Graco 334784A User Manual

Operation,Repair,andParts

InvisiPac®

InvisiPac® InvisiPac®

To

control

To To

control control

Not

approved

Not Not

approved approved

See page 3 for model information and
Agency approvals.

󰘱uid

dispense

󰘱uid 󰘱uid

dispense dispense

for

use

for for

use use

ImportantSafetyInstructions.Readallwarningsandinstructionsin
thismanualandrelatedmanuals.Savetheseinstructions.

Pattern

Pattern Pattern

valves

valves valves

explosive

in ininexplosive explosive

Controller

Controller Controller

334784A

EN

of

adhesive

of of

adhesive adhesive

atmospheres

atmospheres atmospheres

supply

supply supply

equipment.

equipment. equipment.

or

hazardous

or or

hazardous hazardous

For

professional

For For

professional professional

locations.

locations. locations.

use

only.

use use

only. only.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

AgencyApprovals...............................................3

RelatedManuals................................................3

Warnings...........................................................4

Overview............................................................7

ComponentIdenti󰘰cation.....................................8

Installation..........................................................9

Mounting.....................................................9

KeyToken...................................................9

ConnectAdvancedDisplayModule

(ADM)............................................9

ValveInstallation..........................................10

TriggerInstallation.......................................10

PLCInputsandOutputsInstallation

(optional)........................................11

EncoderInstallation(PC-8eonly)..................12

RunUpInstallation(PC-8eonly)...................12

ConnectElectricalCord................................13

Screens.............................................................14

ScreenMaps...............................................14

HMIInterface...............................................15

PCScreens.................................................16

AdvancedScreens.......................................27

Stitching.............................................................29

De󰘰nitions...................................................29

Setup..........................................................29

LineSpeed.........................................................30

RunUpControl...................................................31

RunUpSetup..............................................31

HighCalibrationPoint...................................31

LowCalibrationPoint...................................31

UserSettingEntry........................................31

UserSettings...............................................31

RandomLengthBeadMode.........................32

MirrorMode.................................................33

Calibration..........................................................34

GunCompensation(optional).......................34

Veri󰘰cation.........................................................35

Valves.........................................................35

Triggers.......................................................35

Encoder......................................................35

RunUpControl............................................35

PLCInputs..................................................35

Troubleshooting..................................................36

ErrorCodes.................................................36

Display........................................................37

Pattern........................................................37

Valve..........................................................38

Trigger........................................................38

Encoder......................................................38

RunUp........................................................39

PLCInputsandOutputs...............................39

SoftwareUpdateProcedure................................40

USBDownload...................................................41

DownloadProcedure....................................41

AccessingFiles............................................41

USBLogs....................................................41

Parts..................................................................42

Kits.............................................................44

WiringDiagram...................................................45

TechnicalData...................................................46

Notes.................................................................47

GracoStandardWarranty....................................48

2

334784A

Models

Models

Models Models

Usage

Usage Usage
With

InvisiPac

Without
InvisiPac

Agency

Agency Agency

Type

Type Type

PatternController
AdvancedDisplay

Module

Part

Part Part
24X523
24X524

24X525

24X526

Approvals

Approvals Approvals

Type

Type Type

PC-8
PC-8e

PC-8

PC-8e

Description

Description Description
127971
24E451

Description

Description Description
Timeordistancemode,noencoder
Timeordistancemode,withor

withoutencoder
Runupcontrol(optional)24X626—KeyTokenforEncoder

Timeordistancemode,noencoder

Timeordistancemode,withor
withoutencoder

Runupcontrol(optional)

Related

Related Related

Manual

Contents

Contents Contents
CE,ETL,cETL
CE,ETL,cETL

Manual Manual

Number

Number Number

333347InvisiPacHM25andHM50Tank-Free™

Contents

Contents Contents
127971—PatternController
127971—PatternController

andRunup
127971—PatternController

24P860—AdvancedDisplayModule

127971—PatternController

24P860—AdvancedDisplayModule

24X626—KeyTokenforEncoder
andRunup

Manuals

Manuals Manuals

Product

Product Product

HotMeltDeliverySystem

334784A 3

Warnings

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

ELECTRIC

ELECTRIC ELECTRIC

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

BURN

BURN BURN

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

HAZARD

HAZARD HAZARD

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate

immediate immediate

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure
checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING

MOVING MOVING

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure

surgical

surgical surgical

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

treatment.

treatment. treatment.

