Graco 334558B User Manual
Operation, Parts
ti25097a
ti25104a
334558B
GH™130/200/230/300 Hydraulic Sprayers
For professional use only.
Not approved for use in explosive atmosphere or hazardous locations.
For portable airless spraying of architectural paints and coatings.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
See page 3 for model information, including maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Related Manuals:
311861 GH130/200 Gun 334654 Pump
311254 GH230/300 Gun 310812 Electric Motor
\
EN
Standard Series
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
ProContractor Series
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electric Motor Kit Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OEM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electric Motor Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gas Engine Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electric Motor/Gas Engine Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Standard Models (GH130, GH200, GH230, GH300) . . . . . . . . . . . . . . . . . . . . . . . 10
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ProContractor Models (GH200, GH230, GH300) . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Grounding Procedure for Gas Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Grounding Procedure for Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Grounding of Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Change Engine or Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Complete Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Switch Tip™ and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standard Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ProContractor Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
GH™130/200/230/300 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GH™200/230/300 ProContractor Series (OEM Kits) . . . . . . . . . . . . . . . . . . . . . . . 44
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
GH™130 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
GH™200 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
GH™230 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
GH™300 Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
GH™200 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
GH™230 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
GH™300 ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2 334558B
OEM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Models
GH130
Model: Standard 120V Motor Kit
24W923
24W924
Model: Standard ProContractor 120V Motor Kit
24W925
24W926
24W927
24W928
Model: Standard ProContractor 120V Motor Kit
24W929
24W930
24W931
24W932
24W933
24W934
Model: Standard ProContractor
24W935
24W936
(Non CSA)
GH200
GH230
GH300
(Non CSA)
(Non CSA)
Models
120V ETL/CSA/UL
Motor Kit
Electric Motor Kit Options
Kit Number Sprayer Model Description
288474 GH130 120VAC, 60Hz, 20A, ETL/CSA/UL Approved
288473 GH130 120VAC, 60Hz, 15A
248950 GH200/GH230/GH300* 120VAC, 60Hz, 20A, ETL/CSA/UL Approved
248949 GH200/GH230/GH300* 120 VAC, 60Hz, 15A
24M668 GH200/GH230/GH300* 240VAC, 50Hz, 15A
*Performance is limited when using electric motor vs gas engine
OEM Kits
Kit Number OEM Model Description
24W297 GH130 OEM 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)
24W298 GH200 OEM 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)
24W299 GH230/300 OEM 3330 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)
334558B 3
Warnings
WARNING
120V US
230V
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. The exclamation point symbol alerts you to a general warning and the hazard
symbols refer to procedure-specific risks. When these symbols appear in the body of this
manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols
and warnings not covered in this section may appear throughout the body of this manual where
applicable.
Electric Motor Warnings
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an escape wire for the electric
current. This product is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local cod es and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric
shock.
• When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without
yellow stripes is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding
instructions are not completely understood, or when in doubt as to whether the
product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper
outlet installed by a qualified electrician.
• This product is for use on a nominal 120V or 230V circuit and has a grounding
plug similar to the plugs illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the
plug.
• Do not use an adapter with this product.
• Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding
receptacle that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is
4 334558B
necessary, use 12 AWG (2.5 mm
product draws.
• An undersized cord results in a drop in line voltage and loss of power and
overheating.
2
) minimum to carry the current that the
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or
sources of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static
electricity. Static electricity creates a risk of fire or explosion in the presence
of paint or solvent fumes. All parts of the spray system, including the pump,
hose assembly, spray gun, and objects in and around the spray area shall be
properly grounded to protect against static discharge and sparks. Use Graco
conductive or grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static
discharge. Do not use pail liners unless they are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use
a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving
through the area.
