Graco 334730A User Manual

Page 1
Operation, Parts
FinishPro II 395 PC
334730A
Airless/Air-Assisted Sprayer
For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable application of architectural paints and coatings.
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
See page 3 for additional model information.
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Gun - 333182 Pump - 334599
Related Manuals
EN
Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
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Contents
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Sprayers Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Control and Filter Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Compressor Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
120V, US/Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
110V, UK / 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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Models

110474
Certified to
CAN/CSA
C22.2 No. 68
Conforms to
UL 1450
Models
VAC Model
120
USA
230
CEE 7/7
230 Europe
Multicord
110
UK
230
Asia/ANZ
230
China
FinishPro II 395 PC
FinishPro II 395 PC
FinishPro II 395 PC
FinishPro II 395 PC
FinishPro II 395 PC
17C417
17C418
17C421
17C320
17C321
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Warnings

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120V US 230V 230V ANZ
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper installation of the grounding plug is able to result in a risk of electric
shock.
When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal.
The wire with insulation having an outer surface that is green with or without
yellow stripes is the grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions
are not completely understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120V or 230V circuit and has a grounding
plug similar to the plugs illustrated below.
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
Use only a 3-wire extension cord that has a grounding plug and a grounding
receptacle that accepts the plug on the product.
Make sure your extension cord is not damaged. If an extension cord is necessary
use 12 AWG (2.5mm2) minimum to carry the current that the product draws.
An undersized cord results in a drop in line voltage and loss of power and
overheating.
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Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Do not spray flammable or combustible materials near an open flame or sources
of ignition such as cigarettes, motors, and electrical equipment.
Paint or solvent flowing through the equipment is able to result in static electricity.
Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
Verify that all containers and collection systems are grounded to prevent static
discharge. Do not use pail liners unless they are anti-static or conductive.
Connect to a grounded outlet and use grounded extensions cords. Do not use
a 3-to-2 adapter.
Do not use a paint or a solvent containing halogenated hydrocarbons.
Do not spray flammable or combustible liquids in a confined area.
Keep spray area well-ventilated. Keep a good supply of fresh air moving through
the area.
Sprayer generates sparks. Keep pump assembly in a well ventilated area at least
20 feet (6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.
Do not smoke in the spray area or spray where sparks or flame is present.
Do not operate light switches, engines, or similar spark producing products in the
spray area.
Keep area clean and free of paint or solvent containers, rags, and other
flammable materials.
Know the contents of the paints and solvents being sprayed. Read all Safety
Data Sheets (SDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
Fire extinguisher equipment shall be present and working.
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Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
Do not aim the gun at, or spray any person or animal.
Keep hands and other body parts away from the discharge. For example, do not
try to stop leaks with any part of the body.
Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
Use Graco nozzle tips.
Use caution when cleaning and changing nozzle tips. In the case where the
nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
Equipment maintains pressure after power is shut off. Do not leave the
equipment energized or under pressure while unattended. Follow the Pressure
Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
Check hoses and parts for signs of damage. Replace any damaged hoses or
parts.
This system is capable of producing 3300 psi. Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi.
Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning properly.
Verify that all connections are secure before operating the unit.
Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with
the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Always wear appropriate gloves, eye protection, and a respirator or mask when
painting.
Do not operate or spray near children. Keep children away from equipment at all
times.
Do not overreach or stand on an unstable support. Keep effective footing and
balance at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not kink or over-bend the hose.
Do not expose the hose to temperatures or to pressures in excess of those
specified by Graco.
Do not use the hose as a strength member to pull or lift the equipment.
Do not spray with a hose shorter than 25 feet.
Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
Make sure all equipment is rated and approved for the environment in which you
are using it.
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Warnings
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
Turn off and disconnect power cord before servicing equipment.
Connect only to grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on power and extension cords.
Do not expose to rain. Store indoors.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
Do not use chlorine bleach.
Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
Do not touch hot fluid or equipment.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
334730A 7
Page 8

Component Identification

H
G
J
L
E
F
U
B
T
R
C
D
K
X
W
Y Z
S
M
N
V
P
Component Identification
A
A
Power/Function Selector
B
Pressure Control
C
Air Hose Connection
D
Prime Valve
E
Gun Filter
F
Tip Guard
G
Spray Tip
H
Gun
J
Airless Hose
K
Power Cord
L
Trigger Lock
M
Drain Tube
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N
Fluid Intake
P
Pump
R
Fluid Outlet
S
Hanger
T
Filter
U
Finger Guard / TSL Fill Point
V
Pail Hook
W
Display
X
Gun Air Regulator
Y
Sprayer Air Pressure Regulator
Z
Air Pressure Gauge Model/Serial Tag (Not shown.)
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Grounding

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Grounding
The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.
This sprayer includes a ground wire with an appropriate ground contact.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Power Requirements

100-120V units require 100-120 VAC,
50/60 Hz, 15A, 1 phase.
230V units require 230 VAC, 50/60 HZ,
10A, 1 phase.

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm2) minimum.
NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.
Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.
Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.
To maintain ground continuity when sprayer is flushed or pressure is relieved:
hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.

