Graco 334606C User Manual

Operation, Parts

ti25305a

ti25306a

334606C

DutyMax EH/GH™230/300 Hydraulic Sprayers

For professional use only. Not approved for use in explosive atmosphere or hazardous locations. For portable airless spraying of architectural paints and coatings.

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

See page 3 for model information, including maximum working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.

Related Manuals:

308491 DutyMax GH230 Gun 334654 Pump

309495 DutyMax GH300 Gun 310812 Electric Motor

Standard Series

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

ProContractor Series

Table of Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electric Motor Kit Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

OEM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Electric Motor Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Gas Engine Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electric Motor/Gas Engine Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Standard Models (EH/GH™230, 300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ProContractor Models (EH/GH™230, 300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding Procedure for Gas Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding Procedure for Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Grounding of Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Change Gas Engine or Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Complete Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Startup (Gas Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Startup (Electric Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Switch Tip™ and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Clear Tip Clogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Standard Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ProContractor Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

DutyMax EH/GH™230/300 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DutyMax EH/GH™230/300 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . 48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

ProContractor Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

DutyMax EH230DI Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

DutyMax EH300DI Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

DutyMax GH230 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

DutyMax GH300 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

DutyMax EH230DI ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

DutyMax EH300DI ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

DutyMax GH230 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

DutyMax GH300 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

2 334606C

OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Models

DutyMax EH230 Direct Immersion

Model: Standard ProContractor

24W941 

24W942 

DutyMax GH230 Direct Immersion

Model: Standard ProContractor 120V Motor Kit 120V ETL/CSA/UL

24W943 

24W944 

24W945 

24W962 

24W963 

24W964 

DutyMax EH300 Direct Immersion

Model: Standard ProContractor

24W965 

24W966 

DutyMax GH300 Direct Immersion

Model: Standard ProContractor

24W967 

24W968 

Motor Kit

Electric Motor Kit Options

Kit Number Sprayer Model Description

248950 GH230/GH300* 120VAC, 60Hz, 20A, ETL/CSA/UL Approved

248949 GH230/GH300* 120 VAC, 60Hz, 15A

24M668 GH230/GH300* 240VAC, 50Hz, 13.4A

24M669 GH300 400VAC, 50Hz, 11.0A

*Performance is limited when using electric motor vs. gas engine

OEM Kits

Kit Number OEM Model Description

24W299 GH230/300 OEM 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)

334606C 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

Electric Motor Warnings

HIGH VOLTAGE ELECTRIC SHOCK HAZARD

This equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury.

• Turn off and disconnect power cord before servicing equipment.

• This equipment must be grounded. Connect only to grounded power source.

• Use only 3-wire extension cords for 240V and single phase models.

• Use only 5-wire extension cords for 400 AC and three phase models.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

4 334606C

Warnings

120V US

230V

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding

reduces the risk of electric shock by providing an escape wire for the electric current.

This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric

shock.

• When repair or replacement of the cord or plug is required, do not connect the

grounding wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without

yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions

are not completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet

installed by a qualified electrician.

• This product is for use on a nominal 120V or 230V circuit and has a grounding

plug similar to the plugs illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding

receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is

necessary, use 12 AWG (2.5 mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and

overheating.

334606C 5

Warnings

Electric Motor Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources

of ignition such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static

electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static

discharge. Do not use pail liners unless they are antistatic or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use

a 3-to-2 adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray flammable or combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through

the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area at

least 20 feet (6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the

spray area.

• Keep area clean and free of paint or solvent containers, rags, and other

flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Material

Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

6 334606C

Gas Engine Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or

explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool.

Fuel is flammable and can ignite or explode if spilled on hot surface.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric

lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when

flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail

liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do

not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless.

Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

Warnings

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation.

To avoid severe burns:

• Do not touch hot fluid or equipment.

334606C 7

Warnings

Electric Motor/Gas Engine Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not

try to stop leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the

nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the

equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or

parts.

• This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco

replacement parts or accessories that are rated a minimum of 3300 psi (22.8 MPa, 228 bar).

• Always engage the trigger lock when not spraying. Verify the trigger lock is

functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar

with the controls.