• Sprayer generates sparks. Keep pump assembly in a well ventilated area at
least 20 feet (6.1 m) from the spray area when spray ing , flushing , cleaning , or
servic ing . Do not spray pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in
the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other
flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material
Safety Data Sheets (MSDS) and container labels provided with the paints and
solvents. Follow the paint and solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
ELECTRIC SHOCK HAZARD
\
This equipment must be grounded. Improper grounding, setup, or usage of the
system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing large
capacitor units.
334558B 5
Warnings
WARNING
Gas Engine Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool.
Fuel is flammable and can ignite or explode if spilled on hot surface.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric
lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off
when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use
pail liners unless they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do
not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
CARBON MONOXIDE HAZARD
Exhaust contains poisonous carbon monoxide, which is colorless and odorless.
Breathing carbon monoxide can cause death.
• Do not operate in an enclosed area.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation.
To avoid severe burns:
• Do not touch hot fluid or equipment.
6 334558B
Electric Motor/Gas Engine Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily
injury. In the event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do
not try to stop leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the
nozzle tip clogs while spraying, follow the Pressure Relief Procedure for
turning off the unit and relieving the pressure before removing the nozzle tip
to clean.
• Eq uipm ent maintains pressure after power is shut off. Do not leave the
equipment energized or under pressure while unattended. Fo llow the
Pressure Relief Pro c edure w hen the eq uipm ent is unattended or no t in use,
and befo re servic ing , cleaning , or rem o ving parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or
parts.
• This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco
replacement parts or accessories that are rated a minimum of 3300 psi (22.8
MPa, 228 bar).
• Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar
with the controls.
Warnings
334558B 7
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask
when painting.
• Do not operate or spray near children. Keep children away from equipment at
all times.
• Do not overreach or stand on an unstable support. Keep effective footing and
balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or
alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those
specified by Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which
you are using it.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum.
Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure and disconnect
all power sources.
8 334558B
Warnings
WARNING
ENTANGLEMENT HAZARD
Rotating parts can cause serious injury.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Do not wear loose clothing, jewelry or long hair while operating equipment.
• Equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power
sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or
on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
RECOIL HAZARD
Gun may recoil when triggered. If you are not standing securely, you could fall and
be seriously injured.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent
serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and
burns. Protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains a chemical known to the State of
California to cause cancer, birth defects or other reproductive harm.
This product contains a chemical known to the State of California to cause cancer,
birth defects or other reproductive harm. Wash hands after handling.
334558B 9
Component Identification
2.
11.
12.
9.
1.
10.
OFF
ON
3.
bar/MPa
PSI
on
off
5.
4.
6.
7.
ti25105a
8.
13.
14.
15.
9.
Component Identification
Standard Models (GH130, GH200, GH230, GH300)
8 Displacement Pump
1 Engine Controls
2 Hydraulic Oil Cap / Dipstick
3 Pressure Control
4 Grounding Clamp
5 Threaded Pump Connection
6 Hydraulic Pump Valve
7 Inlet Strainer
10 334558B
9 Serial Number Tag (2 places)
10 Electric Motor On/Off Switch
11 GunTrigger Lock
12 Prime/Drain Valve
13 Easy Out™ Paint Filter
14 Hydraulic Oil Filter
15 Engine On/Off Switch
Component Identification
2.
12.
9.
1.
10.
OFF
ON
3.
bar/MPa
PSI
14.
on
off
5.
6.
7.
ti25106a
11.
4.
8.
13.
15.
16.
17.
11.
Component Identification
ProContractor Models (GH200, GH230, GH300)
1 Engine Controls
2 Hydraulic Oil Cap / Dipstick
3 Pressure Control
4 Hydraulic Pump Valve
5 Hose Reel Handle
6 Hose Reel Lock
7 Grounding Clamp
8 ProConnect
334558B 11
9 Inlet Strainer
10 Displacement Pump
11 Serial Number Tag (2 places)
12 Electric Motor On/Off Switch
13 GunTrigger Lock
14 Prime/Drain Valve
15 Easy Out™ Paint Filter
16 Hydraulic Oil Filter
17 Engine On/Off Switch
Component Identification
WLD
Grounding Procedure for Gas Engine
The equipment must be grounded to
reduce the risk of static sparking. Static
sparking can cause fumes to ignite or
explode. Grounding provides an escape
wire for the electric current.
