Graco 334784A User Manual

Operation,Repair,andParts

InvisiPac®

InvisiPac® InvisiPac®

To

control

To To

control control

Not

approved

Not Not

approved approved

See page 3 for model information and
Agency approvals.

󰘱uid

dispense

󰘱uid 󰘱uid

dispense dispense

for

use

for for

use use

ImportantSafetyInstructions.Readallwarningsandinstructionsin
thismanualandrelatedmanuals.Savetheseinstructions.

Pattern

Pattern Pattern

valves

valves valves

explosive

in ininexplosive explosive

Controller

Controller Controller

334784A

EN

of

adhesive

of of

adhesive adhesive

atmospheres

atmospheres atmospheres

supply

supply supply

equipment.

equipment. equipment.

or

hazardous

or or

hazardous hazardous

For

professional

For For

professional professional

locations.

locations. locations.

use

only.

use use

only. only.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

AgencyApprovals...............................................3

RelatedManuals................................................3

Warnings...........................................................4

Overview............................................................7

ComponentIdenti󰘰cation.....................................8

Installation..........................................................9

Mounting.....................................................9

KeyToken...................................................9

ConnectAdvancedDisplayModule

(ADM)............................................9

ValveInstallation..........................................10

TriggerInstallation.......................................10

PLCInputsandOutputsInstallation

(optional)........................................11

EncoderInstallation(PC-8eonly)..................12

RunUpInstallation(PC-8eonly)...................12

ConnectElectricalCord................................13

Screens.............................................................14

ScreenMaps...............................................14

HMIInterface...............................................15

PCScreens.................................................16

AdvancedScreens.......................................27

Stitching.............................................................29

De󰘰nitions...................................................29

Setup..........................................................29

LineSpeed.........................................................30

RunUpControl...................................................31

RunUpSetup..............................................31

HighCalibrationPoint...................................31

LowCalibrationPoint...................................31

UserSettingEntry........................................31

UserSettings...............................................31

RandomLengthBeadMode.........................32

MirrorMode.................................................33

Calibration..........................................................34

GunCompensation(optional).......................34

Veri󰘰cation.........................................................35

Valves.........................................................35

Triggers.......................................................35

Encoder......................................................35

RunUpControl............................................35

PLCInputs..................................................35

Troubleshooting..................................................36

ErrorCodes.................................................36

Display........................................................37

Pattern........................................................37

Valve..........................................................38

Trigger........................................................38

Encoder......................................................38

RunUp........................................................39

PLCInputsandOutputs...............................39

SoftwareUpdateProcedure................................40

USBDownload...................................................41

DownloadProcedure....................................41

AccessingFiles............................................41

USBLogs....................................................41

Parts..................................................................42

Kits.............................................................44

WiringDiagram...................................................45

TechnicalData...................................................46

Notes.................................................................47

GracoStandardWarranty....................................48

2

334784A

Models

Models

Models Models

Usage

Usage Usage
With

InvisiPac

Without
InvisiPac

Agency

Agency Agency

Type

Type Type

PatternController
AdvancedDisplay

Module

Part

Part Part
24X523
24X524

24X525

24X526

Approvals

Approvals Approvals

Type

Type Type

PC-8
PC-8e

PC-8

PC-8e

Description

Description Description
127971
24E451

Description

Description Description
Timeordistancemode,noencoder
Timeordistancemode,withor

withoutencoder
Runupcontrol(optional)24X626—KeyTokenforEncoder

Timeordistancemode,noencoder

Timeordistancemode,withor
withoutencoder

Runupcontrol(optional)

Related

Related Related

Manual

Contents

Contents Contents
CE,ETL,cETL
CE,ETL,cETL

Manual Manual

Number

Number Number

333347InvisiPacHM25andHM50Tank-Free™

Contents

Contents Contents
127971—PatternController
127971—PatternController

andRunup
127971—PatternController

24P860—AdvancedDisplayModule

127971—PatternController

24P860—AdvancedDisplayModule

24X626—KeyTokenforEncoder
andRunup

Manuals

Manuals Manuals

Product

Product Product

HotMeltDeliverySystem

334784A 3

Warnings

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

ELECTRIC

ELECTRIC ELECTRIC

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

BURN

BURN BURN

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

HAZARD

HAZARD HAZARD

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate

immediate immediate

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure
checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING

MOVING MOVING

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure

surgical

surgical surgical

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

treatment.

treatment. treatment.

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

HAZARD

HAZARD HAZARD

Pressure

Relief

Relief Relief

whenyoustopdispensingandbeforecleaning,

Procedure

Procedure Procedure

anddisconnectallpowersources.

Get

4

334784A

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

FIRE

AND

FIRE FIRE

AND AND

MISUSE

MISUSE MISUSE

EXPLOSION

EXPLOSION EXPLOSION

HAZARD

HAZARD HAZARD

Technical

HAZARD

HAZARD HAZARD

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Procedure

Procedure Procedure

whenequipmentisnotinuse.

work

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Donotusesolvent-basedadhesivesthatcancreateanexplosiveatmospherewhen
processed.

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.
Stop

•Stop Stop

•Keepaworking󰘰reextinguisherintheworkarea.

TOXIC

TOXIC TOXIC

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

operation

operation operation

equipmentuntilyouidentifyandcorrecttheproblem.

FLUID

FLUID FLUID

guidelines.

immediately

immediately immediately

FUMES

FUMES FUMES

HAZARD

HAZARD HAZARD

ifstaticsparkingoccursoryoufeelashock. ..Donotuse

Grounding

area

area area

canigniteorexplode.Tohelp

instructions.

334784A 5

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.

PRESSURIZED

PRESSURIZED PRESSURIZED

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.

PROTECTIVE

PROTECTIVE PROTECTIVE

ALUMINUM

ALUMINUM ALUMINUM

EQUIPMENT

EQUIPMENT EQUIPMENT

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

6 334784A

Overview

Overview

Overview Overview

InvisiPacPatternControlsystemscanbeintegratedwithInvisiPacsystemsorstandalonewithanyother
equipment.Forallinstallations,theAdvancedDisplayModule(ADM)isusedtomakeprogrammingeasy.

PC-8controllersoperateintimeordistancemodewithoutanencoder.Upto8gunsand4independent
triggersaresupported.

PC-8econtrollersincludethesamefeaturesasPC-8withtheadditionofdistancebasedcontrolusingan
encoder,andrunupcontrolusinganI/PorV/Ppressureregulator.

Features

Features Features

GunOutputs
TriggerInputs4
Encoder

RunUpControl2(PC-8eonly)
ProgramStorage
PLCEnable/Disable
PLCAlarmOutput
PLCProgramSelect
PasswordProtectionYes

IntegratedPowerSupply

Formoreinformation,seeTechnicalData,page46.

the

PC-8

and

of ofofthe the

PC-8 PC-8

Feature

Feature Feature

PC-8e:

and and

PC-8e: PC-8e:

Details

Details Details
8

2(PC-8eonly)

50
Yes
Yes
Yes

Yes

334784A

7

ComponentIdentication

Component

Component Component

Identi󰘰cation

Identi󰘰cation Identi󰘰cation

Key

Key Key
A
B

CCommunicationCable
DADM
E

G
HValve
JTrigger

PatternController
PowerSwitch

USBPort
IndicatorLight

Key

Key Key
KEncoder
LRunUp
M
N
P

SControlBoard
T

InsideViewofPatternController
PowerSupply
GroundTerminal

CordGrips(I/Ox2,power)

8 334784A

Installation

Installation

Installation Installation

Mounting

Mounting Mounting

ThePatternControllerandADMcanbemounted
usingtheincludedVESA-compatiblebracketand
mountinghardware.

1.Unscrewthetwolowerscrewstouncouplethe
“wall”portionofthebracket.

2.Securelymountthebracketinthedesired
location.

3.Slidethecontrollerontothebracketandtighten
thetwoscrewsforpermanentfastening.

ALTERNATIVE

ALTERNATIVE ALTERNATIVE
hardwareandmountdirectlytoanysurface.

METHOD:

METHOD: METHOD:

removemounting

Connect

Connect Connect
(ADM)

(ADM) (ADM)

Integrate

Integrate Integrate

1.SetPatternControlboarddialpositionto0.

2.Unplugtheendofthecommunicationcablefrom
theADM,thenconnecttheshortcommunication
cabletotheADMandsplittertotheendof
thiscable.ConnectthePatternControllerand
InvisiPaccommunicationcablestothesplitter.

Stand

Stand Stand

Advanced

Advanced Advanced

with

InvisiPac

with with

InvisiPac InvisiPac

Alone

Alone Alone

Display

Display Display

Module

Module Module

Key

Token

Key Key

Token Token

ForPC-8emodels,installtheKeyTokenintheADM.

334784A 9

1.SetthePatternControlboarddialpositionto1.

2.MounttheADMusingtheprovidedbracket.

3.Connectthecommunicationcablebetweenthe
PatternControllerandtheADM.

