
Component
Component Component
use.
use. use.
explosive
in ininexplosive explosive
Instructions
Instructions Instructions
Hydraulic
Hydraulic Hydraulic
Systems
Systems Systems
Proportioner
Proportioner Proportioner
For
professional
For For
professional professional
atmospheres
atmospheres atmospheres
for
spraying
for for
spraying spraying
use
only.
use use
only. only.
or
hazardous
or or
hazardous hazardous
polyurethane
polyurethane polyurethane
locations.
locations. locations.
foam
foam foam
334945B
EN
and
polyurea
and and
polyurea polyurea
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents
Contents Contents
Warnings...........................................................3
ImportantIsocyanateInformation.........................7
Models...............................................................9
Approvals...........................................................15
Accessories........................................................15
SuppliedManuals...............................................16
RelatedManuals................................................16
TypicalInstallation,withoutcirculation..................17
TypicalInstallation,withsystemuidmanifold
todrumcirculation.................................18
TypicalInstallation,withgunuidmanifoldto
drumcirculation.....................................19
ComponentIdentication.....................................20
AdvancedDisplayModule(ADM)..................22
ElectricalEnclosure......................................26
HydraulicControlModule(HCM)...................27
TemperatureControlModule(TCM)Cable
Connections...................................28
Setup.................................................................29
Grounding...................................................29
GeneralEquipmentGuidelines.....................29
ConnectPower............................................30
LubricationSystemSetup.............................31
InstallFluidTemperatureSensor..................31
InstallHeatedHosetoProportioner...............31
AdvancedDisplayModule(ADM)
Operation..............................................32
AdvancedSetupScreens.............................35
System1.....................................................36
System2.....................................................36
System3.....................................................36
Recipes.......................................................37
RunMode...................................................38
Startup...............................................................44
FluidCirculation..................................................47
CirculationThroughReactor.........................47
CirculationThroughGunManifold.................48
Spraying............................................................49
SprayAdjustments.......................................50
ManualHoseHeatMode..............................51
Standby.............................................................53
Shutdown...........................................................54
PressureReliefProcedure..................................55
Flushing.............................................................56
Maintenance......................................................57
PreventativeMaintenanceSchedule.............57
ProportionerMaintenance............................57
FlushInletStrainerScreen...........................58
PumpLubricationSystem.............................59
Errors................................................................60
ViewErrors..................................................60
TroubleshootErrors.....................................60
ErrorCodesandTroubleshooting........................61
USBData....................................................61
USBLogs....................................................61
SystemCongurationSettings......................62
CustomLanguageFile.................................63
UploadProcedure........................................63
PerformanceCharts............................................64
TechnicalSpecications......................................66
Notes...............................................................68
Dimensions........................................................69
GracoExtendedWarranty...................................70
2
334945B
Warnings
Warnings Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
WARNING WARNING
ELECTRIC
ELECTRIC ELECTRIC
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocalcodes
andregulations.
•Donotexposetorain.Storeindoors.
TOXIC
TOXIC TOXIC
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaledorswallowed.
SHOCK
SHOCK SHOCK
FLUID
FLUID FLUID
HAZARD
HAZARD HAZARD
OR
FUMES
OR OR
FUMES FUMES
Warnings
•ReadSafetyDataSheet(SDS)forhandlinginstructionsandtoknowthespecichazardsof
theuidsyouareusing,includingtheeffectsoflong-termexposure.
•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepworkarea
wellventilatedandalwayswearappropriatepersonalprotectiveequipment.SeePersonal Personal
Protective
Protective Protective
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL
PERSONAL PERSONAL
Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhenspraying,
servicingequipment,orwhenintheworkarea.Protectiveequipmenthelpspreventserious
injury,includinglong-termexposure;inhalationoftoxicfumes,mistsorvapors;allergicreaction;
burns;eyeinjuryandhearingloss.Thisprotectiveequipmentincludesbutisnotlimitedto:
•Aproperlyttingrespirator,whichmayincludeasupplied-airrespirator,chemically
impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbytheuid
manufacturerandlocalregulatoryauthority.
•Protectiveeyewearandhearingprotection.
Equipment
Equipment Equipment
PROTECTIVE
PROTECTIVE PROTECTIVE
warningsinthismanual.
EQUIPMENT
EQUIPMENT EQUIPMENT
Personal
334945B 3
Warnings
WARNING
WARNING WARNING
SKIN
INJECTION
SKIN SKIN
INJECTION INJECTION
High-pressureuidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate
immediate immediate
•Engagetriggerlockwhennotspraying.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandovertheuidoutlet.
•Donotstopordeectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
FIRE
FIRE FIRE
Flammablefumes,suchassolventandpaintfumes,inwork work
orsolventowingthroughtheequipmentcancausestaticsparking.Tohelppreventreand
explosion:
surgical
surgical surgical
AND
EXPLOSION
AND AND
EXPLOSION EXPLOSION
HAZARD
HAZARD HAZARD
Get
treatment.
treatment. treatment.