Pails

Solvent and oil-based fluids: follow local
code. Use only conductive metal pails, placed on a grounded surface such as concrete.
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Page 10

Pressure Relief Procedure

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Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.
1. Set SELECTOR switch to OFF position. Wait 7 seconds for power to dissipate.
2. Engage trigger lock.
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3. Turn pressure control to lowest setting. Disengage trigger lock.
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4. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.
5. Engage trigger lock.
10 334730A
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Pressure Relief Procedure
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6. Put drain tube in pail. Turn prime valve down. Leave prime valve in down (drain) position until you are ready to spray again.
7. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved:
a. VERY SLOWLY loosen tip guard
retaining nut or hose end coupling to relieve pressure gradually.
b. Loosen nut or coupling completely.
c. Clear hose or tip obstruction.
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped.
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Page 12

Setup

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Setup
When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet.
1. Connect Graco airless hose to fluid outlet. Use wrenches to tighten securely.
3. Use wrenches to tighten securely.
4. Engage trigger lock.
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5. Remove tip guard/air cap.
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6. When unpacking sprayer for the first
2. Connect other end of hose to gun.
12 334730A
time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.
Page 13
7. Fill throat packing nut with TSL to
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prevent premature packing wear. Do this daily or each time you spray.
a. Place the TSL bottle nozzle into the
top center opening in the grill at the front of the sprayer.
b. Squeeze bottle to dispense enough
TSL to fill the space between the pump rod and packing nut seal.
Setup
8. Make certain SELECTOR switch is OFF.
9. Plug power supply cord into a properly grounded electrical outlet.
10. Turn prime valve down.
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Page 14
Setup
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11. Place fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. See Grounding, page 9.
NOTE: New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer.
Check flushing fluid for compatibility with material that is to be sprayed. A secondary flush with a compatible fluid may be necessary. Use water for latex paint or mineral spirits for oil-based paint.
12. Turn pressure control to lowest setting.
13. Set SELECTOR switch to AIRLESS position.
14. Turn prime valve horizontal. Disengage trigger lock.
15. Increase pressure 1/2 turn to start motor.
16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush for one minute.
17. Set SELECTOR switch to OFF position.
18. Engage trigger lock.
19. After flushing storage fluid out of the sprayer empty pail. Replace fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. Use water to flush water-based paint or mineral spirits to flush oil-based paint.
20. Set SELECTOR switch to AIRLESS position.
21. Turn prime valve horizontal. Disengage trigger lock.
22. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush until clean.
23. Set SELECTOR switch to OFF position.
24. Engage trigger lock.
25. Sprayer is now ready to startup and spray in airless mode.
26. Attach air hose to sprayer air hose connection.
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27. Cut air hose to length and couple to air connection on gun.
28. Sprayer is now ready to startup and spray in air-assisted (AA) mode.
14 334730A
Page 15

Startup

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15 s
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1. Perform Pressure Relief Procedure, page 10.
2. Turn pressure control to lowest pressure.
Startup
5. Increase pressure 1/2 turn to start motor. Allow paint to circulate through drain tube for 15 seconds.
6. Turn prime valve horizontal. Disengage trigger lock.
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3. Set SELECTOR switch to AIRLESS position.
7. Hold gun against grounded metal waste pail. Trigger gun until paint appears.
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4. Place fluid intake in paint pail. Place drain tube in waste pail.
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Page 16
Startup
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20 s
8. Move gun to paint pail and trigger for 20 seconds. Release trigger and allow sprayer to build pressure. Engage trigger lock.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
9. Inspect for leaks. If leaks occur, perform Pressure Relief Procedure, page 10, then tighten all fittings and repeat Startup procedure. If there are no leaks continue with the next step.
10. Screw tip assembly onto gun and tighten. See Spray Tip Installation, page 17. For gun assembly instructions, see separate gun manual.
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Page 17

Operation

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6
35
33a
33b
33
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6
Operation

Spray Tip Installation

1. Perform Pressure Relief Procedure, page 10.
2. Engage trigger lock.
3. Insert seat (33a) into seat housing (35).
4. Insert seat housing (35) into air cap (6).
5. Insert seal (33b) over seat (33a). Use black seal for water-based materials and orange seal for solvent and oil-based materials.
6. Insert tip into slot (a) in air cap (6).
Tip Selection
NOTICE
If air cap is not fully installed on gun, fluid pressure can force paint into air line and dam­age sprayer.
7. Install air cap over end of gun. Hand tighten.
Material Oil Based Water Based Tip Size Fluid Setting Air setting
Stains/Varnish .008/.010 500-700 psi
Lacquers .008/.010 700-1000 psi
DTM .010/.012 900-1200 psi
DTM (Alkyd) 0.14/0.16 1800-2400 psi
Enamels 0.14/0.16 1800-2400 psi
(34-48 bar)
(48-69 bar)
(62-83 bar)
(124-165 bar)
(124-165 bar)
10-15 psi
(0.7-1.0 bar)
10-15 psi
(0.7-1.0 bar)
15-20 psi
(1.0-1.4 bar)
20-25 psi
(1.4-1.7 bar)
25-30 psi
(1.7-2.1 bar)
334730A 17
Page 18
Operation
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Spray