Installation

Valve

Valve Valve

1.Connectupto8valves.

Terminal

Terminal Terminal
Plus(+)24VSupply
Minus(-)

Installation

Installation Installation

NOTE:

NOTE: NOTE:
ampperoutputand6ampstotal.

NOTE:

NOTE: NOTE:
valve.

Controlvoltageis24VDCwithalimitof1

GreenLEDsindicatethestatusofeach

Standard

Standard Standard

Cable

Cable Cable

ReturnBrown/BlueM8

Trigger

Trigger Trigger

1.Connectupto4NPN,PNP,ordrycontact
triggers.

NOTE:

NOTE: NOTE:

2.ConnectthetwowiresbetweenTRandminus(-)
toinstalladrycontact.

NOTE:

NOTE: NOTE:
trigger.Polaritycanbeinvertedifneeded(see

Wiring

Wiring Wiring

Function

Function Function

Colors

Colors Colors

M8

or

M8 M8

or or

Black/BlueM12

M12

Cable

M12 M12

Cable Cable

TriggerSetup(Screen3),page23).

Terminal Terminal

Plus(+)24VSupply
TRNPN,PNP,or

Minus(-)Return(orDry

Installation

Installation Installation

Suppliedvoltage(+)is24VDC.

YellowLEDsindicatethestatusofeach

Standard

Standard Standard

Terminal

DryContact

Contact)

Wiring

Wiring Wiring

Function

Function Function

Colors

Colors Colors

M8

or

M12

M8 M8
Brown
BlackorWhite

Blue

or or

Cable

M12 M12

Cable Cable

10 334784A

Installation

PLC

PLC PLC

Inputs

Inputs Inputs

and

Outputs

and and

Outputs Outputs

Installation

Installation Installation

(optional)

(optional) (optional)

1.IntegratewithaPLCbyusingtheseinputsand
outputs.

2.Inputsarebipolarandaccepta0VDCto30VDC
signal.Eachinputiselectricallyisolated.To
connectadrycontactsignal,route24VDCto
oneterminalandconnectthegroundthroughthe
drycontacttotheotherterminal.

3.Outputsaredrycontactandopeninthecaseof
analarm.

PLC

Inputs

PLC PLC

Inputs Inputs

Type

Type Type

Input

Output

Function

Function Function

ENABLE

DISABLE

PROGRAM
SELECT

ALARM1
ALARM2

Turnsthecontrolleronandoff(rising
edgeenables,fallingedgedisables).The
controllerwillwaitforarisingedgeto
re-enableafteranalarmorpowerreset.

Disablesthecontroller.Pullhighto
disable.

Bitsselectaprogramtorun(1–15)
i.e.1010selectsprogram#10
NOTE:0000disablesPLCselection

RelayopensforactivealarmsonLine1
RelayopensforactivealarmsonLine2

and

Outputs

and and

Outputs Outputs

Description

Description Description

Bipolarinput
0–30VDC
Min.10VDCtoassert.

Sinks10mAat24VDC.

Drycontactoutput
0–24VDCor0–240VAC
2Amax

Specs

Specs Specs

334784A

11

Installation

Encoder

Encoder Encoder

1.Connectuptotwoencoderstomonitorline
speed.NOTE: NOTE:
2onthescreen.

NOTE:

NOTE: NOTE:
differentiallinedriver(RS422).Scalingisentered
intheencodersetupscreenusingthelive
calibrationfeature.

NOTE:

NOTE: NOTE:
connections.Thesearenotusedanddonot
needtobeconnected.

NOTE:

NOTE: NOTE:
swappingAandA’withBandB’.Dothislineif
linespeedreadsnegativeonthedisplay.

Terminal

Terminal Terminal

Plus(+)15VSupply
APhaseAsignal

A’PhaseAsignal

BPhaseBsignal

B’PhaseBsignal

Minus(-)
PE

Installation

Installation Installation

NOTE:

Encodertypemustbequadrature

SomeencodershaveZandZ’

Encoderdirectioncanbereversedby

Graco

Graco Graco

TheseareusedforLine1orLine

Encoder

Encoder Encoder

Function

Function Function

(RS422)

return

(RS422)

return
ReturnBlue

Shield

(PC

8e

(PC (PC

- --8e 8e

Wiring

Wiring Wiring

Diagram

Diagram Diagram

Wire

Wire Wire
Red
Brown

White

Yellow

Green

Bare

only)

only) only)

Color

Color Color

Run

Up

Run Run

1.Connectuptotwo“I/P”or“V/P”run-upair
pressureregulatorstovarypumppressurebased
onlinespeed.Hardwareautomaticallydetects
whetheranI2PorV2Pisconnected.

NOTE:

NOTE: NOTE:
enteredontherun-upsetupscreen(seeRunUp

Control(Screens6–7,PC–8eonly),page26).

Terminal

Terminal Terminal

Plus(+)24VSupply
%Outputtorun-up
Minus(-)
Minus(-)

Installation

Up Up

Installation Installation

Pressurevs.linespeedsettingsare

Standard

Standard Standard

ReturnBlue
ReturnWhite

(PC

8e

(PC (PC

Wire

Colors

Wire Wire

Colors Colors

Function

Function Function

only)

- --8e 8e

only) only)

M12

M12 M12
Brown
Black

Cable

Cable Cable

12

334784A

Installation

Connect

Connect Connect

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,State,andLocalsafetyand󰘰recodes.

Theequipmentmustbegroundedtoreducethe
riskofelectricshock.Impropergroundingcan
causeelectricshock.Groundingprovidesan
escapewirefortheelectriccurrent.

TheInvisiPacsystemisequippedwithaground
terminal.Haveaquali󰘰edelectriciangroundthe
systemusingthisterminal.

Electricalpowerentersthroughthesmallercord
gripontherightsideoftheenclosure(seebelow).
Thepowercordcanbefurthersecuredinsidethe
enclosurewiththeprovidedzip-tieandtiemount.

Electrical

Electrical Electrical

Cord

Cord Cord

1.Installpowerwires(L1/L2orL/N)intoterminals
2and4onthedisconnectswitch.Theswitch
acceptssolidorstranded12AWGand14AWG
wire.Forratings,seeTechnicalData,page46.

2.Connectearthgroundtothegroundingterminal.

3.Verifythatthecordgripsecurelytightensaround
thecord.Useawrenchtotighten,ifnecessary.

334784A 13

Screens

Screens

Screens Screens

NavigatethrougheachscreentosetupthePattern
Controllerinterface.

•Runscreensincludethehomepageandpattern
de󰘰nition.

•Setupscreenscontaincon󰘰gurablesettingsfor
eachaccessory.

Screen

Screen Screen

NOTE:

NOTE: NOTE:
chaptersarepresentforhotmeltHMI.

Run

Run Run

1.ProgramStorage

2.PatternDe󰘰nition

Setup

Setup Setup

Maps

Maps Maps

OnintegratedInvisiPacsystem,additional

Screens

Screens Screens

PC

Control

PC PC

Control Control

Screens

Screens Screens

PC

Setup

PC PC

Setup Setup

PC

Home

PC PC

Home Home

PresstoswitchbetweenRunandSetup

Advanced

Advanced Advanced

Events

Events Events

Errors

Errors Errors

1.EventMap

2.LineMode

3.TriggerSetup

4.General

5.GunSetup

6.RunUp

14

1.Display

2.Units

3.USBSettings

4.Software

334784A

Screens

HMI

HMI HMI

Interface

Interface Interface

Key

Key Key
BA

BCStopallsystemprocesses
BD
BEAbortcurrentoperation
BFAcceptchange,acknowledgeerror,

BGTogglebetweenRunandSetupscreens
BHNavigatewithinascreenortoanew

ControllerEnable/Disable

De󰘰nedbyiconnexttosoftkey

selectitem,toggleselecteditem

screen

Function

Function Function

334784A 15

Screens

PC

Screens

PC PC

Screens Screens

Home

Home Home

Readonlyviewofpatterncontrollerinputsandoutputs:

1.Statusofguns,triggers,andPLCsignals.

2.Productionrate

3.Materialdispensedperproduct

A AA—GunStates
B BB—TriggerStates
C CC—LineInformation
D DD—PLCSignals

Icon

Name

Icon Icon

Name Name

GunGunstatus:Active(green),Enabled(gray),Disabled(crossedout).

Trigger

LineNumber

,andunitscompleted.

.

Description

Description Description

TriggerStatus:Active(brightyellow),Inactive(darkyellow).

Linenumberforotherdisplayvaluesinrow.

LineSpeedCurrentlinespeed(or󰘰xedlinespeedsetting).

RunUpOutputPercentageofrunuppressurerangebeingoutput(PC-8eonly).

%

ProductionRate

ProductCountTotalproductscompleted.Sameascurrenttriggercyclecount.

GlueRateAmountofglueperproduct(integratedInvisiPacsystemsonly).NOTE: NOTE:

PLCEnableEnables/disablesthepatterncontrolviaPLC.

PLCDisableDisablesthesystemviaPLC.