To ground sprayer: Attach sprayer
grounding clamp to earth ground.
Air and fluid hoses: Use only electrically
conductive hoses with a maximum of 500ft.
(150 m) combined hose length to ensure
grounding continuity. Check electrical
resistance of hoses. If total resistance to
ground exceeds 29 megaohms, replace hose
immediately.
Spray gun: Ground through connection to a
properly grounded fluid hose and pump.
Grounding Procedure for Electric Motor
The equipment must be grounded to
reduce the risk of static sparking and
electric shock. An electric or static spark
can cause fumes to ignite or explode. An
improper ground can cause electric
shock. A good ground provides an escape
wire for the electric current.
If using the electric motor, plug must be
plugged into an actual outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Do not modify the plug provided; if it does not
fit the outlet, have the proper outlet installed
by a qualified electrician.
Power Requirements
• 110-120V units require 100-120 VAC,
50/60 Hz, 15A, 1 phase.
• 230V units require 230 VAC, 50/60 Hz,
16A, 1 phase
Extension Cords
Use an extension cord with an undamaged
ground contact. If an extension cord is
necessary, use a 3-wire, 12 AWG (2.5 mm²)
minimum.
NOTE: Smaller gauge or longer extension
cords may reduce sprayer performance.
12 334558B
Pressure Relief Procedure
ti25360a
Grounding of Pails
Solvent pails used when flushing: Follow
local code. Use only conductive metal pails,
placed on a grounded surface. Do not place
the pail on a non-conductive surface, such as
paper or cardboard, which interrupts
grounding continuity.
Always ground a metal pail: connect a
ground wire to the pail. Clamp one end to the
pail and the other end to a true earth ground
such as a water pipe.
To maintain ground continuity when
sprayer is flushed or pressure is relieved:
hold metal part of spray gun firmly to the side
of a grounded metal pail then trigger the gun.
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this
symbol.
This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized
fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure
Relief Procedure when you stop spraying
and before cleaning, checking, or
servicing the equipment.
1. Engage trigger lock.
2. Turn gas engine or electric motor
ON/OFF switch to OFF. Unplug power
cord to electric motor.
3. Move pump valve to OFF and turn
pressure control knob fully
counterclockwise to lowest setting.
4. Disengage trigger lock. Hold metal part
of gun firmly to side of grounded metal
pail, and trigger gun to relieve pressure.
5. Engage gun trigger lock.
6. Turn prime valve down to DRAIN
position. Leave prime valve down until
ready to spray again.
7. If you suspect the spray tip or hose is
clogged or that pressure has not been
fully relieved:
a. VERY SLOWLY loosen tip guard
retaining nut or hose end coupling to
relieve pressure gradually.
b. Loosen nut or coupling completely.
c. Clear hose or tip obstruction.
334558B 13
Setup
WLE
ti5382a
ti5405a
OFF
ON
ti5384a
ti5235a
WLD
WLD
ti5387a
ti5389a
Setup
Change Engine or Motor
1 Turn motor OFF and unplug or turn
engine switch OFF. Loosen belt guard
knob and motor clamp. Perform
Pressure Relief Procedure, page 13.
2 Lift belt guard. Remove belt. Tilt
engine/motor and remove
engine/motor.
3 Tilt engine/motor. Install engine/motor.
Install belt. Lower belt guard.
WLD
4 Swivel motor clamp. Tighten motor
clamp and belt guard knob.
WLD
14 334558B
Setup
ti22700a
WLD
ti8714a
ti8692a
ti9127a
Complete Setup
1. All sprayers except ProContractor:
Connect appropriate Graco
high-pressure hose to sprayer.