Air-Assisted Spraying
NOTE: In high humidity conditions, moisture
can accumulate in the air line. If this occurs, install an in-line desiccant filter (24U981 or 24U982) to prevent moisture from entering the gun.
1. Set SELECTOR switch to AIRLESS position.
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2. Open gun air regulator all the way.
3. Prime pump, see Startup, page 15.
4. Set fluid pressure to highest setting.
18 334730A
Page 19

Clear Tip Clog

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1. Perform Pressure Relief Procedure, page 10.
2. Engage trigger lock.
3. Engage trigger lock. Return spray tip to original position. Disengage trigger lock and continue spraying.
a. Flat tip: Remove and clean guard
and tip
b. RAC Tip: Proceed to next step.
4. Rotate tip 180°.
5. Disengage trigger lock.
6. Trigger gun at waste area to clear clog.
7. Engage trigger lock.
8. Rotate tip back 180° to spray position.
Operation
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Page 20
Operation
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Digital Display

Most models are equipped with a digital display. This section explains how to use this feature.
Pressure Display
1. Perform Pressure Relief Procedure, page 10.
2. Plug sprayer into grounded outlet. Set SELECTOR switch to AIRLESS position.
3. The pressure is displayed. Dashes indicate pressure is less than 200 psi (14 bar, 1.4 MPa).
4. Press and hold display button to change pressure units (psi, bar, or MPa).
Stored Data Display
1. Set SELECTOR switch to OFF position.
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20 334730A
Page 21
Operation
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2. To enter Stored Data Mode, press and hold display button and set SELECTOR switch to AIRLESS position.
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3. Sprayer model number is displayed followed by Data Point 1 which is the unit power ON time in hours.
5. Press display button again to display Data Point 3. This will be the last error code.
6. To erase last error code, press and hold display button.
7. Press display button again to display Data Point 4. The software revision is displayed.
8. Press display button again to return to Data Point 1.
9. Set SELECTOR switch to OFF position to exit Stored Data.
4. Press display button again to display Data Point 2. Motor
run time in hours is
displayed.
23
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Page 22
Operation
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Cleanup

1. Perform Pressure Relief Procedure, page 10.
2. Remove tip guard and spray tip. For additional information, see separate gun manual.
3. Remove fluid intake and drain tube from paint, wipe excess paint off outside.
4. Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain tube in waste pail.
5. To flush drain tube turn prime valve down.
6. Increase pressure 1/2 turn to start motor. Hold gun against paint pail. Disengage trigger lock. Trigger gun and increase pressure until the pump runs steady and flushing fluid appears.
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7. Stop triggering gun. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system.
8. While continuing to trigger gun, turn prime valve down. Then, release gun trigger. Allow flushing fluid to circulate until fluid comes out of drain tube clear.
22 334730A
Page 23
9. Raise fluid intake above flushing fluid.
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Operation
12. Trigger gun and slowly increase air pressure to blow material out of the gun air passages.
13. Engage trigger lock.
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14. Turn pressure control knob to OFF and set SELECTOR switch to OFF position. Disconnect power to sprayer.
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10. With prime valve horizontal. Trigger gun into flushing pail to purge fluid from hose.
11. Set SELECTOR switch to AA Air-Assisted position.
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334730A 23
Page 24
Operation
ti25545a
15. Remove filter from gun and sprayer if installed. Clean and inspect. Install filter. See separate gun manual.
ti25509a
16. If flushing with water, flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion.
ti25544a
17. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
24 334730A
Page 25

Maintenance

Maintenance
Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.
Activity Interval
Inspect/clean sprayer filter, fluid inlet strainer, and gun filter.
Inspect motor shield vents for blockage.
Fill TSL by adding through TSL fill point. Daily or each time you spray
Inspect motor brushes for wear. Brushes must be 1/2 in. (13mm) minimum length. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Check sprayer stall.
With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.
If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.
Throat packing adjustment
When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.
Daily or each time you spray
Daily or each time you spray
Every 1000 gallons (3785 liters)
Every 1000 gallons (3785 liters)
As necessary based on usage
334730A 25
Page 26