ActiveProgram

PLCAlarmAlarmsbeinggiventothePLC(online1or2).

Numberofproductperminute.

bestresults,entertheappropriatespeci󰘰cgravityvaluefortheadhesive
materialinuse(seetheInvisiPacsystemmanual).

DisplaystheactiveprogramchosenbythePLC.

16 334784A

NOTE:

For

Screens

Program

Program Program

1.Selectprogramtoload.

2.Copyprogram,eraseprogram,orrenameprogram.

3.Purgeguns

4.Lock/unlockcontrollerformaintenance
NOTE:

NOTE: NOTE:

GeneralSetup(Screen4),page24).

A AA—EnterScreen
B BB—MaintenanceLock/Unlock
C CC—ToPurgeScreen
D DD—ActiveProgram
P PP—ScreenNumber(Screen1)

Storage

Storage Storage

Copy,erase,andrenamecapabilitiesaredisabledif“LockPatternDe󰘰nition”isenabled(see

(Screen

(Screen (Screen

.

1)

1) 1)

.

Icon

Name

Icon Icon

Name Name
MaintenanceLock

MaintenanceUnlock

E EE—ExitScreen
F FF—CopySelected
G GG—EraseSelected
H HH—RenameSelected
J JJ—Press“Enter”toSelectActiveProgram

Description

Description Description

PresstodisablePatternController

PresstoenablePatternController

334784A

17

Screens

Gun

Purge

Gun Gun

Purge Purge

1.Purgeindividualguns.

2.Purgeallgunsbypressingenter.

NOTE:

NOTE: NOTE:

NOTE:

NOTE: NOTE:

A AA—PresstoPurge
B BB—DisabledGunswillnotPurge

Onlygunswithassignedtriggerswillpurge.

Gunsmayonlybepurgedwhenthesystemisactiveorwithin5minutesofthesystembeingactive.

Icon

Name

Icon Icon

Name Name
Purge

EnterPurgeallenabledguns

Return/Cancel

Description

Description Description

Purgespeci󰘰cgun

Exitscreen

18 334784A

Screens

Pattern

Pattern Pattern

1.Enterstartpointandlengthofbeads.

2.Enableordisablestitchingforeachbead.

3.Previewthispattern.
NOTE:

NOTE: NOTE:
numberkeyforgunA.

NOTE:

NOTE: NOTE:
beads6–24.

—

A AA— —

—

B BB— —

—

C CC— —

—

D DD— —

—

E EE— —

—

P PP— —

De󰘰nition

De󰘰nition De󰘰nition

ToclonethepatternfromgunAtogunB,navigatetoanybeadongunBandpress/holdthe

Enterthescreenandscrolldowntoseevalves5–8.Addbeadsandcontinuetoscrollrighttoaccess

EnterScreen
PatternPreview
Dots=Stitched

Solid=SolidBead
CurrentProgram
StartofBead

BeadLength

ScreenNumber
(Screen2)

(Screen

(Screen (Screen

2)

2) 2)

F FF—ExitScreen
G GG—Con󰘰rmChanges
H HH—CancelChanges
J JJ—StitchBead

Icon

Icon Icon

Name

Name Name

BeadOffsetDistancefromtheedgeoftheproducttothestartofthebead

BeadLength

StitchBeadEnableordisablestitchingofthisbead.

Description

Description Description

LengthoftheBead

334784A 19

Screens

Pattern

Pattern Pattern

Read-onlydisplayofbeadpattern.

A AA—EndpointofLastBead

B BB—ExitPreview

—GunNumber

—TriggerNumber

NOTE:

NOTE: NOTE:

NOTE:

NOTE: NOTE:
gundoesnothaveatriggerselected(see

EventMap(Screen1),page21).

Preview

Preview Preview

Dottedpatternshowsstitching.Theactualnumberofstitchedbeadsisnotrepresented.

Areddottedpatternindicatesthatthe

20 334784A

Screens

Event

Event Event

Entercon󰘰gurationsettingsforthispattern:

1.Assigntriggertoeachgun.

2.Inputgun-to-triggeroffset.

3.Enterminimumproductlength(iffalsetriggerpickupisaconcern).

4.Enablepatternmirroring.

5.Enterstitchpercentageandinterval.

A AA—EnterScreen
B BB—GunNumber
C CC—TriggerforGun
D DD—GuntoTriggerOffset
E EE—MinimumProductLength
F FF—CurrentProgram
G GG—StitchInterval
H HH—StitchSavings
J JJ—MirrorPattern
P PP—ScreenNumber(Screen1)

Map

(Screen

Map Map

(Screen (Screen

1)

1) 1)

Icon

Name

Icon Icon

Name Name
TriggerTriggerassociatedwiththisgun

Gun-to-TriggerOffset

MinimumProduct
Length

MirrorBeadPattern

StitchSavingsPercentageofgluesavedbystitching.Setto0todisablestitching.

StitchIntervalThedistancebetweenthestartofeachstitch.

Description

Description Description

Thephysicaldistanceortimebetweenthetriggerandthegun.

Blockstriggersfromactivatingasecondpatternwithintheminimumproduct
length

Mirrorsbeadsfromtheleadingedgeoftheboxtothetrailingedgeofthebox.
NOTE:

NOTE: NOTE:
halfthelengthofthebox(seeMirrorMode,page33).

NOTE:

NOTE: NOTE:

Stitching,page29).

Ifmirrormodeisselected,theGun-to-TriggerOffsetmustbeatleast

Stitchingmustalsobeenabled/disabledforeachbead(see

334784A

21

Screens

Line

Mode

Line Line

Mode Mode

(Screen

(Screen (Screen

2)

2) 2)

b.Adjustlinespeedsetting

untillengthof

1.Selectmode:

a.Timebased.

b.Distancemodewithoutencoder(uses󰘰xed

linespeed).

c.Distancemodewithencoder.

2.Fortimemode,therearenoadditionalsettings.

3.Fordistancemodewithoutencoder:

a.Passoneproductbythetriggeratnormal

speed.
NOTE:

NOTE: NOTE:
nottrippingthetriggerproperly.

A AA—EnterScreen
B BB—LastBoxLength
P PP—ScreenNumber(Screen2)

Seetriggersetupsectionifproductis

lastproductiscorrect.

4.Fordistancemodewithencoder.

a.Verifypositivelinespeedwhenlineismoving

forward.Ifspeedisnegative,swapAandA’
withBandB’wiresattheencoderconnector
onthePatternController.

b.Passoneproductbythetrigger.

c.Adjustencoderpulsespermm

lengthoflastproduct

until

iscorrect.

Icon

Name

Icon Icon

Name Name

Time

Based

TimeModeSelectIntimemode,programssettingsareinunitsofmilliseconds

LineNumber

LengthofLastProductLengthofthelastproductseenbyatriggerontheline.

Encoder

EncoderPulsesper
mm

LowLineSpeedAlarmOutputswillnot󰘰rewhenthelineisbelowthisspeed.

HighLineSpeed
Alarm

LineSpeed•Ifencoderenabled:viewcurrentlinespeed

Description

Description Description

Linenumberforothersettings/valuesinarow

NOTE:

NOTE: NOTE:
Selectifencoderistobeused

Pulsesencodergeneratespermmoflinetravel.
NOTE:

NOTE: NOTE:

NOTE:

NOTE: NOTE:
Read-only:Maximumlinespeedallowed.

NOTE:

NOTE: NOTE:

•Ifencoderdisable:enter󰘰xedlinespeed

Valueadjustsforchangesinencoder/speedsettings.

500pprencoder,200mmwheel=2.5pulses/mm.

Avalueof0disablesthisalarm.

Thevalueiscalculatedfromencoderpulsespermm.

22

334784A

Screens

Trigger

Trigger Trigger

1.SelectTriggerPolarity

2.SelectTriggerLineNumber

A AA—EnterScreen
B BB—TriggerPolarity
C CC—Line1or2
D DD—ResetSelectedCounter
E EE—LifetimeTriggerCount
F FF—ResettableTriggerCount
P PP—ScreenNumber(Screen3)

Setup

Setup Setup

a.Triggershouldshowbrightyellowwhen

productispresentanddarkyellowforno
product.

b.Ifpolarityisbackwards,usethedrop-down

a.Ifproductrunspastalltriggersatthesame

speed,selectline1.

toinvertthedetection.

(Screen

(Screen (Screen

3)

3) 3)

b.Wheretwolinespeedsettingsarerequired,

selectline1fortriggerssensingfromthe󰘰rst

:

3.TriggerCycleCounters:

(PC-8eonly):

linespeedandline2forthesecond.

a.Viewcurrentandlifetimecyclecountsof

eachtrigger.

b.Presssoftkey

countofselectedtrigger.

toresetcurrentcycle

Icon

Name

Icon Icon

Name Name
TriggerPolarity

SelectLineSelectwhichlinethetriggerissensingon(PC-8eonly)

ResetCounter

Description

Description Description

Togglepolaritytoinvertstateoftriggersignal

Resettriggercyclecount

334784A 23

Screens

General

General General

1.LockPatternDe󰘰nition(optional)—Protects

2.EnablePressureCompensation(optional,PC-8e

Setup

Setup Setup

patternfromaccidentalchanges.Operatormust
enterapasswordtochangepatterns,andcopy,
delete,orrenameprograms.