8 334606C

Warnings

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when

painting.

• Do not operate or spray near children. Keep children away from equipment at

all times.

• Do not overreach or stand on an unstable support. Keep effective footing and

balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those

specified by Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

• Do not spray with a hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency

approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you

are using it.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can

cause serious chemical reaction and equipment rupture. Failure to follow this

warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated

hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact

your material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or

servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

334606C 9

Warnings

ENTANGLEMENT HAZARD

Rotating parts can cause serious injury.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Do not wear loose clothing, jewelry or long hair while operating equipment.

• Equipment can start without warning. Before checking, moving, or servicing

equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to

applicable guidelines.

RECOIL HAZARD

Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and

solvent manufacturer.

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

10 334606C

Component Identification

13.

OFF

off

bar/MPa

PSI

11.

10.

14.

15.

ti25307a

12.

16.

Component Identification

Standard Models (EH/GH™230, 300)

1 Pressure Gauge

2 Pressure Control

3 Hydraulic Pump Valve

4 Threaded Pump Connection

5 Displacement Pump

6 Inlet Strainer

7 Engine On/Off Switch

8 Engine Controls

334606C 11

9 Electric Motor On/Off Switch

10 GunTrigger Lock

11 Grounding Clamp

12 Serial Number Tag

13 Prime/Drain Valve

14 Hydraulic Oil Cap / Dipstick

15 Hydraulic Oil Filter

16 Paint Filter

Component Identification

13.

12.

OFF

off

bar/MPa

PSI

11.

10.

14.

15.

16. 17.

ti25308a

18.

Component Identification

ProContractor Models (EH/GH™230, 300)

1 Pressure Gauge

2 Pressure Control

3 Hydraulic Pump Valve

4 ProConnect

5 Displacement Pump

6 Inlet Strainer

7 Engine On/Off Switch

8 Engine Controls

9 Electric Motor On/Off Switch

12 334606C

10 GunTrigger Lock

11 Grounding Clamp

12 Serial Number Tag

13 Prime/Drain Valve

14 Hydraulic Oil Cap / Dipstick

15 Hose Reel Lock

16 Hose Reel Handle

17 Hydraulic Oil Filter

18 Paint Filter

Grounding

ti18197a

Grounding Procedure for Gas Engine

The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

To ground sprayer: Attach sprayer grounding clamp to earth ground.

Air and fluid hoses: Use only electrically conductive hoses with a maximum of 500ft. (150 m) combined hose length to ensure grounding continuity. Check electrical resistance of hoses. If total resistance to ground exceeds 29 megaohms, replace hose immediately.

Spray gun: Ground through connection to a properly grounded fluid hose and pump.

Grounding

Grounding Procedure for Electric Motor

HIGH VOLTAGE ELECTRIC SHOCK HAZARD

This equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury.

• Turn off and disconnect power cord

before servicing equipment.

• This equipment must be grounded.

Connect only to grounded power source.

• Use only 3-wire extension cords for

240V and single phase models

• Use only 5-wire extension cords for

400 AC and three phase models.

• Ensure ground prongs are intact on

power and extension cords.

• Do not expose to rain. Store indoors.

• All electrical wiring must be done by a

qualified electrician and comply with all local codes and regulations.

The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.

The sprayer cord includes a grounding wire with an appropriate grounding contact.

If using the electric motor, plug must be plugged into an actual outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

334606C 13

Grounding

ti25360a

Power Requirements

• 110-120V units require 100-120 VAC,

50/60 Hz, 15A, 1 phase.

• 230V units require 230 VAC, 50/60 Hz,

16A, 1 phase

• 380-400V units require 400 VAC, 50 Hz,

16A, 3 phase, 3P+N+E, 6H power connection

• To operate the EH300DI (24W965)

sprayer, the generator needs to be sized for 15 kW output (minimum).

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm²) minimum.

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

Grounding of Pails

Solvent pails used when flushing: Follow

local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

To maintain ground continuity when sprayer is flushed or pressure is relieved:

hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.

ti24585a

Circuit Protection

Connect sprayers only to circuits which have the properly sized circuit breaker and/or fuses (for unit power requirements see Technical Data,

pages 60-63).