Troubleshooting

Troubleshooting

Mechanical/Fluid Flow

1. Follow Pressure Relief Procedure, page 10, before checking or repairing.
What to Check
Problem
For units with display:
E=0X is displayed.
For units with no display: Control board status light is blinking or the light is off and there is power to the sprayer.
Pump output is low Spray tip worn. Follow Pressure Relief Procedure,
If check is OK, go to next
Fault condition exists. Determine fault correction from
Spray tip clogged. Relieve pressure. Check and clean
Paint supply. Refill and reprime pump.
Intake strainer clogged. Remove and clean, then reinstall.
Intake valve ball and piston ball are not seating properly.
Fluid filter or tip filter is clogged or dirty.
Prime valve leaking. Follow Pressure Relief Procedure,
Verify pump does not continue to stroke when gun trigger is released. (Prime valve not leaking.)
Leaking around throat packing nut which may indicate worn or damaged packings.
2. Check all possible problems and causes before disassembling the unit.
What to Do
check
When check is not OK,
refer to this column
Electrical, page 29.
page 10, then replace tip. See separate gun or tip manual.
spray tip.
Remove intake valve and clean. Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.
Clean filter.
page 10, then repair prime valve.
Service pump. See pump manual.
Replace packings. See pump manual. Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.
26 334730A
Page 27
Troubleshooting
What to Check
If check is OK, go to next
Problem
Pump output is low Pump rod damage. Repair pump. See pump manual.
Low stall pressure. Turn pressure knob fully clockwise.
Piston packings are worn or damaged.
O-ring in pump is worn or damaged. Replace o-ring. See pump manual.
Intake valve ball is packed with material.
Large pressure drop in hose with heavy materials.
Check extension cord for correct size. See Extension Cords, page 9.
Loose motor brushes and terminals. Tighten terminal screws. Replace
Worn motor brushes. (Brushes must be 1/2 in. [13mm] minimum length.)
Broken and misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes are binding in brush holders.
Motor runs but pump does not stroke Connecting rod assembly damaged.
Excessive paint leakage into throat packing nut
See pump manual.
Gears or drive housing damaged. Inspect drive housing assembly and
Throat packing nut is loose. Remove throat packing nut spacer.
Throat packings are worn or damaged.
Displacement rod is worn or damaged.
check
Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer.
Replace packings. See pump manual.
Clean intake valve. See pump manual.
Reduce overall length of hose.
brushes if leads are damaged.
Replace brushes.
Replace spring if broken. Realign spring with brush.
Clean brush holders, remove carbon dust with a small cleaning brush. Align brush lead with slot in brush holder to assure free vertical brush movement.
Replace connecting rod assembly. See pump manual.
gears for damage and replace if necessary.
Tighten throat packing nut just enough to stop leakage.
Replace packings. See pump manual.
Replace rod. See pump manual.
What to Do
When check is not OK,
refer to this column
334730A 27
Page 28
Troubleshooting
What to Check
If check is OK, go to next
Problem
Fluid is spitting from gun Air in pump or hose. Check and tighten all fluid
Spray tip is partially clogged. Clear tip. See Clear Tip Clog, page
Fluid supply is low or empty. Refill fluid supply. Prime pump. See
Pump is difficult to prime Air in pump or hose. Check and tighten all fluid
Intake valve is leaking. Clean intake valve. Be sure ball seat
Pump packings are worn. Replace pump packings. See pump
Paint is too thick. Thin the paint according to supplier
Sprayer operates for 5 to 10 minutes then stops
Pump packing nut too tight. When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor.
check
connections. Cycle pump as slowly as possible during priming.
19.
pump manual. Check fluid supply often to prevent running pump dry.
connections. Cycle pump as slowly as possible during priming.
is not nicked or worn and that ball seats well. Reassemble valve.
manual.
recommendations.
Loosen pump packing nut. Check for leaks around throat. If necessary, replace pump packings. See Pump manual.
What to Do
When check is not OK,
refer to this column
28 334730A
Page 29
Troubleshooting