NOTE:

NOTE: NOTE:
ifRunScreensarealsolocked(see

AdvancedScreens,page27).

only):

•Usedtomaintainconsistentglueoutputwith
variablelinespeed.

•Withrun-upkitinstalled,thisfeatureadjusts
pumppressureaccordingtotheoutput
vs.speedcurve.Forrun-upsettings,see

RunUpInstallation(PC-8eonly),page12.

(Screen

(Screen (Screen

Thissettingwillonlytakeeffect

4)

4) 4)

3.EnableModulatedBead(optional,PC-8eonly):

•Usedtomaintainconsistentglueoutputwith
variablelinespeed.

•Adjustsoutputbystitchingbeadsaccordingto
theoutputvs.speedcurve.

•WhenPressureCompensationisenabled,
modulatedbeadbecomesactivebelowthe
minimumoutputpercentage.

•WhenPressureCompensationisdisabled,
modulatedbeadfollowstheoutputvs.
speedcurve.Forrun-upsettings,see

RunUpInstallation(PC-8eonly),page12.

A AA—EnterScreen
P PP—ScreenNumber(Screen4)

24

334784A

Screens

Gun

Setup

Gun Gun

Setup Setup

1.GunCompensation:

(Screen

(Screen (Screen

5)

5) 5)

•Viewcurrentandlifetimecyclecountsofeach
gun.

•Entergunopencompensation.

•Entergunclosecompensation.

2.GunCycleCounters:

A AA—EnterScreen
B BB—GunOpenCompensation
C CC—GunCloseCompensation
D DD—LifetimeGunCycles
E EE—ResettableGunCycles
P PP—ScreenNumber(Screen5)

Icon

Name

Icon Icon

Name Name

OpenCompensationMechanicaldelaybetweenelectricalsignaltogunandphysicalopeningofgun

CloseCompensationMechanicaldelaybetweenelectricalsignaltogunandphysicalclosingofgun

ResetCounter

Description

Description Description

Resetguncyclecount

•Presssoftkey
counterofselectedgun.

toresetcurrentcycle

334784A 25

Screens

Run

Up

Run Run

•Enterrunupoutputsettings

A AA—EnterScreen
B BB—MinimumOutput
C CC—MaximumOutput
D DD—HighCalibrationPoint
E EE—LowCalibrationPoint
P PP—ScreenNumber(Screen6)

Icon

Icon Icon

Control

Up Up

Control Control

Name

Name Name

OutputPressure
Percentage

LineSpeed

(Screens

(Screens (Screens

6–7,

PC–8e

6–7, 6–7,

PC–8e PC–8e

Description

Description Description

Enterminimumandmaximumpressureforrunupcontrol.
Entercorrespondingpressurepointsforenteredlinespeedpointstosetrun
upcurve.

UpperandLowerlinespeedpoints

only)

only) only)

RunUpPressureto
LineSpeedCurve

Curveissetbytwopointswhicharede󰘰nedbytheuser.Upperandlower
limitsde󰘰neboundsoverwhichrun-upwillfunctionlinearly.

26 334784A

Screens

Advanced

Advanced Advanced

Advanced

Advanced Advanced

Generaldisplaysettingsincludinglanguage,time,
andpasswordprotection.

Name

Name Name
Language
DateFormat
DateEnterthedisplaydate
TimeEnterthedisplaytime
PasswordEnterthepasswordtorestrict

ScreenSaverEnterthetime-outforthedisplay

SilentModeIfselected,disablesthedisplay

LockRun
Screens

Screens

Screens Screens

—

Display

— —

Display Display

Description

Description Description

Selectthedisplaylanguage
Selectthedisplaydateformat

accesstoSetupscreens.NOTE: NOTE:
Avalueof“0000”doesnotrequire
apasswordforaccesstosetup
screens.

screensaver.NOTE: NOTE:
disablesthescreensaver.

beepfunctionality.
Ifselected,operatorswillnotbe

abletochangemostrunscreen
settings.NOTE: NOTE:
thissettingtohaveanyeffect,a
passwordotherthan“0000”must
beenteredabove.

NOTE:

NOTE:

Inorderfor

NOTE:

Avalueof“0”

Advanced

Advanced Advanced

Selectthesystemunitstobeusedonthedisplay.

Name

Name Name

Temperature

MassUnits

Speci󰘰cGravityEnterthematerialspeci󰘰cgravity

DistanceUnits

—

Units

— —

Units Units

Description

Description Description

Selectthesystemtemperature
units(integratedsystemsonly)

Selectthesystemmassunits
(integratedsystemsonly)

forhigherprecisionadhesive
consumption(integratedsystems
only)

Selectthesystemdistanceunits.

NOTE:

NOTE: NOTE:
patterncontroldistancevalues
exceptwhentimebasedmodeis
selectedon
(distanceunitsbecometimeunits
ofmilliseconds).

Thissettingappliestoall

PC Setup – Line Mode

334784A

27

Screens

Advanced

Advanced Advanced

SelectUSBdownloadsettings.

Name

Name Name

DisableUSB
Downloads/
Uploads

DisableUSBLog
Errors

DownloadDepth

—

USB

— —

Downloads

USB USB

Downloads Downloads

DisablesUSBportfrom
transmittingdatato/fromaUSB
drive

DisablesUSBlogadvisory

Setsthelengthofthedatalogs
tobedownloaded(affectsthe
downloadtime)

Settings

Settings Settings

Description

Description Description

Advanced

Advanced Advanced

Readonlydisplayofsystemsoftware.

Name

Name Name
Module

SoftwarePart#Partnumberofsoftwareinstalled

SoftwareVersionVersionofsoftwareinstalledon

NOTE:

NOTE: NOTE:
donotmatchtheexpectedvalues,see

SoftwareUpdateProcedure,page40.

—

System

— —

System System

Nameofmoduleinsystem

onmodule

module

Ifsoftwareversionsorpartnumbers

Software

Software Software

Description

Description Description

28 334784A

Stitching

Stitching Stitching

Tomaintainbondstrengthwhilereducingadhesiveconsumption..

De󰘰nitions

De󰘰nitions De󰘰nitions

Stitching

Sub-Bead

Sub-Bead Sub-Bead

Onedispensecycleofastitchedbead.

Stitch

Stitch Stitch

Thedistancebetweenthestartsoftwoadjacentsub-beads.

Stitch

Stitch Stitch

Thepercentageofadhesivesaved.

Anchor

Anchor Anchor

Ananchorbeadisasub-beadplacedattheendofthestitchedbeadthatguaranteesthestitchedbeadendsat
thesamelocationastheoriginal(non-stitched)bead.

—

— —

Interval

Interval Interval

Savings

Savings Savings

—

— —

—

— —

Beads

Beads Beads

Setup

Setup Setup

Inordertostitchanybead,performthefollowing
steps:

1.NavigatetoEventMap(Screen1),page21.

2.EnterthedesiredStitchInterval

Savings
Stitchingcanbedisabledbysettingthegun
StitchSavingsto“0”.

334784A 29

forthedesiredgun.NOTE: NOTE:

andStitch

NOTE:

3.NavigatetoPatternDe󰘰nition(Screen2),page

19.

4.StitchindividualbeadsbyselectingtheStitch
Bead
NOTE:

NOTE: NOTE:
stitched(somecanbestitchedwhileothersare
solid).

optionwithineachbeadentrybox.

Notallbeadsforaspeci󰘰cgunmustbe

LineSpeed

Line

Line Line

1.NavigatetoLineMode(Screen2),page22.

2.Passaproductofknownlengthpastthetrigger

3.Oncetheproducthaspassedthetrigger,note

Speed

Speed Speed

inuse.

thevaluedisplayedinthe

indicator.NOTE: NOTE:
ofthepartoftheproductthatpassesbelowthe
triggerinuse,notnecessarilytheoveralllength
oftheproduct.

NOTE:

Last Product Length

Thisvalueisthelength

4.Adjustsettings:

a.Onencoder encoder

b.On󰘰xedline line

NOTE:

NOTE: NOTE:
accordingtothechangesmadeinsettingsabove
(step2onlyneedstobeperformedonce).

encoder

Encoder Pulses per mm

ProductLengthvaluematchestheexpected
length.

adjust

Product Length

length.

Last Product Length

line

Fixed Line Speed

systems

systems systems

speed

speed speed

valuematchestheexpected

(PC-8eonly),adjust

systems

systems systems

indicatorwillupdate

untiltheLast

(bothversions),

untilthe

Last

Last Product Length

incheslong.

displayedfortriggeris18.00

Encoderpulsespermmbox.

FixedLineSpeedbox.