Pressure
Relief
Procedure
Relief Relief
Procedure Procedure
HAZARD
HAZARD HAZARD
whenyoustopdispensingandbeforecleaning,
work
area
area area
canigniteorexplode.Paint
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
•Neversprayorushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareanti-staticorconductive.
Stop
•Stop Stop
•Keepaworkingreextinguisherintheworkarea.
THERMAL
THERMAL THERMAL
Fluidssubjectedtoheatinconnedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievetheuidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
operation
operation operation
equipmentuntilyouidentifyandcorrecttheproblem.
immediately
immediately immediately
EXPANSION
EXPANSION EXPANSION
ifstaticsparkingoccursoryoufeelashock. ..Donotuse
HAZARD
HAZARD HAZARD
Grounding
instructions.
4
334945B
WARNING
WARNING WARNING
PRESSURIZED
PRESSURIZED PRESSURIZED
Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsoruidscontainingsuchsolvents.
•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
PLASTIC
PLASTIC PLASTIC
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
Technical
solventmanufacturer’sMSDSsandrecommendations.
ALUMINUM
ALUMINUM ALUMINUM
PARTS
PARTS PARTS
CLEANING
CLEANING CLEANING
Data
Data Data
PARTS
PARTS PARTS
SOLVENT
SOLVENT SOLVENT
inthisandallotherequipmentinstructionmanuals.Readuidand
HAZARD
HAZARD HAZARD
HAZARD
HAZARD HAZARD
Warnings
334945B 5
Warnings
WARNING
WARNING WARNING
EQUIPMENT
EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
MOVING
MOVING MOVING
MISUSE
MISUSE MISUSE
PARTS
PARTS PARTS
HAZARD
HAZARD HAZARD
Technical
HAZARD
HAZARD HAZARD
Data
Data Data
Pressure
inallequipmentmanuals.
Relief
Relief Relief
Procedure
Procedure Procedure
whenequipmentisnotinuse.
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
BURN
BURN BURN
Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhotuidorequipment.
HAZARD
HAZARD HAZARD
Pressure
Relief
Procedure
Relief Relief
Procedure Procedure
anddisconnectallpowersources.
6 334945B
ImportantIsocyanateInformation
Important
Important Important
Isocyanates(ISO)arecatalystsusedintwocomponentmaterials.
Isocyanate
Isocyanate Isocyanate
Sprayingordispensinguidsthatcontainisocyanatescreatespotentiallyharmfulmists,vapors,and
atomizedparticulates.
•Readandunderstandtheuidmanufacturer’swarningsandSafetyDataSheet(SDS)toknowspecic
hazardsandprecautionsrelatedtoisocyanates.
•Useofisocyanatesinvolvespotentiallyhazardousprocedures.Donotspraywiththisequipmentunless
youaretrained,qualied,andhavereadandunderstoodtheinformationinthismanualandintheuid
manufacturer’sapplicationinstructionsandSDS.
•Useofincorrectlymaintainedormis-adjustedequipmentmayresultinimproperlycuredmaterial,which
couldcauseoffgassingandoffensiveodors.Equipmentmustbecarefullymaintainedandadjusted
accordingtoinstructionsinthemanual.
•Topreventinhalationofisocyanatemists,vaporsandatomizedparticulates,everyoneintheworkarea
mustwearappropriaterespiratoryprotection.Alwayswearaproperlyttingrespirator,whichmayinclude
asupplied-airrespirator.Ventilatetheworkareaaccordingtoinstructionsintheuidmanufacturer’sSDS.
Isocyanate
Isocyanate Isocyanate
Conditions
Conditions Conditions
Information
Information Information
•Avoidallskincontactwithisocyanates.Everyoneintheworkareamustwearchemicallyimpermeable
gloves,protectiveclothingandfootcoveringsasrecommendedbytheuidmanufacturerandlocal
regulatoryauthority.Followalluidmanufacturerrecommendations,includingthoseregardinghandlingof
contaminatedclothing.Afterspraying,washhandsandfacebeforeeatingordrinking.
•Hazardfromexposuretoisocyanatescontinuesafterspraying.Anyonewithoutappropriatepersonal
protectiveequipmentmuststayoutoftheworkareaduringapplicationandafterapplicationforthetime
periodspeciedbytheuidmanufacturer.Generallythistimeperiodisatleast24hours.
•Warnotherswhomayenterworkareaofhazardfromexposuretoisocyanates.Followthe
recommendationsoftheuidmanufacturerandlocalregulatoryauthority.Postingaplacardsuchasthe
followingoutsidetheworkareaisrecommended:
334945B
7
ImportantIsocyanateInformation
Material
Material Material
Somematerialsmaybecomeself-ignitingifapplied
toothick.Readmaterialmanufacturer’swarnings
andSDS.