Electrical

Symptom: Sprayer does not run, stops running, or will not shut off.
Perform Pressure Relief Procedure, page
10.
1. Plug sprayer into correct voltage, grounded outlet.
2. Set the SELECTOR switch to OFF wait 30 seconds and then set to AIRLESS (this ensures sprayer is in normal run mode).
3. Turn pressure control knob clockwise 1/2 turn.
Problem What to Check How to check
Sprayer does not run at all
AND
Display is blank
OR
Control board status light never lights
Sprayer does not shut off
AND
Display shows E=02
OR
Control board status light blinks 2 times repeatedly
See flow chart,
Control board. Replace control board.
4. View digital display or remove control box cover to view control board status light. To determine which code (or any other code besides voltage supply) refer to the control board status light. Set the SELECTOR switch to OFF, remove the control cover then set SELECTOR switch to AIRLESS. Observe the status light. Blinking LED total count equals the error code (for example: two blinks equals CODE 02).
Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 7 seconds after disconnecting power cord for stored electricity to dissipate.
page 35.
334730A 29
Page 30
Troubleshooting
Problem What to Check How to check
Sprayer does not run at all
AND
Display shows E=02
OR
Control board status light blinks 2 times repeatedly
Sprayer does not run at all
AND
Display shows E=03
OR
Control board status light blinks 3 times repeatedly
Check transducer or transducer connections
Check transducer or transducer connections (control board is not detecting a pressure signal).
Make sure there is no pressure in the system (see Pressure Relief Procedure, page 10). Check fluid path for clogs, such as clogged filter.
Use airless paint spray hose with no metal braid. A small hose or metal braid hose may result in high-pressure spikes.
Set SELECTOR switch to OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, set SELECTOR switch to AIRLESS and control knob 1/2 turn clockwise. If sprayer does not run properly, set SELECTOR switch to OFF and go to next step.
Install new transducer. Connect power, set SELECTOR switch to AIRLESS and control knob 1/2 turn clockwise. Replace control board if sprayer does not run properly.
Set SELECTOR switch to OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, set SELECTOR switch to AIRLESS and control knob to 1/2 turn clockwise. If sprayer does not run, set SELECTOR switch to OFF and go to next step.
Connect a confirmed working transducer to control board socket.
Set SELECTOR switch to AIRLESS and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer. Replace control board if sprayer does not run.
30 334730A
Page 31
Troubleshooting
YELLOW
BLACK (-)
9-VOLT
BATTERY
RED (+)
ti24722a
Problem What to Check How to check
Sprayer does not run at all
AND
Display shows E=04
OR
Control board status light blinks 4 times repeatedly
Sprayer does not run at all
AND
Display shows E=05
OR
Control board status light blinks 5 times repeatedly
Check voltage supply to the sprayer (control board is detecting a multiple voltage surges).
Control is commanding motor to run but motor shaft does not rotate. Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is excessive.
Set SELECTOR switch to OFF and disconnect power to sprayer.
Locate a good voltage supply to prevent damage to electronics.
1.Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train. If sprayer does not run, continue to step 2.
2.Set SELECTOR switch to OFF and disconnect power to sprayer.
3.Disconnect motor connector(s) from control board socket(s). Check that motor connector and control board contacts are clean and secure. If contacts are clean and secure, continue to step 4.
4.Connect a DC voltmeter across the two motor wires – red & black spin the motor fan and check for a voltage to register on the meter. If voltage is not present, check brushes. If OK, replace motor. If voltage is present, go to step 5.
5.Perform a spin test by connecting a 9 –12 Volt battery to the motor leads. Motor leads may vary in style and size. Locate the two wires going to the carbon brushes normally Red and Black. Motor should spin when battery is connected to the motor leads.
334730A 31
Page 32
Troubleshooting
RED (+)
1-3 ohms
YELLOW
RED
Problem What to Check How to check
6.Connect the Red and Black leads from the motor to an Ohm meter. Rotate the motor while checking for opens. If an open is found replace the motor.
BLACK (-)
-
YELLOW
-
ti24723a
7.Check motor thermal protection. Motor should be at ambient temperature for this test. Connect the yellow leads from the motor to an Ohm meter. Meter should indicate continuity or Ohms depending on the motor type.
BLACK
ti24725a
32 334730A
Page 33
Troubleshooting
YELLOW
RED
OL
GROUND
Problem What to Check How to check
8.Use an Ohm meter to check motor for shorts. Connect (–) meter lead to motor case. Move the (+) meter lead to each motor wire. Meter should read open on all wires.
Sprayer does not run at all
AND
Display shows E=06
OR
Control board status light blinks 6 times repeatedly
Sprayer does not run at all
AND
Display shows E=08
OR
Control board status light blinks 8 times repeatedly
Motor is hot or there is a fault in the motor thermal device.
Check voltage supply to the sprayer (incoming voltage too low for sprayer operation).
BLACK
-
-
ti24724a
9.Reconnect motor connector(s) to control board socket(s). Connect power, set SELECTOR switch to AIRLESS and control knob to 1/2 turn clockwise. If motor does not run, replace control board.
Allow sprayer to cool. If sprayer runs when cool, correct cause of overheating. Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked. If sprayer still does not run, replace motor.
Set SELECTOR switch to OFF and disconnect power to the sprayer.
334730A 33
Page 34
Troubleshooting
Problem What to Check How to check
Basic electrical problems Motor leads are securely fastened
and properly mated
For loose motor brush lead connections and terminals.
Brushes must be 1/2 in. [13mm] minimum. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Broken or misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes may be binding in brush holders.
Motor armature commutator for burn spots, gouges or extreme roughness.
Replace loose terminals; crimp to leads. Be sure terminal are firmly connected.
Clean circuit board terminals. Securely reconnect leads.
Tighten terminal screws. Replace brushes if leads are damaged.
Replace brushes.
Replace spring if broken. Realign spring with brush.
Clean brush holders. Remove carbon with small cleaning brush. Align brush leads with slot in brush holder to assure free vertical brush movement.
Remove motor and have motor shop resurface commutator if possible.
34 334730A
Page 35
Sprayer Will Not Run
Remove Control box cover. Turn sprayer ON. Observe control board status light on control board (see page 27).
No Light
Once
Light on continuously
Flashing
Normal Operation
Control board Commanding motor to run
See Step 1. Do you have over 100 VAC
(220 VAC for 230v units)?
NO
See Code section for further troubleshooting
Sprayer Will Not Run
(see following pages for steps)
See Step 2. Do you have over 100 VAC
(220 VAC for 230v units)?
Repair or
replace
power cord.
See Step 3. Is there
Continuity through the
thermal switch wires?
See Step 4.
Does the motor run?
Replace the
potentiometer.
Replace
the transducer
Replace
the control board
If motor is hot, let cool and retest. If Step 3 still shows no continuity, replace motor. The motor
has a defective thermal device.
Connect a test transducer to the board.
Does the motor run?
Replace
the On/Off
switch.
NO
NO
NO
NO
YES
YES
YES
YES YES
ti24726a
(See following page for steps)
Troubleshooting
334730A 35
Page 36
Troubleshooting
110-120 AC
V
-
+
N
L
White
Black
-
+
Powe r Cord
Control Board
ti24727a
Step 1:
Plug Power cord in and turn switch ON. Connect probes to L and N on control board. Turn meter to AC Volts.
Black
110-120 AC
V
-
-
+
Black
J11
J8
J7
N
L
C15
White
Control Board
Step 2:
Plug power cord in and turn switch ON. Connect Probes to ON/OFF switch. Turn meter to AC Volts.
ti24728a
-
BEEP
+
Yellow Thermistor Wires to motor
-
Step 3:
Check motor thermal switch. Unplug yellow wires. Meter should read continuity. NOTE: Motor should be cool during reading.
ti24729a
J8
Control Board
Step 4:
Disconnect potentiometer. Plug power cord in and turn switch ON.
ti24730a
36 334730A
Page 37
Troubleshooting
Plumb pressure gauge into paint hose,
plug sprayer in, and turn power switch ON.
Does sprayer reach or exceed
its maximum pressure?
Mechanical problem:
See the proper fluid pump
manual for the sprayer for
further troubleshooting procedures.
Is the control board status light on?
NO
Replace the control board.
NO
Replace the control board.
NO
YES
YES
Unplug the transducer from control board.
Does motor stop running?
Bad transducer.
Replace and test with a new one.
YES
Sprayer Will Not Shut Off
1. Perform Pressure Relief Procedure, page 10. Leave prime valve open
Troubleshooting Procedure
Troubleshooting Procedure
(down) and set SELECTOR switch OFF.
2. Remove control box cover so the control board status light can be viewed if available.
334730A 37
ti24731a
Page 38