2. Install hose to spray gun and tighten
securely.
ti22698a
5. ProContractor Series: Install inlet
strainer into bottom of suction tube,
place inlet nut over end and hand tighten
securely.
Standard Series: Screw inlet strainer to
bottom of suction hose and hand tighten
securely.
ti9126a
6. When spraying texture, remove inlet
strainer and filter bowl screen.
ti8840a
3. Engage gun trigger lock.
4. Remove Tip Guard.
334558B 15
Setup
Safe Range (cold)
ti5243a
WLD
$SSUR[LPDWH
)LOO/HYHO
WLD
FROG
WLD
ti5242a
7. Fill throat packing nut with TSL to
prevent premature packing wear. Do this
each time you spray.
8. Check engine oil level.
9. Fill fuel tank.
10. Check hydraulic oil level. Add Graco
Hydraulic Oil, ISO Grade 46, 169236 (5
gallon/18.9 liter) or 207428 (1 gallon/3.8
liter). Hydraulic tank capacity is 1.25
gallon (4.75 liters).
11. Attach sprayer grounding clamp to earth
ground.
16 334558B
Startup
PAINT
FLUSH
WLD
WLE
ti8689a
ti5248a
ti5249a
ti5250a
ti4296b
1. Place suction tube and drain tube in
grounded metal pail partially filled with
flushing fluid. Attach ground wire to pail
and to earth ground.
2. Turn prime valve down to DRAIN
position. Turn pressure control
counterclockwise to lowest pressure.
Startup
4. If using electric motor, plug cord into
outlet and turn switch to ON.
5. If using gas engine, start engine.
a. Move fuel valve to open.
b. Move choke to closed.
c. Set throttle to fast.
3. Set hydraulic pump valve OFF.
334558B 17
Startup
ti5263a
ti5264a
ti5251a
ti9687a
15
SEC
WLE
ti22818a
WLD
ti5262a
d. Set engine switch to ON.
e. Pull starter rope.
f. After engine starts, move choke to
open.
h. Set hydraulic pump valve ON
(hydraulic motor is now active).
6. Increase pressure enough to start
hydraulic motor stroking and allow fluid
to circulate for 15 seconds; turn pressure
down, turn prime valve horizontal.
7. Disengage spray gun trigger lock.
8. Hold gun against grounded metal
flushing pail. Trigger gun and increase
fluid pressure slowly until pump runs
g. Set throttle to desired setting.
smoothly. Release trigger and allow
sprayer to build pressure. Engage
trigger lock.
FLUSH
18 334558B
High-pressure spray is able to inject toxins
FLUSH
WLD
into the body and cause serious bodily
injury. Do not stop leaks with hand or rag.
9. Inspect for leaks. If leaks occur, turn
sprayer OFF immediately. Perform
Pressure Relief Procedure, page 13.
Tighten leaky fittings. Repeat Startup
procedure steps 2-8. If no leaks,
continue to trigger gun until system is
thoroughly flushed.
10. Place siphon tube in paint pail.
PAINT
Startup
ti5255a
11. Trigger gun again into flushing fluid pail
until paint appears.
334558B 19
Startup
ti2710a
ti13030a
Switch Tip™ and Guard Assembly
1. Perform Pressure Relief Procedure,
page 13.
2. Engage gun trigger lock. Insert Switch
Tip. Insert seat and OneSeal™.
ti13023a
3. Insert Switch Tip and face forward.
Spray
1. Spray test pattern. Increase pressure to
eliminate heavy edges. Use smaller tip
size if pressure adjustment can not
eliminate heavy edges.
2. Hold gun perpendicular, 10-12 in. (25-30
cm) from surface. Spray back and forth.
Overlap by 50%. Trigger gun after
moving and release before stopping.
ti13025a
ti13024a
4. Screw assembly onto gun. Tighten.
20 334558B
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