Keep
Keep Keep
Cross-contaminationcanresultincured
materialinuidlineswhichcouldcauseserious
injuryordamagetoequipment.Toprevent
cross-contamination:
Never
•Never Never
Bwettedparts.
•Neverusesolventononesideifithasbeen
contaminatedfromtheotherside.
Self
Ignition
Self Self
- --Ignition Ignition
Components
Components Components
interchangecomponentAandcomponent
A
and
A A
and and
Moisture
Moisture Moisture
Exposuretomoisture(suchashumidity)willcause
ISOtopartiallycure,formingsmall,hard,abrasive
crystalsthatbecomesuspendedintheuid.
EventuallyalmwillformonthesurfaceandtheISO
willbegintogel,increasinginviscosity.
B
Separate
B B
Separate Separate
PartiallycuredISOwillreduceperformanceand
thelifeofallwettedparts.
•Alwaysuseasealedcontainerwithadesiccant
dryerinthevent,oranitrogenatmosphere.
Never
Never Never
•KeeptheISOpumpwetcuporreservoir(if
installed)lledwithappropriatelubricant.The
lubricantcreatesabarrierbetweentheISOand
theatmosphere.
•Useonlymoisture-proofhosescompatiblewith
ISO.
•Neverusereclaimedsolvents,whichmay
containmoisture.Alwayskeepsolvent
containersclosedwhennotinuse.
Sensitivity
Sensitivity Sensitivity
storeISOinanopencontainer.
of
Isocyanates
of of
Isocyanates Isocyanates
NOTICE
NOTICE NOTICE
Changing
Changing Changing
Changingthematerialtypesusedinyour
equipmentrequiresspecialattentiontoavoid
equipmentdamageanddowntime.
•Whenchangingmaterials,ushtheequipment
multipletimestoensureitisthoroughlyclean.
•Alwayscleantheuidinletstrainersafter
ushing.
•Checkwithyourmaterialmanufacturerfor
chemicalcompatibility.
•Whenchangingbetweenepoxiesandurethanes
orpolyureas,disassembleandcleanalluid
componentsandchangehoses.Epoxiesoften
haveaminesontheB(hardener)side.Polyureas
oftenhaveaminesontheB(resin)side.
Materials
Materials Materials
NOTICE
NOTICE NOTICE
•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.
NOTE:
NOTE: NOTE:
crystallizationvariesdependingontheblendofISO,
thehumidity,andthetemperature.
Foam
Foam Foam
Agents
Agents Agents
Somefoamblowingagentswillfrothattemperatures
above90°F(33°C)whennotunderpressure,
especiallyifagitated.Toreducefrothing,minimize
preheatinginacirculationsystem.
Theamountoflmformationandrateof
Resins
Resins Resins
with
245
fa
with with
245 245
Blowing
fa fa
Blowing Blowing
8 334945B
Models
Models
Models Models
Reactor
Reactor Reactor
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
gal.
(A+B) (A+B)
gal. gal.
Max
Flow
Max Max
Flow Flow
Total
System
Total Total
System System
Congurable
Congurable Congurable
Full
Load
Full Full
Load Load
Fusion
Fusion Fusion
®AP AP
(Gun Part No.)