30 334784A

RunUpControl

Run

Run Run

Run

Run Run

1.Verifyrunupcontrollerrangeissetto100psi(10

2.NavigatetoGeneralSetup(Screen4),page24,

High

High High

1.TurnsystemONandrunlineatmaximumspeed.

2.NavigatetoLineMode(Screen2),page22,and

3.Setpressureusingthepumppressuredialand

4.NotepressuredisplayedonInvisiPacpump

5.Notepressuredisplayedonrunupcontrollerin

Up

Up Up

Up

Up Up

Vinputsignalyields100psi).NOTE: NOTE:

belowassumeinputairpressuretotheregulator

isgreaterthanorequalto100psi(simpli󰘰esrun

upprogrammingsothat%andpsivaluesare

interchangeable).

anddisablePressureCompensation.

Calibration

Calibration Calibration

noteCurrentLineSpeedinFbelow.

gaugeatthebaseoftheInvisiPacsystemuntil

thedesiredglueoutputisachieved.

pressuregaugeinG GGbelow.

B BBbelow.

Control

Control Control

Setup

Setup Setup

NOTE:

Point

Point Point

settings

User

User User

1.NavigatetoRunUpControl(Screens6–7,PC–8e

2.NavigatetoGeneralSetup(Screen4),page

User

User User

(A)

(A) (A)

(B)

(B) (B)

(C)

(C) (C)

(D)

(D) (D)

(E)

(E) (E)

(F)

(F) (F)

(G)

(G) (G)

Setting

Setting Setting

only),page26.Entersettingsinscreenshot

accordingtovaluesinsectionbelow.

24andre-enablePressureCompensation.

Settings

Settings Settings

Maximumoutput_____100
Runupcontroller

pressureathighline
speed

Runupcontroller
pressureatlowline
speed

Minimumoutput______50

Lowlinespeed

Highlinespeed

InvisiPacpump
pressureathighline
speed

Entry

Entry Entry

________

________

________

________

________

%(psi)

%(psi)

%(psi)

%(psi)
ft/minor

m/min
ft/minor

m/min

psi

Low

Low Low

1.Reducelinespeedtominimumspeedandnote

2.Reducepressureusingthedialandgaugeatthe

3.ReturnpressureonInvisiPacpumppressure

334784A 31

Calibration

Calibration Calibration

CurrentLineSpeedinE EEbelow.

baseoftheInvisiPacsystemuntilthedesired

glueoutputisachieved.Notepressuredisplayed

onregulatorinC CCbelow.

gaugetovalueinG GGbelow.

Point

Point Point

PCSetup—RunUpControlscreenwithsettings
indicatedbythelettersabove.

RunUpControl

Random

Random Random

Forhandlingproductsofvariouslengthswithonepattern

Touserandomlengthbeadmode,performthefollowingsteps:

1.NavigatetoEventMap(Screen1),page21.

2.SelectMirrorBeadPatternforthedesired
gun.

3.VerifytheappropriateGun-TriggerOffset
fortheselectedgun.

NOTE:

NOTE: NOTE:
orequaltotheleadingmargin.

4.NavigatetoPatternDe󰘰nition(Screen2),page

19.

Length

Length Length

Gun-TriggerOffsetmustbegreaterthan

Bead

Bead Bead

Mode

Mode Mode

5.Entertheleadingmargin(LM)inthebead1
offsetbox.NOTE: NOTE:
thetrailingmargin.

6.Enterthelengthofthelongestrandombead
(LRB)thatmaybeneededinthebead1length
box.

7.Enableordisablestitchingforbead1.

NOTE:

Theleadingmarginisequalto

32 334784A

RunUpControl

Mirror

Mirror Mirror

Forsymmetricalpatterns,includingproductswith
varyinglengths.

Tousemirrormode,performthefollowingsteps:

1.NavigatetoEventMap(Screen1),page21.

Mode

Mode Mode

2.SelectMirrorBeadPattern

gun.

3.VerifyGun-TriggerOffset

gunisgreaterthanorequaltotheendofthe󰘰nal
bead(󰘰nalbeadoffset+length).

4.NavigatetoPatternDe󰘰nition(Screen2),page

19.

5.Enterbeadinformationforthe󰘰rsthalfofthe

product.

6.Enableordisablestitchingforeachbead.

forthedesired

fortheselected

334784A 33

Calibration

Calibration

Calibration Calibration

Gun

Gun Gun

Forhighspeedlinesandprecisionapplications.

NOTE:

NOTE: NOTE:
ensuretheappropriategun-triggeroffsetvalues
havebeenenteredforeachgun-triggerpairon

EventMap(Screen1),page21.

Enteringtheappropriateguncompensationcan
ensurehigheraccuracyofbeadplacement.To
ensuretheappropriatevaluesareentered,begin
withthe
accordingtothe

Gun

Gun Gun

Compensation

Compensation Compensation

Beforeenteringguncompensationvalues,

(optional)

(optional) (optional)

Recommended Values

Calibration Routine

Compensation

Compensation Compensation

Relative

Relative Relative

Desired:

Adjustment

Adjustment Adjustment

Edge

Edge Edge

Position

Position Position

belowandadjust

Guide:

Guide: Guide:

.

Lagging

Recommended

Recommended Recommended
GM-100:5-10ms
GS-35:10–20ms
Unknown,other:10ms

Calibration

Calibration Calibration

1.NavigatetoGunSetup(Screen5),page25.

2.Dispensedesiredpattern(programcontained
withinthePatternController).

3.Measuredistancebetweendispensedpattern
(actualpositionofdispensedpatternonthe
product)anddesiredpattern.

4.AdjustOpen/Closecompensationvalues
accordingtothefollowingGun Gun
Table

Table Table

5.Repeatsteps2-3untildesiredpatternachieved.

Leading

Leading Leading

Edge

Edge Edge

Leading

Values

Values Values

Routine

Routine Routine

Gun

Compensation

Compensation Compensation

Gun

andGun Gun

Compensation

Compensation Compensation

Trailing

Trailing Trailing

Lagging

Formula

Formula Formula

Edge

Edge Edge

below.

Leading

vs.

Dispensed:

Adjustment

Gun

Compensation

Gun Gun

Compensation Compensation

Determinetheguncompensationadjustmentamountinmilliseconds.

Standard

Standard Standard

Metric

Metric Metric

Bead

Bead Bead

Compensation

Compensation Compensation

units:

units: units:

units:

units: units:

offset

distances

offset offset

distances distances

Gun

Gun Gun

(ms)

(ms) (ms)

5

5 5

10

10 10

20

20 20

Formula:

Formula: Formula:

Adjustment(ms)=

Adjustment(ms)=

inches

in inininches inches

50

50 50

15.24

15.24 15.24

0.05in.

1.27(mm)

0.1in.

2.54(mm)

0.2in.

5.08(mm)

(mm)

(mm) (mm)

ft/min

ft/min ft/min

(m/min)

(m/min) (m/min)

Increase

as

as as

a aafunction function

100

100 100

30.48

30.48 30.48

2.54(mm)

5.08(mm)

10.16(mm)

Decrease

5000xMeasuredOffsetDistance(in.)

LineSpeed(ft/min.)

60xMeasuredOffsetDistance(mm)

LineSpeed(m/min.)

function

0.1in.

0.2in.

0.4in.

ft/min

ft/min ft/min

(m/min)

(m/min) (m/min)

Gun

of ofofGun Gun

Compensation

Compensation Compensation

Line

Speed

Line Line

Speed Speed

200

ft/min

200 200

ft/min ft/min

60.96

(m/min)

60.96 60.96

(m/min) (m/min)

0.2in.

5.08(mm)

0.4in.

10.16(mm)

0.8in.

20.32(mm)

and

and and

IncreaseDecrease

Line

Line Line

500

500 500

152.4

152.4 152.4

0.5in,

12.7(mm)

1.0in.

25.4(mm)

2.0in.

50.8(mm)

Speed

Speed Speed

1000

ft/min

ft/min ft/min

(m/min)

(m/min) (m/min)

304.8

304.8 304.8

ft/min

1000 1000

ft/min ft/min

(m/min)

(m/min) (m/min)

1.0in.

25.4(mm)

2.0in.

50.8(mm)

4.0in.

101.6(mm)

34 334784A

Veri󰘰cation

Veri󰘰cation Veri󰘰cation

Thissectionveri󰘰esproperinstallationofthe
InvisiPacPatternControlSystem.Forfurther
assistance,seeTroubleshooting,page36.

Encoder

Encoder Encoder

1.NavigatetoHome,page16.

2.VerifythatthelinespeeddisplayedintheCurrent

LineSpeedindicator
fordifferentlinespeeds.

ispositiveandvaries

Verication

Valves

Valves Valves

1.NavigatetoGunPurge,page18.

a.WithsystemON:attemptapurgeoneach

installedvalveandverifythatthevalveis
actuated(gluehasbeendispensedfromthe
appropriatevalve).

b.WithsystemOFF:disconnectthecable

fromthesolenoidandattemptapurge
oneachinstalledvalveandverifythatthe
signalisactuated(viatheLEDonthevalve
connector).