Sprayer

78
76
103
54
66
87
124
80
77
64
67
114
88
59
23
65
12
47
111
116
191
54a
54b
63
See page 42.
1
2
2
2
2
Ref. Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
1
2
Sprayer
See page 44 for Compressor parts.
12
ti25385a
38 334730A
12
Page 39
39
42
22
110
41
40
44
25
47
12
43
45
132
84
60
14
102
57
62
55
120
70
105
107
ti25384a
200
61
101
46b
46g
46e
46a
46
46d
46f
123
4
Sprayer
Ref. Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
Hammer tight
25-30 ft-lb (33.9 - 40.7 N•m)
334730A 39
Page 40
Sprayer

Sprayers Parts List

Ref.
Part Description Qty.
12
117501 SCREW, mach, slot hex
14
103413 PACKING, o-ring 1
22
17C539 COVER, front, painted 1
23
15B465 SHIELD, motor, painted 1
25
180131 BEARING, thrust 1
39
241920 DEFLECTOR, threaded 1
40
249194 GEAR, reducer 1
41
17C487 North America 17C488 Asia/ANZ/Japan 17C489 Europe
42
24W817 HOUSING, drive, PC
43
24W640 ROD, connecting, PC 1
44
24X020 KIT, repair, crankshaft,
45
24W830 KIT, hose, cpld, PC,
46
24U578
46a
278763 HOSE, cpld, 1/4 x 25 ft. 1
46b
16X398 HOSE, air, 25 ft. (7.6m) 1
46d
15X843 SLEEVE, wrap 3
46e
278750 HOSE, Nylon, fluid, 6 ft.
46f
278751 HOSE, whip, air 1
46g
16X211 COVER, flex 1
46
24U579 3300 psi hose set, 50 ft.
46a
278764 HOSE, cpld, 1/4 x 50 ft. 1
46b
16X433 HOSE, air, 50 ft. 1
46d
15X843 SLEEVE, wrap, spiral 3
46e
278750 HOSE, Nylon, fluid, 6 ft.
46f
278751 HOSE, whip, air 1
46g
16X453 COVER, flex, 60 ft. 1
47
117493 SCREW, mach, hex
54
288859 Models 17C417, 17C320 1 287060 Models 17C418, 17C421,
54a
15D088 FAN, motor
54b
115477 SCREW, mach, Torx,
wash hd
PUMP, displacement, PC 1
includes 12, 70
includes
include
3300 psi hose set, 25 ft. (7.6m) Models 17C418, 17C421, 17C320 includes
46a, 46b, 46d, 46e, 46f, 46g
(1.8m)
(15.2m) Models 17C417, 17C321 includes 46a, 46b,
46d, 46e, 46f, 46g
(1.8m)
washer HD MOTOR, 395 includes
54a, 54b
17C321
painted
25
s 132
Ref.
Part Description Qty.
55
12
1
1
1
1
1
1
1
8
1
1 1
244240 HOSE, drain, Ultra hi-boy,
57
246385 STRAINER, 7/8-14 unf 1
59
24U249 FRAME, cart, hi, AA 1
60
17C992 TUBE, suction includes
61
262929 Models 17C417, 17C321 1 262932 Models 17C418, 17C421,
62
276888 CLIP, drain line 1
63
15B516 Model 17C417 1 15H087 Model 17C321 1 16G596 Models 17C418, 17C421,
64
15K053 PLATE, rear, painted 1
65
16G596 Models 17C320, 17C417,
195793 Model 17C417 1 195792 Model 17C321 1
66
287489 HANDLE, assy, hi cart 1
67
109032 SCREW, mach, pnh 4
70
17C483 COVER, pump rod 1
76
15B999 CLIP, retaining 2
77
15K052 PLATE, front, painted 1
78
106062 WHEEL, semi pneumatic 2
80
120685 GROMMET 1
84
115099 WASHER, garden hose 1
87
287253 TOOL BOX, includes 88 1
88
118852 SCREW, thd forming, hex
101
LTX517 Models 17C321, 17C417 PAA517 All other models
102
15E813 NUT, jam 1
103
104811 CAP, hub 2
105
17C990 HOOK, pail 1
107
111040 NUT, lock, insert, nylock,
110
17C850 LABEL, brand, front 1
111
17C851 LABEL, brand, side 1
114
15K468 LABEL, AA, regula-
116
15K465 LABEL (Models 17C417,
120
15B652 WASHER, suction 1
124
290228 LABEL, caution 1
132
16H137 PACKING, o-ring 1
145
111909 PLUG, button 1
17116D646 LABEL, warning 1
includes 39
14, 57, 84, 102, 120
GUN, assy, AA G40
17C320
LABEL, warning, fire/explosion, skin
17C320
LABEL, warning
17C421
washer hd TIP, spray, latex RAC X 1
5/16
tor/gauge
17C321)
1
1
1
1
3
2
1
1
40 334730A
Page 41
Ref.
Part Description Qty.
200
24U981 5 pack 24U982 25 pack
238049 FLUID, TSL, 4 oz 1
Replacement Danger and Warning labels,
tags, and cards are available at no cost.
KIT, in-line desiccant
Sprayer
334730A 41
Page 42