Fusion
Fusion Fusion
®CS CS
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
50
(15
50 50
ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)
Heated
Heated Heated
10
10 10
ft ftft(3 (3(3m) m)
Graco
Insite
Graco Graco
Insite Insite
Fluid
Inlet
Fluid Fluid
Inlet Inlet
30
2 22H HH- --30 30
★17H03117H03217H13117H132
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
(MPa, (MPa,
Output
Output Output
(liter)
(liter) (liter)
Rate
lb/min
Rate Rate
lb/min lb/min
Load
Load Load
Voltage
Voltage Voltage
Peak
Current*
Peak Peak
Current* Current*
AP
Package
Package Package
CS
Package
Package Package
P2
Package
P2 P2
Package Package
Hose
Hose Hose
m)
m) m)
Whip
Hose
Whip Whip
Hose Hose
m)
Sensors
Sensors Sensors
and
and and
bar)
bar) bar)
per
Cycle
per per
Cycle Cycle
(kg/min)
(kg/min) (kg/min)
(Watts)
† ††(Watts) (Watts)
Phase
Phase Phase
6
6
6
(2)
(2) (2)
30
H HH- --30 30
10
kW
10 10
kW kW
2000(14,140)2000(14,140)2000(14,140)2000(14,140)
0.073(0.28)0.073(0.28)0.073(0.28)0.073(0.28)
28(12.7)28(12.7)28(12.7)28(12.7)
17,96023,26017,96023,260
230
1Ø
79463510059357946351005935
APH031
(246102)
CSH031
(CS02RD)
P2H031
(GCP2R2)
24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated
Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5
246050246050246050246050
Elite
Elite Elite
30
Model
H HH- --30 30
Model Model
15
kW
15 15
kW kW
230
3Ø∆
380
3ØY
AHH031
(246102)
CHH031
(CS02RD)
PHH031
(GCP2R2)
230
1Ø
APH032
(246102)
CSH032
(CS02RD)
P2H032
(GCP2R2)
230
3Ø∆
380
3ØY
AHH032
(246102)
CHH032
(CS02RD)
PHH032
(GCP2R2)
kW
10 1010kW kW
230
1Ø
APH131
(246102)
CSH131
(CS02RD)
P2H131
(GCP2R2)
✓✓
✓✓
30
Elite
H HH- --30 30
230
3Ø∆
380
3ØY
AHH131
(246102)
CHH131
(CS02RD)
PHH131
(GCP2R2)
Model
Elite Elite
Model Model
kW
15 1515kW kW
230
1Ø
APH132
(246102)
CSH132
(CS02RD)
P2H132
(GCP2R2)
230
3Ø∆
380
3ØY
AHH132
(246102)
CHH132
(CS02RD)
PHH132
(GCP2R2)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–30series:310ft(94.5m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
334945B 9
Models
Reactor
Reactor Reactor
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
gal.
(A+B) (A+B)
gal. gal.
Max
Flow
Max Max
Flow Flow
Total
System
Total Total
System System
Voltage
Voltage Voltage
Full
Load
Full Full
Load Load
Fusion
Fusion Fusion
®AP AP
(Gun Part No.)
Fusion
Fusion Fusion
®CS CS
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
(15
50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)
Heated
Heated Heated
10 1010ft ftft(3 (3(3m) m)
Graco
Insite
Graco Graco
Insite Insite
Fluid
Inlet
Fluid Fluid
Inlet Inlet
H
40
2 22H H
★17H04317H04417H14317H144
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
(MPa, (MPa,
Output
Output Output
(liter)
(liter) (liter)
Rate
lb/min
Rate Rate
lb/min lb/min
Load
Load Load
Phase
Phase Phase
Peak
Current*
Peak Peak
Current* Current*
AP
Package
Package Package
CS
Package
Package Package
P2
Package
P2 P2
Package Package
Hose
Hose Hose
m)
m) m)
Whip
Hose
Whip Whip
Hose Hose
m)
Sensors
Sensors Sensors
and
- --40 40
and and
bar)
bar) bar)
per
Cycle
per per
Cycle Cycle
(kg/min)
(kg/min) (kg/min)
(Watts)
† ††(Watts) (Watts)
6
6
6
(2)
(2) (2)
40
H HH- --40 40
15
kW
15 15
kW kW
2000(14,140)2000(14,140)2000(14,140)2000(14,140)
0.063(0.24)0.063(0.24)0.063(0.24)0.063(0.24)
45(20)45(20)45(20)45(20)
26,60031,70026,60031,700
2303Ø∆2303Ø∆2303Ø∆2303Ø∆
71957195
APH043
(246102)
CSH043
(CS02RD)
P2H043
(GCP2R2)
24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated
Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5
246050246050246050246050
Elite
Elite Elite
40
Model
H HH- --40 40
Model Model
20
kW
20 20
kW kW
AHH043
(246102)
CHH043
(CS02RD)
PHH043
(GCP2R2)
APH044
(246102)
CSH044
(CS02RD)
P2H044
(GCP2R2)
AHH044
(246102)
CHH044
(CS02RD)
PHH044
(GCP2R2)
kW
15 1515kW kW
APH143
(246102)
CSH143
(CS02RD)
P2H143
(GCP2R2)
✓✓
✓✓
40
Elite
H HH- --40 40
AHH143
(246102)
CHH143
(CS02RD)
PHH143
(GCP2R2)
Model
Elite Elite
Model Model
kW
20 2020kW kW
APH144
(246102)
CSH144
(CS02RD)
P2H144
(GCP2R2)
AHH144
(246102)
CHH144
(CS02RD)
PHH144
(GCP2R2)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–40series:410ft(125m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
10 334945B
Models
Reactor
Reactor Reactor
(Continued)
(Continued) (Continued)
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
gal.
(A+B) (A+B)
gal. gal.
Max
Flow
Max Max
Flow Flow
Total
System
Total Total
System System
Voltage
Voltage Voltage
Full
Load
Full Full
Load Load
Fusion
Fusion Fusion
®AP AP
(Gun Part No.)