14 334606C

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this

symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

1. Engage trigger lock.

2. Turn gas engine or electric motor ON/OFF switch to OFF. Unplug power cord to electric motor.

3. Move pump valve to OFF and turn pressure control knob fully counterclockwise to lowest setting.

4. Disengage trigger lock. Hold metal part of gun firmly to side of grounded metal pail, and trigger gun to relieve pressure.

5. Engage gun trigger lock.

6. Turn prime valve down to DRAIN position. Leave prime valve down until ready to spray again.

7. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved:

a. VERY SLOWLY loosen tip guard

retaining nut or hose end coupling to relieve pressure gradually.

b. Loosen nut or coupling completely.

c. Clear hose or tip obstruction.

334606C 15

Setup

WLE

ti18812a

ti7529a

OFF

ti18193a

ti5387a

ti5389a

ti5382a

ti5384a

ti18192a

Setup

Change Gas Engine or Electric Motor

1 Turn motor OFF and unplug or turn

engine switch OFF. Loosen belt guard knob and motor clamp. Perform Pressure Relief Procedure, page 15.

2 Lift belt guard. Remove belt. Tilt

engine/motor and remove engine/motor.

3 Tilt engine/motor. Install engine/motor.

Install belt. Lower belt guard.

4 Swivel motor clamp. Tighten motor

clamp and belt guard knob.

16 334606C

ti25161a

Setup

WLD

ti22698a

ti18418b

ti8692a

ti18418a

Complete Setup

1. All sprayers except ProContractor: Connect appropriate Graco high-pressure hose to sprayer.

2. Install hose to spray gun and tighten securely.

5. Standard Series: Screw inlet strainer to bottom of suction hose and hand tighten securely.

6. When spraying texture, remove inlet strainer and filter bowl screen.

3. Engage gun trigger lock.

ti22700a

4. Remove Tip Guard.

334606C 17

Setup

Safe Range (cold)

ti5243a

ti18197a

$SSUR[LPDWH )LOO/HYHO

WLD

FROG

WLD

ti5242a

7. Fill throat packing nut with TSL to prevent premature packing wear. Do this each time you spray.

8. Check engine oil level.

9. Fill fuel tank.

10. Check hydraulic oil level. Add only Graco Hydraulic Oil, ISO Grade 46, 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic tank capacity is 1.25 gallon (4.75 liters).

11. Attach sprayer grounding clamp to earth ground.

18 334606C

Startup (Gas Models)

ti9692a

WLE

ti9686a

ti5248a ti5249a

ti5250a

ti5262a

Startup (Gas Models)

1. Place displacement pump in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to earth ground.

2. Turn prime valve down to DRAIN position. Turn pressure control counterclockwise to lowest pressure.

4. Start engine.

a. Move fuel valve to open.

b. Move choke to closed.

c. Set throttle to fast.

3. Set hydraulic pump valve OFF.

d. Set engine switch to ON.

334606C 19

Startup (Gas Models)

ti5263a

ti5264a

ti5251a

ti9687a

15 SEC

WLE

ti18198a

FLUSH

WLD

e. Pull starter rope.

f. After engine starts, move choke to

open.

g. Set throttle to desired setting.

5. Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pressure down, turn prime valve horizontal.

6. Disengage spray gun trigger lock.

7. Hold gun against grounded metal flushing pail. Trigger gun and increase fluid pressure slowly until pump runs smoothly. Release trigger and allow sprayer to build pressure. Engage trigger lock.

h. Set hydraulic pump valve ON

(hydraulic motor is now active).

20 334606C

High-pressure spray is able to inject toxins

ti9695a

into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

8. Inspect for leaks. If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Procedure, page 15. Tighten leaky fittings. Repeat Startup procedure steps 2-8. If no leaks, continue to trigger gun until system is thoroughly flushed.

9. Place siphon tube in paint pail.

Startup (Gas Models)

10. Trigger gun again into flushing fluid pail until paint appears.

FLUSH

WLD

11. Assemble Tip and Guard, page 24.

334606C 21

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