Triggers

Triggers Triggers

1.NavigatetoHome,page16.

2.Withoutproductinfrontofthetrigger,verifythat
thetriggerindicatorLEDisOFF.

3.Withproductinfrontofthetrigger,verifythatthe
triggerindicatorLEDisON.

3.Ifthelinespeedshowndoesnotmatchthe
known/expectedvalue,seeCalibration,page34,
tomaketheappropriateadjustments.

Run

Run Run

1.NavigatetoHome,page16.

2.TurnthesystemONandwaitforthePattern

3.Runthelineatvariousspeedsandverifythatthe

4.Ifthepercentage/pressuredisplayeddoesnot

PLC

PLC PLC

1.NavigatetoHome,page16.

Up

Control

Up Up

Control Control

ControllertobecomeACTIVE.

appropriateRunUpOutputisdisplayedonthe
screenandtheRunUpControllerisdisplayed(if
pressurereadoutisavailable).

matchtheexpectedvalue,seeRunUpControl

(Screens6–7,PC–8eonly),page26,tomakethe

appropriateadjustments.

Inputs

Inputs Inputs

2.ActuatethePLCinputremotelyandverifythat
theexpectedresultisindicatedinthePLCIO
sectionintheupperrightcornerofthedisplay.

334784A 35

Troubleshooting

Troubleshooting

Troubleshooting Troubleshooting

Error

Error Error

Whenerroroccur,press
automaticallywhentheconditionthatcauseditiscorrected.Activeerrorsscrollonthemenubar

AlarmsshutdownthePatternControllerandactivatethedrycontactPLCoutput.Advisoriesanddeviations
areinformationalonlyanddonotshutthesystemdown.

CAXPCommunication

A40P

A4XP

A4_P

K4_PHighPulseRate

Codes

Codes Codes

toacknowledgeeacherror.Afterbeingacknowledged,theerrorwillclear

Alarms

Alarms Alarms

Code

Code Code

Description

Description Description

ADMunableto

Error

OvercurrentOvercurrenton

OvercurrentOvercurrenton

OvercurrentOvercurrentonvalve

communicatewith
PatternController

accessorypowersupply
output

communicationcable
output

output“_”

Encoder“_”pulserate
exceedsmaximumlimit

(shut

the

(shut (shut

Cause

Cause Cause

system

the the

system system

down)

down) down)

Solution

Solution Solution

CheckforgreenpowerlightonthePattern
Controller

Checkcommunicationcabling
Checkaccessorycablingforshortcircuit

CheckADMCANcablingforshortcircuit
Replacedisplay(ADM)

Checkwiringforshortcircuit
Verifyvalveresistanceishigherthan24ohms
Selectencoderwithlowerpulserate
Reducelinespeedorgearingratio

Advisories

Advisories Advisories

LowLineSpeed

Description

Description Description

Code

Code Code

V1_PLowVoltagePowersupplyvoltage

V4_PHighVoltagePowersupplyvoltage

K1_P

and

Deviations

and and

Deviations Deviations

Cause

Cause Cause

below18VDC

above28VDC
PoorEncoderCoupling

online“_”

LineSpeedislessthan
lowlinespeedalarm
levelonline“_”

(do

not

shut

the

(do (do

not not

shut shut

Tocheckforoverloadedpowersupply,
measurethevoltagewithallvalvesoff,and
thenwithallvalveson(purging).

Tocheckforoverheatedpowersupply,allow
theunittocoolandrecheckvoltage.

Adjustvoltageto24Vifpossible,orreplace
thepowersupply.

Adjustvoltageto24Vifpossibleorreplacethe
powersupply.

Checktoensurepropercouplingbetween
lineandencoder.VerifyPatterncontroller
isreadingappropriatelinespeed(see

LineMode(Screen2),page22).

Increaselinespeedordecrease
lowlinespeedalarmlevel(see

LineMode(Screen2),page22).

system

the the

system system

down)

down) down)

Solution

Solution Solution

36 334784A

Troubleshooting

Display

Display Display

Problem

Problem Problem

Displaydoesnotturnon

PatternControlScreens
notpresent

RunUpControlScreens
notpresent

Encodersettingsnot
present

Pattern

Pattern Pattern

Problem

Problem Problem

Nopatterndispensed

Cause

Cause Cause

SelectordialonPatternControl
boardsettowrongposition

Powernotturnedon

CommunicationcabledisconnectedVerifyPatternControlboardisconnected

SelectordialonPatternControl
boardsettowrongposition

SoftwareversionmismatchPerformsoftwareupdateprocess

PC-8ekeytokennotinsertedinADMObtainPC-8ekeytoken(comeswith

Cause

Cause Cause

Valvenotassociatedwithcorrect
trigger(ornotassignedtoany
trigger)

Physicalproblemwithvalve

Improperstitchsettings

IntegratedSystems:setto0

Stand-AloneSystems:setto1
CheckforgreenlightonPatternControl

boardandDisplay

toDisplay
IntegratedSystems:setto0

Stand-AloneSystems:setto1

withlatestversionofsoftware(see

SoftwareUpdateProcedure,page40).

PC-8eversionsofInvisiPacPatternControl
System)

Ensurevalvehasappropriatetrigger
selected

See“NoGlueDispensed”troubleshooting
helpwithin

Stitch Interval

Solution

Solution Solution

Solution

Solution Solution

Valve

section

tooshortor

Stitch

Patterndispensestoo
early/late

Patternmeasurement
unitsareindistance/time

Savings

Wrong/emptyprogramselectedEnsureproperprogramisselectedon

PC Control – Program Storage

ProgramStorage(Screen1),page17)

PC Control – Pattern Preview

and

PatternPreview,page20)containsapattern

PatternControllernotACTIVETurnonpatterncontroller.Stand-Alone

systemswillgoACTIVEimmediately,
whereasIntegratedsystemswillgoACTIVE
oncetheInvisiPacsystemhasgoneACTIVE

Impropergun-triggeroffsetenteredEnsureappropriate

isenteredon

(seeEventMap(Screen1),page21)
ImpropervalveOpen/Close
Compensation

Improperlinemodeselected

/entered

Performcalibrationroutinefoundin

Calibration – Gun Compensation

Calibration,page34)

Selectappropriatelinemodesettingon

Setup – Line Mode

toohigh

(see

(see

Gun - Trigger Offset

PC Setup – Event Map

(see

(see##)

334784A 37

PC

Troubleshooting

Valve

Valve Valve

Problem

Problem Problem

Systemresetwhenguns
󰘰re

Nogluedispensed

Trigger

Trigger Trigger

Problem

Problem Problem

Triggeralwayson/off

Triggerdetectsmultiple
timesononebox

(no24VDCpresent)

Cause

Cause Cause

Currentdrawfromcombined
valvesexceedspowersupply
rating(150W)

Solenoidshorted

WrongtypeofvalveinusePatterncontrollerisonlycompatiblewith24VDC

Cause

Cause Cause

Sensoriscovered/misalignedClearanysensorobstructionsandverifysensor

Polarityisbackwards

Impropersensor
type/installation

Triggernotadjustedproperly
orartifactsontheobjectbeing
sensedcausefalsedetection

Excessivecurrentdrawnfrom
24VDCsupplyon

Ensurecurrentdrawisbelow6Atotalbetweenall
simultaneously󰘰ringvalves.

Ensureproperwiringbetweensolenoidand
patterncontroller.Ifnoshortsfound,consider
replacingsolenoid.

solenoids(noelectricvalvesorACsolenoids)

changesstateswithobjectpresent/absent
Change

Setup

See
sensorselection/installation

Set

Event Map

Performpowercycletoresetpowerto24VDCpins Triggersensorturnedoff
Iferrorpersists,removecomponentsandpower

cycleuntilcomponentwithexcessivecurrentdraw
isdiscovered

Trigger Polarity

(seeTriggerSetup(Screen3),page23).

Installation – Trigger Installation

Minimum Product Length

(seeEventMap(Screen1),page21).

Solution

Solution Solution

Solution

Solution Solution

+/-in

PC Setup – Trigger

forproper

in

PC Setup –

Encoder

Encoder Encoder

Problem

Problem Problem

Encoderspeedvaries
signi󰘰cantly

Encoderreadswrong
speed

Encoderdoesnotreadline
speed

Linespeedis󰘰xed

reversed

Encodercouplingisslipping

Encoderisimproperlyscaled

Encodermovementnot
proportionatelyscaledtopath
ofproduct

Impropersensor
type/installation

Wronglinemodeselected

Fixedlinespeedmode
selected

Cause

Cause Cause

ExchangeAandA’wireswithBandB’wires EncoderspeedisnegativeEncodertraveldirectionis
Flipencodertospintheoppositedirection

Improveencodercouplingtolinebyusingdifferent
bracket,mounting,coupling,etc.