Fusion
Fusion Fusion
®CS CS
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
50
(15
50 50
ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)
Heated
Heated Heated
10
10 10
ft ftft(3 (3(3m) m)
Graco
Insite
Graco Graco
Insite Insite
Fluid
Inlet
Fluid Fluid
Inlet Inlet
2
40
2 2
H HH- --40 40
★17H04517H04617H14517H146
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
(MPa, (MPa,
Output
Output Output
(liter)
(liter) (liter)
Rate
lb/min
Rate Rate
lb/min lb/min
Load
Load Load
† ††(Watts) (Watts)
Phase
Phase Phase
Peak
Current*
Peak Peak
Current* Current*
AP
Package
Package Package
CS
Package
Package Package
P2
Package
P2 P2
Package Package
Hose
Hose Hose
m)
m) m)
Whip
Hose
Whip Whip
Hose Hose
m)
Sensors
Sensors Sensors
(2)
(2) (2)
and
and and
bar)
bar) bar)
per
Cycle
per per
Cycle Cycle
(kg/min)
(kg/min) (kg/min)
(Watts)
6
6
6
40
H HH- --40 40
15
kW
15 15
kW kW
2000(14,140)2000(14,140)2000(14,140)2000(14,140)
0.063(0.24)0.063(0.24)0.063(0.24)0.063(0.24)
45(20)45(20)45(20)45(20)
26,60031,70026,60031,700
3803Ø∆3803Ø∆3803Ø∆3803Ø∆
41524152
APH045
(246102)
CSH045
(CS02RD)
P2H045
(GCP2R2)
24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated
Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5
246050246050246050246050
Elite
Elite Elite
40
Model
H HH- --40 40
Model Model
20
kW
20 20
kW kW
AHH045
(246102)
CHH045
(CS02RD)
PHH045
(GCP2R2)
APH046
(246102)
CSH046
(CS02RD)
P2H046
(GCP2R2)
AHH046
(246102)
CHH046
(CS02RD)
PHH046
(GCP2R2)
kW
15 1515kW kW
APH145
(246102)
CSH145
(CS02RD)
P2H145
(GCP2R2)
✓✓
✓✓
40
Elite
H HH- --40 40
AHH145
(246102)
CHH145
(CS02RD)
PHH145
(GCP2R2)
Model
Elite Elite
Model Model
kW
20 2020kW kW
APH146
(246102)
CSH146
(CS02RD)
P2H146
(GCP2R2)
AHH146
(246102)
CHH146
(CS02RD)
PHH146
(GCP2R2)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–40series:410ft(125m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
334945B
11
Models
Reactor
Reactor Reactor
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
gal.
(A+B) (A+B)
gal. gal.
Max
Flow
Max Max
Flow Flow
Total
System
Total Total
System System
Congurable
Congurable Congurable
Full
Load
Full Full
Load Load
Fusion
Fusion Fusion
®AP AP
(Gun Part No.)
Fusion
Fusion Fusion
®CS CS
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
(15
50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)
Heated
Heated Heated
10 1010ft ftft(3 (3(3m) m)
Graco
Insite
Graco Graco
Insite Insite
Fluid
Inlet
Fluid Fluid
Inlet Inlet
H
50
2 22H H
★17H05317H05617H15317H156
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
(MPa, (MPa,
Output
Output Output
(liter)
(liter) (liter)
Rate
lb/min
Rate Rate
lb/min lb/min
Load
Load Load
Voltage
Voltage Voltage
Peak
Current*
Peak Peak
Current* Current*
AP
Package
Package Package
CS
Package
Package Package
P2
Package
P2 P2
Package Package
Hose
Hose Hose
m)
m) m)
Whip
Hose
Whip Whip
Hose Hose
m)
Sensors
Sensors Sensors
and
- --50 50
and and
bar)
bar) bar)
per
Cycle
per per
Cycle Cycle
(kg/min)
(kg/min) (kg/min)
(Watts)
† ††(Watts) (Watts)
Phase
Phase Phase
6
6
6
(2)
(2) (2)
50
H HH- --50 50
20
kW
20 20
kW kW
2000(14,140)2000(14,140)2000(14,140)2000(14,140)
0.073(0.28)0.073(0.28)0.073(0.280.073(0.28
52(24)52(24)52(24)52(24)
31,70031,70031,70031,700
2303Ø∆3803ØY2303Ø∆3803ØY
95529552
APH053
(246102)
CSH053
(CS02RD)
P2H053
(GCP2R2)
24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated
Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5
246050246050246050246050
Elite
Elite Elite
50
Model
H HH- --50 50
Model Model
20
kW
20 20
kW kW
AHH053
(246102)
CHH053
(CS02RD)
PHH053
(GCP2R2)
APH056
(246102)
CSH056
(CS02RD)
P2H056
(GCP2R2)
AHH056
(246102)
CHH056
(CS02RD)
PHH056
(GCP2R2)
kW
20 2020kW kW
APH153
(246102)
CSH153
(CS02RD)
P2H153
(GCP2R2)
✓✓
✓✓
50
Elite
H HH- --50 50
AHH153
(246102)
CHH153
(CS02RD)
PHH153
(GCP2R2)
Model
Elite Elite
Model Model
kW
20 2020kW kW
APH156
(246102)
CSH156
(CS02RD)
P2H156
(GCP2R2)
AHH156
(246102)
CHH156
(CS02RD)
PHH156
(GCP2R2)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–50series:410ft(125m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
12
334945B
Models
Reactor
Reactor Reactor
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
(A+B) (A+B)
Max
Max Max
Total
Total Total
Congurable
Congurable Congurable
Full
Full Full
Fusion
Fusion Fusion
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
Heated Heated
50
50 50
Heated
Heated Heated
10
10 10
Graco
Graco Graco
Fluid
Fluid Fluid
XP2
2 22H HH- --XP2 XP2
★17H06217H162
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
gal.