Control and Filter

48
47
47
15
24
47
36
27
17
3
51
18
2
58
20
11
19
24
4
6
6
7
30
81
12
107
38
5
26
35
49
37
16
109
106
ti25528a
37
1
2
5
6
7
1
Ref. Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
20-25 in-lb (2.3 - 2.8 N•m)
37-43 ft-lb (50.2 - 58.3 N•m)
130-150 in-lb (14.7 - 16.9 N•m)
12567
Control and Filter
42 334730A
Page 43

Control and Filter Parts List

Control and Filter
Ref. Part Description Qty.
2 117828 PACKING, o-ring 3 111457 PACKING, o-ring 4 111600 PIN, grooved 5 277364 GASKET, seat, valve 6 115494 SCREW, mach, phillips
7 115498 SCREW, slot, hex,
11 116167 KNOB, potentiometer 12 117501 SCREW, mach, hex
15 15G455 MANIFOLD, fluid 16 FILTER, fluid
246425 30 mesh 246384 60 mesh 246382 100 mesh, original 246383 200 mesh
17 287902 KIT, repair, filter cap
18 15B071 INSERT, filter 19 15B118 BUSHING, control box 20 15B120 GROMMET, transducer 24 162453 NIPPLE, (1/4 npsm x
26 15E022 SEAT, valve 27 187625 HANDLE, valve, drain 30 195428 BOOT, toggle 35 239914 VALVE, drain includes
36 224807 BASE, valve 37 256219 POTENTIOMETER, adj,
38 243222 TRANSDUCER, pres-
47 117493 SCREW, mach, hex
48 CONTROL BOX,
15J469 Model 17C417
pan hd
wash hd
washer hd
includes 18
1/4 npt)
5, 26
pressure with nut
sure control, includes
washer hd
machined
3
Ref. Part Description Qty.
1 1 1 1 9
1
1 4
1 1
1
1 1 1 2
1 1 1 1
1 1
1
4
15M176 Model 17C418,
49 CONTROL BOARD
288840 Model 17C417 288842 Model 17C418,
288843 Model 17C320
51 24B026 KIT, display, st includes
58 SWITCH, toggle
120544 Model 17C417
120844 81 15J988 106 15B461 LABEL, smart control
107 15K400 LABEL, digital tracking
109 CORD, power
15D029 Model 17C417
15B469 Model 17C320
15B470 Model 17C418
15B471 Models 17C421,
115 15K470 LABEL, switch, AA, 395 125 242001 CORD SET, adapter,
126 242005 CORD SET, adapter,
127 287121 CORD SET, Italy, Den-
KIT, ProGuard+, 230V models only (not shown)
24W090 CEE 7/7
24W755
17C421, 17C320, 17C321
17C421, 17C321
106, 107
All other models PLATE, switch
display
system
17C321
Europe (Models 17C421, 17C321)
Australia (Models 17C321, 17C421)
mark, Switzerland (Model 17C421)
Multicord, IEC-320
1
1
1 1
1 1
1
1 1
1
1 1 1 1
1 1
1
1
1
334730A 43
Page 44

Compressor

86
13
26
69 68
94
21
6
31
182
89
82 141
184
185
91
92
93
85
90
95
31
96
146
95
106
107
170
105
112
169
86a
131
186
136
188
140
147
135
138
165
168
166
167
183
108
108
108
108
133
113
148
ti25529a
2
1
Ref. Torque
60-85 in-lb (6.8 - 9.6 N•m)
95-100 in-lb (10.7 - 11.3N•m)
1
2
Compressor
44 334730A
Page 45

