Use for accurate metering, mixing and dispensing of two-component sealants and
adhesives in fixed ratios. Not for use with isocyanate catalyzed materials.For professional
use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to Models, page 3, for maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
312394PR70 and PR70v Feed Systems, Instructions-Parts
Machine
Operation
Volt ag e
24 VDC3000 (21, 207)100 (0.7, 7)
Maximum
Working
Pressure
psi (MPa, bar)
Maximum
Air Inlet
Pressure
psi (MPa, bar)
334135B3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
WARNINGWARNINGWARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
•Turn off and disconnect power cord before servicing equipment.
•Connect only to grounded electrical outlets.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•Do not point dispensing device at anyone or at any part of the body.
•Do not put your hand over the fluid outlet.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDSs to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
4334135B
Warnings
WARNING
WARNINGWARNINGWARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
•Do not leave the work area while equipment is energized or under pressure.
•Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
•Make sure all equipment is rated and approved for the environment in which you are using it.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
334135B5
Component Identification
Component Identification
Machine
L
M
K
A
FIG. 1: Machine
Key:
APower Switch
BAir Inlet
CSystem Air Pressure Relief Valve
DLocal Control Module (LCM)
EAir Pressure Regulator
FDrive Block
GAir Motor
H24V Power Input
JDispense Head
KSnuff Back Adjustment Knob
LMachine Shield Screws
MMachine Shield
J
D
E
F
R
G
N
T
H
S
NControl Cable
PGround Wire and Clamp
RAir/Water Separator Assembly with Vented Ball Valve
(Not Supplied - 24R707)
SFootswitch Connection
T24V Power Supply
B
C
P
6334135B
Local Control Module (LCM)
NOTICE
To prevent damage to soft key buttons, do not press
the buttons with sharp object such as pens, plastic
cards, or fingernails.
Component Identification
AC
AB
FIG. 2: LCM
Key:
AA Dispense Request or “Go” key
This key will dispense material and can not be disabled by
the user as a setup screen option.
AB System Shut-Down Key
This key will disable the machine (all outputs
de-energized) and will place the machine in disable mode.
This key is always active.
AC Up and Down Navigation Arrow Keys
Used to navigate between screens, navigate within a
screen, used for numerical entry or used to select
features.
AD Soft Key Inputs
Function of the keys will reflect the graphic provided to the
left of the respective key.
AD
AA
AE
AE Status LED
Solid - System is ready and operational.
Continuous Flashing - System is starting up or system is
being programmed.
Continuous Flashing with Pause - Indicates an error is
active. Refer to LCM Error Codes, page 39.
Flash Once with Pause - System is inactive.
334135B7
Component Identification
LCM Screen Navigation
For screen overview, refer to Appendix B - LCM Run
Screen Overview and Appendix C - LCM Setup
Screen Overview starting on page 62.
15K842BALLAST1
1025120915CAP PLUG, square22
1026*15M237FLANGE, 1-1/2 in. NPT1
Recommended Parts
*Not Shown
334135B17
Recommended Parts
Hose Packages
Unheated, Non-Recirculating Hose
1402
1404
1403
1401
ti12446a
1
Apply thread sealant tape to male npt threads before assembly.
Assembly LC0801 Shown
Reference Number and Description
1401140214031404
Hose PackageDescription
Hose Assembly90 Deg ElbowAdapterBushing
LC08013/16 in. x 30 in.16C50194/0144-S/2594/1000/9894/0488/98
LC08023/16 in. x 120 in.16C50694/0144-S/2594/1000/9894/0488/98
LC08033/16 in. x 180 in.16C50794/0144-S/2594/1000/9894/0488/98
LC08041/4 in. x 30 in.16C51094/0148-S/25J6900040
LC08051/4 in. x 120 in.16C51594/0148-S/25J6900040
LC08061/4 in. x 180 in.16C51694/0148-S/25J6900040
LC08073/8 in. x 30 in.16C51994/0149-S/2594/1007/98
LC08083/8 in. x 120 in.16C52494/0149-S/2594/1007/98
LC08093/8 in. x 180 in.16C52594/0149-S/2594/1007/98
LC0400*3/8 in. x 30 in.16D26194/0149-S/2594/1007/98
LC0401*3/8 in. x 120 in.16D26694/0149-S/2594/1007/98
LC0402*3/8 in. x 180 in.16D26794/0149-S/2594/1007/98
LC08101/2 in. x 30 in.16C52994/0150-S/2594/1009/98
LC08111/2 in. x 120 in.16C53494/0150-S/2594/1009/98
LC08121/2 in. x 180 in.16C53594/0150-S/2594/1009/98
LC0403*1/2 in. x 30 in.16D27194/0150-S/2516C399
LC0404*1/2 in. x 120 in.16D27694/0150-S/2516C399
LC0405*1/2 in. x 180 in.16D27794/0150-S/2516C399
LC08133/4 in. x 120 in.16C54494/0153-S/2594/1083/98
LC08143/4 in. x 180 in.16C54594/0153-S/2594/1083/98
LC0406*3/4 in. x 120 in.16D28694/0153-S/2594/1083/98
LC0407*3/4 in. x 180 in.16D28794/0153-S/2594/1083/98
Quantity1111
*High pressure hoses (3500 psi, 24 MPa, 241 bar)
18334135B
Recommended Parts
334135B19
Recommended Parts
Piston Package
605
606
606
601
1
603
602
604
1
Arrow on cylinder must point to the o-ring (606) on the right.
† For custom piston packages, washer (603) part num-
ber will change by piston size as follows:
For piston sizes 80-100cc: 15M089
For piston sizes 101-159cc: Washer not used.
For piston sizes 160-285cc: 15M099
For piston sizes 286-646cc: 15M100
For piston sizes 647-960cc: 15M101
334135B21
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