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

HAZARD

HAZARD HAZARD

Pressure

Relief

Relief Relief

whenyoustopdispensingandbeforecleaning,

Procedure

Procedure Procedure

anddisconnectallpowersources.

Get

4

334784A

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

FIRE

AND

FIRE FIRE

AND AND

MISUSE

MISUSE MISUSE

EXPLOSION

EXPLOSION EXPLOSION

HAZARD

HAZARD HAZARD

Technical

HAZARD

HAZARD HAZARD

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Procedure

Procedure Procedure

whenequipmentisnotinuse.

work

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Donotusesolvent-basedadhesivesthatcancreateanexplosiveatmospherewhen
processed.

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.
Stop

•Stop Stop

•Keepaworking󰘰reextinguisherintheworkarea.

TOXIC

TOXIC TOXIC

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

operation

operation operation

equipmentuntilyouidentifyandcorrecttheproblem.

FLUID

FLUID FLUID

guidelines.

immediately

immediately immediately

FUMES

FUMES FUMES

HAZARD

HAZARD HAZARD

ifstaticsparkingoccursoryoufeelashock. ..Donotuse

Grounding

area

area area

canigniteorexplode.Tohelp

instructions.

334784A 5

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.

PRESSURIZED

PRESSURIZED PRESSURIZED

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.

PROTECTIVE

PROTECTIVE PROTECTIVE

ALUMINUM

ALUMINUM ALUMINUM

EQUIPMENT

EQUIPMENT EQUIPMENT

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

6 334784A

Overview

Overview

Overview Overview

InvisiPacPatternControlsystemscanbeintegratedwithInvisiPacsystemsorstandalonewithanyother
equipment.Forallinstallations,theAdvancedDisplayModule(ADM)isusedtomakeprogrammingeasy.

PC-8controllersoperateintimeordistancemodewithoutanencoder.Upto8gunsand4independent
triggersaresupported.

PC-8econtrollersincludethesamefeaturesasPC-8withtheadditionofdistancebasedcontrolusingan
encoder,andrunupcontrolusinganI/PorV/Ppressureregulator.

Features

Features Features

GunOutputs
TriggerInputs4
Encoder

RunUpControl2(PC-8eonly)
ProgramStorage
PLCEnable/Disable
PLCAlarmOutput
PLCProgramSelect
PasswordProtectionYes

IntegratedPowerSupply

Formoreinformation,seeTechnicalData,page46.

the

PC-8

and

of ofofthe the

PC-8 PC-8

Feature

Feature Feature

PC-8e:

and and

PC-8e: PC-8e:

Details

Details Details
8

2(PC-8eonly)

50
Yes
Yes
Yes

Yes

334784A

7

ComponentIdentication

Component

Component Component

Identi󰘰cation

Identi󰘰cation Identi󰘰cation

Key

Key Key
A
B

CCommunicationCable
DADM
E

G
HValve
JTrigger

PatternController
PowerSwitch

USBPort
IndicatorLight

Key

Key Key
KEncoder
LRunUp
M
N
P

SControlBoard
T

InsideViewofPatternController
PowerSupply
GroundTerminal

CordGrips(I/Ox2,power)

8 334784A

Installation

Installation

Installation Installation

Mounting

Mounting Mounting

ThePatternControllerandADMcanbemounted
usingtheincludedVESA-compatiblebracketand
mountinghardware.

1.Unscrewthetwolowerscrewstouncouplethe
“wall”portionofthebracket.

2.Securelymountthebracketinthedesired
location.

3.Slidethecontrollerontothebracketandtighten
thetwoscrewsforpermanentfastening.

ALTERNATIVE

ALTERNATIVE ALTERNATIVE
hardwareandmountdirectlytoanysurface.

METHOD:

METHOD: METHOD:

removemounting

Connect

Connect Connect
(ADM)

(ADM) (ADM)

Integrate

Integrate Integrate

1.SetPatternControlboarddialpositionto0.

2.Unplugtheendofthecommunicationcablefrom
theADM,thenconnecttheshortcommunication
cabletotheADMandsplittertotheendof
thiscable.ConnectthePatternControllerand
InvisiPaccommunicationcablestothesplitter.