(liter)
gal. gal.
(liter) (liter)
Flow
Rate
Flow Flow
Rate Rate
System
System System
Load
Peak
Load Load
Peak Peak
AP
®AP AP
P2
Package
P2 P2
Package Package
Hose
Hose Hose
(15
m)
ft ftft(15 (15
m) m)
Whip
Whip Whip
m)
ft ftft(3 (3(3m) m)
Insite
Insite Insite
Inlet
Sensors
Inlet Inlet
Sensors Sensors
bar)
(MPa, (MPa,
bar) bar)
Output
per
Output Output
per per
lb/min
lb/min lb/min
Load
(Watts)
Load Load
† ††(Watts) (Watts)
Voltage
Phase
Voltage Voltage
Phase Phase
Current*
Current* Current*
Package
Package Package
6
Hose
Hose Hose
(2)
(2) (2)
and
and and
15
15 15
3500(24.1,241)3500(24.1,241)
Cycle
Cycle Cycle
0.042(0.16)0.042(0.16)
(kg/min)
(kg/min) (kg/min)
6
1.5(5.7)1.5(5.7)
23,26023,260
2301Ø2303Ø∆2303ØY2301Ø2303Ø∆2303ØY
10059351005935
APH062
(246101)
P2H062
(GCP2R1)
24K241
(scuffguard)
246055246055
XP2
H HH- --XP2 XP2
kW
kW kW
Elite
Elite Elite
XP2
Model
H HH- --XP2 XP2
Model Model
15kW
15kW 15kW
AHH062
(246101)
PHH062
(246101)
APH162
(246101)
P2H162
(GCP2R1)
24Y241
(Xtreme-wrap)
✓
✓
XP2
Elite
H HH- --XP2 XP2
Model
Elite Elite
Model Model
AHH162
(246101)
PHH162
(246101)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–XP2series:310ft(94.5m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
334945B 13
Models
Reactor
Reactor Reactor
Model
Model Model
Proportioner
Proportioner Proportioner
Maximum
Maximum Maximum
Pressure
Pressure Pressure
Approximate
Approximate Approximate
(A+B)
gal.
(A+B) (A+B)
gal. gal.
Max
Flow
Max Max
Flow Flow
Total
System
Total Total
System System
Congurable
Congurable Congurable
Full
Load
Full Full
Load Load
Fusion
Fusion Fusion
®AP AP
(Gun Part No.)
Probler
Probler Probler
(Gun Part No.)