Compressor Parts List

Compressor
Ref. Part Description Qty.
6 115494 SCREW, mach, Phillips 13 120643 GAUGE, pressure,
21 127330 REGULATOR, air, 1/4
26 CLAMP, wire
113491 Model 17C417 120143
31 117633 SCREW, slot hex wash
68 104641 FITTING, bulkhead 69 120963 COUPLE, quick,
82 122703 VALVE, pressure, relief 85 109575 SCREW, threadform-
86 AIR COMPRESSOR
288720 Models 17C417,
288722 Models 17C418,
86a 288724 KIT, compressor, filter 89 106228 FITTING, brass, elbow 90 16Y589 FITTING, tee 91 187357 ELBOW, street 92 16X397 TUBE, heat exchange,
93 SOLENOID, 2 way,
16X399 Model 17C417, 17C320 16X526 Model 17C418,
94 15K040 NUT, regulator, metal 95 120732 FITTING, compression,
96 100015 NUT, hex mscr 105 120653 FITTING, push to conn 106 120753 FITTING, push to con-
107 15K391 TUBE, air
panel mount, 1.5
in. npt
All other models
hd
disconnect
ing, hexhead
(includes 86a)
17C320
17C421, 17C321
395/595
norm open
17C421, 17C321
male connect
nect elbow
Ref. Part Description Qty.
108 15B822 TUBE, air
3
112 195551 RETAINER, plug,
1
113 16X530 CORD, pwr, comp.
1
131 16X915 TANK, painted
1
133 16X477 HOSE, air 135 127343 SWITCH, pressure 136 127339 VALVE, check, 1/8 in.
6
138 801012 GROMMET
1
140 115942 NUT, hex, flange head
1
141 127340 VALVE, check, 1/4 in.
1
146 597151 FITTING, elbow
2
147 113630 ELBOW, street 45
148 16X827 CORD, compress/con-
1
150 16X906 LABEL, brand, smart-
1
165 TIMER, solid state
1 1 1 1 1
1
1 1
1 2
1 1 1
16Y436 Models 17C417,
16Y437 Models 17C418,
166 125483 SCREW, mach, pnh,
167 C19862 NUT, lock, hex 168 16Y442 CORD, compressor to
169 113444 FITTING, elbow, street 170 127465 FILTER, in-line, desic-
182 17B227 FITTING, stand-off 183 114109 FITTING, elbow, male 184 113093 CONNECTOR, pipe 185 127716 CONNECTOR, Y, male 186 110287 RETAINING, ring 188 114320 FITTING, connector,
1
adapter
female end
mnpt x fnpt
mnpt x fnpt
degree 1/8 npt
trol board
comp
17C320
17C421, 17C321
sems, phillips
timer
cant
female
2 1
1
1 1 1 1
1 2 1
3 1
1
1
1
1
2
2 1
1 1
1 1 1 1 1 1
334730A 45
Page 46

Wiring Diagrams

L1
LIB
L2B
L2B1
ORANGE
ORANGE
GROUND
CONNECTS
TO CASTING
ON/OFF SWITCH
POTENTIOMETER
TRANSDUCER
AASB
AASA
Wiring Diagrams

120V, US/Japan

46 334730A
Page 47

110V, UK / 230V

L1B
GROUND CONNECTS TO CASTING
BLUE
BLACK
BLUE
BROWN
GROUND
COMPRESSOR
POWER PLUG
ECM FILTER
L2B
L2B1
GREEN/YELLOW
PRESSURE SWITCH
BLUE
BROWN
BROWN
BROWN
DIGITAL DISPLAY
FROM
MOTOR
POTENTIOMETER
TRANSDUCER
TIMER
WHITE WHITE
SOLENOID
BLACK
BLACK
Wiring Diagrams
COMPRESSOR CORD
334730A 47
ON/OFF SWITCH
Page 48

Technical Specifications

Technical Specifications
FinishPro II 395 PC
US Metric
Sprayer Power requirements 100/120V AC, 50/60 Hz,
15A, 1Ø Generator Minimum 4000 W Max tip size
US / UK 0.021 0.021 Europe / Asia/Australia 0.023 0.023
Max material output gpm (lpm)
US  / UK .47 gpm 1.8 lpm Europe / Asia/Australia .54 gpm 2.0 lpm
Maximum material pressure - Airless
US 3300 psi 227 bar UK 2800 psi 193 bar Europe / Asia/Australia 3300 psi 227 bar
Maximum material pressure - AA
US  / UK 2800 psi 193 bar Europe / Asia/Australia 3300 psi 227 bar
Atomizing air output
US / UK 3.2 cfm 3.2 cfm
Europe / Asia/Australia 2.9 cfm 2.9 cfm Air pressure 35 psi 2.4 bar Dimensions
Length 32.5 in. 82.5 cm
Width 21 in. 53.3 cm
Height 40.5 in. 102.8 cm
Weight (bare) 110 lb 49.9 kg Noise** (dBa) @ 70 psi (0.48 MPa, 4.8 bar)
Sound pressure 79 dBA
Sound power 96 dBA Materials of Construction Pump motor TEFC 7/8 HP DC TEFC 7/8 HP DC Compressor motor 1.0 HP AC Induction 1.0 HP AC Induction Material hose 1/4 in. x 50-ft (blue) 1/4 in. x 15.2 m (blue) Air hose 3/8 in. x 50-ft (clear) 3/8 in. x 15.2 m (clear) Gun G40 w RAC X tip G40 w RAC X tip
230V AC, 50/60 Hz, 10A, 1Ø
48 334730A
Page 49
Technical Specifications
FinishPro II 395 PC
US Metric
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel,
PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane
Notes
* Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
** Sound pressure measured 3 feet (1 meter) from equipment.
Sound power measured per ISO-3744.
334730A 49
Page 50

Graco Standard Warranty

Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose,
etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
50 334730A
Page 51

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 334730
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2015, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
the time of publication.
Graco Headquarters: Minneapolis
www.graco.com
Revision A, January 2015
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