Performcalibrationroutinefoundin

Line Speed

Remountencodertoensureratiobetweenencoder
movementandproductmovementisalwaysa
󰘰xedproportion

See

Installation – Encoder Installation

sensorselection/installation
Selectencoderlinemodesettingon

Line Mode

SelectEncoderlinemodesettingon

– Line Mode

(seeCalibration,page34).

(seeLineMode(Screen2),page22).

(seeLineMode(Screen2),page22).

Solution

Solution Solution

38 334784A

Calibration –

forproper

PC Setup –

PC Setup

Troubleshooting

Run

Run Run

PLC

PLC PLC

Up

Up Up

Problem

Problem Problem

RunUpControllerreads0
psi

RunUpController
producesundesired
results

Inputs

Inputs Inputs

Problem

Problem Problem

InputfromPLCnotread
byPatternController

OutputfromPattern
ControllernotreadbyPLC

and

and and

Cause

Cause Cause

Integratedsystems:InvisiPac
systemisINACTIVE

Stand-Alonesystems:PCsystemis
INACTIVE

Nopressuretoinletofrunup
controller

Improperusersettingsentered

Outputpressuredesiredisgreater
thaninletpressure

Outputs

Outputs Outputs

Cause

Cause Cause

ImproperinputsignalfromPLCSeePLCInputsandOutputsInstallation

Brokenwire

ImproperinterfacetoPLCSeePLCInputsandOutputsInstallation

Brokenwire

Integratedsystems:TurnsystemON,run

upwillbeactiveoncesystemisACTIVE

(pumpwillturnon)

Stand-Alonesystems:TurnsystemON,run

upcontrollerwill

Ensurepressureisbeingsuppliedtothe

inletofrunupcontroller(checkforvalves

andshutoffsupstreamofcontroller)

Performcalibrationroutinefoundin

Calibration – Run Up Control

Calibration,page34).

Ensureenoughpressureisbeingsupplied

totheinletoftherunupcontroller(standard

calibrationroutinecallsfor100psi)

(optional),page11forpropersensor

selection/installation

CheckwiringbetweenPatternController

andPLC

(optional),page11forspeci󰘰cationsand

properinstallation

CheckwiringbetweenPatternController

andPLC

Solution

Solution Solution

(see

Solution

Solution Solution

334784A 39

SoftwareUpdateProcedure

Software

Software Software
Procedure

Procedure Procedure

WhensoftwareisupdatedontheADMthesoftware
isthenautomaticallyupdatedonallconnected
GCAcomponents.Astatusscreenisshownwhile
softwareisupdatingtoindicateprogress.

Update

Update Update

NOTE:

NOTE: NOTE:
thefollowingscreens:

First:

First: First:

Softwareischecking
whichGCAmodules
willtakethe
availableupdates.

Whenthescreenturnson,youwillsee

1.TurnsystemmainpowerswitchOFF.

2.RemoveADMfrombracket.

3.Removetokenaccesspanel.

4.InsertandpressInvisiPacsoftwareupgrade
token(partno.24R324)󰘰rmlyintoslot.

NOTE:

NOTE: NOTE:

5.InstallADMintobracket.

6.TurnsystemmainpowerswitchON.

Thereisnopreferredorientationoftoken.

NOTICE

NOTICE NOTICE

Astatusisshownwhilesoftwareisupdatingto
indicateprogress.Topreventcorruptingthe
softwareload,donotremovetokenuntilthe
statusscreendisappears.

Second:

Second: Second:

Statusofthe
updatewith
approximatetime
untilcompletion.

Third:

Third: Third:

Updatesare
complete.Icon
indicatesupdate
success/failure.
Seethefollowing
Icontable.

Icon

Icon Icon

7.Removetoken(T).

8.Replacetokenaccesspanel.

Description

Description Description

Updatesuccessful.

Updateunsuccessful.

Updatecomplete,nochanges
necessary.

Updatewassuccessful/completebut
oneormoreGCAmodulesdidnothave
aCANboot-loadersosoftwarewasnot
updatedonthatmodule.

9.Press
screens.

40 334784A

tocontinuetotheInvisiPacoperation

USBDownload

USB

USB

USB USB

Thesystemcanstore250,000entriesinitslogs
andthesystemaddsanewentrytothelogsevery
15seconds.Thismeansthesystemstores1041
hoursofsystemoperationdata,or43daysof
around-the-clockoperation.Oncefull,thesystemwill
overwritetheoldestdata.

NOTE:

NOTE: NOTE:
than43dayswithoutdownloadingthelogs.

Download

Download Download

Uploadinganeditedsystemcon󰘰guration󰘰le
candamagethesystem.Neverputamodi󰘰ed
SETTINGS.TXT󰘰leintheUPLOADfolderonthe
󰘱ashdrive.

1.InsertUSB󰘱ashdriveintoUSBport.

Download

Download Download

Topreventlosinganydata,nevergomore

Procedure

Procedure Procedure

NOTICE

NOTICE NOTICE

NOTE:

NOTE: NOTE:

Flashdrivemustbe8GBorsmaller.

numericfoldernamematchesthe8-digitADMserial
number,whichislocatedonthebackoftheADM.
WhendownloadingfrommultipleADMs,therewillbe
onesub-folderintheGRACOfolderforeachADM.

Thelog󰘰lesshouldbeopenedinaspreadsheet
program.

NOTE:

NOTE: NOTE:
minimize󰘰lesize.

USB

USB USB

Duringoperation,InvisiPacstoressystemand
performancerelatedinformationtomemoryinthe
formoflog󰘰les.InvisiPacmaintainstheevents,data,
GCA,BlackBox,andDiagnosticslogs.Followthe
Download

Download Download

Events

Events Events

Theeventlog(1-EVENT.CSV)maintainsarecordof
thelast175,000events.Eacheventrecordinthelog
󰘰lecontainsthedateandtimetheeventoccurred,
theeventtype,eventcode,andeventdescription.

Ifemailingthe󰘰les,zip(compress)themto

Logs

Logs Logs

Procedure

Procedure Procedure

Log

Log Log

toretrievelog󰘰les.

2.ThemenubarandUSBindicatorlightsindicate
thattheUSBisdownloading󰘰les.WaitforUSB
activitytocomplete.Apop-upwillbepresentuntil
thetransferiscompleteifitisnotacknowledged.

NOTE:

NOTE: NOTE:
󰘱ashdriveisnotcompatiblewiththeADM.Trya
different󰘱ashdrive.

NOTE:

NOTE: NOTE:
dataperweek,dependingonsystemoperation.

Accessing

Accessing Accessing

All󰘰lesdownloadedfromtheUSBareputina
DOWNLOADfolderonthestickdrive.Forexample:
“E:\GRACO\12345678\DOWNLOAD\”.The8-digit

Ifthepop-upscreendoesnotappear,the

Thesystemcanlogupto45mbofadditional

Files

Files Files

Data

Log

Data Data

Log Log

Thedatalog(2-DATA.CSV)tracksthesetpointand
actualtemperaturesevery15seconds.Thislogcan
storeupto250,000linesofdata.Thesystemstores
1041hoursofsystemoperationdata,or43daysof
around-the-clockoperation.Oncefull,thesystemwill
overwritetheoldestdata.

NOTE:

NOTE: NOTE:
than43dayswithoutdownloadingthelogs.

GCA

GCA GCA

Thislog(3-GCA.CSV)liststheinstalledGCA
modulesandtheirrespectivesoftwareversions.

Black

Black Black

Theselogs(4-BLACKB.CSV,5-DIAGN.CSV)are
designedtoprovideusefulinformationtoGracowhen
callingfortechnicalassistance.

Topreventlosinganydata,nevergomore

Log

Log Log

Box,

Diagnostic

Box, Box,

Diagnostic Diagnostic

Logs

Logs Logs

334784A

41

Parts

Parts

Parts Parts

42

334784A

Parts

Parts

Parts Parts

List

List List

Ref.

Ref. Ref.

Part

Part Part

1

2
3LABEL,pattern

▲4LABEL,symbol,

5

127886

6126881
7

126891NUT,bushing2

8114421

11

12
13127939
15
16
1724W293

19

20

Description

Description Description

ENCLOSURE,PC,
painted
FOAM,gasket

controller

ground
GROMMET,pattern
controller
BUSHING,strainrelief

BUSHING,strainrelief
FASTENER,hex,

standoff
TOOL,screwdriver

BLOCK,ground
WASHER,lock,ext
NUT,#8–32hex
MODULE,GCA,

patterncontrol
SCREW,machine,ph,
8x3/8in.
WASHER,lock

Qty.

Qty. Qty.

1

2
1

1

2

2

1
4

1
1
2
2
1

4

Ref.

Ref. Ref.

▲

Part

Part Part
21NUT,hex1
22
23
24
25
26BLANK,labelkit1
29116772

30119162

31128156

32128147

33128117

35127768

37TIE,cable,7.5in.1

Replacement Danger and Warning labels are

Description

Description Description

WASHER,lock
LATCH,tool,secured
LATCH,cam
SCREW,cap,hexhd

CONNECTOR,plug,

3.81mm,4position
CONNECTOR,plug,6
position
BRACKET,mounting,
slide-on
CONNECTOR,plug,

3.81mm,8position
CONNECTOR,plug,

3.81mm,12position
CABLE,can,female

1.5m

Qty.