Stand

Stand Stand

Advanced

Advanced Advanced

with

InvisiPac

with with

InvisiPac InvisiPac

Alone

Alone Alone

Display

Display Display

Module

Module Module

Key

Token

Key Key

Token Token

ForPC-8emodels,installtheKeyTokenintheADM.

334784A 9

1.SetthePatternControlboarddialpositionto1.

2.MounttheADMusingtheprovidedbracket.

3.Connectthecommunicationcablebetweenthe
PatternControllerandtheADM.

Installation

Valve

Valve Valve

1.Connectupto8valves.

Terminal

Terminal Terminal
Plus(+)24VSupply
Minus(-)

Installation

Installation Installation

NOTE:

NOTE: NOTE:
ampperoutputand6ampstotal.

NOTE:

NOTE: NOTE:
valve.

Controlvoltageis24VDCwithalimitof1

GreenLEDsindicatethestatusofeach

Standard

Standard Standard

Cable

Cable Cable

ReturnBrown/BlueM8

Trigger

Trigger Trigger

1.Connectupto4NPN,PNP,ordrycontact
triggers.

NOTE:

NOTE: NOTE:

2.ConnectthetwowiresbetweenTRandminus(-)
toinstalladrycontact.

NOTE:

NOTE: NOTE:
trigger.Polaritycanbeinvertedifneeded(see

Wiring

Wiring Wiring

Function

Function Function

Colors

Colors Colors

M8

or

M8 M8

or or

Black/BlueM12

M12

Cable

M12 M12

Cable Cable

TriggerSetup(Screen3),page23).

Terminal Terminal

Plus(+)24VSupply
TRNPN,PNP,or

Minus(-)Return(orDry

Installation

Installation Installation

Suppliedvoltage(+)is24VDC.

YellowLEDsindicatethestatusofeach

Standard

Standard Standard

Terminal

DryContact

Contact)

Wiring

Wiring Wiring

Function

Function Function

Colors

Colors Colors

M8

or

M12

M8 M8
Brown
BlackorWhite

Blue

or or

Cable

M12 M12

Cable Cable

10 334784A

Installation

PLC

PLC PLC

Inputs

Inputs Inputs

and

Outputs

and and

Outputs Outputs

Installation

Installation Installation

(optional)

(optional) (optional)

1.IntegratewithaPLCbyusingtheseinputsand
outputs.

2.Inputsarebipolarandaccepta0VDCto30VDC
signal.Eachinputiselectricallyisolated.To
connectadrycontactsignal,route24VDCto
oneterminalandconnectthegroundthroughthe
drycontacttotheotherterminal.

3.Outputsaredrycontactandopeninthecaseof
analarm.

PLC

Inputs

PLC PLC

Inputs Inputs

Type

Type Type

Input

Output

Function

Function Function

ENABLE

DISABLE

PROGRAM
SELECT

ALARM1
ALARM2

Turnsthecontrolleronandoff(rising
edgeenables,fallingedgedisables).The
controllerwillwaitforarisingedgeto
re-enableafteranalarmorpowerreset.

Disablesthecontroller.Pullhighto
disable.

Bitsselectaprogramtorun(1–15)
i.e.1010selectsprogram#10
NOTE:0000disablesPLCselection

RelayopensforactivealarmsonLine1
RelayopensforactivealarmsonLine2

and

Outputs

and and

Outputs Outputs

Description

Description Description

Bipolarinput
0–30VDC
Min.10VDCtoassert.

Sinks10mAat24VDC.

Drycontactoutput
0–24VDCor0–240VAC
2Amax

Specs

Specs Specs

334784A

11

Installation

Encoder

Encoder Encoder

1.Connectuptotwoencoderstomonitorline
speed.NOTE: NOTE:
2onthescreen.

NOTE:

NOTE: NOTE:
differentiallinedriver(RS422).Scalingisentered
intheencodersetupscreenusingthelive
calibrationfeature.

NOTE:

NOTE: NOTE:
connections.Thesearenotusedanddonot
needtobeconnected.

NOTE:

NOTE: NOTE:
swappingAandA’withBandB’.Dothislineif
linespeedreadsnegativeonthedisplay.