Heated
(15
50 5050ft ftft(15 (15
24K240(scuffguard)
24Y240(Xtreme-wrap)
Heated
Heated Heated
10 1010ft ftft(3 (3(3m) m)
Graco
Insite
Graco Graco
Insite Insite
Fluid
Inlet
Fluid Fluid
Inlet Inlet
H
XP3
2 22H H
- --XP3 XP3
★17H07417H07617H17417H176
Fluid
Working
Fluid Fluid
Working Working
psi
(MPa,
psi psi
(liter)
(liter) (liter)
Rate
Rate Rate
Peak
Peak Peak
AP
P2
Package
P2 P2
Package Package
Hose
Hose Hose
m)
m) m)
Whip
Whip Whip
m)
Sensors
Sensors Sensors
bar)
(MPa, (MPa,
bar) bar)
Output
per
Output Output
per per
lb/min
lb/min lb/min
Load
(Watts)
Load Load
† ††(Watts) (Watts)
Voltage
Phase
Voltage Voltage
Phase Phase
Current*
Current* Current*
Package
Package Package
6
Hose
Hose Hose
(2)
(2) (2)
and
H
and and
20
20 20
3500(24.1,241)3500(24.1,241)3500(24.1,241)3500(24.1,241)
Cycle
Cycle Cycle
0.042(0.16)0.042(0.16)0.042(0.16)0.042(0.16)
(kg/min)
(kg/min) (kg/min)
6
2.8(10.6)2.8(10.6)2.8(10.6)2.8(10.6)
31,70031,70031,70031,700
2303Ø∆3803ØY2303Ø∆3803ØY
95529552
APH074
(246102)
P2H074
(GCP2R2)
24K24024K24024K24024K24024Y24024Y24024Y24024Y240 Heated Heated
Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5Qty:1Qty:5
246050246050246050246050
XP3
H H
- --XP3 XP3
kW
kW kW
Elite
Elite Elite
XP3
Model
H HH- --XP3 XP3
Model Model
20
kW
20 20
kW kW
APH074
(246102)
P2H074
(GCP2R2)
APH076
(246102)
P2H076
(GCP2R2)
APH076
(246102)
P2H076
(GCP2R2)
kW
20 2020kW kW
APH174
(246102)
P2H174
(GCP2R2)
✓✓
✓✓
XP3
Elite
H HH- --XP3 XP3
APH174
(246102)
P2H174
(GCP2R2)
Model
Elite Elite
Model Model
kW
20 2020kW kW
APH176
(246102)
P2H176
(GCP2R2)
APH176
(246102)
P2H176
(GCP2R2)
*
Fullloadampswithalldevicesoperatingat
* *
maximumcapabilities.Fuserequirements
atvariousowratesandmixchambersizes
maybeless.
=
Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthforeachunit.
•H–XP3series:410ft(125m)maximum
heatedhoselength,includingwhiphose.
★
SeeApprovals,page15.
6
Packagesincludegun,heatedhose,and
whiphose.Elitepackagesalsoinclude
GracoInSiteanduidinletsensors.AllElite
hoseandgunsystempackagesinclude
Xtreme-Wrap™50ft(15m)heatedhose.
Forpartnumbers,seeAccessories,page15.
Voltage
Voltage Voltage
Ø
∆
Congurations
Congurations Congurations
Key
Key Key
PHASE
DELTA
YWYE
14
334945B
Approvals
Approvals
Approvals Approvals
Intertekapprovalsapplytoproportionerswithout
hoses.
Proportioner
Proportioner Proportioner
ConformstoANSI/ULStd.499
CertiedtoCAN/CSAStd.C22.2No.88
Approvals:
Approvals: Approvals:
9902471
9902471 9902471
Accessories
Accessories Accessories
Kit
Number
Kit Kit
Number Number
24U315
17G340CasterKit
24T280
17F837
16X521
24N449
24K207
24U174RemoteDisplayModuleKit
15V551
15M483RemoteDisplayModuleProtective
24M174
121006
Description
Description Description
AirManifold(4outlets)
GracoInSiteKit
InletSensorKit
GracoInSiteExtensioncable24.6ft
(7.5m)
50ft(15m)CANcable(forremote
displaymodule)
FluidTemperatureSensor(FTS)
withRTD
ADMProtectiveCovers(10pack)
Covers(10pack)
DrumLevelSticks
150ft(45m)CANcable(forremote
displaymodule)
24N365
RTDTestCables(toaideresistance
measurements)
334945B 15
SuppliedManuals
Supplied
Supplied Supplied
ThefollowingmanualsareshippedwiththeReactor
2.Refertothesemanualsfordetailedequipment
information.
Manualsarealsoavailableatwww.graco.com.
Manual
Manual Manual
334945Reactor2HydraulicProportioning
334005Reactor2HydraulicProportioning
334006Reactor2HydraulicProportioning
Manuals
Manuals Manuals
Description
Description Description
SystemsOperationManual
SystemsShutdownQuickGuide
SystemsStartupQuickGuide
Related
Related Related
Thefollowingmanualsareforaccessoriesusedwith
theReactor2.
Component
Component Component
Manualsareavailableatwww.graco.com.
System
System System
333946Reactor2Repair-Parts
Displacement
Displacement Displacement
3A3085PumpRepair-Parts
Feed
Feed Feed
309572HeatedHose,Instructions-Parts
309852
309815FeedPumpKits,Instructions-Parts
309827
Spray
Spray Spray
309550
312666
313213
Accessory
Accessory Accessory
3A1905
3A3009
3A1907RemoteDisplayModuleKit,
332735
3A3010
333276
3A3084EliteKit,Instructions-Part
3A3085PumplineRepair,Instructions-Parts
Manuals
Manuals Manuals
System
System System
Gun
Gun Gun
Manuals
Manuals Manuals
Manuals
Manuals Manuals
Pump
Manual
Pump Pump
Manual Manual
Manuals
Manuals Manuals
CirculationandReturnTubeKit,
Instructions-Parts
FeedPumpAirSupplyKit,
Instructions-Parts
Manuals
Manuals Manuals
Fusion™APGun
Fusion™CSGun
Probler
Manuals
Manuals Manuals
FeedPumpShutdownKit,
Instructions-Parts
InletSensorKit,Instructions-Parts
Instructions-Parts
AirManifoldKit,Instructions-Parts
CasterKit,Instructions-Parts
GracoInSite™Kit,Instructions-Parts
®
P2Gun
in
English:
in in
English: English:
16 334945B
TypicalInstallation,withoutcirculation
B
G
K
M
J
G
H
K
L
J
D
S
C*
P
E
A
N
(B-RES)
(A-ISO)
F
N
Typical
Typical Typical
Installation,
Installation, Installation,
without
without without
circulation
circulation circulation
Figure1
*Shownexposedforclarity.Wrapwithtapeduringoperation.