Qty. Qty.

4
1
1
4

1

2

1

2

1

1

available at no cost.

1

334784A 43

Parts

Kits

Kits Kits

Kits

List

Kits Kits

List List

Part

Part Part
24X446KIT,photoeye,

24X447KIT,photoeye,

24X448KIT,encoder,

17E020KIT,runup

24X607KIT,encoder

Description

Description Description

diffuse,18mm

polretref,18mm

1000PPR,
10mm

brackets

Contents

Contents Contents
128073-SENSOR,photoelectricdiffuse

128070-BRACKET,sensormount,angled
128071-BRACKET,sensormount,straight
128081-CABLE,M12,4-pin,5.0m
128072-SENSOR,photoelectric,polarized
128069-SENSOR,re󰘱ector
128070-BRACKET,sensormount,angled
128071-BRACKET,sensormount,straight
128081-CABLE,M12,4-pin,5.0m
128074-ENCODER,incremental
128079-CABLE,M12,8-pin,10.0m

127787-REGULATOR,pressure,V2P
128081-CABLE,M12,4–pin,5.0m
_______-FITTINGS
17E017-BRACKET,90degree,encoder
17E018-BRACKET,encoder
17E037-BRACKET,mounting,encoder

Part

Part Part
24X449KIT,cable,M12,

24X453KIT,cable,M12,

24X454

24X455

24X456KIT,cable,M8,

24X457KIT,cable,M8,

24X458KIT,cable,M8,

24X459KIT,cable,M8,

Description

Description Description

4-pin,F-L,5m

4-pin,F-L,10m

KIT,cable,M12,
8-pin,F-L,5m

KIT,cable,M12,
8-pin,F-L,10m

3-pin,F-L,5m

3-pin,F-L,10m

4-pin,F-L,5m

4-pin,F-L,10m

Used

For

Used Used

For For

Standardsolenoidvalve(i.e.GS-35)
Run-upcontroller

TriggerswithM12connection(12mmnut)
Standardsolenoidvalve(i.e.GS-35)Run-up

controllerTriggerswithM12connection(12mm
nut)
Encoder

Encoder

Minisolenoidvalve(i.e.GM-100)

Minisolenoidvalve(i.e.GM-100)

TriggerswithM8connection(8mmnut)

TriggerswithM8connection(8mmnut)

44

334784A

WiringDiagram

Wiring

Wiring Wiring

Ref.

Ref. Ref.

915U423

10127887

14

Diagram

Diagram Diagram

Part

Part Part

Description

Description Description

SWITCH,2P,25A
POWERSUPPLY,24

DC,6.3A,150W
HARNESS,ground

Qty.

Qty. Qty.

1
1

1

Ref.

Ref. Ref.

Part

Part Part
28

38
39

Description

Description Description

CONNECTOR,plug,3
position
TERMINAL,fork,#8

TERMINAL,fork,#4

Qty.

Qty. Qty.

1

2
1

334784A 45

TechnicalData

Technical

Technical Technical

Description

Description Description

Gun

Outputs

Gun Gun

Outputs Outputs

Trigger

Trigger Trigger
Encoder

Encoder Encoder
Run

Run Run
PLC

PLC PLC
PLC

PLC PLC
PLC

PLC PLC

Integrated

Integrated Integrated

Program

Program Program

Beads

Beads Beads

Distance

Distance Distance
Time

Time Time
Enclosure

Enclosure Enclosure
Ambient

Ambient Ambient

Inputs

Inputs Inputs

Up

Control

Up Up

Control Control

Enable/Disable

Enable/Disable Enable/Disable
Program

Program Program

Alarm

Output

Alarm Alarm

Output Output

Power

Power Power

Storage

Storage Storage

Per

Output

Per Per

Output Output

Accuracy

Accuracy Accuracy

Accuracy

Accuracy Accuracy

Environmental

Environmental Environmental

Temperature

Temperature Temperature

Data

Data Data

Value

Value Value

8
4

2(PC-8eonly)Quadraturedifferentiallinedriver
2(PC-8eonly)I/P(4–20mA)orV/P(0–10V)

YES0–30VDC,min10Vtoassert

Select

Select Select

Bit

Bit Bit

Supply

Supply Supply

Rating

Rating Rating

32˚–120˚F,0˚–50˚C

4

YES0–250VAC(drycontactoutput)

YES

50

24

1mm,0.1in.

1ms
IP54Resistanttodustandsplashingwater

24VDC,1Aeach,6Amaxtotal
NPNorPNPorDryContact

Selectupto15uniqueprograms

Input:100–240VAC,50/60Hz
Output:24VDC,150W

Eachbeadcanbestitched,allowingmany
morethan24dots

Details

Details Details

46 334784A

Notes

Notes

Notes Notes

334784A

47

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserforuse.
Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,foraperiodof
twelvemonthsfromthedateofsale,repairorreplaceanypartoftheequipmentdeterminedbyGracotobe
defective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedandmaintainedinaccordance
withGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGraco
beliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,
accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,
operationormaintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized
Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace
freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportation
prepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbe
madeatareasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

INCLUDING

INCLUDING INCLUDING
FOR

FOR FOR

A AAPARTICULAR PARTICULAR

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.The
buyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlost
pro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.
Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO

GRACO GRACO
AND

FITNESS

AND AND

FITNESS FITNESS

MATERIALS

MATERIALS MATERIALS
manufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),aresubjecttothewarranty,ifany,of
theirmanufacturer.Gracowillprovidepurchaserwithreasonableassistanceinmakinganyclaimforbreachof
thesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco
supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssold
hereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,notices
andlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,be
drawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraen
Anglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeou
enrapport,directementouindirectement,aveclesprocéduresconcernées.

Standard

Standard Standard

EXCLUSIVE,

IS ISISEXCLUSIVE, EXCLUSIVE,

BUT

NOT

BUT BUT

PARTICULAR

MAKES

MAKES MAKES

FOR

FOR FOR

OR

OR OR

LIMITED

NOT NOT

LIMITED LIMITED

PURPOSE.

PURPOSE. PURPOSE.

NO

WARRANTY,

NO NO

WARRANTY, WARRANTY,

PARTICULAR

A AAPARTICULAR PARTICULAR

COMPONENTS

COMPONENTS COMPONENTS

Warranty

Warranty Warranty

AND

IS

IN

LIEU

OF

ANY

AND AND

IS IS

IN IN

LIEU LIEU

TO

WARRANTY

TO TO

WARRANTY WARRANTY

AND

DISCLAIMS

AND AND

DISCLAIMS DISCLAIMS

PURPOSE,

PURPOSE, PURPOSE,

SOLD

BUT

SOLD SOLD

BUT BUT

OF OF

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

ALL

ALL ALL

IN

CONNECTION

IN IN

NOT

NOT NOT

CONNECTION CONNECTION

MANUFACTURED

MANUFACTURED MANUFACTURED

OTHER

ANY ANY

OTHER OTHER

IMPLIED

IMPLIED IMPLIED

WARRANTIES,

WARRANTIES, WARRANTIES,

OR

OR OR

WARRANTIES

WARRANTIES WARRANTIES

WITH

ACCESSORIES,

WITH WITH

ACCESSORIES, ACCESSORIES,

BY

GRACO.

BY BY

GRACO. GRACO.

EXPRESS

EXPRESS EXPRESS

WARRANTY

WARRANTY WARRANTY

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

Theseitemssold,butnot

OR

IMPLIED,

OR OR

OF

OF OF

EQUIPMENT,

EQUIPMENT, EQUIPMENT,

IMPLIED, IMPLIED,

FITNESS

FITNESS FITNESS

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.

Forpatentinformation,seewww.graco.com/patents.

To

To To

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

Information

Information Information

place

an

place place

an an

612-623-6921or ororToll Toll

order,

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

OriginalInstructions.ThismanualcontainsEnglish.MM334784 334784

Graco

Graco Graco

International

International International

GRACO

GRACO GRACO

INC.

AND

INC. INC.

Copyright

Copyright Copyright

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2014,

Graco

2014, 2014,

Inc.

Graco Graco

Inc. Inc.

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

• ••P.O. P.O.

All

Graco

All All

Graco Graco

RevisionA,January2015

Fax:

Headquarters:

Headquarters: Headquarters:

Belgium,China,Japan,Korea

P.O.

BOX

BOX BOX

manufacturing

manufacturing manufacturing

www.graco.com

612-378-3505

334784

Minneapolis

1441

MINNEAPOLIS

1441 1441

• ••MINNEAPOLIS MINNEAPOLIS

locations

locations locations

MN

MN MN

are

registered

are are

registered registered

55440-1441

55440-1441 55440-1441

ISO

to totoISO ISO

USA

• ••USA USA

9001.

9001. 9001.