Terminal

Terminal Terminal

Plus(+)15VSupply
APhaseAsignal

A’PhaseAsignal

BPhaseBsignal

B’PhaseBsignal

Minus(-)
PE

Installation

Installation Installation

NOTE:

Encodertypemustbequadrature

SomeencodershaveZandZ’

Encoderdirectioncanbereversedby

Graco

Graco Graco

TheseareusedforLine1orLine

Encoder

Encoder Encoder

Function

Function Function

(RS422)

return

(RS422)

return
ReturnBlue

Shield

(PC

8e

(PC (PC

- --8e 8e

Wiring

Wiring Wiring

Diagram

Diagram Diagram

Wire

Wire Wire
Red
Brown

White

Yellow

Green

Bare

only)

only) only)

Color

Color Color

Run

Up

Run Run

1.Connectuptotwo“I/P”or“V/P”run-upair
pressureregulatorstovarypumppressurebased
onlinespeed.Hardwareautomaticallydetects
whetheranI2PorV2Pisconnected.

NOTE:

NOTE: NOTE:
enteredontherun-upsetupscreen(seeRunUp

Control(Screens6–7,PC–8eonly),page26).

Terminal

Terminal Terminal

Plus(+)24VSupply
%Outputtorun-up
Minus(-)
Minus(-)

Installation

Up Up

Installation Installation

Pressurevs.linespeedsettingsare

Standard

Standard Standard

ReturnBlue
ReturnWhite

(PC

8e

(PC (PC

Wire

Colors

Wire Wire

Colors Colors

Function

Function Function

only)

- --8e 8e

only) only)

M12

M12 M12
Brown
Black

Cable

Cable Cable

12

334784A

Installation

Connect

Connect Connect

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,State,andLocalsafetyand󰘰recodes.

Theequipmentmustbegroundedtoreducethe
riskofelectricshock.Impropergroundingcan
causeelectricshock.Groundingprovidesan
escapewirefortheelectriccurrent.

TheInvisiPacsystemisequippedwithaground
terminal.Haveaquali󰘰edelectriciangroundthe
systemusingthisterminal.

Electricalpowerentersthroughthesmallercord
gripontherightsideoftheenclosure(seebelow).
Thepowercordcanbefurthersecuredinsidethe
enclosurewiththeprovidedzip-tieandtiemount.

Electrical

Electrical Electrical

Cord

Cord Cord

1.Installpowerwires(L1/L2orL/N)intoterminals
2and4onthedisconnectswitch.Theswitch
acceptssolidorstranded12AWGand14AWG
wire.Forratings,seeTechnicalData,page46.

2.Connectearthgroundtothegroundingterminal.

3.Verifythatthecordgripsecurelytightensaround
thecord.Useawrenchtotighten,ifnecessary.

334784A 13

Screens

Screens

Screens Screens

NavigatethrougheachscreentosetupthePattern
Controllerinterface.

•Runscreensincludethehomepageandpattern
de󰘰nition.

•Setupscreenscontaincon󰘰gurablesettingsfor
eachaccessory.

Screen

Screen Screen

NOTE:

NOTE: NOTE:
chaptersarepresentforhotmeltHMI.

Run

Run Run

1.ProgramStorage

2.PatternDe󰘰nition

Setup

Setup Setup

Maps

Maps Maps

OnintegratedInvisiPacsystem,additional

Screens

Screens Screens

PC

Control

PC PC

Control Control

Screens

Screens Screens

PC

Setup

PC PC

Setup Setup

PC

Home

PC PC

Home Home

PresstoswitchbetweenRunandSetup

Advanced

Advanced Advanced

Events

Events Events

Errors

Errors Errors

1.EventMap

2.LineMode

3.TriggerSetup

4.General

5.GunSetup

6.RunUp

14

1.Display

2.Units

3.USBSettings

4.Software

334784A

Screens

HMI

HMI HMI

Interface

Interface Interface

Key

Key Key
BA

BCStopallsystemprocesses
BD
BEAbortcurrentoperation
BFAcceptchange,acknowledgeerror,

BGTogglebetweenRunandSetupscreens
BHNavigatewithinascreenortoanew

ControllerEnable/Disable

De󰘰nedbyiconnexttosoftkey

selectitem,toggleselecteditem

screen

Function

Function Function

334784A 15