AReactorProportioner
BHeatedHose
CFluidTemperatureSensor(FTS)
DHeatedWhipHose
E
F
GFeedPumpAirSupplyLines
H
FusionSprayGun
GunAirSupplyHose
AgitatorAirSupplyLine
J
KFeedPumps
LAgitator
MDesiccantDryer
NBleedLines
P
SRemoteDisplayModuleKit(optional)
FluidSupplyLines
GunFluidManifold(partofgun)
334945B
17
TypicalInstallation,withsystemuidmanifoldtodrumcirculation
(B-RES)
M
K
M
R
J
G
H
K
L
B
D
S
C*
P
E
R
A
(A-ISO)
G
J
F
Typical
Typical Typical
circulation
circulation circulation
Installation,
Installation, Installation,
with
with with
system
system system
uid
uid uid
manifold
manifold manifold
to
drum
to to
drum drum
Figure2
*Shownexposedforclarity.Wrapwithtapeduringoperation.
AReactorProportioner
BHeatedHose
CFluidTemperatureSensor(FTS)
DHeatedWhipHose
E
F
GFeedPumpAirSupplyLines
H
FusionSprayGun
GunAirSupplyHose
AgitatorAirSupplyLine
J
KFeedPumps
LAgitator
MDesiccantDryer
P
RRecirculationLines
SRemoteDisplayModule(optional)
FluidSupplyLines
GunFluidManifold(partofgun)
18 334945B
TypicalInstallation,withgunuidmanifoldtodrumcirculation
(B-RES)
M
K
M
R
J
G
H
K
L
B
J
D
S
C*
P
E
R
(A-ISO)
G
A
N
N
F
Typical
Typical Typical
circulation
circulation circulation
Installation,
Installation, Installation,
with
with with
gun
gun gun
uid
uid uid
manifold
manifold manifold
to
drum
to to
drum drum
Figure3
*Shownexposedforclarity.Wrapwithtapeduringoperation.
AReactorProportioner
BHeatedHose
CFluidTemperatureSensor(FTS)
CKCirculationBlock(accessory)
DHeatedWhipHose
F
GFeedPumpAirSupplyLines
H
GunAirSupplyHose
AgitatorAirSupplyLine
J
KFeedPumps
LAgitator
MDesiccantDryer
NBleedLines
P
RRecirculationLines
SRemoteDisplayModule(optional)
FluidSupplyLines
GunFluidManifold(partofgun)
334945B 19
ComponentIdentication
Component
Component Component
Identication
Identication Identication
Figure4
20 334945B
Key
Key Key
BA
BB
CDAdvancedDisplayModule(ADM)
ECElectricalCordStrainRelief
EM
FA
FB
FH
FM
FV
GAISOSidePressureGauge
GBRESSidePressureGauge
HA
HB
HC
HP
MP
PA
PB
ISOSidePressureReliefOutlet
RESSidePressureReliefOutlet
ElectricMotor(behindshroud)
ISOSideFluidManifoldInlet
RESSideFluidManifoldInlet
FluidHeater(behindshroud)
ReactorFluidManifold
FluidInletValve(RESsideshown)
ISOSideHoseConnection
RESSideHoseConnection
HeatedHoseElectricalJunctionBox
HydraulicDriver(behindshroud)
MainPowerSwitch
ISOSidePump
RESSidePump
ComponentIdentication
RR
RSRedStopButton
SAISOSidePRESSURERELIEF/SPRAY
SBRESSidePRESSURERELIEF/SPRAY
TA
TB
XA
XB
XF
FPGFluidInletValvePressureGauge
FTGFluidInletValveTemperatureGauge
FTSFTSConnection
HPGHydraulicPressureGauge
GracoInSiteCellularModule(Elitemodels
only)
Valve
Valve
ISOSidePressureTransducer(behind
gaugeGA)
RESSidePressureTransducer(behind
gaugeGB)
FluidInletSensor(ISOside,Elitemodels
only)
FluidInletSensor(RESside,Elitemodels
only)
HeatedHoseTransformer(behindcover)
334945B
21